19B0002_TechSpec_Amend_0005.pdf

Li t t l e Goose Head Cover Pumps Oi l Wat er Separ at or W912EF19B0002 Amend-0005

PROJECT TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

00 01 15. 00 28 LI ST OF DRAWI NGS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 00 00. 00 28 GENERAL REQUI REMENTS

01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS

01 14 00. 10 28 PROJECT SI TE RESTRI CTI ONS

01 14 00. 90 28 I NTEGRATI NG ANTI TERRORI SM ( AT) AND OPERATI ONS SECURI TY

(OPSEC)

01 22 00. 00 28 MEASUREMENT AND PAYMENT

01 32 01. 00 28 PROJECT SCHEDULE

01 33 00 SUBMI TTAL PROCEDURES

01 35 29. 10 28 GOVERNMENTAL SAFETY REQUI REMENTS

01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS

01 45 01. 00 28 RESI DENT MANAGEMENT SYSTEM CONTRACTOR MODE ( RMS CM)

01 45 04. 00 28 CONTRACTOR QUALI TY CONTROL

01 51 00. 00 28 TEMPORARY UTI LI TI ES

01 55 10. 00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS

01 57 20. 00 28 ENVI RONMENTAL PROTECTI ON

01 78 00. 00 28 CLOSEOUT SUBMI TTALS

01 78 23. 00 28 OPERATI ON AND MAI NTENANCE DATA

01 91 00. 00 28 SYSTEMS TESTI NG AND COMMI SSI ONI NG

DI VI SI ON 03 - CONCRETE

03 60 00. 01 28 CONCRETE CORE DRI LLI NG

DI VI SI ON 05 - METALS

05 50 13. 00 28 STEEL METALWORK FABRI CATI ON AND MACHI NE WORK

05 50 14. 00 28 ALUMI NUM METALWORK FABRI CATI ON AND MACHI NE WORK

DI VI SI ON 13 - SPECI AL CONSTRUCTI ON

13 48 00. 01 26 SEI SMI C RESTRAI NT FOR MECHANI CAL

DI VI SI ON 22 - PLUMBI NG

22 00 00. 00 28 PI PI NG, GENERAL PURPOSE

DI VI SI ON 26 - ELECTRI CAL

26 05 00. 00 28 GENERAL ELECTRI CAL WORK

26 05 19. 00 28 I NSULATED WI RE AND CABLE

DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON

35 45 02. 00 10 PUMP, DI SC TYPE

35 45 02. 00 20 PUMP, SELF PRI MI NG CENTRI FUGAL TYPE

DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT

46 25 14. 00 28 COALESCI NG OI L- WATER SEPARATORS

- - End of Pr oj ect Tabl e of Cont ent s - -

PROJECT TABLE OF CONTENTS Page 1 g4ecdbas Line g4ecdbas Line

PROJECT TABLE OF CONTENTS Page 2

SECTI ON TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

SECTI ON 00 01 15. 00 28

LI ST OF DRAWI NGS

PART 1 GENERAL

1. 1 SUMMARY

1. 2 CONTRACT DRAWI NGS

1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es

1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)

- - End of Sect i on Tabl e of Cont ent s - -

DOCUMENT 00 01 15. 00 28

This page intentionally left blank

SECTI ON 00 01 15. 00 28

LI ST OF DRAWI NGS

PART 1 GENERAL

1. 1 SUMMARY

Thi s sect i on l i s t s t he dr awi ngs f or t he pr oj ect pur suant t o cont r act c l ause " DFARS 252. 236- 7001, Cont r act Dr awi ngs, Maps and Speci f i cat i ons. "

1. 2 CONTRACT DRAWI NGS

Cont r act dr awi ngs ar e as f ol l ows:

FI LE NUMBER SHEET

NUMBER

DESCRIPTION REVISION

NUMBER

DATE

LGG-1-0-1/432 G-001 COVER SHEET AND LOCATI ON MAPS

LGG-1-0-1/433 G-002 I NDEX TO DRAWI NGS

LGG-1-0-1/434 G-101 GENERAL - KEY PLANS

LGP-1-13-12/1 S-101 PI PE GALLERY STAI RS AND PUMPS 1- 6

SUPPORTS - PLAN AND I SOMETRI C VI EWS

1 02/11/19

LGP-1-13-12/2 S-102 PUMP SUPPORT PLATES AND SUPPORTS -

ENLARGED VI EWS & SECTI ONS

LGP-1-13-12/3 S-201 PI PE GALLERY - STAI R ADDI TI ON -

ELEVATIONS

LGP-1-13-12/4 S-501 PI PE GALLERY - STAI R ADDI TI ON - SECTI ONS

& DETAI LS

LGP-1-13-12/5 S-502 ANGLE SUPPORT PI ECES - DETAI LS

LGP-1-13-12/6 S-901 UNI TS 1- 3 PUMP - PLATES AND SUPPORTS -

ISOMETRIC

LGP-1-13-12/7 S-902 UNI TS 4- 6 PUMP - PLATES AND SUPPORTS -

ISOMETRIC

LGP-1-3-12/1 M-001 MECHANI CAL - EQUI PMENT SCHEDULES 1 02/11/19

LGP-1-3-12/2 MD101 REMOVAL - TURBI NE PI T SUMP PUMP AND

PI PI NG ( UNI TS 1- 3)

LGP-1-3-12/3 MD102 REMOVAL - TURBI NE PI T SUMP PUMP AND

PI PI NG ( UNI TS 4- 6)

LGP-1-3-12/4 MD401 REMOVAL - BLEEDER PI PI NG

LGP-1-3-12/5 M-101 GENERATOR BAY PI PI NG - UNI TS 1- 6 - PLAN

AND SECTI ON

LGP-1-3-12/6 M-201 PI PE GALLERY PI PI NG - UNI TS 1- 6 -

ELEVATI ON AND PLAN

1 02/11/19

LGP-1-3-12/7 M-401 BLEEDER PI PI NG - I NSTALLATI ON

DOCUMENT 00 01 15. 00 28

g4ecdbas Line g4ecdbas Line

LGP-1-3-12/8 M-501 I NSTALLATI ON OF PUMP AND TURBI NE PI T

PI PI NG ( UNI TS 1- 3) - DETAI LS

LGP-1-3-12/9 M-502 I NSTALLATI ON OF PUMP AND TURBI NE PI T

PI PI NG ( UNI TS 4- 6) - DETAI LS

LGP-1-3-12/10 M-503 PI PE GALLERY PI PI NG - I NTAKE AND WASTE

DETAILS

LGP-1-3-12/11 M-504 PI PE GALLERY PI PI NG - DI SCHARGE DETAI LS

LGP-1-3-12/12 M-505 TURBI NE PI T PI PI NG - DETAI LS

LGP-1-3-12/13 M-506 OI L WATER SEPARATOR - I NSTALLATI ON

LGP-1-3-12/14 M-507 OI L WATER SEPARATOR - DETAI LS

LGP-1-3-12/15 M-508 OI L WATER SEPARATOR - NORTH WORK

PLATFORM DETAI LS

LGP-1-3-12/16 M-509 OI L WATER SEPARATOR - SOUTH WORK

PLATFORM DETAI LS

LGP-1-3-12/17 M-510 OI L STORAGE TANK PUMP - PI PI NG ASSEMBLY

LGP-1-3-12/18 M-601 PI PI NG AND I NSTRUMENTATI ON - DI AGRAM 1 02/11/19

LGP-1-3-12/19 M-602 I SOMETRI C DETAI LS

LGP-1-6-12/1 E-001 GENERAL - NOTES AND SYMBOLS

LGP-1-6-12/2 ED101 EQUI PMENT DEMOLI TI ON - TURBI NE PI T UNI T

1- 3 - WI RI NG

1 02/06/19

LGP-1-6-12/3 ED601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU1 & CP1 - DEMOLI TI ON

LGP-1-6-12/4 ED602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU2 & CP2 - DEMOLI TI ON

LGP-1-6-12/5 ED603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU3 & CP3 - DEMOLI TI ON

LGP-1-6-12/6 ED604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU4 & CP4 - DEMOLI TI ON

LGP-1-6-12/7 ED605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU5 & CP5 - DEMOLI TI ON

LGP-1-6-12/8 ED606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU6 & CP6 - DEMOLI TI ON

LGP-1-6-12/9 ED607 AUXI LI ARY CONTROL DI AGRAM - DEMOLI TI ON

LGP-1-6-12/10 ED608 MAI N UNI TS 1- 3 - SHEMATI C WI RI NG DI AGRAM

- TURBI NE PI T

LGP-1-6-12/11 ED609 MAI N UNI TS 1- 3 - TURBI NE PI T -

CONNECTI ON DI AGRAM

LGP-1-6-12/12 ED610 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG

DI AGRAM TO MAI N TERMI NAL CABI NET

1 02/06/19

LGP-1-6-12/13 ED611 CONTROL CI RCUI T DI AGRAM - DEMOLI TI ON

LGP-1-6-12/14 ED612 SU1 & SU2 & SU3 - CONTROL CI RCUI T

DI AGRAM - DEMOLI TI ON

LGP-1-6-12/15 ED613 SU4 - CONTROL CI RCUI T DI AGRAM -

DEMOLITION

DOCUMENT 00 01 15. 00 28

LGP-1-6-12/16 ED614 SU5 - CONTROL CI RCUI T DI AGRAM -

DEMOLITION

LGP-1-6-12/17 ED615 SU6 - CONTROL CI RCUI T DI AGRAM -

DEMOLITION

LGP-1-6-12/18 E-101 EQUI PMENT I NSTALLATI ON - TURBI NE PI T

UNI T 1- 3 - WI RI NG

1 02/06/19

LGP-1-6-12/19 E-601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU1 & CP1 - I NSTALLATI ON

LGP-1-6-12/20 E-602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU2 & CP2 - I NSTALLATI ON

LGP-1-6-12/21 E-603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE

DI AGRAM - SU3 & CP3 - I NSTALLATI ON

LGP-1-6-12/22 E-604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU4 & CP4 - I NSTALLATI ON

LGP-1-6-12/23 E-605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU5 & CP5 - I NSTALLATI ON

LGP-1-6-12/24 E-606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE

DI AGRAM - SU6 & CP6 - I NSTALLATI ON

LGP-1-6-12/25 E-607 AUXI LI ARY CONTROL DI AGRAM

LGP-1-6-12/26 E-608 MAI N UNI T 1- 3 - SCHEMATI C WI RI NG DI AGRAM

- TURBI NE PI T

LGP-1-6-12/27 E-609 MAI N UNI T 4- 6 - TURBI NE PI T - CONNECTI ON

DIAGRAM

LGP-1-6-12/28 E-610 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG

DI AGRAM TO MAI N TERMI NAL CABI NET

LGP-1-6-12/29 E-611 CONTROL CI RCUI T DI AGRAM - I NSTALLATI ON

LGP-1-6-12/30 E-612 SU1 & SU2 & SU3 - CONTROL CI RCUI T

DI AGRAM - I NSTALLATI ON

LGP-1-6-12/31 E-613 SU4 - CONTROL CI RCUI T DI AGRAM -

INSTALLATION

LGP-1-6-12/32 E-614 SU5 - CONTROL CI RCUI T DI AGRAM -

INSTALLATION

LGP-1-6-12/33 E-615 SU6 - CONTROL CI RCUI T DI AGRAM -

INSTALLATION

LGP-1-6-12/34 E-616 MAI N UNI T 4- 6 - ANNUNCI ATI ON CONTROL

SCHEMATIC

LGP-1-6-12/35 E-617 OWS POWER DI STRI BUTI ON AND GEAR PUMP

CONTROL

1 02/06/19

LGP-1-6-12/36 E-618 OWS TANK CONTROL - PANEL SCHEMATI C 1 02/06/19

LGP-1-6-12/37 E-619 ONE LI NE DI AGRAM - FCQ2

LGP-1-6-12/38 E-620 CABLE AND CONDUI T SCHEDULE

LGP-1-6-12/39 E-901 POWERHOUSE - MAI N UNI TS 1- 3 - HC1 AND

HC2 CABLE - SU1- SU3 AND ANNUNCI ATI ON

ROUTES

LGP-1-6-12/40 E-902 POWERHOUSE - MAI N UNI TS 4- 6 - HC1 AND

HC2 CABLE - SU4- SU6 AND ANNUNCI ATI ON

ROUTES

LGP-1-6-12/41 E-903 OI L AND WATER SKI MMER MOTOR CONTROL -

ISOMETRICS

LGP-1-6-12/42 E-904 PHOTOS

DOCUMENT 00 01 15. 00 28

1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es

a. No For I nf or mat i on Onl y dr awi ngs ar e avai l abl e on CAD.

b. The Cont r act or assumes al l r i sks associ at ed i n usi ng el ect r oni c CAD drawings.

c. El ect r oni c copi es of CAD dr awi ngs ar e onl y avai l abl e i n Bent l ey DGN format.

d. The cont r act dr awi ngs shal l gover n i f t her e ar e any di scr epanci es bet ween t he el ect r oni c copy and t he cont r act dr awi ng. The Cont r act or shal l pr ompt l y not i f y t he Cont r act i ng Of f i cer of any di scr epanci es.

The Gover nment wi l l not be r esponsi bl e t o cor r ect t he el ect r oni c CAD drawing.

1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)

These FI O dr awi ngs ar e i ncl uded wi t h t he dr awi ngs f or i nf or mat i on. The Gover nment does not war r ant t he accur acy of t he FI O dr awi ngs. The Gover nment r ecommends t hat t he Cont r act or ver i f y t he accur acy of FI O drawings.

FI O dr awi ngs ar e as f ol l ows:

FI LE NUMBER SHEET NUMBER DESCRIPTION

LGP-1-3-8/1 FIO-001 POWERHOUSE - EMBEDDED PI PI NG - TYPI CAL DETAI LS

- SHEET NO 1

LGP-1-3-8/9 FIO-002 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAYS

- PLAN - TAI LRACE EL 532, 522 & 502

LGP-1-3-8/12 FIO-003 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAY -

PLAN ELEVATI ON 542

LGP-1-3-8/13 FIO-004 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAY -

SECTI ONS AND DETAI LS

LGP-1-4-2/20 FIO-005 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE

- PLAN - EL 542

LGP-1-4-2/22 FIO-006 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE

- TAI LRACE PLAN - EL 502

LGP-1-4-2/23 FIO-007 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE

- EL 522 & EL 542

LGP-1-4-2/25 FIO-008 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE

- TAI LRACE TRANSVERSE SECTI ONS

LGP-1-4-3/8 FIO-009 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -

PLAN - EL 498

LGP-1-4-3/18 FIO-010 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -

TAI LRACE PLANS - EL 532 & 542

LGP-1.1-3-9/62 FIO-011 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -

TURBI NE FLOOR EL 542 - PLAN, SECTI ONS & DETAI LS

LGP-1.1-3-9/63 FIO-012 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -

PI PE GALLERY - EL 522 - ELEVATI ONS & SECTI ONS

LGP-1.1-3-9/65 FIO-013 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -

PI PE GALLERY EL 522 - SECTI ONS & DETAI LS

LGP-1.9-3-9/109 FIO-014 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - EL

542 - AI R & OI L PI PE TRENCH

LGP-1.9-3-9/110.1 FIO-015 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - PI PE

GALLERY EL 522 - SHEET I

LGP-1.9-3-9/111 FIO-016 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - PI PE

GALLERY EL 522 - SHEET I I

LGP-6-0-0/2 FIO-017 POWERHOUSE - ARRANGEMENT - GENERATOR BAY -

TRANSVERSE SECTI ON

4834-AQQ-1 FIO-018 TURBI NE PI T - SUMP PUMP - PI PI NG

4834-AQR-1 FIO-019 TURBI NE PI T - SUMP PUMP - PI PI NG PLAN

43864 FIO-020 SUMP PUMP AND DRAI N PI PI NG

43864-A FIO-021 SUMP PUMP AND DRAI N PI PI NG

LGP-1-4-3/21 FIO-022 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -

TAI LRACE LONGI TUDI NAL SECTI ON

LGP-1.9-3-9/118 FIO-023 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG -

POTABLE GLAND WATER - SHEET I I

4570-UL-1 FIO-024 WI RI NG DI AGRAM - TURBI NE PI T ELEC. EQUI P - TO

MAI N TERM CAB

6549-BZ-1 FIO-025 TURBI NE PI T - CONDUI T PLAN

LGP-1.1-6-1A8/6 FIO-026 POWERHOUSE - CONTROL CABI NETS - TURBI NE PI T

LGP-1.1-6-1D21/2 FIO-027 ONELI NE DI AGRAM - CQ01, CQ02, FCQ1 & FCQ2

LGP-1.26-6-1E11/6 FIO-028 TURBI NE PI T - CONDUI T & CONTROL CABI NETS

LGP-1.9-6-1F11/6 FIO-029 EQUI PMENT I NSTALLATI ON - TURBI NE PI T - CONDUI T

& CONTROL CABI NETS

LGP-1-6-1F1/5 FIO-030 EMBEDDED CONDUI T & GROUNDI NG - FI SHWAY GALLERY

EL 542 - BAYS 4, 5 & 6

LGP-1.1-6-1E11/12 FIO-031 EQUI PMENT I NSTALLATI ON - TURBI NE PI T MI WI RI NG

43872-A FIO-032 12" AI R VALVE PI PI NG - SECTI ONS

LGP1.1-6-1D21/2 FIO-033 ONE LI NE DI AGRAM CQ01, CQ01, FCQ1 & FCQ2

- - End of Document - -

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SECTI ON TABLE OF CONTENTS

DI VI SI ON 22 - PLUMBI NG

SECTI ON 22 00 00. 00 28

PI PI NG, GENERAL PURPOSE

PART 1 GENERAL

1. 1 REFERENCES

1. 2 SUBMI TTALS

1. 3 STANDARD PRODUCTS

1. 3. 1 Al t er nat i ve Qual i f i cat i ons

1. 3. 2 Ser v i ce Suppor t

1. 3. 3 Manuf act ur er ' s Namepl at e

1. 3. 4 Modi f i cat i on of Ref er ences

1. 3. 4. 1 Def i ni t i ons

1. 3. 4. 2 Admi ni st r at i ve I nt er pr et at i ons

1. 4 DELI VERY, STORAGE, AND HANDLI NG

1. 5 PROJECT/ SI TE CONDI TI ONS

1. 6 I NSTRUCTI ON TO GOVERNMENT PERSONNEL

1. 7 ACCESSI BI LI TY OF EQUI PMENT

PART 2 PRODUCTS

2. 1 MATERI ALS

2. 1. 1 Pi pi ng and Tubi ng

2. 1. 1. 1 St ai nl ess St eel Pi pi ng

2. 1. 1. 2 Copper Tubi ng

2. 1. 2 Pi pe Joi nt Mat er i al s

2. 1. 3 Mi scel l aneous Mat er i al s

2. 2 VALVES

2. 2. 1 Check Val ves i n Tur bi ne Pi t

2. 2. 2 St r ai ner s f or Foot Val ves

2. 2. 3 Bal l Val ves ( sol der j oi nt )

2. 3 PUMPS

2. 3. 1 Di sc and Sel f Pr i mi ng Pumps

2. 3. 2 Gear Pump

2. 3. 3 Fl exi bl e Connect or s

2. 4 ELECTRI CAL WORK

2. 4. 1 Mot or s

2. 4. 2 Pr essur e Swi t ch

2. 5 MI SCELLANEOUS PI PI NG I TEMS

2. 5. 1 Pi pe Hanger s ( Suppor t s)

2. 5. 2 Namepl at es

2. 5. 3 Gr ooved Pi pi ng Syst em Requi r ement s

2. 5. 4 Oi l St or age Tank Pump Di schar ge Hose

2. 5. 5 Tot al i zer

2. 5. 6 Fl ow Met er

2. 5. 7 Expansi on Joi nt s

PART 3 EXECUTI ON

SECTI ON 22 00 00. 00 28

3. 1 GENERAL I NSTALLATI ON REQUI REMENTS

3. 1. 1 Wat er Pi pe, Fi t t i ngs, and Connect i ons

3. 1. 1. 1 Cut t i ng and Repai r i ng

3. 1. 1. 2 Pr ot ect i on of Fi xt ur es, Mat er i al s, and Equi pment

3. 1. 1. 3 Mai ns, Br anches, and Runout s

3. 1. 1. 4 Pi pe Dr ai ns

3. 1. 1. 5 Expansi on and Cont r act i on of Pi pi ng

3. 1. 1. 6 Tr ai ni ng

3. 1. 2 Joi nt s

3. 1. 2. 1 Thr eaded

3. 1. 2. 2 Mechani cal Coupl i ngs

3. 1. 2. 3 Uni ons and Fl anges

3. 1. 2. 4 Gr ooved Mechani cal Joi nt s

3. 1. 2. 5 Copper Tube and Pi pe

3. 1. 3 Di ss i mi l ar Pi pe Mat er i al s

3. 1. 4 Suppor t s

3. 1. 4. 1 Gener al

3. 1. 4. 2 Pi pe Hanger s, I nser t s, and Suppor t s

3. 1. 4. 3 St r uct ur al At t achment s

3. 2 PI PI NG SYSTEMS

3. 3 Pl umbi ng Syst ems

3. 4 VI BRATI ON- ABSORBI NG FEATURES

3. 5 I DENTI FI CATI ON SYSTEMS

3. 5. 1 I dent i f i cat i on Tags

3. 6 OPERATI ONAL TESTS

3. 6. 1 Dr ai n Pi pi ng Fl ushi ng

3. 6. 2 Di schar ge Pi pi ng Test s

3. 6. 2. 1 Hydr ost at i c Test

3. 6. 2. 2 Val ve Test i ng

3. 6. 3 Oi l Pi pi ng Test s

3. 6. 3. 1 Pneumat i c Test

3. 6. 3. 2 Hydr ost at i c Test

3. 6. 4 Commi ssi oni ng

3. 7 POSTED I NSTRUCTI ONS

- - End of Sect i on Tabl e of Cont ent s - -

SECTI ON 22 00 00. 00 28

SECTI ON 22 00 00. 00 28

PI PI NG, GENERAL PURPOSE

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)

AWWA C606 ( 2015) Gr ooved and Shoul der ed Joi nt s

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS A5. 8/ A5. 8M ( 2011; Amendment 2012) Speci f i cat i on f or Fi l l er Met al s f or Br azi ng and Br aze Wel di ng

AWS B2. 2/ B2. 2M ( 2010) Speci f i cat i on f or Br azi ng Pr ocedur e and Per f or mance Qual i f i cat i on

ASME I NTERNATI ONAL ( ASME)

ASME B1. 20. 1 ( 2013) Pi pe Thr eads, Gener al Pur pose ( I nch)

ASME B16. 21 ( 2011) Nonmet al l i c Fl at Gasket s f or Pi pe Flanges

ASME B16. 5 ( 2013) Pi pe Fl anges and Fl anged Fi t t i ngs:

NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d

ASME B16. 50 ( 2013) Wr ought Copper and Copper Al l oy Br aze- Joi nt Pr essur e Fi t t i ngs

ASME B31. 3 ( 2016) Pr ocess Pi pi ng

ASME B31. 5 ( 2016) Ref r i ger at i on Pi pi ng and Heat Tr ansf er Component s

ASME B36. 19M ( 2004; R 2015) St ai nl ess St eel Pi pe

ASME B40. 100 ( 2013) Pr essur e Gauges and Gauge Attachments

AMERI CAN PETROLEUM I NSTI TUTE ( API )

API RP 1110 ( 2013) Pr essur e Test i ng of St eel Pi pel i nes f or t he Tr anspor t at i on of Gas, Pet r ol eum Gas, Hazar dous Li qui ds, Hi ghl y Vol at i l e Li qui ds or Car bon Di oxi de

AMERI CAN SOCI ETY FOR TESTI NG AND MATERI ALS ( ASTM)

ASTM A105/ A105M ( 2014) St andar d Speci f i cat i on f or Car bon St eel For gi ngs f or Pi pi ng Appl i cat i ons

ASTM A183 ( 2014) St andar d Speci f i cat i on f or Car bon St eel Tr ack Bol t s and Nut s

ASTM A193/ A193M ( 2016) St andar d Speci f i cat i on f or Al l oy- St eel and St ai nl ess St eel Bol t i ng Mat er i al s f or Hi gh- Temper at ur e Ser vi ce and Ot her Speci al Pur pose Appl i cat i ons

ASTM A449 ( 2014) St andar d Speci f i cat i on f or Hex Cap Scr ews, Bol t s, and St uds, St eel , Heat Tr eat ed, 120/ 105/ 90 ksi Mi ni mum Tensi l e St r engt h, Gener al Use

ASTM A516/ A516M ( 2010; R 2015) St andar d Speci f i cat i on f or Pr essur e Vessel Pl at es, Car bon St eel , f or Moder at e- and Lower - Temper at ur e Ser vi ce

ASTM A312/ A312M ( 2017) St andar d Speci f i cat i on f or Seaml ess, Wel ded, and Heavi l y Col d Wor ked Aust eni t i c St ai nl ess St eel Pi pes

ASTM A536 ( 1984; R 2014) St andar d Speci f i cat i on f or Duct i l e I r on Cast i ngs

ASTM B32 ( 2008; R 2014) St andar d Speci f i cat i on f or Sol der Met al

ASTM B633 ( 2015) St andar d Speci f i cat i on f or El ect r odeposi t ed Coat i ngs of Zi nc on I r on and St eel

ASTM B813 ( 2016) St andar d Speci f i cat i on f or Li qui d and Past e Fl uxes f or Sol der i ng of Copper and Copper Al l oy Tube

ASTM B88 ( 2014) St andar d Speci f i cat i on f or Seaml ess Copper Wat er Tube

ASTM D2000 ( 2012) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Appl i cat i ons

COPPER DEVELOPMENT ASSOCI ATI ON ( CDA)

CDA A4015 ( 2010) Copper Tube Handbook

I CC I PC ( 2015) I nt er nat i onal Pl umbi ng Code

I NTERNATI ONAL CODE COUNCI L ( I CC)

I CC I PC ( 2015) I nt er nat i onal Pl umbi ng Code

I NTERNATI ONAL ORGANI ZATI ON FOR STANDARDI ZATI ON ( I SO)

I SO 9001 ( 2008; Cor r 1 2009) Qual i t y Management Syst ems- Requi r ement s

MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS

I NDUSTRY ( MSS)

MSS SP- 110 ( 2010) Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends

MSS SP- 25 ( 2013) St andar d Mar ki ng Syst em f or Val ves, Fi t t i ngs, Fl anges and Uni ons

MSS SP- 58 ( 1993; Reaf f i r med 2010) Pi pe Hanger s and Suppor t s - Mat er i al s, Desi gn and Manuf act ur e, Sel ect i on, Appl i cat i on, and Installation

MSS SP- 67 ( 2017) But t er f l y Val ves

MSS SP- 80 ( 2013) Br onze Gat e, Gl obe, Angl e and Check Valves

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 90A ( 2015) St andar d f or t he I nst al l at i on of Ai r Condi t i oni ng and Vent i l at i ng Syst ems

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Oi l Pi pi ng Test Pr ocedur e G, ME

Di schar ge Pi pi ng Test Pr ocedur e; G, ME

SD- 02 Shop Dr awi ngs

Pi pi ng Syst ems; G, ME

SD- 03 Pr oduct Dat a

Vi br at i on- Absor bi ng Feat ur es; G, ME

Det ai l s of v i br at i on- absor bi ng f eat ur es, i ncl udi ng ar r angement , f oundat i on pl an, di mensi ons and speci f i cat i ons.

SD- 06 Test Repor t s

Test r epor t s i n bookl et f or m showi ng al l f i el d t est s per f or med t o adj ust each component and al l f i el d t est s per f or med t o pr ove compl i ance wi t h t he speci f i ed per f or mance cr i t er i a, compl et i on and t est i ng of t he i nst al l ed syst em. Each t est r epor t shal l i ndi cat e t he f i nal posi t i on of cont r ol s.

Oi l Pi pi ng Test Repor t ; G, ME

Di schar ge Pi pi ng Test Repor t ; G, ME

SD- 10 Oper at i on and Mai nt enance Dat a

Pl umbi ng Syst em; G ME

Submi t i n accor dance wi t h Sect i on 01 78 23. 00 28 OPERATI ON AND

MAI NTENANCE DATA.

1. 3 STANDARD PRODUCTS

Speci f i ed mat er i al s and equi pment shal l be st andar d pr oduct s of a manuf act ur er r egul ar l y engaged i n t he manuf act ur e of such pr oduct s.

Speci f i ed equi pment shal l essent i al l y dupl i cat e equi pment t hat has per f or med sat i sf act or i l y at l east t wo year s pr i or t o bi d openi ng. St andar d pr oduct s shal l have been i n sat i s f act or y commer ci al or i ndust r i al use f or 2 year s pr i or t o bi d openi ng. The 2- year use shal l i ncl ude appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze.

The pr oduct shal l have been f or sal e on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es dur i ng t he 2 year period.

1. 3. 1 Al t er nat i ve Qual i f i cat i ons

Pr oduct s havi ng l ess t han a t wo- year f i el d ser vi ce r ecor d wi l l be accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on f or not l ess t han 6000 hour s, excl usi ve of t he manuf act ur er ' s f act or y or l abor at or y t est s, can be shown.

1. 3. 2 Ser vi ce Suppor t

The equi pment i t ems shal l be suppor t ed by ser vi ce or gani zat i ons. Submi t a cer t i f i ed l i s t of qual i f i ed per manent ser vi ce or gani zat i ons f or suppor t of t he equi pment whi ch i ncl udes t hei r addr esses and qual i f i cat i ons. These ser vi ce or gani zat i ons shal l be r easonabl y conveni ent t o t he equi pment i nst al l at i on and abl e t o r ender sat i sf act or y ser vi ce t o t he equi pment on a r egul ar and emer gency basi s dur i ng t he war r ant y per i od of t he cont r act .

1. 3. 3 Manuf act ur er ' s Namepl at e

Each i t em of equi pment shal l have a namepl at e bear i ng t he manuf act ur er ' s name, addr ess, model number , and ser i al number secur el y af f i xed i n a conspi cuous pl ace; t he namepl at e of t he di st r i but i ng agent wi l l not be acceptable.

1. 3. 4 Modi f i cat i on of Ref er ences

I n each of t he publ i cat i ons r ef er r ed t o her ei n, consi der t he advi sor y pr ovi s i ons t o be mandat or y, as t hough t he wor d, " shal l " had been subst i t ut ed f or " shoul d" wher ever i t appear s. I nt er pr et r ef er ences i n t hese publ i cat i ons t o t he " aut hor i t y havi ng j ur i sdi ct i on" , or wor ds of s i mi l ar meani ng, t o mean t he Cont r act i ng Of f i cer ( KO) .

1. 3. 4. 1 Definitions

For t he I nt er nat i onal Code Counci l ( I CC) Codes r ef er enced i n t he cont r act document s, advi sor y pr ovi s i ons shal l be consi der ed mandat or y, t he wor d " shoul d" shal l be i nt er pr et ed as " shal l . " Ref er ence t o t he " code of f i c i al " shal l be i nt er pr et ed t o mean t he " KO. "

1. 3. 4. 2 Admi ni st r at i ve I nt er pr et at i ons

For I CC Codes r ef er enced i n t he cont r act document s, t he pr ovi s i ons of Chapt er 1, " Admi ni st r at or , " do not appl y. These admi ni st r at i ve r equi r ement s ar e cover ed by t he appl i cabl e Feder al Acqui s i t i on Regul at i ons ( FAR) i ncl uded i n t hi s cont r act and by t he aut hor i t y gr ant ed t o t he Of f i cer i n Char ge of Const r uct i on t o admi ni st er t he const r uct i on of t hi s pr oj ect .

Ref er ences i n t he I CC Codes t o sect i ons of Chapt er 1, shal l be appl i ed appr opr i at el y by t he KO as aut hor i zed by hi s admi ni st r at i ve cogni zance and t he FAR.

1. 4 DELI VERY, STORAGE, AND HANDLI NG

Handl e, st or e, and pr ot ect equi pment and mat er i al s t o pr event damage bef or e and dur i ng i nst al l at i on i n accor dance wi t h t he manuf act ur er ' s r ecommendat i ons, and as appr oved by t he KO. Repl ace damaged or def ect i ve items.

1. 5 PROJECT/ SI TE CONDI TI ONS

The Cont r act or shal l become f ami l i ar wi t h det ai l s of t he wor k, ver i f y di mensi ons i n t he f i el d, and advi se t he KO of any di scr epancy bef or e per f or mi ng any wor k.

1. 6 I NSTRUCTI ON TO GOVERNMENT PERSONNEL

When speci f i ed i n ot her sect i ons, f ur ni sh t he ser v i ces of compet ent i nst r uct or s t o gi ve f ul l i nst r uct i on t o t he desi gnat ed Gover nment per sonnel i n t he adj ust ment , oper at i on, and mai nt enance, i nc l udi ng per t i nent saf et y r equi r ement s, of t he speci f i ed equi pment or syst em. I nst r uct or s shal l be t hor oughl y f ami l i ar wi t h al l par t s of t he i nst al l at i on and shal l be t r ai ned i n oper at i ng t heor y as wel l as pr act i cal oper at i on and mai nt enance wor k.

When si gni f i cant changes or modi f i cat i ons i n t he equi pment or syst em ar e made under t he t er ms of t he cont r act , pr ovi de addi t i onal i nst r uct i on t o acquai nt t he oper at i ng per sonnel wi t h t he changes or modi f i cat i ons.

1. 7 ACCESSI BI LI TY OF EQUI PMENT

I nst al l al l wor k so t hat par t s r equi r i ng per i odi c i nspect i on, oper at i on, mai nt enance, and r epai r ar e r eadi l y accessi bl e. I nst al l conceal ed val ves, expansi on j oi nt s, cont r ol s, damper s, and equi pment r equi r i ng access, i n l ocat i ons f r eel y accessi bl e t hr ough access door s.

PART 2 PRODUCTS

2. 1 MATERIALS

2. 1. 1 Pi pi ng and Tubi ng

2. 1. 1. 1 St ai nl ess St eel Pi pi ng

St ai nl ess st eel pi pe i nt ended f or gener al cor r osi ve ser vi ce shal l meet t he r equi r ement s of ASTM A312/ A312M, Gr ade TP304, Schedul e 10S wi t h di mensi ons conf or mi ng t o ASME B36. 19M.

2. 1. 1. 2 Copper Tubi ng

Copper t ubi ng shal l conf or m t o ASTM B88, Type K.

2. 1. 2 Pi pe Joi nt Mat er i al s

Sol der cont ai ni ng l ead shal l not be used wi t h copper pi pe. Joi nt s and gasket mat er i al s shal l conf or m t o t he f ol l owi ng:

a. Coupl i ng f or Gr ooved Pi pe: AWWA C606.

b. Fl ange Gasket s: Gasket s shal l be made of non- asbest os mat er i al i n accor dance wi t h ASME B16. 21. Gasket s shal l be f l at , 1/ 16 i nch t hi ck, and cont ai n Ar ami d f i ber s bonded wi t h Ni t r o But adi ene Rubber ( NBR) .

Gasket s shal l be t he f ul l f ace or sel f cent er i ng f l at r i ng t ype.

Gasket s used f or hydr ocar bon ser v i ce shal l be bonded wi t h NBR.

c. Br azi ng Mat er i al : Br azi ng mat er i al shal l conf or m t o AWS A5. 8/ A5. 8M, BCuP-5.

d. Br azi ng Fl ux: Fl ux shal l be i n past e or l i qui d f or m appr opr i at e f or use wi t h br azi ng mat er i al . Fl ux shal l be as f ol l ows: l ead- f r ee; have a 100 per cent f l ushabl e r esi due; cont ai n s l i ght l y aci di c r eagent s;

cont ai n pot assi um bor i des; and cont ai n f l uor i des.

e. Sol der Mat er i al : Sol der met al shal l conf or m t o ASTM B32.

f . Sol der Fl ux: Fl ux shal l be l i qui d f or m, non- cor r osi ve, and conf or m t o ASTM B813, St andar d Test 1. i . PTFE Tape: PTFE Tape, f or use wi t h Thr eaded Met al Pi pe.

g. Rubber Gasket s f or Gr ooved Pi pe: ASTM D2000, maxi mum t emper at ur e 230 degr ees F.

h. Bol t s and Nut s f or Gr ooved Pi pe Coupl i ngs: Heat - t r eat ed car bon st eel , ASTM A183.

i . Fl anged f i t t i ngs i ncl udi ng, but not l i mi t ed t o, f l anges, bol t s, nut s and bol t pat t er ns shal l be i n accor dance wi t h ASME B16. 5 c l ass 150 and shal l have t he manuf act ur er ' s t r ademar k af f i xed i n accor dance wi t h MSS SP- 25. Fl ange mat er i al shal l conf or m t o ASTM A105/ A105M. Bl i nd f l ange mat er i al shal l conf or m t o ASTM A516/ A516M. Bol t s shal l be hi gh st r engt h or i nt er medi at e st r engt h wi t h mat er i al conf or mi ng t o

ASTM A193/ A193M.

2. 1. 3 Mi scel l aneous Mat er i al s

a. Gauges - Pr essur e and Vacuum I ndi cat i ng Di al Type - El ast i c El ement :

ASME B40. 100. Gauges f or pumps shal l i ncl ude gauge val ves wi t h t est connect i ons f or cal i br at i on.

2. 2 VALVES

Val ves shal l be pr ovi ded on suppl i es t o equi pment and f i x t ur es. Val ves 2- 1/ 2 i nches and smal l er shal l be br onze wi t h t hr eaded bodi es f or pi pe and sol der - t ype connect i ons f or t ubi ng, except as i ndi cat ed. Val ves 3 i nches and l ar ger shal l have f l anged bodi es. Pr essur e r at i ngs shal l be based upon t he appl i cat i on. Val ves shal l be f act or y t est ed and shal l come f r om a manuf act ur er t hat i s r egi st er ed wi t h I SO 9001. Gr ooved end val ves may be pr ovi ded i f t he manuf act ur er cer t i f i es t hat t he val ves meet t he per f or mance r equi r ement s of appl i cabl e MSS st andar d. Manual l y oper at ed val ves shal l be capabl e of bei ng l ocked f or l ockout / t agout pur poses. Val ves shal l conf or m t o t he f ol l owi ng st andar ds:

Description Standard

Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends

MSS SP- 110

Ai r - Rel ease, Ai r / Vacuum, and Combi nat i on Ai r Val ves f or Wat er and Wast ewat er Service

ANSI / AWWA C512- 15

But t er f l y Val ves MSS SP- 67

Br onze Gat e, Gl obe, Angl e, and Check Valves

MSS SP- 80

2. 2. 1 Check Val ves i n Tur bi ne Pi t

The check val ves downst r eam of t he di sc pumps shal l be Val - Mat i c Sur gebust er or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent characteristics:

The val ve body shal l be f ul l f l ow equal t o t he nomi nal pi pe di amet er at al l poi nt s t hr ough t he val ve.

The val ve shal l come wi t h t op and bot t om NPT por t s f or sampl i ng, pr essur e t est i ng, and r emovi ng sedi ment .

The val ve shal l cont ai n a di sc accel er at or t hat shal l be of one pi ece const r uct i on and pr ovi de r api d c l osur e of t he val ve i n hi gh head appl i cat i ons. The di sc accel er at or shal l be encl osed wi t hi n t he val ve and shal l be f i el d adj ust abl e and r epl aceabl e wi t hout r emoval of t he val ve f r om t he l i ne. The di sc accel er at or shal l be secur el y hel d i n pl ace capt ur ed bet ween t he cover and di sc. I t shal l be f or med wi t h a l ar ge r adi us t o al l ow smoot h movement over t he di sc sur f ace.

The val ve shal l come wi t h a backf l ow act uat or t o al l ow t he val ve t o be opened f or pr i mi ng.

2. 2. 2 St r ai ner s f or Foot Val ves

St r ai ner s shal l have an open ar ea r at i o of 3 t o 1 ver sus t he nomi nal pi pe size.

2. 2. 3 Bal l Val ves ( sol der j oi nt )

Sol der j oi nt bal l val ves shal l be Apol l o br and or appr oved equal wi t h t he f ol l owi ng sal i ent char act er i st i cs: t wo pi ece, f ul l por t desi gn, adj ust abl e st em packi ng nut .

2. 3 PUMPS

Each t ur bi ne pi t shal l have a c l ose- coupl ed di sc pump and a sel f - pr i mi ng cent r i f ugal pump. The pi pe gal l er y shal l have an oi l s t or age gear pump.

2. 3. 1 Di sc and Sel f Pr i mi ng Pumps

Di sc pumps and sel f - pr i mi ng cent r i f ugal pumps shal l be i n accor dance wi t h sections 35 45 02. 00 10 PUMP, DI SC TYPE and 35 45 02. 00 20 PUMP, SELF PRI MI NG CENTRI FUGAL TYPE r espect i vel y.

2. 3. 2 Gear Pump

The Oi l St or age Tank Pump shal l have a capaci t y of appr oxi mat el y 9 gpm at 50 psi g. The pump shal l be of t he posi t i ve di spl acement i nt er nal gear t ype desi gned f or use wi t h f l ui d v i scosi t i es up t o 250 cent i poi se and a speci f i c gr avi t y of appr oxi mat el y 0. 7 - 0. 9. The pump shal l be const r uct ed wi t h a st eel or cast i r on ext er i or wi t h br onze bushi ngs, st eel shaf t , and Vi t on mechani cal seal s and i ncl ude an i nt er nal r el i ef val ve set at 75 psi g. The i nl et and out l et of t he pump shal l be FNPT si zed f or t he appl i cat i on. The pump shal l be abl e t o pr i me i t sel f t hr ough t he suct i on pi pi ng wi t hout damage. The pump shal l have a smal l f oot pr i nt and be di r ect l y coupl ed t o t he mot or .

2. 3. 3 Fl exi bl e Connect or s

Fl exi bl e connect or s shal l be pr ovi ded at t he suct i on and di schar ge of each pump t hat i s 1 hp or l ar ger . Connect or s shal l be const r uct ed of neopr ene, r ubber , or br ai ded br onze, wi t h Cl ass 150 st andar d f i t t i ngs. Fl exi bl e connect or s shal l be l i ne s i ze and sui t abl e f or t he pr essur e and t emper at ur e of t he i nt ended ser vi ce and compat i bl e wi t h a wi de r ange of I SO 100 t ur bi ne oi l s , gr eases and ot her l ubr i cant s.

2. 4 ELECTRI CAL WORK

2. 4. 1 Motors

Pr ovi de el ect r i cal mot or dr i ven equi pment speci f i ed compl et e wi t h mot or s, mot or st ar t er s, and cont r ol s as speci f i ed i n Sect i on 26 05 00. 00 28 GENERAL

ELECTRI CAL WORK.

2. 4. 2 Pr essur e Swi t ch

Pr ovi de a f i el d- adj ust abl e pr essur e swi t ch wi t h a set of nor mal l y- open/ nor mal l y c l osed cont act s f or i nst al l at i on on t he di schar ge pi pi ng of t he di sc pump. The set poi nt r ange of t he swi t ch shal l have a mi ni mum of 1 psi and a maxi mum not t o exceed 500 psi . Pr ocess connect i on shal l be 1/ 8" mal e NPT or 1/ 4" mal e NPT. El ect r i cal t er mi nat i ons shal l be t er mi nal scr ew- t ype compat i bl e wi t h #14 AWG wi r i ng. Pr essur e swi t ch cont act s shal l be r at ed f or at l east 125/ 250 V AC and 5 A.

2. 5 MI SCELLANEOUS PI PI NG I TEMS

2. 5. 1 Pi pe Hanger s ( Suppor t s)

Provide MSS SP- 58 Type 1 wi t h adj ust abl e t ype st eel suppor t r ods, except as speci f i ed or i ndi cat ed ot her wi se. At t ach t o st eel j oi st s wi t h Type 19 or 23 c l amps and r et ai ni ng st r aps. At t ach t o St eel W or S beams wi t h Type 21, 28, 29, or 30 c l amps. At t ach t o st eel angl es and ver t i cal web st eel channel s wi t h Type 20 c l amp wi t h beam cl amp channel adapt er . At t ach t o hor i zont al web st eel channel and wood wi t h dr i l l ed hol e on cent er l i ne and doubl e nut and washer . At t ach t o concr et e wi t h Type 18 i nser t or dr i l l ed expansi on anchor . St eel met al f r ami ng channel suppor t shal l be i n accor dance wi t h MSS SP- 58. Al l hanger s and suppor t s shal l have cor r osi on pr ot ect i on i n accor dance wi t h MSS SP- 58.

2. 5. 2 Nameplates

Pr ovi de 0. 125 i nch t hi ck mel ami ne l ami nat ed pl ast i c namepl at es, bl ack mat t e f i ni sh wi t h whi t e cent er cor e, f or equi pment , gages, t her momet er s, and val ves; val ves i n suppl i es t o f aucet s wi l l not r equi r e namepl at es.

Accur at el y al i gn l et t er i ng and engr ave mi ni mum of 0. 25 i nch hi gh nor mal bl ock l et t er i ng i nt o t he whi t e cor e. Mi ni mum si ze of namepl at es shal l be

1. 0 by 2. 5 i nches. Key namepl at es t o a char t and schedul e f or each syst em.

Fr ame char t s and schedul es under gl ass and pl ace wher e di r ect ed near each syst em. Fur ni sh t wo copi es of each char t and schedul e.

2. 5. 3 Gr ooved Pi pi ng Syst em Requi r ement s

Pi pe: ASTM A312, Type 304/ 304L or 316/ 316L, Schedul e 10. Rol l or Cut gr ooved as appr opr i at e t o t he pi pe mat er i al , wal l t hi ckness, pr essur e, s i ze and met hod of j oi ni ng.

Mechani cal Coupl i ngs: These shal l be Vi ct aul i c Ser i es 89 or 107H or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs:

Manuf act ur ed i n t wo segment s of cast duct i l e i r on, conf or mi ng t o ASTM A536.

Gasket s shal l be pr essur e- r esponsi ve synt het i c r ubber , gr ade t o sui t t he i nt ended ser vi ce, conf or mi ng t o ASTM D2000. Mechani cal coupl i ng bol t s shal l be z i nc pl at ed ( ASTM B633) heat t r eat ed car bon st eel t r ack head conf or mi ng to ASTM A449 and ASTM A183, mi ni mum t ensi l e st r engt h 110, 000 psi ( 758450 kPa).

Fl ange Adapt er s: For use wi t h gr ooved end pi pe and f i t t i ngs, f or mat i ng t o ANSI Cl ass 125 f l anged component s.

Gr ooved End Fi t t i ngs: Fi t t i ngs shal l be manuf act ur ed of st ai nl ess st eel conf or mi ng t o ASTM A- 403, WPW, WPW/ S9, or CR/ S9, or shal l be f abr i cat ed f r om st ai nl ess st eel pi pe conf or mi ng t o ASTM A312, wi t h f act or y gr ooved ends. Fi t t i ngs shal l be t ype 304/ 304L or 316/ 316L st ai nl ess st eel .

Gr ooved Bal l Val ves: These shal l be Vi ct aul i c Ser i es 726S or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs: Gr ade CF8M st ai nl ess st eel body, 316 st ai nl ess st eel bal l and st em, TFE seat s, f l uor oel ast omer seal s, st andar d por t , t wo- pi ece val ve.

Gr ooved Check Val ves: These shal l be Vi ct aul i c Ser i es 415 or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs: Gr ade CF8M st ai nl ess st eel body, PTFE seal s wi t h met al seat .

Gr ooved But t er f l y Val ves: These shal l be Vi ct aul i c Ser i es 461 or appr oved equal and have t he f ol l owi ng sal i ent char act er i st i cs. Gr ade CF8M st ai nl ess st eel body, ni t r i l e seal s and seat , 10 posi t i on handl e, f i ber gl ass and 316 st ai nl ess st eel bear i ngs wi t h TFE l i ni ng.

2. 5. 4 Oi l St or age Tank Pump Di schar ge Hose

A 1" f l exi bl e hose shal l be connect ed t o t he Oi l St or age Tank Pump di schar ge i n or der t o convey wast e oi l t o a 55 gal l on dr um. The wor ki ng pr essur e of t he hose shal l be not l ess t han 250 psi g and t he bur st pr essur e shal l be not l ess t han 1, 000 psi g. The hose shal l have a mi ni mum bend r adi us of not gr eat er t han 12 i nches. The hose shal l mai nt ai n i t s wor ki ng pr oper t i es t hr ough a t emper at ur e r ange of 0° F t o 200° F. The hose shal l be compat i bl e wi t h a wi de r ange of I SO 100 t ur bi ne oi l s , gr eases and ot her l ubr i cant s. The hose shal l be equi pped wi t h per manent l y at t ached end f i t t i ngs whi ch do not det r act f r om t he per f or mance of t he hose. The f i t t i ngs shal l have MNPT ends.

2. 5. 5 Totalizer

A magnetic posi t i ve di spl acement t ot al i zer shal l be i nst al l ed t o measur e t he amount of oi l i n gal l ons t hat f l ow t o t he di schar ge nozzl e. I t shal l be s i zed t o mat ch t he pump capaci t y. A f i l t er shal l be i nst al l ed upst r eam of t he pump i n accor dance wi t h t he t ot al i zer manuf act ur er ' s r equi r ement s.

2. 5. 6 Fl ow Met er

Fl ow met er s shal l be McCr omet er Dur a Mag or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent char act er i st i cs:

Bat t er y power ed wi t h 5- year bat t er y l i f e

I nt er nal dat al ogger wi t h 5 year s of dat a st or age

4- 20mA, pul se, and t el emet r y r eady out put opt i ons

I P 67 r at ed conver t er encl osur e

2. 5. 7 Expansi on Joi nt s

Expansi on j oi nt s shal l be Vi ct aul i c st y l e 150 or appr oved equi val ent and shal l have t he f ol l owi ng sal i ent char act er i st i cs:

Gr ooved end f i t t i ngs

Pr ovi des up t o 3" of axi al end movement

Ni t r i l e gr ade gasket

Rat ed f or pr essur es up t o 350 psi

PART 3 EXECUTI ON

3. 1 GENERAL I NSTALLATI ON REQUI REMENTS

Pi pi ng l ocat ed i n ai r pl enums shal l conf or m t o NFPA 90A r equi r ement s.

Pi pi ng l ocat ed i n shaf t s t hat const i t ut e ai r duct s or t hat encl ose ai r

SECTI ON 22 00 00. 00 28

duct s shal l be noncombust i bl e i n accor dance wi t h NFPA 90A. The pi pi ng syst em shal l be i nst al l ed compl et e wi t h necessar y f i x t ur es, f i t t i ngs, t r aps, val ves, and accessor i es. Val ves shal l be i nst al l ed wi t h cont r ol no l ower t han t he val ve body.

3. 1. 1 Wat er Pi pe, Fi t t i ngs, and Connect i ons

3. 1. 1. 1 Cut t i ng and Repai r i ng

The wor k shal l be car ef ul l y l ai d out i n advance, and unnecessar y cut t i ng of const r uct i on shal l be avoi ded. Damage t o bui l di ng, pi pi ng, wi r i ng, or equi pment as a r esul t of cut t i ng shal l be r epai r ed by mechani cs ski l l ed i n t he t r ade i nvol ved. Pi pe ends shal l be c l ean and f r ee f r om i ndent at i ons, pr oj ect i ons, and r ol l mar ks i n t he ar ea f r om pi pe end t o gr oove.

3. 1. 1. 2 Pr ot ect i on of Fi xt ur es, Mat er i al s , and Equi pment

Pi pe openi ngs shal l be c l osed wi t h caps or pl ugs dur i ng i nst al l at i on.

Fi xt ur es and equi pment shal l be t i ght l y cover ed and pr ot ect ed agai nst di r t , wat er , chemi cal s, and mechani cal i nj ur y. Upon compl et i on of t he wor k, t he f i x t ur es, mat er i al s, and equi pment shal l be t hor oughl y c l eaned, adj ust ed, and oper at ed. Saf et y guar ds shal l be pr ovi ded f or exposed r ot at i ng equipment.

3. 1. 1. 3 Mai ns, Br anches, and Runout s

Pi pi ng shal l be i nst al l ed as i ndi cat ed. Pi pe shal l be accur at el y cut and wor ked i nt o pl ace wi t hout spr i ngi ng or f or c i ng. St r uct ur al por t i ons of t he bui l di ng shal l not be weakened. Abovegr ound pi pi ng shal l r un par al l el wi t h t he l i nes of t he bui l di ng, unl ess ot her wi se i ndi cat ed. Br anch pi pes f r om ser vi ce l i nes may be t aken f r om t op, bot t om, or s i de of mai n, usi ng cr ossover f i t t i ngs r equi r ed by st r uct ur al or i nst al l at i on condi t i ons.

Pi pi ng, val ves, and f i t t i ngs shal l be kept a suf f i c i ent di st ance f r om ot her wor k and ot her ser vi ces t o per mi t not l ess t han 1/ 2 i nch bet ween f i ni shed cover i ng on t he di f f er ent ser vi ces. Pi pi ng shal l be i nst al l ed t o not i nt er f er e wi t h t he oper at i on or mai nt enance of exi st i ng equi pment . Bar e and i nsul at ed wat er l i nes shal l not bear di r ect l y agai nst bui l di ng st r uct ur al el ement s so as t o t r ansmi t sound t o t he st r uct ur e or t o pr event f l exi bl e movement of t he l i nes. Wat er pi pe shal l not be bur i ed i n or under f l oor s unl ess speci f i cal l y i ndi cat ed or appr oved. Changes i n pi pe s i zes shal l be made wi t h r educi ng f i t t i ngs. Use of bushi ngs wi l l not be per mi t t ed except f or use i n s i t uat i ons i n whi ch st andar d f act or y f abr i cat ed component s ar e f ur ni shed t o accommodat e speci f i c accept ed i nst al l at i on pr act i ce. Change i n di r ect i on shal l be made wi t h f i t t i ngs, except t hat bendi ng of pi pe 4 i nches and smal l er wi l l be per mi t t ed, pr ovi ded a pi pe bender i s used and wi de sweep bends ar e f or med. The cent er - l i ne r adi us of bends shal l be not l ess t han si x di amet er s of t he pi pe. Bent pi pe showi ng k i nks, wr i nkl es, f l at t eni ng, or ot her mal f or mat i ons wi l l not be accept abl e. The pi pe header shal l have 1/ 16" of dr op per f oot t o al l ow dr ai nage i nt o t he i nt ake pi pi ng.

3. 1. 1. 4 Pi pe Dr ai ns

Pi pe dr ai ns i ndi cat ed shal l consi st of 3/ 4 i nch hose bi b wi t h r enewabl e seat and bal l val ve ahead of hose bi b. At ot her l ow poi nt s, 3/ 4 i nch br ass pl ugs or caps shal l be pr ovi ded. Di sconnect i on of t he suppl y pi pi ng at t he f i x t ur e i s an accept abl e dr ai n.

3. 1. 1. 5 Expansi on and Cont r act i on of Pi pi ng

Al l owance shal l be made t hr oughout f or expansi on and cont r act i on of wat er pi pe. Ri ser s shal l be secur el y anchor ed as r equi r ed or wher e i ndi cat ed t o f or ce expansi on t o l oops. Br anch connect i ons f r om r i ser s shal l be made wi t h ampl e swi ng or of f set t o avoi d undue st r ai n on f i t t i ngs or shor t pi pe l engt hs. Hor i zont al r uns of pi pe over 50 f eet i n l engt h shal l be anchor ed t o t he wal l or t he suppor t i ng const r uct i on about mi dway on t he r un t o f or ce expansi on, evenl y di v i ded, t owar d t he ends. Suf f i c i ent f l exi bi l i t y shal l be pr ovi ded on br anch r unout s f r om mai ns and r i ser s t o pr ovi de f or expansi on and cont r act i on of pi pi ng. Fl exi bi l i t y shal l be pr ovi ded by i nst al l i ng one or mor e t ur ns i n t he l i ne so t hat pi pi ng wi l l spr i ng enough t o al l ow f or expansi on wi t hout st r ai ni ng. I f mechani cal gr ooved pi pe coupl i ng syst ems ar e pr ovi ded, t he devi at i on f r om desi gn r equi r ement s f or expansi on and cont r act i on may be al l owed pendi ng appr oval of KO.

3. 1. 1. 6 Training

A f act or y t r ai ned f i el d r epr esent at i ve ( di r ect empl oyee) shal l pr ovi de on- si t e t r ai ni ng f or cont r act or ' s f i el d per sonnel i n t he pr oper use of gr oovi ng t ool s, appl i cat i on of gr oove, and i nst al l at i on of gr ooved pi pi ng products.

3. 1. 2 Joints

I nst al l at i on of pi pe and f i t t i ngs shal l be made i n accor dance wi t h t he manuf act ur er ' s r ecommendat i ons. Mi t er i ng of j oi nt s f or el bows and not chi ng of st r ai ght r uns of pi pe f or t ees wi l l not be per mi t t ed. Joi nt s shal l be made up wi t h f i t t i ngs of compat i bl e mat er i al and made f or t he speci f i c pur pose i nt ended. The gasket st y l e shal l be ver i f i ed as sui t abl e f or t he i nt ended ser vi ce.

3. 1. 2. 1 Threaded

Thr eaded j oi nt s shal l have Amer i can St andar d t aper pi pe t hr eads conf or mi ng to ASME B1. 20. 1. Onl y mal e pi pe t hr eads shal l be coat ed wi t h gr aphi t e or wi t h an appr oved gr aphi t e compound, or wi t h an i ner t f i l l er and oi l , or shal l have a pol yt et r af l uor oet hyl ene t ape appl i ed.

3. 1. 2. 2 Mechani cal Coupl i ngs

Mechani cal coupl i ngs may be used i n conj unct i on wi t h gr ooved pi pe f or abovegr ound, f er r ous or non- f er r ous, domest i c hot and col d wat er syst ems, i n l i eu of uni ons, br azed, sol der ed, wel ded, f l anged, or t hr eaded j oi nt s.

Mechani cal coupl i ngs ar e per mi t t ed i n accessi bl e l ocat i ons i ncl udi ng behi nd access pl at es. Fl exi bl e gr ooved j oi nt s wi l l not be per mi t t ed, except as v i br at i on i sol at or s adj acent t o mechani cal equi pment . Ri gi d gr ooved j oi nt s shal l i ncor por at e an angl e bol t pad desi gn whi ch mai nt ai ns met al - t o- met al cont act wi t h equal amount of pad of f set of housi ngs upon i nst al l at i on t o ensur e posi t i ve r i gi d c l ampi ng of t he pi pe.

Desi gns whi ch can onl y c l amp on t he bot t om of t he gr oove or whi ch ut i l i ze gr i ppi ng t eet h or j aws, or whi ch use mi sal i gned housi ng bol t hol es, or whi ch r equi r e a t or que wr ench or t or que speci f i cat i ons wi l l not be permitted.

Gr ooved f i t t i ngs and coupl i ngs, and gr oovi ng t ool s shal l be pr ovi ded f r om t he same manuf act ur er . Segment al l y wel ded el bows shal l not be used.

Gr ooves shal l be pr epar ed i n accor dance wi t h t he coupl i ng manuf act ur er ' s l at est publ i shed st andar ds. Gr oovi ng shal l be per f or med by qual i f i ed gr oovi ng oper at or s havi ng demonst r at ed pr oper gr oovi ng pr ocedur es i n accor dance wi t h t he t ool manuf act ur er ' s r ecommendat i ons.

The KO shal l be not i f i ed 24 hour s i n advance of t est t o demonst r at e oper at or ' s capabi l i t y , and t he t est shal l be per f or med at t he wor k s i t e, i f pr act i cal , or at a s i t e agr eed upon. The oper at or shal l demonst r at e t he abi l i t y t o pr oper l y adj ust t he gr oovi ng t ool , gr oove t he pi pe, and t o ver i f y t he gr oove di mensi ons i n accor dance wi t h t he coupl i ng manuf act ur er ' s specifications.

3. 1. 2. 3 Uni ons and Fl anges

Uni ons, f l anges and mechani cal coupl i ngs shal l not be conceal ed i n wal l s, cei l i ngs, or par t i t i ons. Uni ons shal l be used on pi pe s i zes 2- 1/ 2 i nches and smal l er ; f l anges shal l be used on pi pe s i zes 3 i nches and l ar ger .

Uni ons ar e not r equi r ed i n i nst al l at i ons usi ng gr ooved mechani cal coupl i ngs. ( The coupl i ngs shal l ser ve as uni ons. )

3. 1. 2. 4 Gr ooved Mechani cal Joi nt s

Pi pe and gr oove di mensi ons shal l compl y wi t h t he t ol er ances speci f i ed by t he coupl i ng manuf act ur er . The di amet er of gr ooves made i n t he f i el d shal l be measur ed usi ng a " go/ no- go" gauge, ver ni er or di al cal i per , nar r ow- l and mi cr omet er , or ot her met hod speci f i cal l y appr oved by t he coupl i ng manuf act ur er f or t he i nt ended appl i cat i on. Gr oove wi dt h and di mensi on of gr oove f r om end of pi pe shal l be measur ed and r ecor ded f or each change i n gr oovi ng t ool set up t o ver i f y compl i ance wi t h coupl i ng manuf act ur er ' s t ol er ances. Gr ooved j oi nt s shal l not be used i n conceal ed l ocat i ons. Use gr ooved end val ves wher e possi bl e. I nst al l gr ooved j oi nt f l ange adapt er s wher e f l anged or l ug t ype val ves ar e necessar y.

3. 1. 2. 5 Copper Tube and Pi pe

a. Br azed. Br azed j oi nt s shal l be made i n conf or mance wi t h AWS B2. 2/ B2. 2M, ASME B16. 50, and CDA A4015 wi t h f l ux and ar e accept abl e f or al l pi pe s i zes. Copper t o copper j oi nt s shal l i ncl ude t he use of copper - phosphor us or copper - phosphor us- si l ver br azi ng met al wi t hout f l ux. Br azi ng of di ssi mi l ar met al s ( copper t o br onze or br ass) shal l i ncl ude t he use of f l ux wi t h ei t her a copper - phosphor us, copper - phosphor us- si l ver or a s i l ver br azi ng f i l l er met al .

b. Sol der ed. Sol der ed j oi nt s shal l be made wi t h f l ux and ar e onl y accept abl e f or pi pi ng 2 i nches and smal l er . Sol der ed j oi nt s shal l conf or m t o ASME B31. 5 and CDA A4015.

c. Copper Tube Ext r act ed Joi nt . Mechani cal l y ext r act ed j oi nt s shal l be made i n accor dance wi t h I CC I PC.

3. 1. 3 Di ssi mi l ar Pi pe Mat er i al s

Connect i ons bet ween f er r ous and non- f er r ous copper wat er pi pe shal l be made wi t h di el ect r i c uni ons or f l ange wat er ways. Di el ect r i c wat er ways shal l have t emper at ur e and pr essur e r at i ng equal t o or gr eat er t han t hat speci f i ed f or t he connect i ng pi pi ng. Wat er ways shal l have met al connect i ons on bot h ends sui t ed t o mat ch connect i ng pi pi ng. Di el ect r i c wat er ways shal l be i nt er nal l y l i ned wi t h an i nsul at or speci f i cal l y desi gned t o pr event cur r ent f l ow bet ween di ssi mi l ar met al s.