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Fort Gordon, Georgia
Solicitation Number
W912HN-18-B-3001
ARCYBER COF
Volume 2 of 4: Specification Divisions 03 - 09
PN 85794
May 2018
U.S. ARMY ENGINEER DISTRICT, SAVANNAH
CORPS OF ENGINEERS
100 WEST OGLETHORPE AVENUE
SAVANNAH, GEORGIA 31401-3640
US Army Corps of Engineers Savannah District
ARCYBER COF
Ft. Gordon, GA
18B3001
PROJECT TABLE OF CONTENTS Page 1
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
DIVISION 03 - CONCRETE
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 41 13 METAL ROOF PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
01 11 00 SUMMARY OF WORK
01 32 01.00 37 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19.00 37 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
PROJECT TABLE OF CONTENTS Page 2
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 34 59 VAULT DOORS AND DAY GATES
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 43.00 37 FIRE EXTINGUISHER ACCESSORIES
10 51 13 METAL LOCKERS
DIVISION 12 - FURNISHINGS
*4
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
14 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
PROJECT TABLE OF CONTENTS Page 3
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 93 SEQUENCES OF OPERATION FOR HVAC CONTROL
23 11 25 FACILITY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED WATER PIPING SYSTEMS
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
DIVISION 26 - ELECTRICAL
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET
COMMUNICATION SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 32 11 SOIL SURFACE EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 16 BASE COURSE FOR RIGID PAVING
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 24.00 10 PAVEMENT MARKINGS
32 92 19 SEEDING
32 92 23 SODDING
PROJECT TABLE OF CONTENTS Page 4
DIVISION 33 - UTILITIES
33 40 00 STORM DRAINAGE UTILITIES
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
APPENDICES
*2 Appendix A Ft. Gordon BACNET DDC For HVAC Appendix B FURNITURE, FIXTURES, AND EQUIPMENT (FF&E)
-- End of Project Table of Contents --
ARCYBER COF 18B3001
SECTION TABLE OF CONTENTS
DIVISION 03 - CONCRETE
SECTION 03 20 00.00 10
CONCRETE REINFORCING
05/14
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Welding Qualifications
1.3.2 Qualification of Steel Bar Butt-Splicers
1.3.3 Qualification of Butt-Splicing Procedure
1.4 DELIVERY, STORAGE, AND HANDLING
PART 2 PRODUCTS
2.1 DOWELS
2.2 FABRICATED BAR MATS
2.3 REINFORCING STEEL
2.3.1 Epoxy-Coated Bars
2.3.2 Mechanical Butt-Splices
2.4 WELDED WIRE REINFORCING
2.5 WIRE TIES
2.6 SUPPORTS
PART 3 EXECUTION
3.1 REINFORCEMENT
3.1.1 Placement
3.2 WELDED-WIRE REINFORCEMENT PLACEMENT
3.3 DOWEL INSTALLATION
-- End of Section Table of Contents --
SECTION 03 20 00.00 10 Page 1
SECTION 03 20 00.00 10
CONCRETE REINFORCING
05/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
ACI SP-66 (2004) ACI Detailing Manual
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1035/A1035M (2016a) Standard Specification for Deformed and Plain, Low-carbon, Chromium, Steel Bars for Concrete Reinforcement
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A184/A184M (2006; E2011) Standard Specification for Fabricated Deformed Steel Bar Mats for Concrete Reinforcement
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A675/A675M (2014) Standard Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality, Mechanical Properties
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
SECTION 03 20 00.00 10 Page 2
ASTM A884/A884M (2014) Standard Specification for Epoxy-Coated Steel Wire and Welded Wire Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed) Manual of Standard Practice
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Butt-Splices; G, Ro
SD-02 Shop Drawings
Reinforcement; G, Ro
SD-07 Certificates
Reinforcing Steel Qualified Welders Qualification of Steel Bar Butt-Splicers
1.3 QUALITY ASSURANCE
1.3.1 Welding Qualifications
Welders are required to be qualified in accordance with AWS D1.4/D1.4M.
Perform qualification test at the worksite and notify the Contracting Officer 24 hours prior to conducting tests. Special welding procedures and welders qualified by others may be accepted as permitted by AWS D1.4/D1.4M.
Submit a list of qualified welders names.
1.3.2 Qualification of Steel Bar Butt-Splicers
Qualification of steel bar butt-splicers are required to be certified to have satisfactorily completed a course of instruction in the proposed method of butt-splicing or have satisfactorily performed such work within the preceding year. Submit certificates on the Qualifications of Steel Bar Butt-Splicers prior to commencing butt-splicing.
1.3.3 Qualification of Butt-Splicing Procedure
As a condition of approval of the butt-splicing procedure, make three test butt-splices of steel bars of each size to be spliced using the proposed butt-splicing method, in the presence of the Contracting Officer. Tension
SECTION 03 20 00.00 10 Page 3 tested to destruction these test butt-splices and unspliced bars of the same size, with stress-strain curves plotted for each test. Test results must show that the butt-splices meet the specified strength and deformation requirements in order for the splicing procedure to be approved.
1.4 DELIVERY, STORAGE, AND HANDLING
Store reinforcement and accessories off the ground on platforms, skids, or other supports.
PART 2 PRODUCTS
2.1 DOWELS
Provide dowels conforming to ASTM A675/A675M, Grade 80. Steel pipe conforming to ASTM A53/A53M, Schedule 80, may be used as dowels provided the ends are closed with metal or plastic inserts or with mortar.
2.2 FABRICATED BAR MATS
Fabricated bar mats conforming to ASTM A184/A184M.
2.3 REINFORCING STEEL
Reinforcing steel of deformed bars conforming to ASTM A615/A615M, ASTM A706/A706M, or ASTM A1035/A1035M grades and sizes as indicated. Cold drawn wire used for spiral reinforcement must conform to ASTM A1064/A1064M.
Submit certified copies of mill reports attesting that the reinforcing steel furnished contains no less than 25 percent recycled scrap steel and meets the requirements specified herein, prior to the installation of reinforcing steel.
2.3.1 Epoxy-Coated Bars
Epoxy-coated steel bars complying with the requirements of ASTM A934/A934M, including written certifications for coating material and coated bars, sample of coating material, and 1.5 pounds of patching material.
2.3.2 Mechanical Butt-Splices
Mechanical butt splices must be an approved exothermic, threaded coupling, swaged sleeve or other positive connecting type, and develop 125 percent of the specified minimum yield tensile strength of the spliced bars or of the smaller bar in transition splices. In addition to this strength requirement, the additional deformation of number 14 and smaller bars due to slippage or other movement within the splice sleeve cannot exceed unit strain( 0.015 inches unit strain 0.0015 inches/inch) beyond the elongation of an unspliced bar based upon a 10 inch gage length spanning the extremities of the sleeve at a stress of 30,000 psi. Determine the amount of the additional deformation from the stress-strain curves of the unspliced and spliced bars tested as required in paragraph QUALIFICATION OF BUTT-SPLICING PROCEDURE for qualification of the butt-splicing procedure.
2.4 WELDED WIRE REINFORCING
Welded wire reinforcing conforming to ASTM A1064/A1064M. When directed by the Contracting Officer for special applications, use welded wire reinforcing conforming to ASTM A884/A884M.
SECTION 03 20 00.00 10 Page 4
2.5 WIRE TIES
Use wire ties that are 16 gauge or heavier black annealed steel wire. Ties for epoxy-coated bars mustl be vinyl-coated or epoxy-coated.
2.6 SUPPORTS
Design bar supports for formed surfaces in accordance with CRSI 10MSP and fabricate of steel or precast concrete blocks. Provide precast concrete blocks with wire ties and not less than 4 inches square when supporting reinforcement on ground. Precast concrete block must have compressive strength equal to that of the surrounding concrete. Coat steel supports for coated or galvanized bars with electrically compatible material for a distance of at least 2 inches beyond the point of contact with the bar.
Where concrete formed surfaces will be exposed to weather or where surfaces are to be painted, use galvanized, plastic protected or stainless steelsteel supports within 1/2 inch of concrete surface. Concrete supports used in concrete exposed to view must have the same color and texture as the finish surface. For slabs on grade and topping slabs on steel deck, supports use precast concrete blocks, plastic coated steel fabricated with bearing plates, or specifically designed wire-fabric supports fabricated of plastic.
PART 3 EXECUTION
3.1 REINFORCEMENT
Fabricate and place reinforcement steel and accessories as specified, as indicated, and as shown on approved shop drawings. Fabrication and placement details of steel and accessories not specified or shown must be in accordance with ACI SP-66 and ACI 318. Cold bend reinforcement unless otherwise authorized. Bending may be accomplished in the field or at the mill. Mill bend zinc-coated and epoxy-coated bars prior to coating. Bend all steel cold unless authorized. Do not bend bars after embedment in concrete. Place safety caps on all exposed ends of vertical concrete reinforcement bars that pose a danger to life safety. Face wire tie ends away from the forms. Submit detail drawings showing reinforcing steel placement, schedules, sizes, grades, and splicing and bending details.
Show support details including types, sizes and spacing.
3.1.1 Placement
Reinforcement must be free from loose rust and scale, dirt, oil, or other deleterious coating that could reduce bond with the concrete. Place reinforcement in accordance with ACI 318 at locations indicated plus or minus one bar diameter. Do not continue reinforcement through expansion joints and place as indicated through construction or contraction joints.
Cover with concrete coverage as indicated or as required by ACI 318. If bars are moved more than one bar diameter to avoid interference with other reinforcement, conduits or embedded items, the resulting arrangement of bars, including additional bars required to meet structural requirements, requires approval before concrete is placed.
3.2 WELDED-WIRE REINFORCEMENT PLACEMENT
Place welded-wire reinforcement in slabs as indicated. Reinforcement placed in slabs on grade must be continuous between expansion, construction, and contraction joints. Reinforcement placement at joints
SECTION 03 20 00.00 10 Page 5 must be as indicated.
May lap splices in such a way that the overlapped area equals the distance between the outermost crosswires plus 2 inches. Stagger laps to avoid continuous laps in either direction. Wire or clip together reinforcement at laps at intervals not to exceed 4 feet. Position reinforcement by the use of supports.
3.3 DOWEL INSTALLATION
Install dowels in slabs on grade at locations indicated and at right angles to joint being doweled. Accurately position and align dowels parallel to the finished concrete surface before concrete placement. Rigidly support dowels during concrete placement. Coat one end of dowels with a bond breaker.
-- End of Section --
SECTION 03 20 00.00 10 Page 6
SECTION TABLE OF CONTENTS
DIVISION 03 - CONCRETE
SECTION 03 30 00.00 10
CAST-IN-PLACE CONCRETE
05/14
PART 1 GENERAL
1.1 UNIT PRICES
1.1.1 Measurement
1.1.2 Payment
1.2 REFERENCES
1.3 DEFINITIONS
1.3.1 Cementitious Material
1.3.2 Chemical Admixtures
1.3.3 Complementary Cementing Materials (CCM)
1.3.4 Design Strength (f'c)
1.3.5 Mixture Proportioning
1.3.6 Mixture Proportions
1.3.7 Pozzolan
1.3.8 Workability or Consistency
1.4 SUBMITTALS
1.5 QUALITY ASSURANCE
1.5.1 Laboratory Accreditation
1.5.1.1 Aggregate Testing and Mix Proportioning
1.5.1.2 Acceptance Testing
1.5.1.3 Contractor Quality Control
1.5.2 Quality Control Plan
1.5.3 Government Assurance Inspection and Testing
1.5.3.1 Materials
1.5.3.2 Fresh Concrete
1.5.3.3 Hardened Concrete
1.5.3.4 Inspection
1.6 DELIVERY, STORAGE, AND HANDLING
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Proportioning Studies-Normal Weight Concrete
2.1.2 Proportioning Studies-Lightweight Aggregate Structural Conc
2.1.3 Average Compressive Strength
2.1.4 Computations from Test Records
2.1.5 Tolerances
2.1.6 Floor Finish
2.1.7 Strength Requirements
2.1.7.1 Evaluation of Concrete Compressive Strength
2.1.7.2 Investigation of Low-Strength Compressive Test Results
2.1.7.3 Load Tests
2.1.8 Water-Cementitious Material Ratio
2.1.9 Slump
2.1.10 Concrete Temperature
2.1.11 Size of Coarse Aggregate
SECTION 03 30 00.00 10 Page 1
2.2 CEMENTITIOUS MATERIALS
2.2.1 Portland Cement
2.2.2 High-Early-Strength Portland Cement
2.2.3 Fly Ash
2.2.4 Ground Granulated Blast-Furnace (GGBF) Slag
2.2.5 Silica Fume
2.3 AGGREGATES
2.3.1 Fine Aggregate
2.3.2 Coarse Aggregate
2.4 CHEMICAL ADMIXTURES
2.4.1 Air-Entraining Admixture
2.4.2 Accelerating Admixture
2.4.3 Water-Reducing or Retarding Admixture
2.4.4 High-Range Water Reducer
2.4.5 Surface Retarder
2.4.6 Expanding Admixture
2.4.7 Other Chemical Admixtures
2.5 WATER
2.6 NONSHRINK GROUT
2.7 NONSLIP SURFACING MATERIAL
2.8 EMBEDDED ITEMS
2.9 FLOOR HARDENER
2.10 PERIMETER INSULATION
2.11 VAPOR RETARDER
2.12 JOINT FILLERS, SEALERS, AND WATERSTOPS
PART 3 EXECUTION
3.1 PREPARATION FOR PLACING
3.1.1 Foundations
3.1.1.1 Concrete on Earth Foundations
3.1.1.2 Preparation of Rock
3.1.1.3 Excavated Surfaces in Lieu of Forms
3.1.2 Previously Placed Concrete
3.1.2.1 Air-Water Cutting
3.1.2.2 High-Pressure Water Jet
3.1.2.3 Wet Sandblasting
3.1.2.4 Waste Disposal
3.1.2.5 Preparation of Previously Placed Concrete
3.1.3 Vapor Retarder
3.1.4 Embedded Items
3.2 CONCRETE PRODUCTION
3.2.1 Moisture Control
3.2.2 Concrete Mixers
3.2.3 Stationary Mixers
3.2.4 Truck Mixers
3.3 TRANSPORTING CONCRETE TO PROJECT SITE
3.4 PLACING CONCRETE
3.4.1 Depositing Concrete
3.4.2 Consolidation
3.4.3 Cold Weather Requirements
3.4.4 Hot Weather Requirements
3.4.5 Prevention of Plastic Shrinkage Cracking
3.4.6 Placing Flowable Concrete
3.5 JOINTS
3.5.1 Construction Joints
3.5.2 Contraction Joints in Slabs on Grade
3.5.3 Dowels and Tie Bars
3.6 EXTERIOR SLAB AND RELATED ITEMS
SECTION 03 30 00.00 10 Page 2
3.6.1 Pavements
3.6.2 Sidewalks
3.6.3 Curbs and Gutters
3.7 SETTING BASE PLATES AND BEARING PLATES
3.7.1 Damp-Pack Bedding Mortar
3.7.2 Nonshrink Grout
3.7.2.1 Mixing and Placing of Nonshrink Grout
3.7.2.2 Treatment of Exposed Surfaces
3.8 TESTING AND INSPECTION FOR CQC
3.8.1 Grading and Corrective Action
3.8.1.1 Fine Aggregate
3.8.1.2 Coarse Aggregate
3.8.2 Quality of Aggregates
3.8.3 Scales, Batching and Recording
3.8.4 Batch-Plant Control
3.8.5 Concrete Mixture
3.8.5.1 Air Content Testing
3.8.5.2 Slump Testing
3.8.5.3 Temperature
3.8.5.4 Strength Specimens
3.8.6 Inspection Before Placing
3.8.7 Placing
3.8.8 Cold-Weather Protection
3.8.9 Reports
3.9 REPAIR, REHABILITATION AND REMOVAL
3.9.1 Repair of Weak Surfaces
3.9.2 Failure of Quality Assurance Test Results
SECTION 03 30 00.00 10 Page 3
SECTION 03 30 00.00 10
CAST-IN-PLACE CONCRETE
05/14
PART 1 GENERAL
1.1 UNIT PRICES
1.1.1 Measurement
Measurement of concrete for payment will be made on the basis of the actual volume within the pay lines of the structure as indicated on the contract drawings. Measurement for payment of concrete placed against the sides of any excavation without intervening forms will be made only within the pay lines of the structure as shown on the contract drawings. No deductions will be made for rounded or beveled edges, for space occupied by metal work, for conduits, for voids, or for embedded items which are less than 5 cubic feet in volume or 1 square foot in cross section.
1.1.2 Payment
Unless otherwise specified, payment for concrete will be made at the respective unit prices per cubic yard for the various items of the schedule, measured as specified above, which price includes the cost of all labor, materials, and the use of equipment and tools required to complete the concrete work, except for any reinforcement and embedded parts specified to be paid separately. Unit price payment will not be made for concrete placed in structures for which payment is made as a lump sum.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 211.1 (1991; R 2009) Standard Practice for Selecting Proportions for Normal, Heavyweight and Mass Concrete
ACI 211.2 (1998; R 2004) Standard Practice for Selecting Proportions for Structural Lightweight Concrete
ACI 214R (2011) Evaluation of Strength Test Results of Concrete
ACI 301 (2016) Specifications for Structural
SECTION 03 30 00.00 10 Page 4
Concrete
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305.1 (2014) Specification for Hot Weather Concreting
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI 309R (2005) Guide for Consolidation of Concrete
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
ASTM INTERNATIONAL (ASTM)
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1064/C1064M (2011) Standard Test Method for Temperature of Freshly Mixed Hydraulic-Cement Concrete
ASTM C1077 (2016) Standard Practice for Laboratories Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Laboratory Evaluation
ASTM C1107/C1107M (2014a) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1240 (2014) Standard Specification for Silica Fume Used in Cementitious Mixtures
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2017) Standard Specification for Portland Cement
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ASTM C1602/C1602M (2012) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C172/C172M (2014a) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C192/C192M (2016a) Standard Practice for Making and Curing Concrete Test Specimens in the Laboratory
ASTM C231/C231M (2017) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C309 (2011) Standard Specification for Liquid Membrane-Forming Compounds for Curing Concrete
ASTM C31/C31M (2015a; E 2016) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C311/C311M (2013) Sampling and Testing Fly Ash or Natural Pozzolans for Use as a Mineral Admixture in Portland-Cement Concrete
ASTM C33/C33M (2016) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2017) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2013) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C494/C494M (2016) Standard Specification for Chemical Admixtures for Concrete
ASTM C552 (2016a) Standard Specification for Cellular Glass Thermal Insulation
ASTM C567/C567M (2014) Determining Density of Structural Lightweight Concrete
ASTM C578 (2017a) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2017) Standard Specification for Unfaced
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Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C618 (2012a) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C78/C78M (2016) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C937 (2016) Grout Fluidifier for Preplaced-Aggregate Concrete
ASTM C94/C94M (2017) Standard Specification for Ready-Mixed Concrete
ASTM C989/C989M (2017) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM D5759 (2012) Characterization of Coal Fly Ash and Clean Coal Combustion Fly Ash for Potential Uses
ASTM D75/D75M (2014) Standard Practice for Sampling Aggregates
ASTM E1643 (2011; R 2017) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2009; 28th Ed) Manual of Standard Practice
NATIONAL READY MIXED CONCRETE ASSOCIATION (NRMCA)
NRMCA TMMB 100 (2001; R 2007) Truck Mixer, Agitator and Front Discharge Concrete Carrier Standards
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 104 (1980) Method of Calculation of the Fineness Modulus of Aggregate
1.3 DEFINITIONS
1.3.1 Cementitious Material
As used herein, includes all portland cement, pozzolan, fly ash, ground
SECTION 03 30 00.00 10 Page 7 granulated blast-furnace slag, and silica fume.
1.3.2 Chemical Admixtures
Materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
1.3.3 Complementary Cementing Materials (CCM)
Coal fly ash, silica fume, granulated blast-furnace slag, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in considerable improvement to sustainability, durability.
1.3.4 Design Strength (f'c)
The specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
1.3.5 Mixture Proportioning
The process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project.
1.3.6 Mixture Proportions
The masses or volumes of individual ingredients used to make a unit measure (cubic yard) of concrete.
1.3.7 Pozzolan
Siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
1.3.8 Workability or Consistency
The ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Quality Control Plan; G, RO Laboratory Accreditation Sampling Plan; G, RO
SD-03 Product Data
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Recycled Content Products; (LEED) Cementitious Materials Vapor Retarder Floor Finish Floor Hardener Chemical Admixtures
SD-04 Samples
Surface Retarder
SD-05 Design Data
Mixture Proportions; G, RO
SD-06 Test Reports
Mixture Proportions;; G, RO Testing and Inspection for CQC; G, RO Fly Ash Ground Granulated Blast-Furnace (GGBF) Slag Aggregates Air Content Slump Compressive Strength Water
SD-07 Certificates
Contractor Quality Control personnel
1.5 QUALITY ASSURANCE
Submit qualifications for Contractor Quality Control personnel assigned to concrete construction as American Concrete Institute (ACI) Certified Workmen in one of the following grades or show written evidence of having completed similar qualification programs:
Concrete Field Testing Technician Grade I
Concrete Laboratory Testing Technician
Grade I or II
Concrete Construction Inspector Level II
Concrete Transportation Construction Inspector or Reinforced Concrete Special Inspector
Jointly certified by American Concrete Institute (ACI), Building Official and Code Administrators International (BOCA), International Code Council (ICC), and Southern Building Code Congress International (SBCCI)
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Foreman or Lead Journeyman of the flatwork finishing crew
Similar qualification for ACI Concrete Flatwork Technician/Finisher or equal, with written documentation
1.5.1 Laboratory Accreditation
Provide laboratory and testing facilities. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
1.5.1.1 Aggregate Testing and Mix Proportioning
Perform aggregate testing and mixture proportioning studies in an accredited laboratory, under the direction of a registered professional engineer in a U.S. state or territory who is competent in concrete materials. This person is required to sign all reports and designs.
1.5.1.2 Acceptance Testing
Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory.
Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by ASTM C31/C31M.
1.5.1.3 Contractor Quality Control
All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.5.2 Quality Control Plan
Submit a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. Identify the approved laboratories.
Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. Provide all quality control reports to the Quality Manager, Concrete Supplier and the Contracting Officer.
Maintain a copy of ACI SP-15 and CRSI 10MSP at the project site.
1.5.3 Government Assurance Inspection and Testing
Day-to day inspection and testing is the responsibility of the Contractor Quality Control (CQC) staff. However, representatives of the Contracting Officer can and will inspect construction as considered appropriate and will monitor operations of the CQC staff. Government inspection or testing will not relieve any CQC responsibilities.
1.5.3.1 Materials
The Government will sample and test aggregates, cementitious materials, other materials, and concrete to determine compliance with the specifications as considered appropriate. Provide facilities and labor as may be necessary for procurement of representative test samples. Samples of aggregates will be obtained at the point of batching in accordance with ASTM D75/D75M. Other materials will be sampled from storage at the jobsite or from other locations as considered appropriate. Samples may be placed
SECTION 03 30 00.00 10 Page 10 in storage for later testing when appropriate.
1.5.3.2 Fresh Concrete
Fresh concrete will be sampled as delivered in accordance with ASTM C172/C172M and tested in accordance with these specifications, as considered necessary.
1.5.3.3 Hardened Concrete
Tests on hardened concrete will be performed by the Government when such tests are considered necessary.
1.5.3.4 Inspection
Concrete operations may be tested and inspected by the Government as the project progresses. Failure to detect defective work or material will not prevent rejection later when a defect is discovered nor will it obligate the Government for final acceptance.
1.6 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 and ACI 304R requirements and recommendations. Store cement and other cementitious materials in weathertight buildings, bins, or silos that exclude moisture and contaminants and keep each material completely separated. Arrange and use aggregate stockpiles in a manner to avoid excessive segregation and to prevent contamination with other materials or with other sizes of aggregates. Do not store aggregate directly on ground unless a sacrificial layer is left undisturbed. Store reinforcing bars and accessories above the ground on platforms, skids or other supports. Store other materials in a manner to avoid contamination and deterioration.
Admixtures which have been in storage at the project site for longer than 6 months or which have been subjected to freezing cannot be used unless retested and proven to meet the specified requirements. Materials must be capable of being accurately identified after bundles or containers are opened.
PART 2 PRODUCTS
In accordance with Section 01 33 29 SUSTAINABILITY REPORTING submit documentation indicating: distance between manufacturing facility and the project site, distance of raw material origin from the project site, percentage of post-industrial and post-consumer recycled content per unit of product and relative dollar value of recycled content products to total dollar value of products included in project. Provide Submittals as specified in the subject Section.
2.1 SYSTEM DESCRIPTION
Provide concrete composed of portland cement, other cementitious and pozzolanic materials as specified, aggregates, water and admixtures as specified.
2.1.1 Proportioning Studies-Normal Weight Concrete
Trial design batches, mixture proportions studies, and testing requirements for various types of concrete specified are the responsibility of the Contractor. Base mixture proportions on compressive strength as determined by test specimens fabricated in accordance with ASTM C192/C192M and tested
SECTION 03 30 00.00 10 Page 11 in accordance with ASTM C39/C39M. Obtain mix design approval from the Contracting Officer prior to concrete placement.
a. Samples of all materials used in mixture proportioning studies must be representative of those proposed for use in the project and be accompanied by the manufacturer's or producer's test reports indicating compliance with these specifications.
b. Make trial mixtures having proportions, consistencies, and air content suitable for the work based on methodology described in ACI 211.1, using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required on the project.
c. The maximum water-cementitious material ratios allowed in subparagraph WATER-CEMENTITIOUS MATERIAL RATIO below will be the equivalent water-cementitious material ratio as determined by conversion from the weight ratio of water to cement plus pozzolan by the weight equivalency method as described in ACI 211.1. In the case where silica fume or GGBF slag is used, include the weight of the silica fume and GGBF slag in the equations in ACI 211.1 for the term P, which is used to denote the weight of pozzolan. If pozzolan is used in the concrete mixture, the minimum pozzolan content is 15 percent by weight of the total cementitious material, and the maximum is 35 percent.
d. Design laboratory trial mixtures for maximum permitted slump and air content. Make separate sets of trial mixture studies for each combination of cementitious materials and each combination of admixtures proposed for use. No combination of either may be used until proven by such studies, except that, if approved in writing and otherwise permitted by these specifications, an accelerator or a retarder may be used without separate trial mixture study. Separate trial mixture studies must also be made for concrete for any conveying or placing method proposed which requires special properties and for concrete to be placed in unusually difficult placing locations. For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months.
e. Report the temperature of concrete in each trial batch. For each water-cementitious material ratio, make at least three test cylinders for each test age, cure in accordance with ASTM C192/C192M and test at 7 and 28 days in accordance with ASTM C39/C39M. From these test results, plot a curve showing the relationship between water-cementitious material ratio and strength for each set of trial mix studies. In addition, plot a curve showing the relationship between 7 day and 28 day strengths. Design each mixture to promote easy and suitable concrete placement, consolidation and finishing, and to prevent segregation and excessive bleeding.
f. Submit the results of trial mixture design studies along with a statement giving the maximum nominal coarse aggregate size and the proportions of ingredients that will be used in the manufacture of each strength of concrete, at least 60 days prior to commencing concrete placing operations. Base aggregate weights on the saturated surface dry condition. Accompany the statement with test results from an approved independent commercial testing laboratory, showing that mixture design studies have been made with materials proposed for the
SECTION 03 30 00.00 10 Page 12 project and that the proportions selected will produce concrete of the qualities indicated. No substitutions may be made in the materials used in the mixture design studies without additional tests to show that the quality of the concrete is satisfactory.
2.1.2 Proportioning Studies-Lightweight Aggregate Structural Conc
Trial design batches, mixture proportioning studies, and testing requirements must conform to the requirements specified in paragraph PROPORTIONING STUDIES-NORMAL WEIGHT CONCRETE above, except as follows.
Trial mixtures having proportions, consistencies and air content suitable for the work must be made based on methodology described in ACI 211.2, using at least three different cement contents. Proportion trial mixes to produce air dry unit weight, concrete strengths, maximum permitted slump, and air content. Test specimens and testing must be as specified for normal weight concrete except that 28-day compressive strength must be determined from test cylinders that have been air dried at 50 percent relative humidity for the last 21 days. Determine air dry unit weight in accordance with ASTM C567/C567M, designed to be at least 2.0 pcf less than the maximum specified air dry unit weight. Plot curves using these results showing the relationship between cement factor and strength and air dry unit weight. Normal weight fine aggregate may be substituted for part or all of the lightweight fine aggregate, provided the concrete meets the strength and unit weight. A correlation must also be developed showing the ratio between air dry unit weight and fresh concrete unit weight for each mix.
2.1.3 Average Compressive Strength
The mixture proportions selected during mixture design studies must produce a required average compressive strength (f'cr) exceeding the specified compressive strength (f'c) by the amount indicated below, but may not exceed the specified strength at the same age by more than 20 percent.
This required average compressive strength, f'cr, will not be a required acceptance criteria during concrete production. However, whenever the daily average compressive strength at 28 days drops below f'cr during concrete production, or daily average 7-day strength drops below a strength correlated with the 28-day f'cr, adjust the mixture, as approved, to bring the daily average back up to f'cr. During production, the required f'cr must be adjusted, as appropriate, based on the standard deviation being attained on the job.
2.1.4 Computations from Test Records
Where a concrete production facility has test records, establish a standard deviation in accordance with the applicable provisions of ACI 214R. Test records from which a standard deviation is calculated must represent materials, quality control procedures, and conditions similar to those expected; must represent concrete produced to meet a specified strength or strengths (f'c) within 1000 psi of that specified for proposed work; and must consist of at least 30 consecutive tests. A strength test must be the average of the strengths of two cylinders made from the same sample of concrete and tested at 28 days. Required average compressive strength f'cr used as the basis for selection of concrete proportions must be in accordance with ACI 318 Chapter 5.
2.1.5 Tolerances
Except as otherwise specified herein, tolerances for concrete batching, SECTION 03 30 00.00 10 Page 13 mixture properties, and construction as well as definition of terms and application practices must be in accordance with ACI 117. Take level and grade tolerance measurements of slabs as soon as possible after finishing;
when forms or shoring are used, the measurements must be made prior to removal.
2.1.6 Floor Finish
For floor finishes, see Section 03 35 00.00 10 CONCRETE FINISHING.
2.1.7 Strength Requirements
Specified compressive strength (f'c) must be as follows:
COMPRESSIVE STRENGTH STRUCTURE OR PORTION OF STRUCTURE
4000 psi at 28 days Entire Structure
Concrete made with high-early strength cement must have a 7-day strength equal to the specified 28-day strength for concrete made with Type I or II portland cement. Compressive strength must be determined in accordance with ASTM C39/C39M.
2.1.7.1 Evaluation of Concrete Compressive Strength
Fabricate six compressive strength specimens, 4 inch by 8 inch cylinders, laboratory cure them in accordance with ASTM C31/C31M and test them in accordance with ASTM C39/C39M. Test two cylinders at 7 days, two cylinders at 28 days, and hold two cylinder in reserve. The strength of the concrete is considered satisfactory so long as the average of all sets of three consecutive test results do not exceed the specified compressive strength f'c by 20 percent and no individual test result falls below the specified strength f'c by more than 500 psi), unless approved by the Contracting Officer. A "test" is defined as the average of two companion cylinders, or if only one cylinder is tested, the results of the single cylinder test. Additional analysis or testing, including taking cores and/or load tests may be required when the strength of the concrete in the structure is considered potentially deficient.
2.1.7.2 Investigation of Low-Strength Compressive Test Results
When any strength test of standard-cured test cylinders falls below the specified strength requirement by more than 500 psi or if tests of field-cured cylinders indicate deficiencies in protection and curing, take steps to assure that the load-carrying capacity of the structure is not jeopardized. When the strength of concrete in place is considered potentially deficient, obtain cores and test in accordance with ASTM C42/C42M. Take at least three representative cores from each member or area of concrete in place that is considered potentially deficient. The location of cores will be determined by the Contracting Officer to least
SECTION 03 30 00.00 10 Page 14 impair the strength of the structure. Concrete in the area represented by the core testing will be considered adequate if the average strength of the cores is equal to at least 85 percent of the specified strength requirement and if no single core is less than 75 percent of the specified strength requirement. Non-destructive tests (tests other than test cylinders or cores) may not be used as a basis for acceptance or rejection. Perform the coring and repair the holes; cores will be tested by the Government.
2.1.7.3 Load Tests
If the core tests are inconclusive or impractical to obtain or if structural analysis does not confirm the safety of the structure, load tests may be directed by the Contracting Officer in accordance with the requirements of ACI 318. Correct concrete work evaluated by structural analysis or by results of a load test as being understrength in a manner satisfactory to the Contracting Officer. Perform all investigations, testing, load tests, and correction of deficiencies approved by the Contracting Officer, except that if all concrete is found to be in compliance with the drawings and specifications, the cost of investigations, testing, and load tests will be at the expense of the Government.
2.1.8 Water-Cementitious Material Ratio
Maximum water-cementitious material ratio (w/c) for normal weight concrete is as follows:
WATER-CEMENTITIOUS MATERIAL RATIO,
BY WEIGHT
STRUCTURE OR PORTION OF STRUCTURE
0.50 Entire Structure
2.1.9 Slump
Slump of the concrete, as delivered to the point of placement into the forms, must be within the following limits. Determine slump in accordance with ASTM C143/C143M.
Structural Element Slump inches
Minimum Maximum
Walls, columns and beams 2 4
Foundation walls, substructure walls, footings, slabs
1 3
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Any structural concrete approved for placement by pumping:
At pump 2 8
At discharge of line 1 4
When use of a plasticizing admixture conforming to ASTM C1017/C1017M or when a Type F or G high range water reducing admixture conforming to ASTM C494/C494M is permitted to increase the slump of concrete, concrete must have a slump of 2 to 4 inches before the admixture is added and a maximum slump of 8 inches at the point of delivery after the admixture is added.
2.1.10 Concrete Temperature
The temperature of the concrete as delivered must not exceed 90 degrees F.
When the ambient temperature during placing is 40 degrees F or less, or is expected to be at any time within 6 hours after placing, the temperature of the concrete as delivered must be between 55 and 75 degrees F.
2.1.11 Size of Coarse Aggregate
Use the largest feasible nominal maximum size aggregate (NMSA), specified in PART 2 paragraph AGGREGATES, in each placement. However, do not exceed nominal maximum size of aggregate for any of the following: three-fourths of the minimum cover for reinforcing bars, three-fourths of the minimum clear spacing between reinforcing bars, one-fifth of the narrowest dimension between sides of forms, or one-third of the thickness of slabs or toppings.
2.2 CEMENTITIOUS MATERIALS
Cementitious Materials must be portland cement, portland-pozzolan cement, portland blast-furnace slag cement, or portland cement in combination with pozzolanor ground granulated blast furnace slagor silica fume conforming to appropriate specifications listed below. Restrict usage of cementitious materials in concrete that will have surfaces exposed in the completed structure so there is no change in color, source, or type of cementitious material.
2.2.1 Portland Cement
ASTM C150/C150M, Type Ilow alkali with a maximum 10 percent amount of tricalcium aluminate, and a maximum cement-alkali content of 0.80 percent Na2Oe (sodium oxide) equivalent. White portland cement must meet the above requirements except that it may be Type I, Type II or Type III.
2.2.2 High-Early-Strength Portland Cement
ASTM C150/C150M, Type III with tricalcium aluminate limited to 5percent, .
Use Type III cement only in isolated instances and only when approved in writing.
2.2.3 Fly Ash
Conform fly ash to ASTM C618, Class F,except that the maximum allowable loss on ignition cannot exceed 6 percent. If pozzolan is used, it must
SECTION 03 30 00.00 10 Page 16 never be less than 15 percent by weight of the total cementitious material. Report the chemical analysis of the fly ash in accordance with ASTM C311/C311M. Evaluate and classify fly ash in accordance with ASTM D5759. Comply with EPA requirements in accordance with Section
01 33 29 SUSTAINABILITY REPORTING.
2.2.4 Ground Granulated Blast-Furnace (GGBF) Slag
ASTM C989/C989M, Grade 120.
2.2.5 Silica Fume
Conform silica fume to ASTM C1240. Conform available alkalis to the optimal limit given in Table 2 of ASTM C1240. Silica fume may be furnished as a dry, densified material or as a slurry. Proper mixing is essential to accomplish proper distribution of the silica fume and avoid agglomerated silica fume which can react with the alkali in the cement resulting in premature and extensive concrete damage. In accordance with paragraph Technical Service for Specialized Concrete in PART 1, provide the services of a manufacturer's technical representative experienced in mixing, proportioning, placement procedures, and curing of concrete containing silica fume. This representative must be present on the project prior to and during at least the first 4 days of concrete production and placement using silica fume. Use a High Range Water Reducer (HRWR) with silica fume.
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