W912EF19B0002_TechSpec_Amend_0003.pdf
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- Solicitation number
- W912EF19B0002
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Li t t l e Goose Head Cover Pumps Oi l Wat er Separ at or W912EF19B0002 Amend-0003
PROJECT TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
00 01 15. 00 28 LI ST OF DRAWI NGS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 00 00. 00 28 GENERAL REQUI REMENTS
01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS
01 14 00. 10 28 PROJECT SI TE RESTRI CTI ONS
01 14 00. 90 28 I NTEGRATI NG ANTI TERRORI SM ( AT) AND OPERATI ONS SECURI TY
(OPSEC)
01 22 00. 00 28 MEASUREMENT AND PAYMENT
01 32 01. 00 28 PROJECT SCHEDULE
01 33 00 SUBMI TTAL PROCEDURES
01 35 29. 10 28 GOVERNMENTAL SAFETY REQUI REMENTS
01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS
01 45 01. 00 28 RESI DENT MANAGEMENT SYSTEM CONTRACTOR MODE ( RMS CM)
01 45 04. 00 28 CONTRACTOR QUALI TY CONTROL
01 51 00. 00 28 TEMPORARY UTI LI TI ES
01 55 10. 00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS
01 57 20. 00 28 ENVI RONMENTAL PROTECTI ON
01 78 00. 00 28 CLOSEOUT SUBMI TTALS
01 78 23. 00 28 OPERATI ON AND MAI NTENANCE DATA
01 91 00. 00 28 SYSTEMS TESTI NG AND COMMI SSI ONI NG
DI VI SI ON 03 - CONCRETE
03 60 00. 01 28 CONCRETE CORE DRI LLI NG
DI VI SI ON 05 - METALS
05 50 13. 00 28 STEEL METALWORK FABRI CATI ON AND MACHI NE WORK
05 50 14. 00 28 ALUMI NUM METALWORK FABRI CATI ON AND MACHI NE WORK
DI VI SI ON 13 - SPECI AL CONSTRUCTI ON
13 48 00. 01 26 SEI SMI C RESTRAI NT FOR MECHANI CAL
DI VI SI ON 22 - PLUMBI NG
22 00 00. 00 28 PI PI NG, GENERAL PURPOSE
DI VI SI ON 26 - ELECTRI CAL
26 05 00. 00 28 GENERAL ELECTRI CAL WORK
26 05 19. 00 28 I NSULATED WI RE AND CABLE
DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON
35 45 02. 00 10 PUMP, DI SC TYPE
35 45 02. 00 20 PUMP, SELF PRI MI NG CENTRI FUGAL TYPE
DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT
46 25 14. 00 28 COALESCI NG OI L- WATER SEPARATORS
- - End of Pr oj ect Tabl e of Cont ent s - -
PROJECT TABLE OF CONTENTS Page 1 g4ecdbas Line g4ecdbas Line g4ecdbas Line
PROJECT TABLE OF CONTENTS Page 2
SECTI ON TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
SECTI ON 00 01 15. 00 28
LI ST OF DRAWI NGS
PART 1 GENERAL
1. 1 SUMMARY
1. 2 CONTRACT DRAWI NGS
1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es
1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)
- - End of Sect i on Tabl e of Cont ent s - -
DOCUMENT 00 01 15. 00 28
This page intentionally left blank
SECTI ON 00 01 15. 00 28
LI ST OF DRAWI NGS
PART 1 GENERAL
1. 1 SUMMARY
Thi s sect i on l i s t s t he dr awi ngs f or t he pr oj ect pur suant t o cont r act c l ause " DFARS 252. 236- 7001, Cont r act Dr awi ngs, Maps and Speci f i cat i ons. "
1. 2 CONTRACT DRAWI NGS
Cont r act dr awi ngs ar e as f ol l ows:
FI LE NUMBER SHEET
NUMBER
DESCRIPTION REVISION
NUMBER
DATE
LGG-1-0-1/432 G-001 COVER SHEET AND LOCATI ON MAPS
LGG-1-0-1/433 G-002 I NDEX TO DRAWI NGS
LGG-1-0-1/434 G-101 GENERAL - KEY PLANS
LGP-1-13-12/1 S-101 PI PE GALLERY STAI RS AND PUMPS 1- 6
SUPPORTS - PLAN AND I SOMETRI C VI EWS
LGP-1-13-12/2 S-102 PUMP SUPPORT PLATES AND SUPPORTS -
ENLARGED VI EWS & SECTI ONS
LGP-1-13-12/3 S-201 PI PE GALLERY - STAI R ADDI TI ON -
ELEVATIONS
LGP-1-13-12/4 S-501 PI PE GALLERY - STAI R ADDI TI ON - SECTI ONS
& DETAI LS
LGP-1-13-12/5 S-502 ANGLE SUPPORT PI ECES - DETAI LS
LGP-1-13-12/6 S-901 UNI TS 1- 3 PUMP - PLATES AND SUPPORTS -
ISOMETRIC
LGP-1-13-12/7 S-902 UNI TS 4- 6 PUMP - PLATES AND SUPPORTS -
ISOMETRIC
LGP-1-3-12/1 M-001 MECHANI CAL - EQUI PMENT SCHEDULES
LGP-1-3-12/2 MD101 REMOVAL - TURBI NE PI T SUMP PUMP AND
PI PI NG ( UNI TS 1- 3)
LGP-1-3-12/3 MD102 REMOVAL - TURBI NE PI T SUMP PUMP AND
PI PI NG ( UNI TS 4- 6)
LGP-1-3-12/4 MD401 REMOVAL - BLEEDER PI PI NG
LGP-1-3-12/5 M-101 GENERATOR BAY PI PI NG - UNI TS 1- 6 - PLAN
AND SECTI ON
LGP-1-3-12/6 M-201 PI PE GALLERY PI PI NG - UNI TS 1- 6 -
ELEVATI ON AND PLAN
LGP-1-3-12/7 M-401 BLEEDER PI PI NG - I NSTALLATI ON
DOCUMENT 00 01 15. 00 28
LGP-1-3-12/8 M-501 I NSTALLATI ON OF PUMP AND TURBI NE PI T
PI PI NG ( UNI TS 1- 3) - DETAI LS
LGP-1-3-12/9 M-502 I NSTALLATI ON OF PUMP AND TURBI NE PI T
PI PI NG ( UNI TS 4- 6) - DETAI LS
LGP-1-3-12/10 M-503 PI PE GALLERY PI PI NG - I NTAKE AND WASTE
DETAILS
LGP-1-3-12/11 M-504 PI PE GALLERY PI PI NG - DI SCHARGE DETAI LS
LGP-1-3-12/12 M-505 TURBI NE PI T PI PI NG - DETAI LS
LGP-1-3-12/13 M-506 OI L WATER SEPARATOR - I NSTALLATI ON
LGP-1-3-12/14 M-507 OI L WATER SEPARATOR - DETAI LS
LGP-1-3-12/15 M-508 OI L WATER SEPARATOR - NORTH WORK
PLATFORM DETAI LS
LGP-1-3-12/16 M-509 OI L WATER SEPARATOR - SOUTH WORK
PLATFORM DETAI LS
LGP-1-3-12/17 M-510 OI L STORAGE TANK PUMP - PI PI NG ASSEMBLY
LGP-1-3-12/18 M-601 PI PI NG AND I NSTRUMENTATI ON - DI AGRAM
LGP-1-3-12/19 M-602 I SOMETRI C DETAI LS
LGP-1-6-12/1 E-001 GENERAL - NOTES AND SYMBOLS
LGP-1-6-12/2 ED101 EQUI PMENT DEMOLI TI ON - TURBI NE PI T UNI T
1- 3 - WI RI NG
1 02/04/19
LGP-1-6-12/3 ED601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU1 & CP1 - DEMOLI TI ON
LGP-1-6-12/4 ED602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU2 & CP2 - DEMOLI TI ON
LGP-1-6-12/5 ED603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU3 & CP3 - DEMOLI TI ON
LGP-1-6-12/6 ED604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU4 & CP4 - DEMOLI TI ON
LGP-1-6-12/7 ED605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU5 & CP5 - DEMOLI TI ON
LGP-1-6-12/8 ED606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU6 & CP6 - DEMOLI TI ON
LGP-1-6-12/9 ED607 AUXI LI ARY CONTROL DI AGRAM - DEMOLI TI ON
LGP-1-6-12/10 ED608 MAI N UNI TS 1- 3 - SHEMATI C WI RI NG DI AGRAM
- TURBI NE PI T
LGP-1-6-12/11 ED609 MAI N UNI TS 1- 3 - TURBI NE PI T -
CONNECTI ON DI AGRAM
LGP-1-6-12/12 ED610 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG
DI AGRAM TO MAI N TERMI NAL CABI NET
LGP-1-6-12/13 ED611 CONTROL CI RCUI T DI AGRAM - DEMOLI TI ON
LGP-1-6-12/14 ED612 SU1 & SU2 & SU3 - CONTROL CI RCUI T
DI AGRAM - DEMOLI TI ON
LGP-1-6-12/15 ED613 SU4 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
DOCUMENT 00 01 15. 00 28
LGP-1-6-12/16 ED614 SU5 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
LGP-1-6-12/17 ED615 SU6 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
LGP-1-6-12/18 E-101 EQUI PMENT I NSTALLATI ON - TURBI NE PI T
UNI T 1- 3 - WI RI NG
1 02/04/19
LGP-1-6-12/19 E-601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU1 & CP1 - I NSTALLATI ON
LGP-1-6-12/20 E-602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU2 & CP2 - I NSTALLATI ON
LGP-1-6-12/21 E-603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU3 & CP3 - I NSTALLATI ON
LGP-1-6-12/22 E-604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU4 & CP4 - I NSTALLATI ON
LGP-1-6-12/23 E-605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU5 & CP5 - I NSTALLATI ON
LGP-1-6-12/24 E-606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU6 & CP6 - I NSTALLATI ON
LGP-1-6-12/25 E-607 AUXI LI ARY CONTROL DI AGRAM
LGP-1-6-12/26 E-608 MAI N UNI T 1- 3 - SCHEMATI C WI RI NG DI AGRAM
- TURBI NE PI T
LGP-1-6-12/27 E-609 MAI N UNI T 4- 6 - TURBI NE PI T - CONNECTI ON
DIAGRAM
LGP-1-6-12/28 E-610 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG
DI AGRAM TO MAI N TERMI NAL CABI NET
LGP-1-6-12/29 E-611 CONTROL CI RCUI T DI AGRAM - I NSTALLATI ON
LGP-1-6-12/30 E-612 SU1 & SU2 & SU3 - CONTROL CI RCUI T
DI AGRAM - I NSTALLATI ON
LGP-1-6-12/31 E-613 SU4 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LGP-1-6-12/32 E-614 SU5 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LGP-1-6-12/33 E-615 SU6 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LGP-1-6-12/34 E-616 MAI N UNI T 4- 6 - ANNUNCI ATI ON CONTROL
SCHEMATIC
LGP-1-6-12/35 E-617 OWS POWER DI STRI BUTI ON AND GEAR PUMP
CONTROL
1 02/04/19
LGP-1-6-12/36 E-618 OWS TANK CONTROL - PANEL SCHEMATI C 1 02/04/19
LGP-1-6-12/37 E-619 ONE LI NE DI AGRAM - FCQ2
LGP-1-6-12/38 E-620 CABLE AND CONDUI T SCHEDULE
LGP-1-6-12/39 E-901 POWERHOUSE - MAI N UNI TS 1- 3 - HC1 AND
HC2 CABLE - SU1- SU3 AND ANNUNCI ATI ON
ROUTES
LGP-1-6-12/40 E-902 POWERHOUSE - MAI N UNI TS 4- 6 - HC1 AND
HC2 CABLE - SU4- SU6 AND ANNUNCI ATI ON
ROUTES
LGP-1-6-12/41 E-903 OI L AND WATER SKI MMER MOTOR CONTROL -
ISOMETRICS
LGP-1-6-12/42 E-904 PHOTOS
DOCUMENT 00 01 15. 00 28
g4ecdbas Line
1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es
a. No For I nf or mat i on Onl y dr awi ngs ar e avai l abl e on CAD.
b. The Cont r act or assumes al l r i sks associ at ed i n usi ng el ect r oni c CAD drawings.
c. El ect r oni c copi es of CAD dr awi ngs ar e onl y avai l abl e i n Bent l ey DGN format.
d. The cont r act dr awi ngs shal l gover n i f t her e ar e any di scr epanci es bet ween t he el ect r oni c copy and t he cont r act dr awi ng. The Cont r act or shal l pr ompt l y not i f y t he Cont r act i ng Of f i cer of any di scr epanci es.
The Gover nment wi l l not be r esponsi bl e t o cor r ect t he el ect r oni c CAD drawing.
1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)
These FI O dr awi ngs ar e i ncl uded wi t h t he dr awi ngs f or i nf or mat i on. The Gover nment does not war r ant t he accur acy of t he FI O dr awi ngs. The Gover nment r ecommends t hat t he Cont r act or ver i f y t he accur acy of FI O drawings.
FI O dr awi ngs ar e as f ol l ows:
FI LE NUMBER SHEET NUMBER DESCRIPTION
LGP-1-3-8/1 FIO-001 POWERHOUSE - EMBEDDED PI PI NG - TYPI CAL DETAI LS
- SHEET NO 1
LGP-1-3-8/9 FIO-002 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAYS
- PLAN - TAI LRACE EL 532, 522 & 502
LGP-1-3-8/12 FIO-003 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAY -
PLAN ELEVATI ON 542
LGP-1-3-8/13 FIO-004 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR BAY -
SECTI ONS AND DETAI LS
LGP-1-4-2/20 FIO-005 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE
- PLAN - EL 542
LGP-1-4-2/22 FIO-006 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE
- TAI LRACE PLAN - EL 502
LGP-1-4-2/23 FIO-007 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE
- EL 522 & EL 542
LGP-1-4-2/25 FIO-008 POWERHOUSE - GENERATOR BAYS - CONCRETE OUTLI NE
- TAI LRACE TRANSVERSE SECTI ONS
LGP-1-4-3/8 FIO-009 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -
PLAN - EL 498
LGP-1-4-3/18 FIO-010 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -
TAI LRACE PLANS - EL 532 & 542
LGP-1.1-3-9/62 FIO-011 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -
TURBI NE FLOOR EL 542 - PLAN, SECTI ONS & DETAI LS
LGP-1.1-3-9/63 FIO-012 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -
PI PE GALLERY - EL 522 - ELEVATI ONS & SECTI ONS
LGP-1.1-3-9/65 FIO-013 POWERHOUSE - GENERATOR BAYS - EXPOSED PI PI NG -
PI PE GALLERY EL 522 - SECTI ONS & DETAI LS
LGP-1.9-3-9/109 FIO-014 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - EL
542 - AI R & OI L PI PE TRENCH
LGP-1.9-3-9/110.1 FIO-015 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - PI PE
GALLERY EL 522 - SHEET I
LGP-1.9-3-9/111 FIO-016 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG - PI PE
GALLERY EL 522 - SHEET I I
LGP-6-0-0/2 FIO-017 POWERHOUSE - ARRANGEMENT - GENERATOR BAY -
TRANSVERSE SECTI ON
4834-AQQ-1 FIO-018 TURBI NE PI T - SUMP PUMP - PI PI NG
4834-AQR-1 FIO-019 TURBI NE PI T - SUMP PUMP - PI PI NG PLAN
43864 FIO-020 SUMP PUMP AND DRAI N PI PI NG
43864-A FIO-021 SUMP PUMP AND DRAI N PI PI NG
LGP-1-4-3/21 FIO-022 POWERHOUSE - ERECTI ON BAY - CONCRETE OUTLI NE -
TAI LRACE LONGI TUDI NAL SECTI ON
LGP-1.9-3-9/118 FIO-023 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG -
POTABLE GLAND WATER - SHEET I I
4570-UL-1 FIO-024 WI RI NG DI AGRAM - TURBI NE PI T ELEC. EQUI P - TO
MAI N TERM CAB
6549-BZ-1 FIO-025 TURBI NE PI T - CONDUI T PLAN
LGP-1.1-6-1A8/6 FIO-026 POWERHOUSE - CONTROL CABI NETS - TURBI NE PI T
LGP-1.1-6-1D21/2 FIO-027 ONELI NE DI AGRAM - CQ01, CQ02, FCQ1 & FCQ2
LGP-1.26-6-1E11/6 FIO-028 TURBI NE PI T - CONDUI T & CONTROL CABI NETS
LGP-1.9-6-1F11/6 FIO-029 EQUI PMENT I NSTALLATI ON - TURBI NE PI T - CONDUI T
& CONTROL CABI NETS
LGP-1-6-1F1/5 FIO-030 EMBEDDED CONDUI T & GROUNDI NG - FI SHWAY GALLERY
EL 542 - BAYS 4, 5 & 6
LGP-1.1-6-1E11/12 FIO-031 EQUI PMENT I NSTALLATI ON - TURBI NE PI T MI WI RI NG
43872-A FIO-032 12" AI R VALVE PI PI NG - SECTI ONS
LGP1.1-6-1D21/2 FIO-033 ONE LI NE DI AGRAM CQ01, CQ01, FCQ1 & FCQ2
- - End of Document - -
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SECTI ON TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
SECTI ON 01 45 04. 00 28
CONTRACTOR QUALI TY CONTROL
PART 1 GENERAL
1. 1 REFERENCES
1. 2 PAYMENT
1. 3 SUBMI TTALS
PART 2 PRODUCTS ( Not Used)
PART 3 EXECUTI ON
3. 1 GENERAL
3. 2 CONTRACTOR QUALI TY CONTROL ( CQC) PLAN
3. 2. 1 Gener al
3. 2. 2 Cont ent of t he CQC Pl an
3. 2. 3 Accept ance of Pl an
3. 2. 4 Not i f i cat i on of Changes
3. 3 COORDI NATI ON MEETI NG
3. 4 QUALI TY CONTROL ORGANI ZATI ON
3. 4. 1 Per sonnel Requi r ement s
3. 4. 2 CQC Syst em Manager
3. 4. 3 Addi t i onal Requi r ement
3. 5 SUBMI TTALS
3. 6 CONTROL
3. 6. 1 Pr epar at or y Phase
3. 6. 2 I ni t i al Phase
3. 6. 3 Fol l ow- up Phase
3. 6. 4 Addi t i onal Pr epar at or y and I ni t i al Phases
3. 7 TESTS
3. 7. 1 Test i ng Pr ocedur e
3. 7. 2 Test i ng Labor at or i es
3. 7. 2. 1 Capabi l i t y Check
3. 7. 3 Onsi t e Labor at or y
3. 7. 4 Fur ni shi ng or Tr anspor t at i on of Sampl es f or Test i ng
3. 8 COMPLETI ON I NSPECTI ON
3. 8. 1 Punch- Out I nspect i on
3. 8. 2 Pr e- Fi nal I nspect i on
3. 8. 3 Fi nal Accept ance I nspect i on
3. 9 DOCUMENTATI ON
3. 10 NOTI FI CATI ON OF NONCOMPLI ANCE
3. 11 PROJECT CLOSE OUT
ATTACHMENTS:
Sampl e of Qual i t y Cont r ol Repor t , WWD- QCR ( Rev Sep 85)
SECTI ON 01 45 04. 00 28
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 01 45 04. 00 28
SECTI ON 01 45 04. 00 28
CONTRACTOR QUALI TY CONTROL
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN SOCI ETY FOR TESTI NG AND MATERI ALS ( ASTM)
ASTM D 3740 ( 2004a) Mi ni mum Requi r ement s f or Agenci es Engaged i n t he Test i ng and/ or I nspect i on of Soi l and Rock as Used i n Engi neer i ng Desi gn and Const r uct i on
ASTM E 329 ( 2007) St andar d Speci f i cat i on f or Agenci es Engaged i n t he Test i ng and/ or I nspect i on of Mat er i al s Used i n Const r uct i on
1. 2 PAYMENT
Separ at e payment wi l l not be made f or pr ovi di ng and mai nt ai ni ng an ef f ect i ve Qual i t y Cont r ol pr ogr am, and al l cost s associ at ed t her ewi t h shal l be i ncl uded i n t he appl i cabl e pr i ces cont ai ned i n The Schedul e.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s havi ng an " I " desi gnat i on ar e f or i nf or mat i on onl y. A desi gnat i on f ol l owi ng t he " G" or " I " desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h SECTI ON 01 33 00 SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Cont r act or Qual i t y Cont r ol ( CQC) Pl an; G C
PART 2 PRODUCTS ( Not Used)
PART 3 EXECUTI ON
3. 1 GENERAL
Pr ovi de qual i t y cont r ol and est abl i sh and mai nt ai n an ef f ect i ve qual i t y cont r ol syst em i n compl i ance wi t h t he c l ause ent i t l ed I NSPECTI ON OF CONSTRUCTI ON of t he CONTRACT CLAUSES. The qual i t y cont r ol syst em shal l consi st of pl ans, pr ocedur es, and or gani zat i on necessar y t o pr oduce an end pr oduct t hat compl i es wi t h t he cont r act r equi r ement s. The syst em shal l cover al l on- si t e const r uct i on oper at i ons and shal l be keyed t o t he pr oposed const r uct i on sequence. Ut i l i ze est abl i shed i n- house qual i t y cont r ol pr ocedur es t o assur e f ul l compl i ance wi t h al l of f - s i t e wor k.
Submi t dai l y r epor t s i n compl i ance wi t h par agr aph DOCUMENTATI ON f or al l on- si t e wor k and f or al l of f - s i t e wor k.
3. 2 CONTRACTOR QUALI TY CONTROL ( CQC) PLAN
3. 2. 1 General
Submi t f or r evi ew by t he Gover nment , not l at er t han f i f t een ( 15) cal endar days af t er r ecei pt of Not i ce t o Pr oceed, t he Cont r act or Qual i t y Cont r ol Pl an pr oposed t o i mpl ement t he r equi r ement s of t he c l ause ent i t l ed I NSPECTI ON OF CONSTRUCTI ON of t he CONTRACT CLAUSES. The pl an shal l i dent i f y per sonnel , pr ocedur es, cont r ol , i nst r uct i ons, t est s, r ecor ds, and f or ms t o be used. Const r uct i on wi l l be per mi t t ed t o begi n onl y af t er accept ance of t he CQC Pl an.
3. 2. 2 Cont ent of t he CQC Pl an
The CQC Pl an shal l i ncl ude, as a mi ni mum, t he f ol l owi ng t o cover al l const r uct i on oper at i ons, bot h onsi t e and of f s i t e, i ncl udi ng wor k by subcont r act or s, f abr i cat or s, suppl i er s, and pur chasi ng agent s:
a. A descr i pt i on of t he qual i t y cont r ol or gani zat i on, i ncl udi ng a char t showi ng l i nes of aut hor i t y and acknowl edgment t hat t he CQC st af f shal l i mpl ement t he t hr ee phase cont r ol syst em f or al l aspect s of t he wor k speci f i ed. The CQC Syst em Manager shal l r epor t di r ect l y t o t he owner of t he f i r m or a seni or manager not r esponsi bl e f or execut i ng t he wor k. The CQC can not wor k di r ect l y f or t he Pr oj ect Manager or manager r esponsi bl e f or t he execut i on of t he wor k.
b. The name, qual i f i cat i ons ( i n r esume f or mat ) , dut i es, r esponsi bi l i t i es, and aut hor i t i es of each per son assi gned a QC f unct i on.
c. A copy of t he l et t er t o t he CQC Syst em Manager s i gned by t he owner of t he f i r m, or an equi val ent i ndi v i dual wi t hi n t he company who i s not r esponsi bl e f or managi ng t hi s pr oj ect , whi ch descr i bes t he r esponsi bi l i t i es and del egat es suf f i c i ent aut hor i t i es t o adequat el y per f or m t he f unct i ons of t he CQC Syst em Manager , i ncl udi ng aut hor i t y t o st op wor k and r ewor k of any nonconf or mance wor k whi ch i s not i n compl i ance wi t h t he cont r act . The CQC Syst em Manager shal l i ssue l et t er s of di r ect i on t o al l ot her var i ous qual i t y cont r ol r epr esent at i ves out l i ni ng dut i es, aut hor i t i es, and r esponsi bi l i t i es.
Copi es of t hese l et t er s shal l al so be f ur ni shed t o t he Gover nment .
d. Pr ocedur es f or schedul i ng, r evi ewi ng, cer t i f y i ng, and managi ng submi t t al s, i ncl udi ng t hose of subcont r act or s, of f s i t e f abr i cat or s, suppl i er s, and pur chasi ng agent s. These pr ocedur es shal l be i n accor dance wi t h SECTI ON 01 33 00 SUBMI TTAL PROCEDURES.
e. Cont r ol , ver i f i cat i on, and accept ance t est i ng pr ocedur es f or each speci f i c t est t o i ncl ude t he t est name, speci f i cat i on par agr aph r equi r i ng t est , f eat ur e of wor k t o be t est ed, t est f r equency, and per son r esponsi bl e f or each t est . Labor at or y f aci l i t i es shal l be appr oved by t he Cont r act i ng Of f i cer ( KO) .
f . Pr ocedur es f or t r acki ng pr epar at or y, i ni t i al , and f ol l ow- up cont r ol phases and cont r ol , ver i f i cat i on, and accept ance t est s i ncl udi ng documentation.
g. Pr ocedur es f or t r acki ng const r uct i on def i c i enci es f r om i dent i f i cat i on t hr ough accept abl e cor r ect i ve act i on. These pr ocedur es shal l est abl i sh ver i f i cat i on t hat i dent i f i ed def i c i enci es have been corrected.
h. Repor t i ng pr ocedur es, i ncl udi ng pr oposed r epor t i ng f or mat s.
i . A l i s t of t he def i nabl e f eat ur es of wor k. A def i nabl e f eat ur e of wor k i s a t ask whi ch i s separ at e and di st i nct f r om ot her t asks and has separ at e cont r ol r equi r ement s. I t coul d be i dent i f i ed by di f f er ent t r ades or di sci pl i nes, or i t coul d be wor k by t he same t r ade i n a di f f er ent envi r onment . Al t hough each sect i on of t he speci f i cat i ons may gener al l y be consi der ed as a def i nabl e f eat ur e of wor k, t her e ar e f r equent l y mor e t han one def i nabl e f eat ur e under a par t i cul ar sect i on.
Thi s l i s t wi l l be agr eed upon dur i ng t he Coor di nat i on Meet i ng.
3. 2. 3 Accept ance of Pl an
Accept ance of t he Cont r act or ' s pl an i s r equi r ed pr i or t o t he st ar t of const r uct i on. Accept ance i s condi t i onal and wi l l be pr edi cat ed on sat i sf act or y per f or mance dur i ng t he const r uct i on. The Gover nment r eser ves t he r i ght t o r equi r e t he Cont r act or t o make changes i n t he CQC pl an and oper at i ons i ncl udi ng r emoval of per sonnel , as necessar y, t o obt ai n t he qual i t y speci f i ed.
3. 2. 4 Not i f i cat i on of Changes
Af t er accept ance of t he CQC pl an, not i f y t he KO i n wr i t i ng a mi ni mum of seven ( 7) cal endar days pr i or t o any pr oposed change. Pr oposed changes ar e subj ect t o accept ance by t he KO.
3. 3 COORDI NATI ON MEETI NG
Af t er t he Pr econst r uct i on Meet i ng, bef or e st ar t of const r uct i on, and pr i or t o accept ance by t he Gover nment of t he Qual i t y Cont r ol Pl an, meet wi t h t he KO and di scuss t he Cont r act or ' s qual i t y cont r ol syst em. Dur i ng t he meet i ng, a mut ual under st andi ng of t he syst em det ai l s shal l be devel oped, i ncl udi ng t he f or ms f or r ecor di ng t he CQC oper at i ons, cont r ol act i v i t i es, t est i ng, admi ni st r at i on of t he syst em f or bot h on- si t e and of f - s i t e wor k, and t he i nt er r el at i onshi p of Cont r act or ' s Management and cont r ol wi t h t he Gover nment ' s Qual i t y Assur ance i nspect i on. Ther e may be occasi ons when subsequent conf er ences wi l l be cal l ed by ei t her par t y t o r econf i r m mut ual under st andi ngs and/ or addr ess def i c i enci es i n t he CQC syst em or pr ocedur es whi ch may r equi r e cor r ect i ve act i on by t he Cont r act or . Cont r act or i s r esponsi bl e f or pr epar i ng t he meet i ng mi nut es. See Sect i on 01 11 01. 00 28, par agr aph ADDI TI ONAL MEETI NGS.
3. 4 QUALI TY CONTROL ORGANI ZATI ON
3. 4. 1 Per sonnel Requi r ement s
The r equi r ement s f or t he CQC or gani zat i on ar e a CQC Syst em Manager and suf f i c i ent number of addi t i onal qual i f i ed per sonnel t o ensur e saf et y and cont r act compl i ance. The Si t e Saf et y and Heal t h Of f i cer ( SSHO) shal l ser ve as a member of t he CQC st af f . Per sonnel i dent i f i ed i n t he t echni cal pr ovi s i ons as r equi r i ng speci al i zed ski l l s t o assur e t he r equi r ed wor k i s bei ng per f or med pr oper l y wi l l al so be i ncl uded as par t of t he CQC or gani zat i on. The CQC st af f shal l mai nt ai n a pr esence at t he s i t e at al l t i mes dur i ng pr ogr ess of t he wor k and have compl et e aut hor i t y and r esponsi bi l i t y t o t ake any act i on necessar y t o ensur e cont r act compl i ance.
The CQC st af f shal l be subj ect t o accept ance by t he KO. Pr ovi de adequat e
Little Goose Head Cover Pumps Oil Water Separator W912EF19B0002 office space, filing systems and other resources as necessary to maintain an effective and fully functional CQC organization. Complete records of all letters, material submittals, shop drawing submittals, schedules and all other project documentation shall be promptly furnished to the CQC organization by the Contractor. The CQC organization shall be responsible to maintain these documents and records at the site at all times, except as otherwise acceptable to the KO.
3.4.2 CQC System Manager
Identify as CQC System Manager an individual within the onsite work organization who is responsible for overall management of CQC and have the authority to act in all CQC matters for the Contractor.
The CQC System Manager qualifications shall include having onsight supervision experience of installing pumps and motors on a minimum of 2 projects involving similar pumps and motors as this project in the last 5 years. Onsite supervision experience is defined as Quality Control Manager, Quality Assurance Manager, Construction Manager, Superintendent, or Supervising Foreman directly involved in the management of construction quality at the project site.
This CQC System Manager shall be on the site at all times during construction and be employed by the prime Contractor. The CQC System Manager can be assigned as the Site Safety Health Officer (SSHO), but shall not be assigned any other other duties. Identify in the plan an alternate to serve in the event of the CQC System Manager's absence. The requirements for the alternate are the same as the CQC System Manager.
3.4.3 Additional Requirement
In addition to the above experience and education requirements, the CQC System Manager and CQC assistant shall have completed the course entitled "Construction Quality Management for Contractors" within the last five (5) years. This course will periodically be offered at various locations throughout the Pacific Northwest. For information concerning this course call your local Associated General Contractor's Plan Room.
3.5 SUBMITTALS
Submittals shall be as specified in SECTION 01 33 00 SUBMITTAL PROCEDURES.
The CQC System Manager shall be responsible for certifying that all submittals are in compliance with the contract requirements.
3.6 CONTROL
Contractor Quality Control is the means by which the Contractor ensures that the construction, to include that of subcontractors and suppliers, complies with the requirements of the contract. The controls shall be adequate to cover all construction operations, including on-site fabrication, and shall be keyed to the proposed construction sequence. The controls shall include at least three (3) phases of control to be conducted by the CQC System Manager for all definable features of work, as follows:
3.6.1 Preparatory Phase
This phase shall be performed prior to beginning work on each definable feature of work and shall include:
SECTION 01 45 04.00 28
a. A r evi ew of each par agr aph of appl i cabl e speci f i cat i ons.
b. A r evi ew of t he cont r act pl ans.
c. A check t o assur e t hat al l mat er i al s and/ or equi pment have been t est ed, submi t t ed, and appr oved.
d. A check t o assur e t hat pr ovi s i ons have been made t o pr ovi de r equi r ed cont r ol i nspect i on and t est i ng.
e. Exami nat i on of t he wor k ar ea t o assur e t hat al l r equi r ed pr el i mi nar y wor k has been compl et ed and i s i n compl i ance wi t h t he contract.
f . A physi cal exami nat i on of r equi r ed mat er i al s, equi pment , and sampl e wor k t o assur e t hat t hey ar e on hand, conf or m t o appr oved shop dr awi ng or submi t t ed dat a, and ar e pr oper l y st or ed.
g. A r evi ew of t he appr opr i at e Act i v i t y Hazar d Anal ysi s t o assur e saf et y r equi r ement s ar e met .
h. Di scussi on of pr ocedur es f or const r uct i ng t he wor k i ncl udi ng r epet i t i ve def i c i enci es. Document const r uct i on t ol er ances and wor kmanshi p st andar ds f or t hat phase of wor k.
i . A check t o ensur e t hat t he por t i on of t he pl an f or t he wor k t o be per f or med has been accept ed by t he KO.
j . The Gover nment shal l be not i f i ed at l east 48 hour s i n advance of begi nni ng any of t he r equi r ed act i on of t he pr epar at or y phase. Thi s phase shal l i ncl ude a meet i ng conduct ed by t he CQC syst em manager and at t ended by t he super i nt endent , ot her CQC per sonnel ( as appl i cabl e) , and t he f or eman r esponsi bl e f or t he def i nabl e f eat ur e. The r esul t s of t he pr epar at or y phase act i ons shal l be document ed by separ at e mi nut es pr epar ed by t he CQC Syst em Manager and at t ached t o t he dai l y QC r epor t . I nst r uct appl i cabl e wor ker s as t o t he accept abl e l evel of wor kmanshi p r equi r ed i n or der t o meet cont r act speci f i cat i ons.
k. The pr epar at or y meet i ng wi l l i nc l ude a r evi ew of t he submi t t al r egi st er t o ensur e al l t he r equi r ed submi t t al s f or t hi s por t i on of t he wor k have been appr oved and cont r act or has appr oved submi t t al s i n hand.
3. 6. 2 I ni t i al Phase
Thi s phase shal l be accompl i shed at t he begi nni ng of a def i nabl e f eat ur e of wor k. The f ol l owi ng shal l be accompl i shed:
a. A check of pr el i mi nar y wor k t o ensur e t hat i t i s i n compl i ance wi t h cont r act r equi r ement s. Revi ew mi nut es of t he pr epar at or y meeting.
b. Ver i f i cat i on of f ul l cont r act compl i ance. Ver i f y r equi r ed cont r ol i nspect i on and t est i ng.
c. Est abl i sh l evel of wor kmanshi p and ver i f y t hat i t meet s mi ni mum accept abl e wor kmanshi p st andar ds. Compar e wi t h sampl e panel s as appropriate.
d. Resol ve al l di f f er ences.
e. Check saf et y t o i ncl ude compl i ance wi t h and upgr adi ng of t he saf et y pl an and act i v i t y hazar d anal ysi s. Revi ew t he act i v i t y anal ysi s wi t h each wor ker .
f . The Gover nment shal l be not i f i ed at l east 24 hour s i n advance of begi nni ng t he i ni t i al phase. Separ at e mi nut es of t hi s phase shal l be pr epar ed by t he CQC Syst em Manager and at t ached t o t he dai l y CQC r epor t . Exact l ocat i on of i ni t i al phase shal l be i ndi cat ed f or f ut ur e r ef er ence and compar i son wi t h f ol l ow- up phases.
g. The i ni t i al phase shal l be r epeat ed f or each new cr ew t o wor k on- si t e, or any t i me accept abl e speci f i ed qual i t y st andar ds ar e not bei ng met .
3. 6. 3 Fol l ow- up Phase
Dai l y i nspect i ons shal l be per f or med t o assur e cont i nui ng compl i ance wi t h cont r act r equi r ement s, i ncl udi ng cont r ol t est i ng, unt i l compl et i on of t he par t i cul ar f eat ur e of wor k. The i nspect i ons shal l be made a mat t er of r ecor d i n t he CQC document at i on. Fi nal f ol l ow- up i nspect i ons shal l be conduct ed and al l def i c i enci es cor r ect ed pr i or t o t he st ar t of addi t i onal f eat ur es of wor k whi ch may be af f ect ed by t he def i c i ent wor k. Do not bui l d upon or conceal non- conf or mi ng wor k. Mai nt ai n wor ki ng " as- bui l t " cont r act dr awi ngs as r equi r ed i n SECTI ON 01 78 23. 00 28 OPERATI ON AND MAI NTENANCE
DATA.
3. 6. 4 Addi t i onal Pr epar at or y and I ni t i al Phases
Addi t i onal pr epar at or y and i ni t i al phases shal l be conduct ed on t he same def i nabl e f eat ur es of wor k as det er mi ned by t he Gover nment i f t he qual i t y of on- goi ng wor k i s unaccept abl e; or i f t her e ar e changes i n t he appl i cabl e QC st af f or i n t he on- si t e pr oduct i on super vi s i on or wor k cr ew; or i f wor k on a def i nabl e f eat ur e i s r esumed af t er a subst ant i al per i od of i nact i v i t y, or i f ot her pr obl ems devel op.
3. 7 TESTS
3. 7. 1 Test i ng Pr ocedur e
Per f or m speci f i ed or r equi r ed t est s t o ver i f y t hat cont r ol measur es ar e adequat e t o pr ovi de a pr oduct whi ch conf or ms t o cont r act r equi r ement s.
Upon r equest , f ur ni sh t o t he Gover nment dupl i cat e sampl es of t est speci mens f or possi bl e t est i ng by t he Gover nment . Test i ng i ncl udes oper at i on and/ or accept ance t est s when speci f i ed. Pr ocur e t he ser v i ces of a Cor ps of Engi neer s appr oved t est i ng l abor at or y or est abl i sh an appr oved t est i ng l abor at or y at t he pr oj ect s i t e. Per f or m t he f ol l owi ng act i v i t i es and r ecor d and pr ovi de t he f ol l owi ng dat a:
a. Ver i f y t hat t est i ng pr ocedur es compl y wi t h cont r act requirements.
b. Ver i f y t hat f aci l i t i es and t est i ng equi pment ar e avai l abl e and compl y wi t h t est i ng st andar ds.
c. Check t est i nst r ument cal i br at i on dat a agai nst cer t i f i ed standards.
d. Ver i f y t hat r ecor di ng f or ms and t est i dent i f i cat i on cont r ol number syst em, i ncl udi ng al l of t he t est document at i on r equi r ement s, have been pr epar ed.
e. Resul t s of al l t est s t aken, bot h passi ng and f ai l i ng t est s, shal l be r ecor ded on t he CQC r epor t f or t he dat e t aken.
Speci f i cat i on par agr aph r ef er ence, l ocat i on wher e t est s wer e t aken, and t he sequent i al cont r ol number i dent i f y i ng t he t est shal l be gi ven. I f appr oved by t he KO, act ual t est r epor t s may be submi t t ed l at er wi t h a r ef er ence t o t he t est number and dat e t aken. An i nf or mat i on copy of t est s per f or med by an of f s i t e or commer ci al t est f aci l i t y shal l be pr ovi ded di r ect l y t o t he KO.
Fai l ur e t o submi t t i mel y t est r epor t s as st at ed may r esul t i n nonpayment f or r el at ed wor k per f or med and di sappr oval of t he t est f aci l i t y f or t hi s cont r act .
3. 7. 2 Test i ng Labor at or i es
3. 7. 2. 1 Capabi l i t y Check
The Gover nment r eser ves t he r i ght t o check l abor at or y equi pment i n t he pr oposed l abor at or y f or compl i ance wi t h t he st andar ds set f or t h i n t he cont r act speci f i cat i ons and t o check t he l abor at or y t echni c i an' s t est i ng pr ocedur es and t echni ques. Labor at or i es ut i l i zed f or t est i ng soi l s , concr et e, asphal t , and st eel shal l meet cr i t er i a det ai l ed i n ASTM D 3740 and ASTM E 329.
3. 7. 3 Onsi t e Labor at or y
The Gover nment r eser ves t he r i ght t o ut i l i ze t he Cont r act or ' s cont r ol t est i ng l abor at or y and equi pment t o make assur ance t est s, and t o check t he Cont r act or ' s t est i ng pr ocedur es, t echni ques, and t est r esul t s at no addi t i onal cost t o t he Gover nment .
3. 7. 4 Fur ni shi ng or Tr anspor t at i on of Sampl es f or Test i ng
Cost s i nci dent al t o t he t r anspor t at i on of sampl es or mat er i al s shal l be bor ne by t he Cont r act or . Sampl es of mat er i al s f or t est ver i f i cat i on and accept ance t est i ng by t he Gover nment shal l be del i ver ed t o t he KO.
3. 8 COMPLETI ON I NSPECTI ON
At t he compl et i on of al l wor k or any i ncr ement t her eof est abl i shed by a compl et i on t i me st at ed i n c l ause: COMMENCEMENT, PROSECUTI ON, AND COMPLETI ON OF WORK or st at ed el sewher e i n t he speci f i cat i ons, t he CQC Syst em Manager shal l conduct an i nspect i on of t he wor k and devel op a " punch l i s t " of i t ems whi ch do not conf or m t o t he appr oved pl ans and speci f i cat i ons. Such a l i s t of def i c i enci es shal l be i ncl uded i n t he CQC document at i on, as r equi r ed by par agr aph DOCUMENTATI ON bel ow, and shal l i ncl ude t he est i mat ed dat e by whi ch t he def i c i enci es wi l l be cor r ect ed.
The CQC Syst em Manager or st af f shal l make a second i nspect i on t o ascer t ai n t hat al l def i c i enci es have been cor r ect ed and so not i f y t he KO. These i nspect i ons and any def i c i ency cor r ect i ons r equi r ed by t hi s par agr aph shal l be accompl i shed wi t hi n t he t i me st at ed f or compl et i on of t he ent i r e wor k or any par t i cul ar i ncr ement t her eof i f t he pr oj ect i s di v i ded i nt o i ncr ement s by separ at e compl et i on dat es.
3. 8. 1 Punch- Out I nspect i on
Near t he end of t he wor k, or any i ncr ement of t he wor k est abl i shed by a t i me st at ed i n t he Cont r act Cl auses Sect i on, " Commencement , Pr osecut i on, and Compl et i on of Wor k, " or by t he speci f i cat i ons, t he CQC Manager shal l conduct an i nspect i on of t he wor k. A punch l i s t of i t ems whi ch do not conf or m t o t he appr oved dr awi ngs and speci f i cat i ons shal l be pr epar ed and i ncl uded i n t he CQC document at i on, as r equi r ed by par agr aph DOCUMENTATI ON.
The l i s t of def i c i enci es shal l i ncl ude t he est i mat ed dat e by whi ch t he def i c i enci es wi l l be cor r ect ed. The CQC Syst em Manager or st af f shal l make a second i nspect i on t o ascer t ai n t hat al l def i c i enci es have been cor r ect ed. Once t hi s i s accompl i shed, not i f y t he Gover nment t hat t he f aci l i t y i s r eady f or t he Gover nment and pr ovi de t he l i s t of cor r ect def i c i enci es t o t he Gover nment .
3. 8. 2 Pr e- Fi nal I nspect i on
The Gover nment wi l l per f or m t he Pr e- Fi nal I nspect i on t o ver i f y t hat t he f aci l i t y i s compl et e and r eady t o be occupi ed. A Gover nment Pr e- Fi nal Punch Li st may be devel oped as a r esul t of t hi s i nspect i on. The Cont r act or ' s CQC Syst em Manager shal l ensur e t hat al l i t ems on t hi s l i s t have been cor r ect ed bef or e not i f y i ng t he Gover nment , so t hat a Fi nal i nspect i on wi t h t he cust omer can be schedul ed. Any i t ems not ed on t he Pr e- Fi nal I nspect i on shal l be cor r ect ed i n a t i mel y manner . These i nspect i ons and any def i c i ency cor r ect i ons r equi r ed by t hi s par agr aph shal l be accompl i shed wi t hi n t he t i me s l at ed f or compl et i on of t he ent i r e wor k or any par t i cul ar i ncr ement of t he wor k i f t he pr oj ect i s di v i ded i nt o i ncr ement s by separ at e compl et i on dat es.
3. 8. 3 Fi nal Accept ance I nspect i on
The Cont r act or ' s Qual i t y Cont r ol I nspect i on per sonnel , pl us t he super i nt endent or ot her pr i mar y management per son, and t he KO' s Repr esent at i ve shal l be i n at t endance at t he Fi nal Accept ance I nspect i on.
The Fi nal Accept ance I nspect i on wi l l be f or mal l y schedul ed by t he KO based upon r esul t s of t he Pr e- Fi nal i nspect i on. Not i ce shal l be gi ven t o t he KO at l east 14 cal endar days pr i or t o t he Fi nal Accept ance I nspect i on and shal l i ncl ude t he Cont r act or ' s assur ance t hat al l speci f i c i t ems pr evi ousl y i dent i f i ed t o t he Cont r act or as bei ng unaccept abl e, al ong wi t h al l r emai ni ng wor k per f or med under t he cont r act , wi l l be compl et e and accept abl e by t he dat e schedul ed f or t he Fi nal Accept ance I nspect i on.
Fai l ur e of t he Cont r act or t o have al l cont r act wor k accept abl y compl et e f or t hi s i nspect i on wi l l be cause f or t he KO t o bi l l t he Cont r act or f or t he Gover nment ' s addi t i onal i nspect i on cost i n accor dance wi t h t he cont r act c l ause t i t l ed, " I nspect i on of Const r uct i on. "
3. 9 DOCUMENTATION
Mai nt ai n cur r ent r ecor ds of qual i t y cont r ol oper at i ons, act i v i t i es, and t est s per f or med, i ncl udi ng t he wor k of subcont r act or s and suppl i er s. These r ecor ds shal l be on an accept abl e f or m and shal l i ncl ude f act ual ev i dence t hat r equi r ed qual i t y cont r ol act i v i t i es and/ or t est s have been per f or med, i ncl udi ng but not l i mi t ed t o t he f ol l owi ng:
a. Cont r act or / subcont r act or and t hei r ar ea of r esponsi bi l i t y .
b. Oper at i ng pl ant / equi pment wi t h hour s wor ked, i dl e, or down f or repair.
c. Test and/ or cont r ol act i v i t i es per f or med wi t h r esul t s and r ef er ences t o speci f i cat i ons/ pl an r equi r ement s. The cont r ol phase shoul d be i dent i f i ed ( Pr epar at or y, I ni t i al , Fol l ow- up) . Li st def i c i enci es not ed al ong wi t h cor r ect i ve act i on.
d. Of f - s i t e sur vei l l ance act i v i t i es, i ncl udi ng act i ons t aken.
e. Job saf et y eval uat i ons st at i ng what was checked, r esul t s, and i nst r uct i ons or cor r ect i ve act i ons.
f . Li st i nst r uct i ons gi ven/ r ecei ved and conf l i c t s i n pl ans and/ or specifications.
g. Cont r act or ' s ver i f i cat i on st at ement .
h. Wor k per f or med t oday, gi v i ng l ocat i on, descr i pt i on, and by whom.
When Net wor k Anal ysi s ( NAS) i s used, i dent i f y each phase of wor k per f or med each day by NAS act i v i t y number .
i . Mat er i al r ecei ved wi t h st at ement as t o i t s accept abi l i t y and storage.
j . I dent i f y submi t t al s r evi ewed, wi t h cont r act r ef er ence, by whom, and act i on t aken.
k. These r ecor ds shal l i ndi cat e a descr i pt i on of t r ades wor ki ng on t he pr oj ect ; t he number of per sonnel wor ki ng; weat her condi t i ons encount er ed; and any del ays encount er ed. These r ecor ds shal l cover bot h conf or mi ng and def i c i ent f eat ur es and shal l i ncl ude a st at ement t hat equi pment and mat er i al s i ncor por at ed i n t he wor k and wor kmanshi p compl y wi t h t he cont r act . The or i gi nal and one ( 1) copy of t hese r ecor ds i n r epor t f or m shal l be f ur ni shed t o t he Gover nment dai l y wi t hi n 24 hour s af t er t he dat e( s) cover ed by t he r epor t , except t hat r epor t s need not be submi t t ed wi t hi n 24 hour s f or days on whi ch no wor k i s per f or med. As a mi ni mum, one r epor t shal l be pr epar ed and submi t t ed f or ever y seven ( 7) cal endar days of no wor k and on t he l ast day of a no wor k per i od. Al l cal endar days shal l be account ed f or t hr oughout t he l i f e of t he cont r act . The f i r st r epor t f ol l owi ng a day of no wor k shal l be f or t hat day onl y. Repor t s shal l be s i gned and dat ed by t he CQC Syst em Manager . The r epor t f r om t he CQC Syst em Manager shal l i ncl ude copi es of t est r epor t s and copi es of r epor t s pr epar ed by al l subor di nat e qual i t y cont r ol per sonnel .
3. 10 NOTI FI CATI ON OF NONCOMPLI ANCE
The KO wi l l not i f y t he Cont r act or of any det ect ed noncompl i ance wi t h t he f or egoi ng r equi r ement s. Af t er r ecei pt of such not i ce, i mmedi at el y t ake cor r ect i ve act i on. Such not i ce, when del i ver ed t o t he Cont r act or at t he s i t e of t he wor k, shal l be deemed suf f i c i ent f or t he pur pose of not i f i cat i on. I f t he Cont r act or f ai l s or r ef uses t o compl y pr ompt l y, t he KO may i ssue an or der suspendi ng or st oppi ng al l or par t of t he wor k unt i l sat i sf act or y cor r ect i ve act i on has been t aken.
3. 11 PROJECT CLOSE OUT
Wi t hi n 30 cal endar days of const r uct i on compl et i on dat e, t he CQC Syst em Manager shal l r evi ew t he Submi t t al Regi st er and f or mal l y not i f y t he KO of t he schedul e i n submi t t i ng al l out st andi ng submi t t al s. A weekl y updat e shal l be pr ovi ded wi t h an updat ed schedul e unt i l al l submi t t al s have been r ecei ved. Once al l t he submi t t al s have been appr oved, t he CQC Syst em Manager submi t s a l et t er KO cer t i f y i ng al l submi t t al s have been submi t t ed.
Sampl e of Qual i t y Cont r ol Repor t , WWD- QCR ( Rev Sep 85) f ol l ows.
- - End of Sect i on - -
SECTI ON TABLE OF CONTENTS
DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT
SECTI ON 46 25 14. 00 28
COALESCI NG OI L- WATER SEPARATORS
PART 1 GENERAL
1. 1 REFERENCES
1. 2 SYSTEM DESCRI PTI ON
1. 2. 1 Appl i cat i ons
1. 2. 2 I nf l uent Char act er i st i cs
1. 2. 3 Per f or mance Requi r ement s
1. 3 SUBMI TTALS
1. 4 DELI VERY, STORAGE, AND HANDLI NG
1. 4. 1 Del i ver y and St or age
1. 4. 2 Handl i ng
1. 5 QUALI TY ASSURANCE
1. 5. 1 Oi l Wat er Separ at or Qual i f i cat i ons
1. 5. 2 I nst al l at i on And St ar t - Up Engi neer
PART 2 PRODUCTS
2. 1 MATERI ALS
2. 1. 1 Separ at or Cor r osi on Pr ot ect i on
2. 1. 1. 1 St eel Separ at or
2. 1. 2 I nt er nal Sur f aces
2. 1. 3 Har dwar e
2. 1. 4 Accessi bi l i t y
2. 2 SEPARATI ON CHAMBER
2. 2. 1 Li f t i ng Mechani sm
2. 2. 2 Fl anges
2. 2. 3 Wei r s
2. 2. 4 Low Poi nt and Sl udge Dr ai ns
2. 2. 5 I dent i f i cat i on Pl at es
2. 2. 6 I nst r uct i on Pl at es
2. 3 I NLET COMPARTMENT AND SOLI DS SETTLI NG CHAMBER
2. 4 OI L SEPARATI ON COMPARTMENT
2. 4. 1 Gener al
2. 4. 2 Par al l el Pl at es
2. 4. 2. 1 Coal escer Pl at e Mat er i al s of Const r uct i on
2. 4. 2. 2 Coal escer Desi gn Ef f i c i ency
2. 4. 3 Suppor t s
2. 4. 4 Baf f l es
2. 5 OUTLET COMPARTMENT
2. 6 ACCESSORI ES AND ACCESSORY EQUI PMENT
2. 7 FABRI CATI ON
2. 7. 1 Shop Hydr ost at i c Test
2. 7. 2 Reduct i on of Sol i ds
2. 7. 3 Oi l Coal esci ng Compar t ment
2. 7. 4 Wast ewat er Sampl i ng Por t
2. 7. 5 Connect i ons
SECTI ON 46 25 14. 00 28
2. 7. 6 Oi l St or age Tank
PART 3 EXECUTI ON
3. 1 I NSPECTI ON
3. 2 I NSTALLATI ON
3. 3 FI ELD QUALI TY CONTROL
3. 3. 1 Fi el d Hydr ost at i c Test
3. 3. 2 Pr eoper at i onal Test
3. 3. 2. 1 Test s
3. 3. 2. 2 Pr eoper at i onal I nvest i gat i on and Test Repor t
3. 3. 3 I n- Ser vi ce Test
3. 3. 3. 1 Anal yt i cal Met hods
3. 3. 3. 2 Test f or Cont ami nant s
3. 3. 3. 3 Sampl i ng Pr ocedur es
3. 3. 3. 4 Accept ance Cr i t er i a
3. 3. 4 Commi ssi oni ng
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 46 25 14. 00 28
SECTI ON 46 25 14. 00 28
COALESCI NG OI L- WATER SEPARATORS
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)
AWWA 10084 ( 2005) St andar d Met hods f or t he Exami nat i on of Wat er and Wast ewat er
AMERI CAN WELDI NG SOCI ETY ( AWS)
AWS D1. 1/ D1. 1M ( 2015; Er r at a 1 2015; Er r at a 2 2016) St r uct ur al Wel di ng Code - St eel
ASME I NTERNATI ONAL ( ASME)
ASME B16. 5 ( 2013) Pi pe Fl anges and Fl anged Fi t t i ngs:
NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d
AMERI CAN SOCI ETY FOR TESTI NG AND MATERI ALS ( ASTM)
ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel
ASTM E165/ E165M ( 2012) St andar d Pr act i ce f or Li qui d Penet r ant Exami nat i on f or Gener al I ndust r y
ASTM D4097 ( 2001; R 2010) Cont act - Mol ded Gl ass- Fi ber - Rei nf or ced Ther moset Resi n Cor r osi on- Resi st ant Tanks
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 701 ( 2015) St andar d Met hods of Fi r e Test s f or Fl ame Pr opagat i on of Text i l es and Fi l ms
SOCI ETY FOR PROTECTI VE COATI NGS ( SSPC)
SSPC SP 10/ NACE No. 2 ( 2007) Near - Whi t e Bl ast Cl eani ng
U. S. ARMY CORPS OF ENGI NEERS ( USACE)
EM 385- 1- 1 ( 2014) Saf et y and Heal t h Requi r ement s Manual
U. S. ENVI RONMENTAL PROTECTI ON AGENCY ( EPA)
EPA 600/ 4- 79/ 020 ( 1983) Met hods f or Chemi cal Anal ysi s of
Wat er and Wast es
UNDERWRI TERS LABORATORI ES ( UL)
UL 142 ( 2006; Repr i nt Jul 2013) St eel Abovegr ound Tanks f or Fl ammabl e and Combust i bl e Li qui ds
1. 2 SYSTEM DESCRI PTI ON
Pr ovi de and i nst al l t wo ( 2) Mer cer I nt er nat i onal , I nc. Compl i ance Mast er ( TM) Model MI - A150 Low Pr of i l e hi gh- per f or mance above gr ound par al l el - pl at e gr avi t y di spl acement oi l / wat er / sol i ds separ at or , or appr oved equal wi t h t he sal i ent char act er i st i cs as speci f i ed i n t hi s sect i on. Mat er i al s of const r uct i on shal l be car bon st eel .
1. 2. 1 Applications
The separ at or shal l r emove f r ee oi l and suspended sol i ds f r om oi l - i n- wat er mi xt ur es of f r eshwat er or i gi nat i ng f r om power gener at i on oper at i ons. The i nf l uent oi l - i n- wat er mi xt ur e wi l l be pumped t o t he uni t whi ch wi l l not be l ocat ed i n an ar ea wi t h a cor r osi ve at mospher e.
1. 2. 2 I nf l uent Char act er i st i cs
Pr ovi de oi l - wat er separator desi gned f or a maxi mum f l ow of 150 gal l ons per mi nut e. Oper at i ng t emper at ur es of t he i nf l uent oi l - i n- wat er mi xt ur e wi l l r ange f r om 40 t o 70 degr ees F and ambi ent ai r t emper at ur es wi l l r ange f r om 50 t o 80 degr ees F. The speci f i c gr avi t y of t he oi l at oper at i ng oi l - wat er t emper at ur es wi l l r ange f r om 0. 86 t o 0. 90. The speci f i c gr avi t y of t he f r eshwat er at oper at i ng t emper at ur es wi l l r ange f r om 0. 998 t o 0. 999. The i nf l uent i s f ur t her char act er i zed as f ol l ows:
Oi l - i n- Wat er Mi xt ur e Minimum TO Maximum
Tot al suspended sol i ds 4 to 17 mg/ L
Tot al gr ease and oi l 0 to 2. 1 mg/ L pH 5.5 to 6.3
Oi l dr opl et s i ze Gr eat er t han 60 mi cr ons
Whi l e t he nor mal and usual i nf l uent wi l l l i kel y be r el at i vel y f r ee of oi l , t her e i s pot ent i al f or a much hi gher concent r at i on of oi l t o ent er t he separ at or due t o a spi l l i n t he t ur bi ne pi t .
1. 2. 3 Per f or mance Requi r ement s
The gr ease and oi l concent r at i on i n t he ef f l uent f r om t he oi l - wat er separ at or shal l not exceed t he f ol l owi ng l i mi t at i ons:
Contaminants Maximum
Tot al gr ease and oi l , 30- day aver age 10 mg/ L
Tot al Suspended Sol i ds Li mi t s 30 mg/ L
To achi eve t hi s goal , i t wi l l be necessar y t o r emove al l f r ee oi l dr opl et s equal t o or gr eat er t han 60 mi cr ons.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Separator ; G, ME
Accessor y equi pment ; G, ME
Submi t shop dr awi ngs f or separ at or and accessor y equi pment i ncl udi ng pr i nci pal di mensi ons, l ocat i on of f i t t i ngs and uni t f oundat i on. I nc l ude dat a t o ver i f y cent er of gr avi t y wi t h t he uni t empt y and f i l l ed wi t h wat er .
SD- 03 Pr oduct Dat a
Oi l Wat er Separ at or Qual i f i cat i ons; G ME
I nst al l at i on And St ar t - Up Engi neer ; G ME
SD- 05 Desi gn Dat a
Separator ; G, ME
Accessor y equi pment ; G, ME, ST
Submi t anal ysi s, s i gned by a r egi st er ed pr of essi onal engi neer , whi ch i ndi cat es t hat at t he cal cul at ed over f l ow r at e, t he separ at or wi l l be pr ovi ded wi t h t he r equi r ed squar e f eet of pr oj ect ed pl at e separ at i on ar ea t o achi eve t he speci f i ed per f or mance under l ami nar f l ow ( i . e. Reynol ds number of l ess t han
500) condi t i ons. Cal cul at i ons shal l t ake i nt o account t he r at e of f l ow, pot ent i al sur ge f l ow, i nf l uent concent r at i ons, par t i c l e char act er i st i cs, f l ui d t emper at ur e, f l ui d speci f i c gr avi t i es, and pH.
SD- 06 Test Repor t s
Shop hydr ost at i c t est ; G, ME
Inspection ; G, ME
Fi el d hydr ost at i c t est ; G, ME
Pr eoper at i onal t est ; G, ME
I n- ser vi ce t est ; G, ME
SD- 07 Cer t i f i cat es
Separ at or cor r osi on pr ot ect i…
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