A22.SOW_REFERENCE_5_PUMP_DETAIL_DRAWINGS_&_COMPUTATIONS.pdf

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL SAMPLES, OR DATE 'TRANSMITTAL NO. I

MANUFACTURER'S CERTIFICATES OF COMPLIANCE 08/02/2012 22 11 23.00 10-1.2 l (Read instructions on the reverse side prior to initiating this form)

SECTION I - REQUEST FOR APPROVAL OF THE FOLLOWING ITEMS (This section will be Initiated oy the contractor) (}f..f... A-0 C: - / ..'.:.)

TO: Eastern Area Office FROM: SAF, INC. CONTRACT NO. CHECK ONE:

926 SW Adams Street, Suite 11 O 0 THIS IS A NEW TRANSMITTAL Peoria, IL 61602 130 E Voris St STE A W912EK-11-C-0090 NA 00 THIS IS A RESUBMITTAL OF

Akron, OH 44311-1095 TRANSMIT21a6.1.1 2~ QQ jQ·l, l SPECIFIGA TION SEC. NO, (Cover only one section with each PROJECT TITLE AND LOCATION 01 -Main Register CHECK ONE: THIS ~~SMITIAL IS transmittel) 221123.0010 Rice Lake Rehab and Enhance, IL Stage 1 FOR D FIO [i] GA DA D CR

ITEM -~ DESCRIPTION OF ITEM SUBMITIEO MFG OR CONTR. NO. CONTRACT REFERENCE FOR VARIATION FOR NO. (Type size, model number/etc.) CAT., CURVE OF DOCUMENT CONTRACTOR (See CE

DRAWING OR COPIES

SPEC. DRAWING

USE CODE Instruction USE BROCHURE NO. No. 6) CODE

;' (See Instruction no. 8) PARA.NO. SHEET NO.

a. b. c. d. e. f. g. h. I.

1 Detail Drawings SHOP DRAWINGS 6 1.4.3 A N ff 5 Computations PRODUCT DATA 6 2.7.5 A N It

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n, s 20 l . - \ "" · ·'-' '"" I } J AUG Cd )NT :li'i.r-rr n uu ..

cc >N F EP IOY Fl -E C :)py

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REMARKS g/:J/J ~ ~ I certify that the above submitted Items have been reviewed In detail and are correct and In the strict conformance with the contract drawings and specifications except as otherwise stated.

tblb~ a.

NAME AND SIGNATURE OF CONTRACTOR

SECTION II ·APPROVAL ACTION

ENCLOSURES RETURNED (List by item No.)

n:JNDS:TU»4~~ OAq ! l( (;?__

CON :/,NG OFFICERS REPRESENTATIVE

ENG FORM 4025, MAR 95 (ER 415-1-10) EDITION OF SEP 93 IS OBSOLETE. SHEET 1OF1 y (Proponent: CEMP-Ct:')

SAF, INC

130 E. Voris Street, Unit A, Akron, Ohio 44311 Phone: 330-253-1600 Fax: 330-253-8500

Agency:

Project:

US ARMY CORPS OF ENGINEERS, ROCK ISLAND DISTRICT

Rice Lake Habitat Rehab & Enhancement

Project No: W912EK-11-C-0090 Approving Agent: Dewayne 0 . Diestelhorst Date: 8/7/2012

Submitted Product: Submersible Pumps (GA)

Specification Section: 22 11 23

Specified Material?: YES

MSDS Sheet: no

Comments:

Contractor Submittal statement

This product/process submittal is not intended as a design criteria, but for usage in implementing the established specification.

Submittal Date: 8/7/2012

Submitted By: MoeAtekoja

Acceptance Requested by: UPON RECEIPT (In order to prevent project delay)

Date of Receipt of Acceptance:

VAULT

fv SAF, INC.

{l.L Approved _ Approved with corrections as noted on submittal data and/or a~eet(s) .

SIGNATURE: ~

TITLE': Q c=--_.c..;---::D;'.:A-:;:TE::'.:- '1".=7:27=-z"T.4---- Approval does riot approve delign or function of any · specification!I or drawings shown or listed in this project.

Approving Submittal Stamp (or Signature)

1. Item #I - Detail Drawings

a. The pump O.D. appears to be 1230 mm [48.4 in.] ifthe seating ring is affixed to the pump. The I.D. of the discharge tube is 1200 mm [47.25 in.]. With these dimensions the pump will not fit into the discharge tube. Please confirm Detail 2 ofDwg. M-10.0088-09 is integral to the discharge tube and not integral to the pump.

Sulzer response: The maximum OD of the pump is 1l80mm. The 1230mm dimension refers to the OD of the coupling ring in which the pump is seated. The conical shaped coupling ring is welded to the bottom of the discharge tube (JD 1200mm) so there should be 110 problems with interference or fit.

CONTRACTOR RESPONSE ACCEPTABLE. THE CONTRACTOR SHALL PROVIDE A

CROSS SECTIONAL DRAWING OF THE PUMP TO SHOW ALL INTERNAL PARTS

WITH MATERIALS IDENTIFIED.

Sulzer response: Cross sectional diagram and parts list have been added to the submittal.

b. The pump protrudes from the discharge tube 15.6" with 23.6" clear space remaining beneath the pump to the concrete sump floor. The flow splitter and cone projects 24" above the base and floor of the sump at 12" stand off from the back walJ of the sump.

There could be an interference between the pump intake bell and the flow splitter at this location. Please confirm proper fabrication dimensions for flow splitter with cone.

Sulzer response: The proposed design provided a clearance of roughly 7 /8" between the splitter and the bottom of the pump inlet. The splitter and cone dimensions have been revised to ensure proper fit below the pump suction - clearance has been increased to 3". An updated drawing and installation drawing is provided.

CONTRACTOR RESPONSE ACCEPTABLE.

Sulzer response: Ok

c. The drawing DWG NO. "PRELIMINARY" which depicts the pump can and includes a drawing insert detail for a 14" flange and 3 - 3" pipe nipples. These nipples appear to be designated to get the pump power cables out of the can. How will the nipples be watertight sealed?

Sulzer response: The nipples are welded to the flange of the cable exit.

WELDING THE NIPPLES IS ACCEPTABLE BUT IT DOESN'T EXPLAIN HOW THE

PENETRATIONS WILL BE WATERTIGHT.

Sulzer response: The nipples are welded to the flange of the cable exit and the Curaflex gasket insert shown on page 42 is inserted into the nipple. The nipples are welded all around so there should be no possibility for leakage through the attachment of the nipples to the plate. The plate is bolted and gasketed to the tube flange. When the nuts on the Curaflex gaskets are tightened, the rubber seal is compressed against the ID of the nipples creating the watertight seal.

How do the pump sensor cables exit the can and how will they be watertight sealed?

Sulzer response: The cables exit through the flange shown in the side of the tube where there 3" nipples are welded. Doymo cable seals are installed in the r pipe nipples for water tight sealing. Please refer to the Doymo Cable Seals shown in Section Bon page 41.

THE DOYMO LA.BLE SEAL LITERATURE WAS NOT PROVIDED FOR REVIEW IN

THE TRANSMITTAL. COULD NOT LOCATE SECTION BON PAGE 4Jof 127.

Sulzer response: The cable seals are the Curatlex gasket inserts shown on page 42 of 146 of the current submittal. The above comment mistakenly referred to Doymo cable seals.

What is intended for installation of the pump sensor cable junction boxes? Note that proposed details and intentions for connecting to power junction box are required to be submitted. Also note that pump 480 volt power cables and the pump sensor cables must be in separate raceway systems and therefore the proposed arrangement for the power and sensor cables exiting the can, being waterproofed, installation of respective power junction box, installation of respective pump sensor cable junction box is important and required to be detailed in electrical transmittal(s).

Sulzer response: Electrical transmittals including junction boxes, raceways, conduits and other electrical details are not within the scope of Sulzer/ ABS and are by others.

THE CONTRACTOR SHALL SHOW THE INTENDED DETAILS OF THE ELECTRICAL

INSTALLATION AND ANSWER THE QUESTIONS AS STATED ABOVE. THE PRIME

CONTRACTOR SHALL COORDINATE WITH ALL APPROPRIATE

SUBCONTRACTORS TO ADDRESS THE COMMENTS AND NOT DEFER THEM

Sulzer response: by SAF.- ~e,e, /v'Jcc f> ef~rt~ I $C/b"'1,'/c.(

d. The Spring Loaded Cable Tensioning System needs to have the Part Number and Loaded Spring Compression Length identified in Table 1.

Sulzer response: Part number for the Cable Tensioning System has been added to Table l. Spring Compression Length has not yet been determined. Sulzer/ ABS requests approval based on information provided and the recommended compression length will be provided in the final copy of the Installation Instruction Manual.

TABLE I IS NOT PROVIDED IN THE RESUBMITTAL. FINAL SPRING

COMPRESSION LENGTH SHALL BE ANNOTATED IN THE FINAL COPY OF THE

INSTRUCTION MANUAL AS NOTED.

Sulzer response: Final spring compression length shall be annotated in the final copy of the instruction manual. Sulzer/ABS will supply an Installation Instruction manual under separate transmittal for review. Sulzer/ABS requests approval of the mechanical equipment so that it can be released to fabrication and the Installation Instruction manual will be submitted separately for approval.

f. The dimensions for the VUP Inlet Chamber Calculation for Installation in a Steel Discharge Tube do not match the Intake Sump Dimensions shown on Contract Drawings S- 10 1, M- 10 1, and M-20 1. They also do not show the Flow Splitter with Cone in the calculations. Please confirm the correct sump dimensions have been incorporated for the calculation.

Sulzer response: The sump dimensions provided are intended to show the required suction clearance and minimum required water levels for proper operation. It also provides an alternate design recommendation for the sump in the area surrounding the pump suction relative to the Intake Sump Dimensions shown on the Contract Drawings.

The proposed Sulzer/ABS design does not require the specified splitter plate and cone as shown. This alternative is offered as an optional design if it is deemed to result in cost savings. If not, Sulzer I ABS respectfully retracts the proposed sump design recommendations and will proceed according to the current design with splitter and cone as shown on the contract drawings. However, the minimum suction clearance of 24" and minimum water level of75" must be maintained. In addition, Sulzer/ABS recommends that the concrete on the inlet chamber walls be left raw or roughed up to reduce the possibility of subsurface vortex formation.

THE DESIGN SHALL FOLLOW THE CONTRACT PLANS AND SPECIFIC'ATJONS.

ANY PROPOSED RECOMMENDATIONS OR PERFORMANCE REQUIREMENTS

MUST BE COORDINATED THROUGH THE PRIME CONTRACTOR AND

SUBMITTED AS AN RF! FOR A CREDIT MODIFICATION OR DEVIATION FROM

THE CONTRACT REQUIREMENTS.

Sulzer response: Sulzer/ ABS will comply with the design shown on the plans and specs.

VUP 1000 M9 (Std I

26 5,6

30,51

52,53

(193)

(192)

(331)

158,159

173,174

249,251

175,177

100,101

154,155

170,171,172

(195 ,196)

182,183

(190)

(189)

VUP 1000 M9 STD

27,(28)

24,(25)

10,( 11 )

18 ,(19)

15,(16)

21,(22)

71,73

78,79

76,77

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Ersatzteilstlickliste Spare Parts List

Art.Nr I item no.: 09960374-000

VUPX 1001 M 2200/12-92.60-CSA

Ausgabedatum I issue date : 26/06/12

Zeichnungs-Nr I drawing No.: S-620020

VOLT AGE: 460-480V/60HZ; STATOR+BEARING/Bl-MET ALS/ 3xDI

INSULATION CLASS H/INSUL.UPPER BEARING

MATERIAL: SHAFT-1.4021; SEALS-NBR/NBR

MATERIAL: PROPELLERHUB-1.4581

MATERIAL: PROPELLERBLADES-1.4581

MATERIAL: LIFTING HOOP GALV.STEEL

ANGELE: 8°-20°

CABLE: 20M CSA CABLE

PAINTING/LUBRICANTS: EPOXY BLACK/STD.

ErsatzteilstUckliste

Art.Nr I item no.: 09960374-000

VUPX 1001 M 2200/12-92.60-CSA

Pas

No. Part No. Qty Untt Benennung

1 31300634 1 ST ANSCHLUSSKASTEN

2 11210163 12 ST ZYLINDERSCHRAUBE

3 11530022 12 ST FEDERRING

Description

JUNCTION BOX

CYLINDER SCREW

SPRINr, WASHFR

3 11200298 2 ST SECHSKANTSCHRAUBE HEXAGON HEAD SCREW

4 42060034 1 ST FANGBOGEL LIFTING BRACKET

5 11560020 1 ST VERSCHLUSSSCHR. SCREWED PLUG

6 11130014 1 ST DICHTRING SEALING RING

9 31080040 6 ST KABELKAPPE CABLE CAP

10 31080546 1 ST KABELKAPPE CABLE CAP

11 31080020 1 ST KABELKAPPE CABLE CAP

12 11210235 23 ST ZYLINDERSCHRAUBE CYLINDER SCREW

14 32980026 6 ST DICHTBUCHSE SEAL BUSHING

15 32980011 1 ST DICHTBUCHSE SEAL BUSHING

16 32980009 1 ST DICHTBUCHSE SEAL BUSHING

17 43070691 6 ST DICHTUNG SEAL

18 43070456 1 ST DICHTUNG SEAL

20 11120022 6 ST 0 -RING 0-RING

21 11120318 1 ST 0 -RING 0-RING

22 11120318 1 ST 0-RING 0-RING

23 12940263 6 ST EINFOHRSTUTZEN CABLE ENTRY

24 12940087 1 ST EINF0HRSTUTZEN CABLE ENTRY

25 12940025 1 ST EINFOHRSTUTZEN CABLE ENTRY

26 12100248 21 M LE ITU NG ELECTRIC CABLE

26 12100248 21 M LE ITU NG ELECTRIC CABLE

26 12100248 21 M LE ITU NG ELECTRIC CABLE

26 12100248 21 M LE ITU NG ELECTRIC CABLE

26 12100248 21 M LE ITU NG ELECTRIC CABLE

26 12100248 21 M LE ITU NG ELECTRIC CABLE

27 12100223 21 M LE ITU NG ELECTRIC CABLE

28 12100249 21 M LE ITU NG ELECTRIC CABLE

29 12180120 6 ST KABELSCHUH CABLE SOCKET

30 12180087 7 ST KABELSCHUH CABLE SOCKET

31 12180065 1 ST KABELSCHUH CABLE SOCKET

32 31280046 1 ST OBERER LAGERRING TOP BEARING RING

33 11120319 1 ST 0-RING 0-RING

34 11550059 4 ST KERBSTIFT GROOVED PIN

35 42130453 1 ST Dl-ELEKTRODE SEAL-PROBE

35 43045000 1 ST DICHTRING SEALING RING

35 11080027 1 ST SICHERUNGSSCHEIBE CIRCLIP

35 42150102 1 ST LASCHE CLAMP

35 11210024 1 ST ZYLINDERSCHRAUBE CYLINDER SCREW

35 12180038 1 ST KABELSCHUH CABLE SOCKET

35 11210525 1 ST ZYLINDERSCHRAUBE CYLINDER SCREW

39 33030123 6 ST KABELSCHUTZ CABLE PROTECT SLEEVE

40 33030128 2 ST KABELSCHUTZTOLLE CABLE PROTECT SLEEVE

41 33030126 1 ST KABELSCHUTZT0LLE CABLE PROTECT SLEEVE

42 11080010 3 ST SICHERUNGSRING CIRCLIP

Seite I Page 1

Beschreibung

M9;6HK RS-M48

M20x 50 DIN 912 1.4401

?O n1 N7!l80 1 4401

M48x180-ISO 4014-8.8VZ

M9 DRY M48 STVZ

G1 /4-A DIN908 A4

A13,2x18x2,0 DIN7603

M 8/9 150' 1 .4408

M5-M9 SK PG29 GG

M8-M9 1x 50' (PE)1.4408

M12x 40 DIN 912 1.4401

M8/9 150+185'

M5-M9 SK GG

M8/9 50' PE

M8/M9 1xAWG 4/0 NB

M5-M9 8x1 ,5 EA NB

62,0x 4,0

48,0x 4,0

48,0x 4,0

NBR70

NBR70

NBR70

GE 54500.24-29-50 VTN

GEOR 5482.16-29-0 PG29

GEOR 5482.19-29-0 PG29

410 AWG TYPE DLO

410 AWG TYPE DLO

410 AWG TYPE DLO

410 AWG TYPE DLO

410 AWG TYPE DLO

410 AWG TYPE DLO

AWG 16/8 SOOW CSA

1/0 AWG TYPE DLO

120 MM' M20 ROHR-K.

0,5-1,5 M 6 ROHR-K.

50 MM' M12 ROHR-K.

M9 GG

580,0x10,0 NBR70

12x55-ISO 8740-ST

M4/31MM

DI H=26MM DEM

RS 7x0,90 DIN6799 VZ

DI

M 6x 12 DIN 912 8.8VZ.

0,5-1,5 M 4

M 4x 12 DIN 912 1.4301

M6-9 SK1 ,5/10-70'

M6-9 50'

M6-9 1,5'

52x2,00 DIN472

B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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Ersatztei lstUckliste

Art.Nr I item no.: 09960374-000

VUPX 1001 M 2200/12-92.60-CSA

Pos

No. Part No. Qty Unit Benennung

43 311501 27 1 ST OBERERLAGERDECKEL

44 11200077 4 ST SECHSKANTSCHRAUBE

40 111201 03 1 8T 0-RING

47 11010093 1 ST ZYLIDERROLLENLAGER

48 12120029 1 ST TEMPERA TUR-WACHTER

49 11090063 1 ST V-SEAL

50 34310006 1 ST MOTORKLEMMBRETT

50 11400017 12 ST SECHSKANTMUTTER

50 11490037 12 ST SICHERUNGSSCHEIBE

50 11470091 12 ST SCHEIBE

50 11210084 2 ST ZYLINDERSCHRAUBE

51 12200023 1 ST MOTORKLEMMBRETT

51 11470031 27 ST SCHEIBE

51 11400031 9 ST SECHSKANTMUTTER

51 11400052 9 ST SECHSKANTMUTTER

51 11210025 2 ST ZYLINDERSCHRAUBE

52 11210080 2 ST ZYLINDERSCHRAUBE

53 11470034 2 ST SCHEIBE

54 12170027 1 ST ERDUNGSANSCHLUSS

55 65521450 1 ST WICKLUNG

65 65581136 1 ST WELLE

66 11630076 1 ST PASSFEDER

67 31030147 1 ST ZWISCHENFLANSCH

68 11350123 12 ST STIFTSCHRAUBE

70 11400088 12 ST SECHSKANTMUTTER

71 113501 24 4 ST STIFTSCHRAUBE

73 11400087 4 ST SECHSKANTMUTTER

74 11560020 1 ST VERSCHLUSSSCHR.

75 11130014 1 ST DICHTRING

76 11560020 2 ST VERSCHLUSSSCHR.

77 11 130014 2 ST DICHTRING

78 12130036 0,333333 ST KLEMMENLEISTE

79 11260007 2 ST FLACHKOPFSCHRAUBE

80 11120202 1 ST 0 -RING

81 12160011 4 ST ADERENDHOLSE

81 42130453 1 ST Dl-ELEKTRODE

81 43045000 1 ST DICHTRING

81 11080027 1 ST SICHERUNGSSCHEIBE

81 42150102 1 ST LASCHE

81 11210024 1 ST ZYLINDERSCHRAUBE

81 12180038 1 ST KABELSCHUH

81 11210525 1 ST ZYLINDERSCHRAUBE

85 31760526 1 ST LAGERFLANSCH

86 11350113 6 ST STIFTSCHRAUBE

88 11400009 6 ST SECHSKANTMUTTER

89 11120126 1 ST 0 -RING

90 31150130 1 ST LAGERDECKEL

Description

TOP BEARING COVER

HEXAGON HEAD SCREW

0 -RINO

CYLINDRIC ROLLER BEARING

TEMP.CONTROL DEVICE

LIP SEAL

TERMINAL BOARD

HEXAGON NUT

LOCKWASHER

WASHER

CYLINDER SCREW

TERMINAL BOARD

WASHER

HEXAGON NUT

HEXAGON NUT

CYLINDER SCREW

CYLINDER SCREW

WASHER

TERMINAL

WINDING ASSEMBLY

SHAFT ASSEMBLY

KEY

INTERMEDIATE FLANGE

STUD

HEXAGON NUT

STUD

HEXAGON NUT

SCREWED PLUG

SEALING RING

SCREWED PLUG

SEALING RING

TERMINAL STRIP

FLAT HEAD SCREW

0 -RING

FERRULE

SEAL-PROBE

SEALING RING

CIRCLIP

CLAMP

CYLINDER SCREW

CABLE SOCKET

CYLINDER SCREW

BEARING FLANGE

STUD

HEXAGON NUT

0 -RING

BEARING COVER

Seite I Page 2

Beschreibung

AFPNUP-M9 M12-M20

M12x 30-ISO 4017-8.8VZ

150,0x 4,0 NBR70

NU218E.TVP2.J2DA

S01 .140.05.1000

VA-01100 NBR

AFP M8/9 M20-MS

M20 ISO 4032-MS

M20 1.4436 NL

21,0 DIN 125 A MS

M12x 45 DIN 912 8.8VZ.

KB 93 S 9POLIM6

6,4 DIN 125 B MS

M 6 ISO 4032-MS

M 6 DIN985 8VZ

M 6x 16 DIN 912 8.8VZ.

M12x 25 DIN 912 8.8VZ.

13,0 DIN 125 B MS

EX-AUSSEN0500120003

M 2200/12-92.60 H 460V

M 2000/12-92-VU 1000

A28x16x200 DIN6885 14571

VUP 1000 M9 STD GG

M20x130 DIN939 1.4401

M20 ISO 4032-A4-70

M16x 60 DIN939 1.4401

M16 ISO 4032-A4-70

G1/4-A DIN908 A4

A13,2x18x2 ,0 DIN7603

G1 /4-A DIN908 A4

A13,2x18x2,0 DIN7603

16361 12POL 6,0MM'

M 3x16-ISO 1580-MS

590,0x 5,0 NBR70

1,00 MM' DT

M4/ 31MM

DI H=26MM DEM

RS 7x0,90 DIN6799 VZ

DI

M 6x 12 DIN 912 8.8VZ.

0,5-1,5 M 4

M 4x 12 DIN 912 1.4301

M9.STD. 4x26,GLRD 110

M16x 40 DIN939 8.8VZ

M16 ISO 4032-8-VZ

325,0x 5,0 NBR70

M9 STD. LAG.26-D172 GG

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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Ersatzteilstuckliste Spare Parts List

Art.Nr I item no.: 09960374-000

VUPX 1001 M 2200/12-92.60-CSA

Pas

No. Part No. Qty Un rt Benennung

91 11350093 6 ST STIFTSCHRAUBE

93 11400007 6 ST SECHSKANTMUTTER

94 11120116 1 ST 0-RING

95 11020045 1 ST SCHRAGKUGELLAGER

96 11020044 3 ST SCHRAGKUGELLAGER

97 42350339 1 ST DISTANZRING

98 42350338 1 ST DISTANZRING

99 12120015 1 ST TEMPERA TUR-WACHTER

100 11020037 1 ST WELLEN MUTTER

101 11640022 1 ST SICHERUNGSBLECH

106 11100062 1 ST GLEITRINGDICHTUNG

107 11070041 1 ST SICHERUNGSRING

108 11030021 7 L HYDRAULIKOL

109 12160011 4 ST ADERENDHOLSE

109 42130456 1 ST Dl-ELEKTRODE

109 43045000 1 ST DICHTRING

109 11080027 1 ST SICHERUNGSSCHEIBE

109 12180038 1 ST KABELSCHUH

109 11210525 1 ST ZYLINDERSCHRAUBE

112 42240076 1 ST TYPENSCHILD

113 11550024 2 ST KERBNAGEL

151 31040140 1 ST OLKAMMER

152 11210247 6 ST ZYLINDERSCHRAUBE

154 11560020 1 ST VERSCHLUSSSCHR.

155 11130014 1 ST DICHTRING

156 11120264 1 ST 0 -RING

157 11110053 1 ST GLEITRINGDICHTUNG

158 42010121 1 ST SCHEIBE

159 11070047 1 ST SICHERUNGSRING

168 13810011 1 ST VERSCHRAUBUNG

169 15060103 0,1 M POL YATHYL.SCHLAUCH

170 11121107 1 ST 0 -RING

171 32010125 1 ST SCHEIBE

172 11070048 1 ST SICHERUNGSRING

173 11210187 4 ST ZYLINDERSCHRAUBE

174 11490028 8 ST SICHERUNGSSCHEIBE

175 11210186 1 ST ZYLINDERSCHRAUBE

177 11130070 1 ST USIT-RING

178 11121105 1 ST 0 -RING

179 11550056 1 ST KERBSTIFT

180 11210235 8 ST ZYLINDERSCHRAUBE

184 11120329 1 ST 0-RING

241 41240008 1 ST LEITRAD

242 42700535 1 ST EINLAUF

243 41340165 1 ST SCHLEISSRING

245 61070950 1 ST PROPELLER

246 41590147 1 ST KAPPE

Description

STUD

HEXAGON NUT

0 -RING

ANGULAR BALL BEARING

ANGULAR BALL BEARING

SPACER RING

SPACER RING

TEMP .CONTROL DEVICE

SHAFT NUT

LOCKWASHER

MECHANICAL SEAL

CIRCLIP

SLIDING OIL

FERRULE

SEAL-PROBE

SEALING RING

CIRCLIP

CABLE SOCKET

CYLINDER SCREW

NAME PLATE

GROOVED PIN

OIL CHAMBER

CYLINDER SCREW

SCREWED PLUG

SEALING RING

0-RING

MECHANICAL SEAL

WASHER

CIRCLIP

SCREWED CONNECTION

SHRINKING HOSE

0-RING

WASHER

CIRCLIP

CYLINDER SCREW

LOCKWASHER

CYLINDER SCREW

USIT-RING

0 -RING

GROOVED PIN

CYLINDER SCREW

0-RING

DIFFUSER

BELLMOUTH

WEAR RING

PROPELLER

CAP

Seite I Page 3

Beschreibung

M12x 35 DIN939 8.8VZ

M12 ISO 4032-8-VZ

230,0x 5,0 NBR70

7226 B.TVP.UA

7326 B.TVP.UA

279,5x194,0x1 ST

191,0x130,2x2 ST

S01 .120.05.1000

KM 26-M130x2

MB 26 GEM.DIN 5406

11 OMM KOHLE-CHROMGUSS

110x4,00 DIN471

HLP-D

1,00 MM' DT

M4/120MM

DI H=26MM DEM

RS 7x0,90 DIN6799 VZ

0,5-1,5 M 4

M 4x 12 DIN 912 1.4301

"OIL" 1.4301

3x 4-ISO 8746-A2

VUP 1000 M9 GLRD 100 GG

M12x 25 DIN 912 1.4401

G1 /4-A DIN908 A4

A 13,2x18x2,0 DIN7603

475,0x 5,0 NBR70

1 OOMM SILIC-SILIC.

D120,0x100,0x 1,5 4301

100x3,00 DIN471 VA

R1/4

12x1,5 NATUR

96,0x16,0 NBR70

D130,0x100,0x 3,5 4021

100x4,00 DIN471 STVZ

M12x 60 DIN 912 1.4401

M12 1.4436 NL

M20x260 DIN 912 1.4401

U 20,7x28,0x1 ,5

165,0x 3,0 NBR70

5x12-ISO 8739-A4

M12x 40 DIN 912 1.4401

1100,0x10,0 NBR70

VUP 1000 ME/M GG

VUP 1000 GG

VUP 1000 1.4008

VUP 1002N D100 14581

VUP 1000 PUR

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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B5EDDR9F

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ErsatzteilstUckliste

Art.Nr I item no.: 09960374-000

VUPX 1001 M 2200/12-92.60-CSA

Pos

No. Part No. Qty Unit Benennung

247 42160016 1 ST NUTMUTTER

249 11350142 8 ST STIFTSCHRAUBE

251 11400015 8 ST SECHSKANTMUTTER

255 12180087 1 ST KABELSCHUH

331 32320524 1 ST MONTAGEBLECH

380 31020097 1 ST OBERER DECKEL

381 11120143 1 ST 0-RING

382 11210235 6 ST ZYLINDERSCHRAUBE

383 34020541 1 ST MONTAGEPLATTE

384 11210080 2 ST ZYLINDERSCHRAUBE

385 11470015 2 ST SCHEIBE

435 42230107 1 ST LASCHE

436 11200204 2 ST SECHSKANTSCHRAUBE

437 11490026 4 ST SICHERUNGSSCHEIBE

12160012 8 ST ADERENDHOLSE

13400001 12 ST KENNZEICHNUNGSTOLLE

13400002 10 ST KENNZEICHNUNGSTOLLE

13400003 2 ST KENNZEICHNUNGST0LLE

13400010 4 ST KENNZEICHNUNGSTOLLE

13400020 2 ST KENNZEICHNUNGSTOLLE

1506011 3 1,2 M SCHRUMPFSCHLAUCH

15060106 0,4 M SCHRUMPFSCHLAUCH

15060108 0,1 M SCHRUMPFSCHLAUCH

11030052 0,051 KG WALZLAGERFETT

I

11030052 1,275 KG WALZLAGERFETT

Description

GROOVED NUT

STUD

HEXAGON NUT

CABLE SOCKET

MOUNTING WASHER

TOP COVER

0-RING

CYLINDER SCREW

MOUNTING PLATE

CYLINDER SCREW

WASHER

CLAMP

HEXAGON HEAD SCREW

LOCKWASHER

FERRULE

SLEEVE

SLEEVE

SLEEVE

SLEEVE

SLEEVE

SHRINKING HOSE

SHRINKING HOSE

SHRINKING HOSE

BEARING GREASE

BEARING GREASE

Seite I Page 4

Beschreibung

VUP 1000-MSO

M24x 70 DIN939 1.4401

M24 ISO 4032-A4-70

0,5-1,5 M 6 ROHR-K.

AFNUP-M8/9 MKM20

M9 STD.

290,0x 5,0

GG

NBR70

M12x 40 DIN 912 1.4401

M9

M12x 25 DIN 912 8.8VZ.

13,0 DIN7349 STVZ.

M6-M9 SCHUTZL. AUSSEN

Max 35-ISO 4017-A4-70

M 8 1.4436 NL

1,50 MM' DT

GR. 2 BEZ.1

GR. 2 BEZ.2

GR. 2 BEZ.3

GR. 2 BEZ.O

GR. 2 BEZ.ERDE

DERAY IAKT 40/13 3:1

DERAY IAKT 6/2 3:1

DERAY IAKT 24/8 3:1

RIVOL TA SKD 4002

RIVOL TA SKD 4002

B5EDDR9F

Highlight

B5EDDR9F

Highlight

B5EDDR9F

Highlight

'- U I U I I C'A

PIPE DU CT SYSTEM

Curaflex® gasket insert D

Technical details

• Curaflex® gasket insert with DPS* for pipes and cables

• for installation in pipe sleeves or core bores

• with large ring for ease of installation

• double ~ealing

• leak-proof against pressing water

• gas-tight against pressing water

I Pipe/ Cable external diameter L d Imm]

1 - 24

1 - 40

1--~--

LD

Pipe sleeve/ core bore

0 1 [NB in mm]

50'

Large ring diameter G0 [mm]

• accepts angular deviations of service duct up to 8° accepts axia l movements ---7. 58 - 77 145

• nuts to be tightened on the large ring (water side)

• suitable for high pressure when installed with the large ring on the pressure-exposed side

• Parts : - asymmetrical ly profiled steel rings: electro-galvanized, yellow passivated and sealant coated

- elastomer: 2 x 27 mm EPDM sea l ring ("DOYMA-Grip")

- 3 mm EPDM orange -coloured centre ring

* DPS - Double Profile System up to NB 350

Accessories:

Curaflex® 1710/17 15

• Curaflex® l 7 45

Installation as shown above.

(Aquagard primer and specia l pa int)

(Disboxid 444 coating)

Tighten nuts diagonally opposite nuts.

Please observe max. torque values.

78 - 104

146 - 190

191 - 233

234 - 288

289 - 339

340 - 380

381 - 430

431 - 530

531 - 620

150 170

_L_ _ _24~

250 290

300 340

350 390

400 440

450 490

500 550 __J__ ---

600 650

700 750

L0 = max. overall length : 80 mm

• Gaskets for NB 50 mm on ly avai lable for core bores or pipe sleeves already installed.

For allocations 0 1 [NB] > 700 see table of specification.

Further sizes, other materia ls and ta ilor-mode specials available on request.

r Nuts Socket Mox. torque spanner value

8 3 Nm

M6 10 8 Nm

~8-+ -t-

13 12Nm Detailed installation instructions

M 10 17 25 Nm enclosed with the product. '-- - __, abS Accessory Installation and Operating Instructions AFL Ml VUP M

Spring Loaded Cable Tensioning System

Table 1:

Motor Frame Part Number Loaded Spring Compression Lenath

M9 43606070 ffBD

Never compress the compression spring beyond complete compression as damage to the power I control cables, motor, or tensionina system may result.

1 Frame 2 Eye bolt

I 5

3 Spring Clip 4 Washer

14 5 Nut 6 Compression

Spring

Setup

Set the frame (1) with attached hardware (2 - 6) into the provided slots in the discharge tube cover flange.

Position nuts (5) at the end of the eyebolts (2) to allow the eyebolts (2) with spring clips (3) to hang as low as possible.

Connect the Kellems Grips from the power I control cables to any of the spring clips (3) attached to the eyebolts (2) loaded with the compression springs (6) .

Connect the tensioning wire rope cable to the remaining spring loaded eyebolt making sure to take up excess wire cable slack before connecting to the spring clip (3) . Cut off excess wire once clamp is secure.

Use caution not to drop any objects into the discharge tube assembly as damage to the pump may occur.

Starting with any of the power I control cables, hold the loop of the eyebolt (2) steady with a bar or other sturdy object. Begin to tighten the lower nut (5) to compress the compression spring (6) to the length indicated in Table 1 for the motor frame installed. Tighten the top nut (5) against the lower nut (5) to create a locked position. Repeat for the remaining spring assemblies.

Connect the chain assembly to the non-spring loaded spring clip (3) pulling the chain as tight as possible and attaching the closest link of chain possible to the spring clip (3) leaving minimal slack.

DS-X00-000

12.2008 am vu.- IUUU Oat/Nam.' 10.03.2005 I P.Miiller I\

Dimen sion sheet M9 Cad Code' M_100088

Manbtatt M9 Technical changes reserved Anderungen vorbehalten

Plan d'encombrement M9 ABS se reserve le droit de changer ses caracteristiques techniques

ON 1200

DIN 2448/2458

M48/M56 ¢750

DIN 580 " [29 .5 DIA]

~ rtl jtf1-.! ~ 'tEj

I MarJe Flanschverbindung

II

Dim . flange valve

Dime nsions des brides

I ¢620 , ~1i.,ez ,, 155 t 81A I

[24 4

DIA]

~13~8 I"'. ~ ' '.:: ::::: ' ¢1150

[45.3

DIA] ¢1230 I [48 4 DIA ] ~~ rn .-=

¢770 ~-----, -, { :r:

[30.3 DIA]

I _l_ l.J

~ t --k r- rn

0 °' 32x¢33 rn

°' 0 N -N r-- 32x [13 DIA ] 'I :v / 'I

I

- 11 11 I.fl 0

11 H ¢1200 OCl r- I/ ill N

HIE

SIB -

~ [4 7.2 DIA]

H

I.fl ill Ell Ell °' I.fl rn ~ -

I. ¢1050 . I o~ [413 DIA ] o rn ¢1100 ill N

[43 3 DIA ]

-~ '~~~~~V0 F0 ¢1180

[46.5 DIA]

Weight Weight Gewicht Gewicht

Poids Poids

CD- on re st (-1,g) I- lbs) sur Clem de

'~ ' o A A AAA

'VV LLV

® 165 365

Type Type Weight Weight Typ Typ Gewicht Gewicht Ti po Ti po Poids Po ids H H

50 Hz 60 Hz 1-kgl 1-lbsl Imm) !inch)

M 2500/10-91 4410 9724 3210 126.4

M 3000/10-92 4780 10540 3330 1311

M 3500/10- 93 5460 12039 3590 1413

M 1600/12- 91 M 1850/12 - 91.60 4180 9217 3090 121.7 ~

M 2000/12-92 M 2200/12-92 .60 4460 9834 3210 126.4 /

' M 2500/12-93 M 2800/12-93.60 4900 10805 3440 135.4 ' [ [i~~h] ]

M 3000/12-94 M 3350/12-94 .60 5600 12348 3590 1413

RICE LAKE

INSTALLATION DWG

VUPX 1001

r13·

.•• 1 •.. Si' UIN W..

I c

Dokumentation VUP t:0/6llHzJOi'-CHQ"lf~.1 .. ::iticr.t-r:.~.:.':.:: - ~;: _.._. {

·----~i~~T··--·-.. ---·----. -i------------i-· -· ... -· -~· --- . l . .9..'lQ11 ,Gi?Q9: . . ·

Mar..

f\ r 110· l ··· ~ .~ ~ ·1;0 I" ..... yr l 1 ; • fn:~ , '' _- r I

Gcwinac DUFCAffiCSS; j Gcwicht fka1 .__ ________ ._,w. ______ ,. , ''"~"

"" d~ '.h ":" ..... :.; .!; i; ... ; • i"

... ~· r:!_ght f c,' L ... L. ' I

ABS~CenlerGmbH •, ~:b·h'h.'-"StJ~'.ro.&1-- .. •; ~' :1}' . ..•. • "' "

VM\., .. -":!.t$pu;r .... "'I', REV1SIONS

ECN REV DESCR1PTION DATE BY APP.

NOTES:

1. REMOVE ALL BURRS AND SHARP EDGES.

2. GRIND WELDS SMOOTH.

3. MATERIAL: 0 .25" THK, 304SS PLATE

4. SS ANCHORS PER ENGINEER RECOMMENDATIONS

5. CONE MUST BE CENTERED UNDER PUMP SUCTION

c CHAPTER: 8.1 I PAGE : 3 Release 2.1

Dokumentation VUP 50/60Hz I Documentation VUP 50/60Hz

Abmessungen der Kupplungsringe I Coupling ring dimensions

50/60 Hz

0A

0E

Mal) Dimension Hydraulik I Hydraulic 0400 0500 0600 0800 1000 1200

A A 610 711 813 1016 1220 1420 8 8 120 150 200 200 200 220 c c 7 8 8 10 11 12 D D 600 680 775 980 1200 1390 E E 530 610 705 900 1100 1290 ,... ..... +t:irea<'l-6iam ___ ••n ...... I"\ ..... I"\ • ,. n ....... _ ......... - - .. . -- - - ........ ---- ,., v v ,., v .. . v ... - ... -

Gewicht fkal Weiaht fkal 37 55 78 125 165 230

DOK (2) 1597 0446 D/GB 11 00

ABS fUt1> CenterGmbH • Scheide!trla Str. 3J.38 • D-537971..dYra" • Tel. Int +49.2246.9Xl-O • Telefax +49.2246.!:n}.200 www.abspumps.com

NOTE:

PLEASE INDICATE FINAL ORIENTATION OF CABLE

SEAL ASSEMBLY FROM TUBE DISCHARGE

(3) 3" SCH. 40 STEEL

NOTE:

PIPE NIPPLES (TOE)

WELDED THROUGH~ BLIND FLANGE ON

4-1/2" CENTERS 14" 125#

ANSI BLIND

FLANGE,

ASTM A-36

14" ASTM A-36 ,~n

SEAMLESS PIPE 14" 125#

ANSI SLIP

ON FLANGE,

ASTM A-36

DISCHARGE CONNECTION - ASTM A-36,

48" O.D. - 3/8" WALL THICKNESS PIPE

1. REMOVE ALL BURRS AND EDGES.

2. GRIND WELDS SMOOTH .

3. FINISH; GALVANIZED

REVISIONS

--59.5 ECN I REV DESCRIPTION DATE I BY I APP.

--48

125# 48" ANSI FLANGE, ASTM A-36

1o~J

L I I ---

T13·

I ['/'.·~;{1 ! [ 'J!;XI \:.:.tl:~~~:7_:~~~':c~::: ~-·:,.xs:,~ ~~: '"'c'

194~

I 52 MAX OPENING DIA

COUPLING RING BY ABS

FOR WELDING IN PLACE

J-48~ I 47 .2~1-bd--1

7~

COUPLING RING CONNECTION

DETAIL

NOTE:

PLEASE ENSURE ADEQUATE DISTANCE

AND PLACEMENT OF DISCHARGE ASSEMBLY

COLLAR FROM WALLS AND OBSTRUCTIONS

1-68 rl+ 68 ...µ......+----4---l--++-

L 1 + t -+1

1" MOUNTING HOLES

(8 PLACES)

STN«>MO Ta..ERANCES (UNLESS OlliERNSE SPEQFlEO

±1/64 ±1/64 I ±112· I ±.01 ± .005 ¥11-tcx..E NO. FRACTIONS I ANQ..ES I 2 IUCE DEC.

JOe/CUST. PATT. NO. JMATERIAl.:

FLOW TECHNICS ASTM A-36

~~iims ~~1;/11 TITLE:

A EIEI ORW. BY: RICE LAKE

-·-· .. -- MJ VUP 1001

:m..~=:M'P. BY: OWG NO.

(2GJ)2Jl-mi rAX(m)2JH7Je PRELIMINARY

3 PLACE DEC.

WEIG<T:

NTS

SHEET

I of 1

REV.

p

TECHNICAL DATA LIFTING ASSEMBLY

I

%" Galvanized Chain Date: 07/10 Dwg: DS-Z04-017 I Rev. 0

Assembly P/N Assembly Length (ft) Estimated Weight (lbs)

65006030 5 22

65006031 10 62

65006032 15 91

65006033 20 120

6500603~ 25 1~9

~ 65006035 30 ....:!2L 65006036 35 207

65006037 40 236

65006038 45 265

65006039 50 294

General Specs

Working Load Limit 10600 lbs

Material As Specified

3/4" Galvanized Chain P/N 14816019 (Qty. Assembly Length)

Specifications subject to change without notice.

1. Steel cable 0 5-6 mm

2. Protection hose

- 3

2 4

3. 3M - Tape 5. Clamp

4. Shrinking hose

B B

VIEW B-B

Market Avenue Stormwater Pump Station No :

·. ·. -- _Cable Suppo._rt System: === :· Orawn, 10.06.2ooa1c.01ofsson

~---,.~l=ss~u~e~D~at~e-' 1~0~. 0~6.~20~0~8----i

Technical changes reserved

REVISION 1

A

3" x 3" x 1/4" SS ANGLE

SS BAR

.---- SS COMPRESSION SPRINGS

SS EYEBOL TS

SS NUTS & WASHERS

A

SS SPRING CLIPS

VIEW A- A

2. Item #5 - Computations

a. No hydraulic computations were submitted to substantiate the pump selection or demonstrate that the selected pump can meet the project design and operating requirements as specified.

Sulzer response: Sulzer I ABS has provided additional calculations to determine the losses associated with the pump discharge and added those to the Design Head given in spec paragraph 1.2. 7 in section 22.11.23.00 10-5. The performance curve and supporting documentation have been revised to reflect the revised conditions.

THE COMPUTATIONS SHALL SHOW ALL CALCUL4TIONS FROM INLET TO

DISCHARGE WITH THE FORMULAS IN USE. SUBMISSION OF A COMPUTER

PROGRAM CALCULATION INPUTS AND RESULTS ONLY ARE NOT ACCEPTABLE.

Sulzer response: Pump performance curve includes all losses up to the pump discharge. Submitted computations account for losses up to the top of the motor and have been expanded to show formulas.

VUP Discharge Head Loss Correction Date: 6/28/2012 Eng: MJ Formula used d1= 29.5 in 2.458333 ft ft=in/12 d2= 47.25 in 3.9375 ft ft= in/12 d1/d2= 0.624339 Q1= 44400 gpm 98.9232 ft3/sec cfs = gpm * .002228 Q2= 39500 gpm 88.006 ft3/sec cfs = gpm * .002228 Arno tor= 4.746489 ft2 Amotor =pi* d1"2 / 4 Atube= 12. 17677 ft2 Atube = pi * d2"2 I 4 Aannulur= 7.430279 ft2 Aannular = Atube - Amotor

K= 0.39395 K = (1 - (Aannular"2/Atube"2))"2

Vq1 13.31352 Vq1 = 01 I Aannular Vq2 11.84424 Vq2 = 02 I Aannular spec disch loss total TDH1= 15 1.08428 16.1 Loss= K * Vq1"2 / 64.4 TDH2= 19.26 0.858163 20.1 Loss = K * Vq2"2 I 64.5 l!eff----+-H---ft-----r---,47 25"----+---~--+1c-""-<:----

11t--tt--~,...._--29.5"----r~----L--=-::=::.~b

~31ls Pump performance curves Curve number

VUPX 1001 60 HZ Reference curve We Mowl'IO"o'f'w•tetWQli\$ VUP 1001

Discharge Frequency DN1200 60 Hz

Density Viscosity Testnorm Rated speed Date

62.43 lb/ft3 0.0000169 ft2/s Hydraulic Institute 595 rpm 2012-03-15

Flow Head Rated power Hydraulic efficiency NPSH 44612 US g.p.m. 16.3 ft 220 hp 83.4 % 23.3 ft

H [ft]

28 _

'1t<..:i~ ...

26 - ...

', :.V/ 7 )

24 ' ~ ' .9..:i

"-0 22

"" 20 I

""' 18 '\ 16 '

!°'°'Hy keff.

14 83

12 ' '\ 10

'\ 8

6 \ \ 4 ··1 .U

NPSH [ft]

35 12.0° v 30

25 - .....-- 20 -----

P2 [hp]

350 -- ---300 r--- 250 --200

150 ""

"'1 ' .00 '1 [%,_

H 1draulic efficiency

80 ---- ----- "" 60 1 P.Oo

16000 24000 28000 32000 36000 40000 44000 48000 52000 56000 60000 64000 68000 72000 Q [US g.p.m.)

Impeller size I ~0 of vanes I Impeller Solid size

34.8 inch Propeller 6 718" ABS reserves the right to change any data and d1mens1ons without prior notice and can not be held responsible for the use of information contained in this software.

I Revision 2010-02-11

ABSEL PRO 1.7.2 / 2006-12-2

~abs Motor performance curve M2200/12-92 .60

Frequency 60 Hz

Rated power 295 hp

Service factor 1.10

Nominal speed 595 rpm

Number of poles

Rated voltage 460V

Date 2012-03-15

Loading

P1 [hp] P2 [hp] l[A] eff[%] cos n [rpm] M [lbfft] s[%]

1.4 -

1.3

1.2

1.1

!hi/Mn '/I n v

Ins p [hp]

/ eff

~g ~o

- V / -

- ~ / ,,, -eds -

- ------ / .....-P2

~ y -

- ff y -

~~ - --- - - 5 I I I

I I I

I I I

I I I 80 I I I 100 I I I 120 I

P2/P2n

0.8 480

0.7 420

0.6 360

0.5 300 o.4 ~o

0.3 180

0.2 120

0.1 60

0 0

No load 25% 50% 75 % 100 % 125 %

11 .74 86.54 162.2 239.5 318.6 400.5 0 73.76 147.5 221 .3 295 368.8

268.1 283.2 323.8 385.1 465.9 567.9 0 85.23 90.92 92.4 92.61 92.07

0.04098 0.286 0.4689 0.582 0.6399 0.6601 600 598.7 597 595 592.6 590 0 647.1 1298 1953 2615 3283

0.000593 0.2161 0.4986 0.8345 1.226 1.666

Tolerance according to VOE 0530 T1 12.84 for rated power

Starting current Starting torque Moment of inertia 1971 A 36981bfft 569 lb ft2

ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information contained ABSEL PRO 1.7.2 / 2006-12-21 in this software.