W912EF19B0002_TechSpec_Amend-0004.pdf

Li t t l e Goose Head Cover Pumps Oi l Wat er Separ at or W912EF19B0002 Amend-0004

PROJECT TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

00 01 15. 00 28 LI ST OF DRAWI NGS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 00 00. 00 28 GENERAL REQUI REMENTS

01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS

01 14 00. 10 28 PROJECT SI TE RESTRI CTI ONS

01 14 00. 90 28 I NTEGRATI NG ANTI TERRORI SM ( AT) AND OPERATI ONS SECURI TY

(OPSEC)

01 22 00. 00 28 MEASUREMENT AND PAYMENT

01 32 01. 00 28 PROJECT SCHEDULE

01 33 00 SUBMI TTAL PROCEDURES

01 35 29. 10 28 GOVERNMENTAL SAFETY REQUI REMENTS

01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS

01 45 01. 00 28 RESI DENT MANAGEMENT SYSTEM CONTRACTOR MODE ( RMS CM)

01 45 04. 00 28 CONTRACTOR QUALI TY CONTROL

01 51 00. 00 28 TEMPORARY UTI LI TI ES

01 55 10. 00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS

01 57 20. 00 28 ENVI RONMENTAL PROTECTI ON

01 78 00. 00 28 CLOSEOUT SUBMI TTALS

01 78 23. 00 28 OPERATI ON AND MAI NTENANCE DATA

01 91 00. 00 28 SYSTEMS TESTI NG AND COMMI SSI ONI NG

DI VI SI ON 03 - CONCRETE

03 60 00. 01 28 CONCRETE CORE DRI LLI NG

DI VI SI ON 05 - METALS

05 50 13. 00 28 STEEL METALWORK FABRI CATI ON AND MACHI NE WORK

05 50 14. 00 28 ALUMI NUM METALWORK FABRI CATI ON AND MACHI NE WORK

DI VI SI ON 13 - SPECI AL CONSTRUCTI ON

13 48 00. 01 26 SEI SMI C RESTRAI NT FOR MECHANI CAL

DI VI SI ON 22 - PLUMBI NG

22 00 00. 00 28 PI PI NG, GENERAL PURPOSE

DI VI SI ON 26 - ELECTRI CAL

26 05 00. 00 28 GENERAL ELECTRI CAL WORK

26 05 19. 00 28 I NSULATED WI RE AND CABLE

DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON

35 45 02. 00 10 PUMP, DI SC TYPE

35 45 02. 00 20 PUMP, SELF PRI MI NG CENTRI FUGAL TYPE

DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT

46 25 14. 00 28 COALESCI NG OI L- WATER SEPARATORS

- - End of Pr oj ect Tabl e of Cont ent s - -

PROJECT TABLE OF CONTENTS Page 1 g4ecdbas Line

PROJECT TABLE OF CONTENTS Page 2

SECTI ON TABLE OF CONTENTS

DI VI SI ON 26 - ELECTRI CAL

SECTI ON 26 05 00. 00 28

GENERAL ELECTRI CAL WORK

PART 1 GENERAL

1. 1 REFERENCES

1. 2 DEFI NI TI ONS

1. 3 SUBMI TTALS

1. 4 QUALI TY ASSURANCE

1. 4. 1 Regul at or y Requi r ement s

1. 4. 2 St andar d Pr oduct s

1. 4. 2. 1 Al t er nat i ve Qual i f i cat i ons

1. 4. 2. 2 Mat er i al and Equi pment Manuf act ur i ng Dat e

1. 5 Oper at i on And Mai nt enance Dat a

1. 5. 1 POSTED OPERATI NG I NSTRUCTI ONS

1. 6 WARRANTY

PART 2 PRODUCTS

2. 1 CONDUI T AND FI TTI NGS

2. 1. 1 Ri gi d Met al l i c Condui t

2. 1. 1. 1 Ri gi d, Thr eaded Zi nc- Coat ed St eel Condui t

2. 1. 2 Li qui d- Ti ght Fl exi bl e Met al Condui t , St eel

2. 1. 3 Fi t t i ngs f or Ri gi d Met al Condui t and I MC

2. 1. 4 Fi t t i ngs f or Fl exi bl e Met al Condui t

2. 2 SPLI CES AND TERMI NATI ON COMPONENTS

2. 3 LEVEL MONI TORI NG SYSTEM

2. 4 VALVE ELECTRI C ACTUATOR

2. 5 DI STRI BUTI ON TRANSFORMER

2. 6 CONTROL TRANSFORMER

2. 7 MOTORS

2. 7. 1 Pr emi um Ef f i c i ency Pol yphase Mot or s

2. 7. 2 Mot or Si zes

2. 7. 3 Mot or Wi r es and Cabl es

2. 7. 3. 1 Fl exi bl e Connect i on

2. 8 DI SCONNECT SWI TCH

2. 9 CONTROL/ DI ST. PANEL

2. 9. 1 Mot or St ar t er s

2. 9. 2 Cont r ol Wi r i ng

2. 9. 3 Cont r ol Ci r cui t Ter mi nal Bl ocks

2. 9. 3. 1 Types of Ter mi nal Bl ocks

2. 9. 4 Cont r ol Ci r cui t s

2. 9. 4. 1 Cont r ol Rel ays

2. 9. 4. 2 Ti mer Rel ays

2. 9. 5 DI N Rai l Ci r cui t Br eaker s

2. 9. 6 Pushbut t on

2. 9. 7 I ndi cat i ng Li ght s

2. 10 EMERGENCY STOP CONTROL STATI ON

2. 11 MOLDED CASE CI RCUI T BREAKER

SECTI ON 26 05 00. 00 28

2. 12 LOCKOUT REQUI REMENTS

2. 13 MANUFACTURER' S NAMEPLATE

2. 14 WARNI NG SI GNS

PART 3 EXECUTI ON

3. 1 I NSTALLATI ON

3. 1. 1 Conduct or I dent i f i cat i on

3. 1. 2 Condui t I nst al l at i on

3. 1. 2. 1 Rest r i ct i ons Appl i cabl e t o Fl exi bl e Condui t

3. 1. 2. 2 Condui t Suppor t

3. 1. 2. 3 Di r ect i onal Changes i n Condui t Runs

3. 1. 2. 4 Locknut s and Bushi ngs

3. 1. 3 Gr oundi ng and Bondi ng

3. 2 TERMI NATI ONS

3. 3 FI ELD FABRI CATED NAMEPLATE MOUNTI NG

3. 4 FI ELD QUALI TY CONTROL

3. 4. 1 Tr ansf or mer Test s

3. 4. 2 Devi ces Subj ect t o Manual Oper at i on

3. 4. 3 Fi el d Test i ng

3. 4. 3. 1 Gener al

3. 4. 3. 2 Cont i nui t y Test

3. 4. 3. 3 Commi ssi oni ng

3. 4. 3. 4 Accept ance

3. 5 ARC FLASH DATA

- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON 26 05 00. 00 28

SECTI ON 26 05 00. 00 28

GENERAL ELECTRI CAL WORK

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by t he basi c desi gnat i on onl y.

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE 100 ( 2000; Ar chi ved) The Aut hor i t at i ve Di ct i onar y of I EEE St andar ds Ter ms

I EEE C2 ( 2012; Er r at a 1 2012; I NT 1- 4 2012; Er r at a

2 2013; I NT 5- 7 2013; I NT 8- 10 2014; I NT

11 2015; I NT 12 2016) Nat i onal El ect r i cal Saf et y Code

I NTERNATI ONAL ELECTRI CAL TESTI NG ASSOCI ATI ON ( NETA)

NETA ATS ( 2013) St andar d f or Accept ance Test i ng Speci f i cat i ons f or El ect r i cal Power Equi pment and Syst ems

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

ANSI C80. 1 ( 2005) Amer i can Nat i onal St andar d f or El ect r i cal Ri gi d St eel Condui t ( ERSC)

NEMA I CS 4 ( 2015) Ter mi nal Bl ocks

NEMA MG 1 ( 2014) Mot or s and Gener at or s

NEMA MG 10 ( 2013) Ener gy Management Gui de f or Sel ect i on and Use of Fi xed Fr equency Medi um AC Squi r r el - Cage Pol yphase I nduct i on Mot or s

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2014; AMD 1 2013; Er r at a 1 2013; AMD 2 2013; Er r at a 2 2013; AMD 3 2014; Er r at a 3- 4 2014; AMD 4- 6 2014) Nat i onal El ect r i cal Code

NFPA 70E ( 2015; ERTA 1 2015) St andar d f or El ect r i cal Saf et y i n t he Wor kpl ace

U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)

29 CFR 1910. 147 Cont r ol of Hazar dous Ener gy ( Lock Out / Tag Out)

UNDERWRI TERS LABORATORI ES ( UL)

UL 360 ( 2013; Repr i nt Jan 2015) Li qui d- Ti ght Fl exi bl e St eel Condui t

UL 506 ( 2017) UL St andar d f or Saf et y Speci al t y Transformers

UL 508 ( 1999; Repr i nt Oct 2013) I ndust r i al Cont r ol Equi pment

UL 514B ( 2012; Repr i nt Nov 2014) Condui t , Tubi ng and Cabl e Fi t t i ngs

UL 6 ( 2007; Repr i nt Nov 2014) El ect r i cal Ri gi d Met al Condui t - St eel

1. 2 DEFINITIONS

Unl ess ot her wi se speci f i ed or i ndi cat ed, el ect r i cal and el ect r oni cs t er ms used i n t hese speci f i cat i ons, and on t he dr awi ngs, ar e as def i ned i n

I EEE 100.

1. 3 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s havi ng an " I " desi gnat i on ar e f or i nf or mat i on onl y. A desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 03 Pr oduct Dat a

Motors ; G, EL

Level Moni t or i ng Syst em; G, EL

Di st r i but i on Tr ansf or mer ; G, EL

Cont r ol / Di st . Panel ; G, EL

Val ve El ect r i c Act uat or ; G, EL

Cont r ol Tr ansf or mer ; G, EL

Di sconnect Swi t ch; G, EL

Emer gency St op Cont r ol St at i on; G, EL

Mol ded Case Ci r cui t Br eaker ; G, EL

SD- 06 Test Repor t s

Cont i nui t y Test ; G, EL

Tr ansf or mer Test s; G, EL

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i on And Mai nt enance Dat a; I , EL

1. 4 QUALI TY ASSURANCE

1. 4. 1 Regul at or y Requi r ement s

I n each of t he publ i cat i ons r ef er r ed t o her ei n, consi der t he advi sor y pr ovi s i ons t o be mandat or y, as t hough t he wor d, " shal l " or " must " had been subst i t ut ed f or " shoul d" wher ever i t appear s. I nt er pr et r ef er ences i n t hese publ i cat i ons t o t he " aut hor i t y havi ng j ur i sdi ct i on, " or wor ds of s i mi l ar meani ng, t o mean t he Cont r act i ng Of f i cer ( KO) . Pr ovi de equi pment , mat er i al s, i nst al l at i on, and wor kmanshi p i n accor dance wi t h t he mandat or y and advi sor y pr ovi s i ons of NFPA 70 unl ess mor e st r i ngent r equi r ement s ar e speci f i ed or i ndi cat ed.

1. 4. 2 St andar d Pr oduct s

Pr ovi de mat er i al s and equi pment t hat ar e pr oduct s of manuf act ur er s r egul ar l y engaged i n t he pr oduct i on of such pr oduct s whi ch ar e of equal mat er i al , desi gn and wor kmanshi p and:

a. Have been i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s pr i or t o bi d openi ng i ncl udi ng appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze.

b. Have been on sal e on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es dur i ng t he 2- year per i od.

c. Wher e t wo or mor e i t ems of t he same cl ass of equi pment ar e r equi r ed, pr ovi de pr oduct s of a s i ngl e manuf act ur er ; however , t he component par t s of t he i t em need not be t he pr oduct s of t he same manuf act ur er unl ess st at ed i n t hi s sect i on.

1. 4. 2. 1 Al t er nat i ve Qual i f i cat i ons

Pr oduct s havi ng l ess t han a 2- year f i el d ser vi ce r ecor d wi l l be accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on f or not l ess t han 6000 hour s, excl usi ve of t he manuf act ur er s ' f act or y or l abor at or y t est s, i s furnished.

1. 4. 2. 2 Mat er i al and Equi pment Manuf act ur i ng Dat e

Pr oduct s manuf act ur ed mor e t han 3 year s pr i or t o dat e of del i ver y t o s i t e ar e not accept abl e.

1. 5 Oper at i on And Mai nt enance Dat a

Submi t oper at i on and mai nt enance dat a i n accor dance wi t h t he r equi r ement s i n t hi s sect i on. Submi t manual s f or el ect r i cal syst ems t hat pr ovi de basi c dat a r el at i ng t o t he desi gn, oper at i on, and mai nt enance of t he el ect r i cal syst em. I ncl ude t he f ol l owi ng:

a. Schemat i c di agr am of t he " as- bui l t " el ect r i cal syst em.

b. Schemat i c di agr am of el ect r i cal cont r ol syst em.

c. Manuf act ur er s ' oper at i ng and mai nt enance manual s on act i ve el ect r i cal equipment.

1. 5. 1 POSTED OPERATI NG I NSTRUCTI ONS

Pr ovi de f or each syst em and pr i nc i pal i t em of equi pment as speci f i ed i n t he t echni cal sect i ons f or use by oper at i on and mai nt enance per sonnel . The oper at i ng i nst r uct i ons shal l i ncl ude t he f ol l owi ng:

a. Wi r i ng di agr ams, cont r ol di agr ams, and cont r ol sequence f or each pr i nci pal syst em and i t em of equi pment .

b. St ar t up, pr oper adj ust ment , oper at i ng, l ubr i cat i on, and shut down procedures.

c. Saf et y pr ecaut i ons.

d. The pr ocedur e i n t he event of equi pment f ai l ur e.

e. Ot her i t ems of i nst r uct i on as r ecommended by t he manuf act ur er of each syst em or i t em of equi pment .

Pr i nt or engr ave oper at i ng i nst r uct i ons and f r ame under gl ass or i n appr oved l ami nat ed pl ast i c. Post i nst r uct i ons wher e di r ect ed. For oper at i ng i nst r uct i ons exposed t o t he weat her , pr ovi de weat her - r esi st ant mat er i al s or weat her pr oof encl osur es. Oper at i ng i nst r uct i ons shal l not f ade when exposed t o sunl i ght and shal l be secur ed t o pr event easy r emoval or peel i ng.

1. 6 WARRANTY

Pr ovi de equi pment i t ems suppor t ed by ser vi ce or gani zat i ons t hat ar e r easonabl y conveni ent t o t he equi pment i nst al l at i on i n or der t o r ender sat i sf act or y ser vi ce t o t he equi pment on a r egul ar and emer gency basi s dur i ng t he war r ant y per i od of t he cont r act .

PART 2 PRODUCTS

2. 1 CONDUI T AND FI TTI NGS

Al l condui t i nst al l ed shal l be r i gi d met al condui t ( RMC) unl ess ot her wi se not ed. Except i ons i ncl ude mot or t er mi nal connect i ons whi ch shal l be f l exi bl e l i qui d- t i ght met al condui t . Condui t s i ze shal l be as l i s t ed i n dr awi ngs. Al l condui t and associ at ed f i t t i ngs pr ovi ded shal l conf or m t o t he following:

2. 1. 1 Ri gi d Met al l i c Condui t

2. 1. 1. 1 Ri gi d, Thr eaded Zi nc- Coat ed St eel Condui t

ANSI C80. 1, UL 6.

2. 1. 2 Li qui d- Ti ght Fl exi bl e Met al Condui t , St eel

UL 360.

2. 1. 3 Fi t t i ngs f or Ri gi d Met al Condui t and I MC

Thr eaded- t ype. Spl i t coupl i ngs unaccept abl e.

2. 1. 4 Fi t t i ngs f or Fl exi bl e Met al Condui t

UL 514B. Fer r ous f i t t i ngs shal l be cadmi um- or z i nc- coat ed i n accor dance with UL 514B.

2. 2 SPLI CES AND TERMI NATI ON COMPONENTS

No spl i ces shal l be al l owed. Al l wi r es must t er mi nat e on a devi ce or t er mi nal st r i p.

2. 3 LEVEL MONI TORI NG SYSTEM

Oi l l evel moni t or i ng syst em shal l consi st s of f l oat swi t ch consi st i ng of at l est one SPST cont act desi gned f or wet sumps and t anks. Fl oat swi t ch shal l be abl e t o oper at e wi t h . 9 speci f i c gr avi t y. Level moni t or i ng syst em shal l be UL l i s t ed. Pr ovi de one Level Moni t or i ng Swi t ch f or spar e par t .

2. 4 VALVE ELECTRI C ACTUATOR

Pr ovi de one el ect r i c act uat or f or each oi l - wat er separ at or t ank i nt ake pi pi ng but t er f l y val ve. Each act uat or shoul d oper at e at 60 hz 120- V AC, have a mot or f ul l - l oad amper age of at most 1. 20 A wi t h a 90- degr ee t r avel t i me of 10 s, t wo el ect r i cal l y- i ndependent SPDT l i mi t swi t ches, and be capabl e of pr ovi di ng at l east 800 l b- i n of t or que. Pr ovi de anot her act uat or as a spar e.

2. 5 DI STRI BUTI ON TRANSFORMER

Tr ansf or mer shal l be encapsul at ed i n an encl osur e r at ed NEMA 3R and have maxi mum di mensi ons of 17" x14" x9" ( hei ght , wi dt h, dept h) . Pr ovi de f uses i n each ungr ounded pr i mar y f eeder . Pr ovi de one f used secondar y l ead wi t h t he ot her l ead gr ounded.

2. 6 CONTROL TRANSFORMER

Tr ansf or mer shal l be 240/ 480VA 60Hz pr i mar y and 120Vac 60Hz Secondar y.

Tr ansf or mer shal l be equi pped wi t h mai n f use bl ock.

2. 7 MOTORS

Pr ovi de mot or s i n accor dance wi t h t he f ol l owi ng:

a. Pr ovi de t he s i ze i n t er ms of HP, or f ul l - l oad cur r ent , or a combi nat i on of t hese char act er i st i cs, and ot her char act er i st i cs, of each mot or as i ndi cat ed on dr awi ngs and speci f i ed.

b. Det er mi ne speci f i c mot or char act er i st i cs t o ensur e pr ovi s i on of cor r ect l y s i zed st ar t er s and over l oads.

c. Rat e mot or s f or oper at i on on 480- vol t , 3- phase ci r cui t s wi t h a t er mi nal vol t age r at i ng of 460 vol t s.

d. Use mot or s desi gned t o oper at e at f ul l capaci t y wi t h vol t age var i at i on of pl us or mi nus 10 per cent of mot or vol t age r at i ng.

e. Wher e f use pr ot ect i on i s speci f i cal l y r ecommended by t he equi pment manuf act ur er , pr ovi de f used swi t ches i n l i eu of non- f used swi t ches

Little Goose Head Cover Pumps Oil Water Separator W912EF19B0002 indicated.

f. Motor for head cover pump shall be rated for 13-15 60-80 starts per hour.

2.7.1 Premium Efficiency Polyphase Motors

Select polyphase motors based on high efficiency characteristics relative to typical characteristics and applications as listed in NEMA MG 10. In addition, continuous rated, polyphase squirrel-cage medium induction motors must meet the requirements for premium efficiency electric motors in accordance with NEMA MG 1, including the NEMA full load efficiency ratings. In exception, for motor-driven equipment with a minimum seasonal or overall efficiency rating, such as a SEER rating, provide equipment with motor to meet the overall system rating indicated.

2.7.2 Motor Sizes

Provide motor sizes as indicated on drawings for duty performed, not exceeding the full-load nameplate current rating when driven equipment is operated at specified capacity under most severe conditions likely to be encountered. When motor size provided differs from size indicated or specified, make adjustments to wiring, disconnect devices, and branch circuit protection to accommodate equipment actually provided.

2.7.3 Motor Wires and Cables

Provide internal wiring for components of packaged equipment as an integral part of the equipment. Wires shall meet applicable requirements of NFPA 70 and UL for type of installation, and conductor specified or indicated.

Wires and cables shall be made of copper and XHHW-2 type.

THHW cables shall not be permitted in installation. Wire and cables manufactured more than 12 months prior to date of delivery to the side shall not be used. Annunciation and control wiring sizes shall be as indicated in the drawings, and conform to the requirements of the section specifying the associated equipment.

2.7.3.1 Flexible Connection

Provide liquid-tight flexible metal conduit for equipment subject to vibration, noise transmission, or movement. Provide separate ground conductor across flexible connection. Install flexible conduit to allow 20% slack. Minimum flexible steel conduit shall be 3/4 inch diameter.

2.8 DISCONNECT SWITCH

Provide one 3PST (three-pole single throw) heavy-duty NEMA 4x fuse disconnect switch labeled ZQOWS for the gear pump motor. The disconnect switch shall be rated for at least 600 V AC line-to-line.

2.9 CONTROL/DIST. PANEL

provide submittal of all parts listed herein.

2.9.1 Motor Starters

Motors shall be provided with a full-voltage non-reversible, three pole motor starter assembly. Starters shall be NEMA Sizes as indicated and rated for 480 V AC. Motor starter shall be equip with a thermal overload

SECTION 26 05 00.00 28

pr ot ect i on i n each phase, and one spar e nor mal l y open auxi l i ar y cont act , and one spar e nor mal l y c l osed auxi l i ar y cont act .

2. 9. 2 Cont r ol Wi r i ng

Pr ovi de cont r ol wi r i ng i n accor dance wi t h t he f ol l owi ng:

a. Al l cont r ol wi r e: st r anded t i nned copper swi t chboar d wi r e wi t h 600- vol t f l ame- r et ar dant i nsul at i on Type XHHW- 2.

b. Hi nge wi r e: Cl ass K st r andi ng.

c. Cur r ent t r ansf or mer secondar y l eads: not smal l er t han No. 10 AWG.

d. Cont r ol wi r e mi ni mum si ze: No. 14 AWG.

e. Power wi r i ng f or 480- vol t c i r cui t s and bel ow: t he same t ype as cont r ol wi r i ng wi t h No. 12 AWG mi ni mum si ze.

f . Pr ovi de wi r i ng and t er mi nal ar r angement on t he t er mi nal bl ocks t o per mi t t he i ndi v i dual conduct or s of each ext er nal cabl e t o be t er mi nat ed on adj acent t er mi nal poi nt s.

2. 9. 3 Cont r ol Ci r cui t Ter mi nal Bl ocks

Pr ovi de cont r ol c i r cui t t er mi nal bl ocks i n accor dance wi t h t he f ol l owi ng:

a. NEMA I CS 4.

b. Cont r ol c i r cui t t er mi nal bl ocks f or cont r ol wi r i ng: mol ded or f abr i cat ed t ype wi t h bar r i er s, r at ed not l ess t han 600 vol t s.

c. Ter mi nal s: not l ess t han No. 10 i n s i ze wi t h suf f i c i ent l engt h and space f or connect i ng at l east t wo i ndent ed t er mi nal s f or 10 AWG conduct or s t o each t er mi nal .

d. Ter mi nal ar r angement : subj ect t o t he appr oval of t he COR wi t h not l ess t han f our ( 4) spar e t er mi nal s or 10 per cent , whi chever i s gr eat er , pr ovi ded on each bl ock or gr oup of bl ocks.

e. Modul ar , pul l apar t , t er mi nal bl ocks shal l be pr ovi ded and be of t he DI N r ai l - mount ed t ype.

g. Submi t dat a showi ng t hat any pr oposed al t er nat e wi l l accommodat e t he speci f i ed number of wi r es, ar e of adequat e cur r ent - car r y i ng capaci t y, and ar e const r uct ed t o assur e posi t i ve cont act bet ween cur r ent - car r y i ng parts.

2. 9. 3. 1 Types of Ter mi nal Bl ocks

a. Shor t - Ci r cui t i ng Type: Shor t - c i r cui t i ng t ype t er mi nal bl ocks:

f ur ni shed f or al l cur r ent t r ansf or mer secondar y l eads wi t h pr ovi s i on f or shor t i ng t oget her al l l eads f r om each cur r ent t r ansf or mer wi t hout f i r st openi ng any c i r cui t . Ter mi nal bl ocks: compl y wi t h t he r equi r ement s of par agr aph CONTROL CI RCUI T TERMI NAL BLOCKS above.

b. Load Type: Load t er mi nal bl ocks r at ed not l ess t han 600 vol t s and of adequat e capaci t y: pr ovi ded f or t he conduct or s f or NEMA Si ze 3 and smal l er mot or cont r ol l er s and f or ot her power c i r cui t s. Pr ovi de t er mi nal s of ei t her t he st ud t ype wi t h cont act nut s and l ocki ng nut s or of t he r emovabl e scr ew t ype, havi ng l engt h and space f or at l east t wo i ndent ed t er mi nal s of t he s i ze r equi r ed on t he conduct or s t o be t er mi nat ed. Conduct i ng par t s bet ween connect ed t er mi nal s must have adequat e cont act sur f ace and cr oss- sect i on t o oper at e wi t hout over heat i ng. Pr ovi de each connect ed t er mi nal wi t h t he c i r cui t desi gnat i on or wi r e number pl aced on or near t he t er mi nal i n per manent cont r ast i ng col or .

2. 9. 4 Cont r ol Ci r cui t s

Cont r ol c i r cui t s : maxi mum vol t age of 120 vol t s der i ved f r om cont r ol t r ansf or mer i n same encl osur e. Tr ansf or mer s: conf or m t o UL 506.

Tr ansf or mer s: pr ovi de pr i mar i es wound f or vol t age avai l abl e and secondar y wound f or cor r ect cont r ol c i r cui t vol t age. Pr ovi de f uses i n each ungr ounded pr i mar y f eeder . Pr ovi de one f used secondar y l ead wi t h t he ot her l ead gr ounded.

2. 9. 4. 1 Cont r ol Rel ays

Cont r ol r el ays must be DPDT DI N r ai l mount ed r el ays unl ess dr awi ngs i ndi cat e a need f or mor e f or a par t i cul ar r el ay. Rel ay coi l must be r at ed f or cont i nuous oper at i on at 120 VAC. Rel ay cont act s must be r at ed f or cont i nuous oper at i on at 120 VAC or 125 VDC. Cont act s must have at l east 10 A cont i nuous cur r ent r at i ng.

2. 9. 4. 2 Ti mer Rel ays

Ther e shal l be one SPDT f l eet i ng of f t i mer r el ay f or each OWS t ank cont r ol c i r cui t . Ti mer r el ays shal l have one For m " C" cont act r at ed f or cont i nuous oper at i on at 5 A and 120 V AC. Suppl y vol t age shal l be 120 V AC and 24 V DC. Reset t i me shal l be no gr eat er t han 100 ms. I nput cur r ent shal l be no gr eat er t han 1 mA. Ter mi nal s shal l be scr ew- t ype compat i bl e wi t h #12 AWG.

Si mi l ar t o Eat on TRL04 or appr oved equal .

2. 9. 5 DI N Rai l Ci r cui t Br eaker s

Br eaker t er mi nal s shal l be UL 489 l i s t ed as sui t abl e f or t ype of conduct or used f or . Br eaker shal l be r at ed f or 240Vac and have a max i nt er r upt i ng cur r ent of at l east 10kAI C. Each br eaker shal l be pr ovi ded wi t h a l ocki ng devi ce. Br eaker shal l be Eat on FAZ t ype br eaker s or appr oved equal .

2. 9. 6 Pushbutton

Push but t ons shal l be 30. 5mm Heavy- Dut y Wat er t i ght / Oi l t i ght . Pushbut t on shal l be UL 508 l i s t ed. But t ons shal l be f l ush t ype and St ar t but t on shal l be gr een and st op but t on shal l be r ed.

2. 9. 7 I ndi cat i ng Li ght s

Pr ovi de 30. 5mm Heavy- Dut y Wat er t i ght / Oi l t i ght LED Pi l ot Panel I ndi cat or lights. Pr ovi de push- t o- t est i ndi cat or l i ght s ( gr een, r ed, and amber ) as i ndi cat ed i n pl ans. I ndi cat or l i ght s shal l be r at ed f or 120VAC f ul l vol t age and NEMA 4X. I ndi cat i ng l i ght s shal l be heavy dut y oi l t i ght t ype l i ght s.

Li ght s shal l be pr ovi ded wi t h Legend pl at e.

2. 10 EMERGENCY STOP CONTROL STATI ON

Pr ovi de and i nst al l sur f ace- mount ed emer gency st op ( E- St op) cont r ol st at i on. St at i on shal l be of Yel l ow and l i ght gr ay const r uct i on. E- St op shal l have 2 N. C. cont act s and be equi p wi t h a Red Pul l Rel ease Pushbut t on.

St at i on shal l be NEMA 4x r at ed and 600V r at ed. ABB CEPY1- 1002 or appr oved equal.

2. 11 MOLDED CASE CI RCUI T BREAKER

Br eaker shal l be a 3P 480VAC ci r cui t br eaker . Br eaker shal l have an AC i nt er r upt i ng cur r ent of at l east 14kAI C. Br eaker shal l be abl e t o oper at e i n exi st i ng SU boar ds f or t he Head cover pump br eaker cubi c l e.

2. 12 LOCKOUT REQUI REMENTS

Pr ovi de di sconnect i ng means capabl e of bei ng l ocked out f or machi nes and ot her equi pment t o pr event unexpect ed st ar t up or r el ease of st or ed ener gy i n accor dance wi t h 29 CFR 1910. 147.

2. 13 MANUFACTURER' S NAMEPLATE

Pr ovi de on each i t em of equi pment a namepl at e bear i ng t he manuf act ur er ' s name, addr ess, model number , and ser i al number secur el y af f i xed i n a conspi cuous pl ace; t he namepl at e of t he di st r i but i ng agent wi l l not be acceptable.

2. 14 WARNI NG SI GNS

Pr ovi de t empor ar y war ni ng s i gns f or f l ash pr ot ect i on i n accor dance wi t h NFPA 70E f or i ndust r i al cont r ol panel s, ar e l i kel y t o r equi r e exami nat i on, adj ust ment , ser v i c i ng, or mai nt enance whi l e ener gi zed. Pr ovi de f i el d i nst al l ed s i gns t o war n qual i f i ed per sons of pot ent i al el ect r i c ar c f l ash hazar ds when war ni ng s i gns ar e not pr ovi ded by t he manuf act ur er . Pr ovi de mar ki ng t hat i s c l ear l y v i s i bl e t o qual i f i ed per sons bef or e exami nat i on, adj ust ment , ser v i c i ng, or mai nt enance of t he equi pment .

PART 3 EXECUTI ON

3. 1 INSTALLATION

El ect r i cal i nst al l at i ons, i ncl udi ng weat her pr oof and hazar dous l ocat i ons and duct s, pl enums and ot her ai r - handl i ng spaces: conf or m t o r equi r ement s of NFPA 70 and I EEE C2 and t o r equi r ement s speci f i ed her ei n.

3. 1. 1 Conduct or I dent i f i cat i on

Pr ovi de conduct or i dent i f i cat i on wi t hi n each encl osur e wher e t er mi nat i on i s made. For conduct or s No. 6 AWG and smal l er di amet er , col or codi ng shal l be by f act or y- appl i ed, col or - i mpr egnat ed i nsul at i on.

3. 1. 2 Condui t I nst al l at i on

3. 1. 2. 1 Rest r i ct i ons Appl i cabl e t o Fl exi bl e Condui t

Use onl y as speci f i ed i n par agr aph FLEXI BLE CONNECTI ONS. Do not use when t he encl osed conduct or s must be shi el ded f r om t he ef f ect s of Hi gh- al t i t ude El ect r omagnet i c Pul se ( HEMP) .

3. 1. 2. 2 Condui t Suppor t

Suppor t condui t by pi pe st r aps, wal l br acket s, hanger s, or cei l i ng t r apeze.

Fast en by concr et e i nser t s or expansi on bol t s on concr et e. Thr eaded C- cl amps may be used on r i gi d st eel condui t onl y. Load appl i ed t o f ast ener s shal l not exceed one- f our t h pr oof t est l oad. Fast ener s at t ached t o concr et e cei l i ng shal l be v i br at i on r esi st ant and shock- r esi st ant . Hol es cut t o dept h of mor e t han 1 1/ 2 i nches i n r ei nf or ced concr et e beams or t o dept h of mor e t han 3/ 4 i nch i n concr et e j oi nt s shal l not cut mai n r ei nf or c i ng bar s. Fi l l unused hol es. Wher e condui t cr osses st r uct ur e expansi on j oi nt s, pr ovi de sui t abl e wat er t i ght expansi on f i t t i ng t hat mai nt ai ns condui t el ect r i cal cont i nui t y by bondi ng j umper s or ot her means.

3. 1. 2. 3 Di r ect i onal Changes i n Condui t Runs

Make changes i n di r ect i on of r uns wi t h symmet r i cal bends or cast - met al f i t t i ngs. Make f i el d- made bends and of f set s wi t h hi ckey or condui t - bendi ng machi ne. Do not i nst al l cr ushed or def or med condui t s. Avoi d t r apped condui t s. Pr event pl ast er , di r t , or t r ash f r om l odgi ng i n condui t s, boxes, f i t t i ngs, and equi pment dur i ng const r uct i on. Fr ee c l ogged condui t s of obstructions.

3. 1. 2. 4 Locknut s and Bushi ngs

Fast en condui t s t o sheet met al boxes and cabi net s wi t h t wo l ocknut s wher e r equi r ed by NFPA 70, wher e i nsul at ed bushi ngs ar e used, and wher e bushi ngs cannot be br ought i nt o f i r m cont act wi t h t he box; ot her wi se, use at l east mi ni mum si ngl e l ocknut and bushi ng. Locknut s shal l have shar p edges f or di ggi ng i nt o wal l of met al encl osur es. I nst al l bushi ngs on ends of condui t s, and pr ovi de i nsul at i ng t ype wher e r equi r ed by NFPA 70.

3. 1. 3 Gr oundi ng and Bondi ng

Pr ovi de i n accor dance wi t h NFPA 70. Gr ound exposed, non- cur r ent - car r y i ng met al l i c par t s of el ect r i cal equi pment , met al l i c r aceway syst ems, gr oundi ng conduct or i n met al l i c and nonmet al l i c r aceways, and neut r al conduct or of wi r i ng syst ems. Make gr ound connect i on at St at i on equi pment gr ound gr i d.

3. 2 TERMINATIONS

Except f or mot or or cont r ol t r ansf or mer l eads, conduct or s shal l ei t her be t er mi nat ed on scr ew or st ud t er mi nal s or a separ at e adj acent t er mi nal bl ock shal l be pr ovi ded as r equi r ed by t he l oad or as i ndi cat ed on t he dr awi ngs.

Wher e mot or s ar e pr ovi ded wi t hout scr ew or st ud t er mi nal s, t wo i ndent ed t er mi nal s may be bol t ed t oget her . Such connect i ons shal l be i nsul at ed i n accor dance wi t h vol t age r equi r ement s of t he c i r cui t and housed i n an encl osur e t hat wi l l accept 3/ 4- i nch condui t ( mi ni mum) . Ei t her l ocki ng nut s or l ock washer s shal l be used on al l s t ud t er mi nal s. Ter mi nal connect i ons at mot or s shal l be as r equi r ed f or t he pr oper di r ect i on of r ot at i on.

Equi pment or devi ces havi ng ext er nal t er mi nal f aci l i t i es not adequat e f or mi ni mum st andar d wi r e and condui t s i zes shal l be modi f i ed t o i ncl ude an encl osed t er mi nal bl ock. When condi t i ons per mi t , t he t er mi nal box shal l be mount ed on t he equi pment , ot her wi se i t shal l be adj acent wi t h t he r educed si ze l eads as shor t as possi bl e. The Cont r act or shal l f ur ni sh and i nst al l t he box, t er mi nal bl ock, r educed si ze wi r e and condui t wi t h necessar y f i t t i ngs. No separ at e or di r ect payment wi l l be made f or t he r educed si ze wi r e, t he cost t her eof shal l be consi der ed i nci dent al t o and i ncl uded i n t he appl i cabl e cont r act pr i ce f or i nst al l at i on of t he equi pment i nvol ved.

Li qui d- t i ght f l exi bl e condui t of shor t l engt h shal l be pr ovi ded f or equi pment subj ect t o v i br at i on or movement .

3. 3 FI ELD FABRI CATED NAMEPLATE MOUNTI NG

Pr ovi de number , l ocat i on, and l et t er desi gnat i on of namepl at es as i ndi cat ed. Fast en namepl at es t o t he devi ce wi t h a mi ni mum of t wo sheet - met al scr ews or t wo r i vet s.

3. 4 FI ELD QUALI TY CONTROL

3. 4. 1 Tr ansf or mer Test s

Per f or m t he st andar d, not opt i onal , t est s i n accor dance wi t h t he I nspect i on and Test Pr ocedur es f or t r ansf or mer s, dr y t ype, ai r - cool ed, 600 vol t and bel ow; as speci f i ed i n NETA ATS. Measur e pr i mar y and secondar y vol t ages f or pr oper t ap set t i ngs. Test s need not be per f or med by a r ecogni zed i ndependent t est i ng f i r m or i ndependent el ect r i cal consul t i ng f i r m.

3. 4. 2 Devi ces Subj ect t o Manual Oper at i on

Oper at e each devi ce subj ect t o manual oper at i on at l east f i ve t i mes, demonst r at i ng sat i sf act or y oper at i on each t i me.

3. 4. 3 Fi el d Test i ng

3. 4. 3. 1 General

Submi t Test Repor t s i n accor dance wi t h r ef er enced st andar ds i n t hi s sect i on.

Af t er compl et i on of t he i nst al l at i on and spl i c i ng, and pr i or t o ener gi z i ng t he conduct or s, per f or m wi r e and cabl e cont i nui t y and i nsul at i on t est s as her ei n speci f i ed bef or e t he conduct or s ar e ener gi zed.

Cont r act or must pr ovi de al l necessar y t est equi pment , l abor , and per sonnel t o per f or m t he t est s, as her ei n speci f i ed.

I sol at e compl et el y al l wi r e and cabl e f r om al l ext r aneous el ect r i cal connect i ons at cabl e t er mi nat i ons and j oi nt s. Subst at i on and swi t chboar d f eeder br eaker s, di sconnect s i n combi nat i on mot or st ar t er s, c i r cui t br eaker s i n panel boar ds, and ot her di sconnect i ng devi ces must be used t o i sol at e t he c i r cui t s under t est .

3. 4. 3. 2 Cont i nui t y Test

Per f or m Cont i nui t y Test t o i nsur e cor r ect cabl e connect i on ( i . e cor r ect phase conduct or , gr ounded conduct or , and gr oundi ng conduct or wi r i ng) end- t o end. Any damages t o exi st i ng or new el ect r i cal equi pment r esul t i ng f r om cont r act or mi s- wi r i ng wi l l be r epai r ed and r e- ver i f i ed at cont r act or ' s expense. Al l r epai r s must be appr oved by t he CO pr i or t o accept ance of t he repair.

3. 4. 3. 3 Commissioning

The Cont r act or i s r esponsi bl e f or per f or mi ng al l el ect r i cal syst em commi ssi oni ng t hat i s r equi r ed i n t hi s sect i on and as not ed i n SECTI ON 01 91 00. 00 28 SYSTEMS TESTI NG AND COMMI SSI ONI NG of t hi s cont r act .

3. 4. 3. 4 Acceptance

Fi nal accept ance wi l l depend upon t he successf ul per f or mance of wi r e and cabl e under t est . Do not ener gi ze any conduct or unt i l t he f i nal t est r epor t s ar e r evi ewed and appr oved by t he KO.

3. 5 ARC FLASH DATA

The f ol l owi ng dat a shal l be submi t t ed f or t he pur pose of t he ar c- f l ash analysis:

1. Cabl es over 240 Vol t s

a. Si ze

b. Copper or al umi num

c. Type of i nsul at i on

d. Separ at e phases, bundl ed phases, or bus

e. Magnet i c or non- magnet i c r aceway f . Lengt h, r ounded t o near est 50 f eet

2. Pr ot ect i ve devi ces over 240 Vol t s

a. Tr i p set t i ngs

b. I nt er r upt and t r i p r at i ngs

c. Br and and model

d. Fuse, mol ded- case br eaker , et c.

3. Tr ansf or mer s

a. Per cent i mpedance

b. kVA

c. Dr y or oi l

d. Tap set t i ngs

e. Vol t ages f . Del t a or wye

g. Phot o of Namepl at e dat a

4. Mot or l oads

a. Hor sepower

b. Power f act or

c. Phot o of mot or name pl at e

5. Mot or St ar t er s

a. Does i t pr event t he mot or f r om back- f eedi ng power t o t he f aul t l ocat i on?

b. Cont i nuous cur r ent r at i ng

Cr eat e t empor ar y ar cf l ash l abel s usi ng t he Tabl e met hod f r om NFPA 70E.

Bef or e equi pment i s t ur ned over t o t he Gover nment .

- - End of Sect i on - -

GENERAL ELECTRICAL WORK

Amend 0004