Altus_FTC_Ph2_Mission_Support_Equipment.pdf

FY17 KC-46A FTU

FTC Simulator Facility Phase 2

ALTUS AFB, OK

Mission Support Equipment Ready to Advertise (RTA) Submittal August 2016

Prepared for the US Army Corps of Engineers

Tulsa District By Burns & McDonnell

9400 Ward Parkway Kansas City, MO 64114

PN: AGGN173001

SECTION 1.

TABLE OF CONTENTS

SECTION 3.

EQUIPMENTSECTION 2.

DRAWINGS

TABLE OF CONTENTS

SECTION 1. TABLE OF CONTENTS

KC-46A FLIGHT TRAINING CENTER - PH2

ALTUS AIR FORCE BASE, OKLAHOMA AUGUST 2016

SECTION 2

EQUIPMENT

MSE-1 AIR COMPRESSOR / BREATHING AIR PURIFIER SYSTEM

DATA SHEETS FOR

MISSION SUPPORT EQUIPMENT

LOCATION CODES MSE-1

Location Code MSE-1

Item Code

Air Compressor, Dryer, Breathing Air Purifier System

FSC Group N/A

GSA Contract Number N/A

Expiration Date N/A

MISSION SUPPORT EQUIPMENT Quincy Compressor

3501 Wismann Lane

Deltech

Catalog Name Air Compressor / Breathing Air System

Catalog Number Quincy PLTH-10-120, Pneumatech AC-30

& Deltech Del-Monox® DM25 Breathing Air

System

Catalog Description Air compressor system with 25 SCFM Del-

Monox® Dryer 1/2" NPT Connection

Dimensions Air Compressor Overall: 73"L x 26"W x

49"H

Compressed Air Dryer: 18"H x 20"W x

15"D

Breathing Air System: 49"H x 35"W x 35"D

Finishes Manufacturer's Standard finishes

Room Number / Name 155 Mechanical

Drawing Sheet

Total Quantity 1

Reference AC-102, RAD-102 and BA-102 on Mechanical Drawing 2-P-403

MSE-1 cont.

Air Compressor Salient Characteristics:

Breathing Air System Salient

Characteristics:

order data continued

Air compressor unit shall be a factory-packaged assembly, including motor controls, switches, wiring, accessories, and motor controllers, in a NEMA 250, Type 1 enclosure. Tank-mounted air compressors shall be manufactured to comply with UL listing requirements. Air compressors shall have manufacturer's name and address, together with trade name, and catalog number on a nameplate securely attached to the equipment. Each compressor shall start and stop automatically at upper and lower pressure limits of the system.

Guards shall shield exposed moving parts. Each compressor motor shall be provided with an across-the-line-type magnetic controller, complete with low-voltage release. An intake air filter and silencer shall be provided with each compressor. Aftercooler and moisture separator shall be installed between compressors and air receiver to remove moisture and oil condensate before the air enters the receiver. Aftercoolers shall be air-cooled. The air shall pass through a sufficient number of tubes to affect cooling. Tubes shall be sized to give maximum heat transfer. Cooling capacity of the aftercooler shall be sized for the total capacity of the compressors. Means shall be provided for draining condensed moisture from the receiver by an automatic float type trap.

C. Capacities and Characteristics:

1. Type: Tank mounted, lubricated, reciprocating air compressor.

2. Air Compressor: Two stage, intercooler between stages of two-stage units.

3. Standard-Air Capacity: 35 SCFM.

4. Discharge-Air Pressure: 125 psig

5. Mounting: Tank mounted.

6. Motor Horsepower: 10 hp.

7. Unit Electrical Characteristics: 230/3/60.

8. Receiver: 120 gallon vertical or horizontal ASME construction steel tank.

9. Pressure Rating: 175 psig.

10. Drain: Automatic valve.

The Breathing Air purifier shall come as a complete package and shall include, prefilters with auto drain valve, desiccant air dryer, catalyst filter, afterfilter, and CO monitor and shall include items piped and mounted. This system will connect to existing building compressed air system. Inlet Flow 30 scfm, Outlet Flow 25 scfm with 1/2 inch NPT in/out connection.

The following are a minimum requirements for this piece:

The prefilters shall include a Grade C 1.0 micron coalescing filter and a Grade A 0.01 micron high efficiency coalescing type.

Regenerative desiccant dryer shall come with auto drain valve mounted and wired.

The catalyst shall convert CO to CO2 and remove all carbon odors.

The CO monitor shall include a failure to switch alarm.

The dryer shall include a failure to switch alarm.

The moisture indicator shall be piped after desiccant dryer.

MSE-1 cont.

Salient Characteristics cont.

order data continued

Air Dryers:

a. Dessiccant Air Dryers: In duplex parallel arrangement, each sized for maximum system demand, with inlet and outlet pressure gauges and thermometers, controls, capable of delivering air at capacity indicated, at 35 degrees F at 100 psig dew point, and automatically ejecting condensate from air stream, using no more than 15 percent air purge.

b. In duplex parallel arrangement, each sized for maximum system demand, with inlet and outlet pressure gauges and thermometers, controls, capable of delivering air at capacity indicated, at 35 degrees F at 100 psig dew point, and automatically rejecting condensate from air stream, using no more than 15 percent air purge.

Filter Assemblies:

a. Description: Provide filter assemblies suitable for breathing air, in parallel duplex arrangement. Size each assembly for maximum system demand of capacities indicated, but not less than capacity in scfm and operating pressure of breathing air system. Provide assemblies that automatically eject condensate from air stream. Assemblies shall have factory-or field-installed inlet and outlet pressure gauges, and shutoff valves.

b. Size filter assemblies for 5 psig maximum air pressure drop when filters are new and clean, at breathing air system rated capacity in scfm and 100 psig pressure.

c. Differential Pressure Switch: Adjustable, diaphragm type, with electrical connections for alarm system, to indicate when air pressure drop through filter assembly rises to more than 2 psig greater than when new and clean.

d. Provide factory- or field-installed automatic drain traps for each coalescent filter.

Air Purification Systems

a. General: Provide air purification systems, in duplex parallel arrangement, each sized for maximum system demand, consisting of coalescing, particulate, and activated-charcoal filters, air dryer, catalytic converter, gauges and thermometers, and controls. Systems shall be capable of removing excessive moisture, solid particulates, oil and oil mist, carbon monoxide, and hydrocarbon vapors; providing Grade D breathing air complying with CGA G-7.1; and having capacity and dew point indicated, but not higher than 35 degrees F at 100 psig. Provide each system with duplex parallel filters, each sized for maximum system demand, and with valved bypass for filter servicing. Provide factory- or field-installed inlet and outlet pressure gauges, thermometers, safety valves, and shutoff valves; system shall be capable of automatically ejecting condensate from air stream.

b. Differential Pressure Switch: Adjustable, diaphragm type, with electrical connections for alarm system to indicate when air pressure drop through filters rises to more than 2 psig greater than when new and clean.

After filters to include a Grade Y 1.0 micron solids removal filter and a Grade Z activated carbon filter.

The purifier shall be designed for 100% continuous duty.

The package shall meet OSHA Grade D maximum allowable contaminant levels for compressed air breathing:

O2 19.5 to 23.5 Percent

CO (ppm V/V) 10

CO2 (ppm V/V) 1,000

Oil Condensed Hydro Carbons (mg/m³) 5

Odor no pronounced

The dryer shall be sized under the following requirements:

Inlet Air Temp (F) 100

Inlet Air Pressure (psig) 100

Ambient Air (Fdb/fwb) 104/74

Inlet flow (SCFM) 16

MSE-1 cont.

Salient Characteristics cont.

Refrigerated Air Dryer end of order

Cycling, air-cooled, thermal mass type, electric-motor-driven unit with steel enclosure and capability to deliver 35ºF, 100-psig air at dew point. Include automatic ejection of condensate from airstream, step-down transformers, disconnect switches, inlet and outlet pressure gages, thermometers, automatic controls, and filters.

Capacities and Characteristics:

1. Standard Air Capacity: 30 SCFM.

2. Inlet Pressure: 125 PSIG.

3. Motor Power: 0.4 hp.

4. Electrical Characteristics: 120/1/60.

Breathing Air Alarm System

a. General: Provide breathing air alarm system consisting of compatible alarm panels, sensing devices, and other related components where indicated and where required by NFPA

99.

b. Components: Designed for continuous service and to operate on power supplied from 120 volt power source to alarm panels and have connections for 24 volt or 12 Vac low-voltage wiring to remote sensing devices. Provide integral fused step-down transformers.

c. Provide dew point monitors for continuous line monitoring having panel with gauge or digital display, pipeline sensing element, electrical connections for alarm system, factory- or field-installed valve bypass, and a visual and cancelable audio signal for dryer site and master alarm panels. Alarm shall operate when pressure dew point rises above 39 degrees F .

1. Operation: Hydrometer moisture analyzer with sensor probe.

d. Provide pressure switches or pressure transducer sensors for continuous line monitoring with electrical connections for alarm system.

1. Low-Pressure Switches: 0- to 100-psig operating range.

e. Alarm Panels: Factory-wired with audible and color-coded visible signals to indicate specified functions.

f. Mounting: Exposed (surface-mounting) installation.

g. Enclosures: Constructed of 18-gauge steel or aluminum, and with knockouts for electrical and tubing connections.

h. Provide manufacturer's standard features and include the following special features (when not manufacturer's standard) and DDC interface with the Base's EMCS INVENSYS I/A:

1. Master Alarm Panel: Provide separate trouble alarm signals. Provide signal alarms at master alarm panel when the following conditions exist:

(a) Air: Pressure drops below 75 psig or rises above 125 psig (adj.), pressure drop across filter assembly increases more than 2 psig, dew point rises above 39 degrees F, carbon monoxide level rises above 10 parts per million, or high air temperature at cylinder outlet.

SECTION 3.

DRAWINGS

Mission Support Equipment Sheet No.

MSE-1 AIR COMPRESSOR / BREATHING AIR PURIFIER SYSTEM 2-P-403

DRAWINGS