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IFB W912BU-11-B-0002
US Army Corps of Engineers
Philadelphia District
Building 12 Renovation
Tobyhanna Army Depot, Tobyhanna, Pennsylvania
Volume 2 of 2
Construction Solicitation and Specifications
100% Small Business Set-Aside
10 November 2010
This page was intentionally left blank for duplex printing.
10 November 2010
IFB NO. W912BU-11-B-0002
PHILADELPHIA DISTRICT
CORPS OF ENGINEERS
INVITATION FOR BIDS
FOR
BUILDING 12 RENOVATION
TOBYHANNA ARMY DEPOT,
TOBYHANNA, PENNSYLVANIA
I. NOTE THE AFFIRMATIVE ACTION REQUIREMENT OF THE EQUAL OPPORTUNITY CLAUSE
WHICH MAY APPLY TO THE CONTRACT RESULTING FROM THIS SOLICITATION.
II. BIDDERS ARE REQUIRED TO COMPLETE THE REPRESENTATIONS AND CERTIFICATIONS
PORTION OF SECTION 00600 OF THIS SOLICITATION AND SUBMIT THIS WITH THEIR BID.
III. PROSPECTIVE BIDDERS ARE INVITED TO VISIT THE SITE OF THE WORK TO ACQUAINT
THEMSELVES WITH THE SITE CONDITIONS AND ANY PROBLEMS INCIDENT TO THE
PROSECUTION OF THE WORK. A SITE VISIT WILL BE HELD ON 23 NOVEMBER, 2010. THE
SITE VISIT WILL BEGIN AT 10:00 AM FROM BUILDING 20 (SECURITY BUILDING).
IV. PROSPECTIVE BIDDERS SHALL FOLLOW THE PROCEDURES ON THE NEXT PAGE REGARDING
REQUESTS FOR INFORMATION.
PROJECT TABLE OF CONTENTS
VOLUME 2 OF 2
DIVISION 01 - 10: SEE VOLUME 1 OF 2
DIVISION 21 - FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 07 19 PLUMBING PIPING INSULATION
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 23 CONTROLS AND INSTRUMENTATION (DDC)
23 11 25 FACILITY GAS PIPING
23 52 00 HEATING BOILERS
23 64 00 LIQUID CHILLERS
23 64 26 CHILLED WATER PIPING SYSTEMS
23 82 02 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 12 19 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 32 14 DIESEL-GENERATOR SET, STATIONARY 15-300 KW, STANDBY
APPLICATIONS
26 32 33 UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEM ABOVE 15 KVA
CAPACITY
26 36 00 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 01 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 64 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
PROJECT TABLE OF CONTENTS Page 1
32 11 16 AGGREGATE BASE COURSE
32 13 13 CONCRETE PAVEMENT
32 16 13 CONCRETE SIDEWALKS AND CURBS
32 17 24 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 11 00 WATER DISTRIBUTION
33 61 00 PREFABRICATED UNDERGROUND CHILLED WATER PIPING
33 70 02 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 20 16 GATES
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION 21 13 13
WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA B300 (2004) Hypochlorites
AWWA B301 (2004) Liquid Chlorine
AWWA C651 (2005; Errata 2005) Standard for Disinfecting Water Mains
AWWA C652 (2002) Disinfection of Water-Storage Facilities
ASME INTERNATIONAL (ASME)
ASME B16.1 (2005) Gray Iron Threaded Fittings;
Classes 25, 125 and 250
ASME B16.11 (2009) Forged Fittings, Socket-Welding and Threaded
ASME B16.21 (2005) Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300
ASME B16.4 (2006) Standard for Gray Iron Threaded Fittings; Classes 125 and 250
ASME B16.9 (2007) Standard for Factory-Made Wrought Steel Buttwelding Fittings
ASME B18.2.2 (1987; R 2005) Standard for Square and Hex Nuts
ASTM INTERNATIONAL (ASTM)
ASTM A 135/A 135M (2009) Standard Specification for Electric-Resistance-Welded Steel Pipe
ASTM A 183 (2003; R 2009) Standard Specification for Carbon Steel Track Bolts and Nuts
ASTM A 449 (2007b) Specification for Hex Cap Screws, SECTION 21 13 13 Page 1
Bolts, and Studs, Steel, Heat Treated, 120/105/90 ksi Minimum Tensile Strength, General Use
ASTM A 47/A 47M (1999; R 2009) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A 536 (1984; R 2009) Standard Specification for Ductile Iron Castings
ASTM A 795/A 795M (2008) Standard Specification for Black and Hot-Dipped Zinc-Coated (Galvanized) Welded and Seamless Steel Pipe for Fire Protection Use
ASTM F 436 (2009) Hardened Steel Washers
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/CC_host/pages/public/custom
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-71 (2005) Standard for Gray Iron Swing Check Valves, Flanged and Threaded Ends
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 101 (2009; Amd 09-1 & 09-2) Life Safety Code
NFPA 13 (2010) Standard for the Installation of Sprinkler Systems
NFPA 13D (2010) Standard for the Installation of Sprinkler Systems in One- and Two-Family Dwellings and Manufactured Homes
NFPA 13R (2010) Standard for the Installation of Sprinkler Systems in Residential Occupancies Up to and Including Four Stories in Height
NFPA 24 (2010) Standard for the Installation of Private Fire Service Mains and Their Appurtenances
NATIONAL INSTITUTE FOR CERTIFICATION IN ENGINEERING TECHNOLOGIES
(NICET)
NICET 1014-7 (2003) Program Detail Manual for Certification in the Field of Fire Protection Engineering Technology (Field
SECTION 21 13 13 Page 2
Code 003) Subfield of Automatic Sprinkler System Layout
UNDERWRITERS LABORATORIES (UL)
UL Bld Mat Dir (2010) Building Materials Directory
UL Fire Prot Dir (2009) Fire Protection Equipment Directory
1.2 SYSTEM DESCRIPTION
Remove existing dry valve and compressor and rework riser and control valves to convert the existing dry system into a wet pipe sprinkler system. In addition, furnish piping offsets, fittings, and any other accessories as required to provide a complete installation and to eliminate interference with other construction. Install sprinkler system over and under ducts, piping and platforms when such equipment can negatively effect or disrupt the sprinkler discharge pattern and coverage. Provide wet pipe sprinkler system in areas indicated on the drawings. Except as modified herein, the system shall be designed and installed in accordance with NFPA 13. Pipe sizes which are not indicated on drawings shall be determined by hydraulic calculation. Design any portions of the sprinkler system that are not indicated on the drawings including locating sprinklers, piping and equipment, and size piping and equipment when this information is not indicated on the drawings or is not specified herein.
The design of the sprinkler system shall be based on hydraulic calculations, and the other provisions specified herein.
1.2.1 Hydraulic Design
Hydraulically design the system to discharge a minimum density of 0.1 gpm/square foot over the hydraulically most demanding 3,000 square feet of floor area for light hazard and 0.2 gpm/square foot over the hydraulically must demand 3,000 square feet for ordinary hazard group 2 areas.The minimum pipe size for branch lines in gridded systems shall be 1-1/4 inch.
Hydraulic calculations shall be in accordance with the Area/Density Method of NFPA 13. Water velocity in the piping shall not exceed 20 ft/s.
1.2.1.1 Hose Demand
Add an allowance for exterior hose streams of 250 gpm for light hazard and 500 gpm for ordinary hazard to the sprinkler system demand at the point of connection to the existing system.
1.2.1.2 Basis for Calculations
The design of the system shall be based upon a water supply with a static pressure of 62 psi, and a flow of 1160 gpm at a residual pressure of 55 psi.
Water supply shall be presumed available at the point of connection to existing. Hydraulic calculations shall be based upon the Hazen-Williams formula with a "C" value of 120 for steel piping, 150 for copper tubing, 140 for new cement-lined ductile-iron piping, and 100 for existing underground piping.
1.2.1.3 Hydraulic Calculations
Prepare hydraulic calculations as outlined in NFPA 13, except that calculations shall be performed by computer using software intended specifically for fire protection system design using the design data shown
SECTION 21 13 13 Page 3 on the drawings. Software that uses k-factors for typical branch lines is not acceptable. Calculations shall be based on the water supply data shown on the drawings to substantiate that the design area used in the calculations is the most demanding hydraulically. Water supply curves and system requirements shall be plotted on semi-logarithmic graph paper so as to present a summary of the complete hydraulic calculation. Provide a summary sheet listing sprinklers in the design area and their respective hydraulic reference points, elevations, actual discharge pressures and actual flows. Elevations of hydraulic reference points (nodes) shall be indicated. Documentation shall identify each pipe individually and the nodes connected thereto. Indicate the diameter, length, flow, velocity, friction loss, number and type fittings, total friction loss in the pipe, equivalent pipe length and Hazen-Williams coefficient for each pipe. For gridded systems, calculations shall show peaking of demand area friction loss to verify that the hydraulically most demanding area is being used.
Also for gridded systems, a flow diagram indicating the quantity and direction of flows shall be included. A drawing showing hydraulic reference points (nodes) and pipe designations used in the calculations shall be included and shall be independent of shop drawings.
1.2.2 Sprinkler Coverage
Sprinklers shall be uniformly spaced on branch lines. In buildings protected by automatic sprinklers, sprinklers shall provide coverage throughout 100 percent of the building. This includes, but is not limited to, telephone rooms, electrical equipment rooms, boiler rooms, switchgear rooms, transformer rooms, and other electrical and mechanical spaces.
Coverage per sprinkler shall be in accordance with NFPA 13, but shall not exceed 100 square feet for extra hazard occupancies, 130 square feet for ordinary hazard occupancies, and 225 square feet for light hazard occupancies. Exceptions are as follows:
a. Facilities that are designed in accordance with NFPA 13R and NFPA 13D.
b. Sprinklers may be omitted from small rooms which are exempted for specific occupancies in accordance with NFPA 101.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Shop Drawings; G copies of the Sprinkler System Shop Drawings, no later than 21 days prior to the start of sprinkler system installation.
As-Built Drawings; G
As-built shop drawings, at least 14 days after completion of the Final Tests, updated to reflect as-built conditions after all related work is completed. Drawings shall be on reproducible full-size mylar film.
SD-03 Product Data
SECTION 21 13 13 Page 4
Fire Protection Related Submittals
A list of the Fire Protection Related Submittals, no later than 7 days after the approval of the Fire Protection Specialist.
Materials and Equipment; G
Manufacturer's catalog data included with the Sprinkler System Drawings for all items specified herein. The data shall be highlighted to show model, size, options, etc., that are intended for consideration. Data shall be adequate to demonstrate compliance with all contract requirements. In addition, provide a complete equipment list that includes equipment description, model number and quantity.
Spare Parts
Spare parts data for each different item of material and equipment specified.
Preliminary Tests; G
Proposed procedures for Preliminary Tests, no later than 14 days prior to the proposed start of the tests. Proposed date and time to begin the preliminary tests.
Final Acceptance Test; G
Proposed procedures for Final Acceptance Test, no later than 14 days prior to the proposed start of the tests. Proposed date and time to begin Final Acceptance Test, submitted with the Final Acceptance Test Procedures. Notification shall be provided at least 14 days prior to the proposed start of the test.
Notification shall include a copy of the Contractor's Material & Test Certificates.
Onsite Training; G
Proposed Onsite Training schedule, at least 14 days prior to the start of related training.
Fire Protection Specialist; G
The name and documentation of certification of the proposed Fire Protection Specialists, no later than 14 days after the Notice to Proceed and prior to the submittal of the sprinkler system drawings and hydraulic calculations.
Sprinkler System Installer; G
The name and documentation of certification of the proposed Sprinkler System Installer, concurrent with submittal of the Fire Protection Specialist Qualifications.
SD-05 Design Data
Sway Bracing; G
SECTION 21 13 13 Page 5
Load calculations for sizing of sway bracing, for systems that are required to be protected against damage from earthquakes.
Hydraulic Calculations; G
Hydraulic calculations, including a drawing showing hydraulic reference points and pipe segments.
SD-06 Test Reports
Preliminary Test Report; G
Three copies of the completed Preliminary Test Report, no later than 7 days after the completion of the Preliminary Tests. The Preliminary Tests Report shall include both the Contractor's Material and Test Certificate for Underground Piping and the Contractor's Material and Test Certificate for Aboveground Piping. All items in the Preliminary Tests Report shall be signed by the Fire Protection Specialist.
Final Acceptance Test Report; G
Three copies of the completed Final Acceptance Tests Reports, no later than 7 days after the completion of the Final Acceptance Tests. All items in the Final Acceptance Report shall be signed by the Fire Protection Specialist.
SD-07 Certificates
Inspection by Fire Protection Specialist; G
SD-10 Operation and Maintenance Data
Operating and Maintenance Instructions
Six manuals listing step-by-step procedures required for system startup, operation, shutdown, and routine maintenance, at least 14 days prior to field training. The manuals shall include the manufacturer's name, model number, parts list, list of parts and tools that should be kept in stock by the owner for routine maintenance including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization (including address and telephone number) for each item of equipment.
1.4 QUALITY ASSURANCE
Compliance with referenced NFPA standards is mandatory. This includes advisory provisions listed in the appendices of such standards, as though the word "shall" had been substituted for the word "should" wherever it appears. In the event of a conflict between specific provisions of this specification and applicable NFPA standards, this specification shall govern. Reference to "authority having jurisdiction" shall be interpreted to mean the Contracting Officer.
1.4.1 Fire Protection Specialist
Perform work specified in this section under the supervision of and certified by the Fire Protection Specialist who is an individual registered
SECTION 21 13 13 Page 6 professional engineer who has passed the fire protection engineering written examination administered or is a professional engineer by the National Council of Examiners for Engineering and Surveys (NCEES) in a related engineering discipline with a minimum of 5 years experience, dedicated to fire protection engineering that can be verified with documentation or who is certified as a Level III Technician by National Institute for Certification in Engineering Technologies (NICET) in the Automatic Sprinkler System Layout subfield of Fire Protection Engineering Technology in accordance with NICET 1014-7. The Fire Protection Specialist shall prepare a list of the fire protection related submittals from the Contract Submittal Register that relate to the successful installation of the sprinkler systems(s). The submittals identified on this list shall be accompanied by a letter of approval signed and dated by the Fire Protection Specialist when submitted to the Government. The Fire Protection Specialist shall be regularly engaged in the design and installation of the type and complexity of system specified in the contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months.
1.4.2 Sprinkler System Installer
Work specified in this section shall be performed by the Sprinkler System Installer who is regularly engaged in the installation of the type and complexity of system specified in the contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months.
1.4.3 Shop Drawings
Shop Drawings shall conform to the requirements established for working plans as prescribed in NFPA 13. Drawings shall include plan and elevation views demonstrating that the equipment will fit the allotted spaces with clearance for installation and maintenance. Each set of drawings shall include the following:
a. Descriptive index of drawings in the submittal with drawings listed in sequence by drawing number. A legend identifying device symbols, nomenclature, and conventions used.
b. Floor plans drawn to a scale not less than 1/8" = 1'-0" which clearly show locations of sprinklers, risers, pipe hangers, seismic separation assemblies, sway bracing, inspector's test connections, drains, and other applicable details necessary to clearly describe the proposed arrangement. Each type of fitting used and the locations of bushings, reducing couplings, and welded joints shall be indicated.
c. Actual center-to-center dimensions between sprinklers on branch lines and between branch lines; from end sprinklers to adjacent walls; from walls to branch lines; from sprinkler feed mains, cross-mains and branch lines to finished floor and roof or ceiling. A detail shall show the dimension from the sprinkler and sprinkler deflector to the ceiling in finished areas.
d. Longitudinal and transverse building sections showing typical branch line and cross-main pipe routing as well as elevation of each typical sprinkler above finished floor.
e. Details of each type of riser assembly; pipe hanger; sway bracing for
SECTION 21 13 13 Page 7 earthquake protection, and restraint of underground water main at point-of-entry into the building, and electrical devices and interconnecting wiring.
1.5 DELIVERY, STORAGE, AND HANDLING
All equipment delivered and placed in storage shall be housed in a manner to preclude any damage from the weather, humidity and temperature variations, dirt and dust, or other contaminants. Additionally, all pipes shall either be capped or plugged until installed.
1.6 EXTRA MATERIALS
Submit spare parts data for each different item of material and equipment specified. The data shall include a complete list of parts and supplies, with current unit prices and source of supply, and a list of parts recommended by the manufacturer to be replaced after 1 year and 3 years of service. A list of special tools and test equipment required for maintenance and testing of the products supplied by the Contractor shall be included.
PART 2 PRODUCTS
2.1 STANDARD PRODUCTS
Provide materials and equipment which are standard products of a manufacturer regularly engaged in the manufacture of such products and that essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening.
2.2 NAMEPLATES
All equipment shall have a nameplate that identifies the manufacturer's name, address, type or style, model or serial number, and catalog number.
2.3 REQUIREMENTS FOR FIRE PROTECTION SERVICE
Provide Materials and Equipment that have been tested by Underwriters Laboratories, Inc. and are listed in UL Fire Prot Dir or approved by Factory Mutual and listed in FM APP GUIDE. Where the terms "listed" or "approved" appear in this specification, such shall mean listed in UL Fire Prot Dir or FM APP GUIDE.
2.4 ABOVEGROUND PIPING COMPONENTS
Aboveground piping shall be steel.
2.4.1 Steel Piping Components
2.4.1.1 Steel Pipe
Except as modified herein, steel pipe shall be black or galvanized as permitted by NFPA 13 and shall conform to applicable provisions of ASTM A 795/A 795M, ASTM A 53/A 53M, or ASTM A 135/A 135M. Pipe in which threads or grooves are cut or rolled formed shall be Schedule 40. Pipe shall be marked with the name of the manufacturer, kind of pipe, and ASTM designation.
SECTION 21 13 13 Page 8
2.4.1.2 Fittings for Non-Grooved Steel Pipe
Fittings shall be cast iron conforming to ASME B16.4, steel conforming to ASME B16.9 or ASME B16.11, or malleable iron conforming to ASME B16.3.
Galvanized fittings shall be used for piping systems or portions of piping systems utilizing galvanized piping. Fittings into which sprinklers, drop nipples or riser nipples (sprigs) are screwed shall be threaded type.
Plain-end fittings with mechanical couplings, fittings that use steel gripping devices to bite into the pipe and segmented welded fittings shall not be used.
2.4.1.3 Grooved Mechanical Joints and Fittings
Joints and fittings shall be designed for not less than 175 psi service and shall be the product of the same manufacturer;segmented welded fittings shall not be used. Fitting and coupling houses shall be malleable iron conforming to ASTM A 47/A 47M, Grade 32510; ductile iron conforming to ASTM A 536, Grade 65-45-12. Gasket shall be the flush type that fills the entire cavity between the fitting and the pipe. Nuts and bolts shall be heat-treated steel conforming to ASTM A 183 and shall be cadmium plated or zinc electroplated.
2.4.1.4 Flanges
Flanges shall conform to NFPA 13 and ASME B16.1. Gaskets shall be non-asbestos compressed material in accordance with ASME B16.21, 1/16 inch thick, and full face or self-centering flat ring type.
2.4.1.5 Bolts, Nut, and Washers
Bolts shall be conform to ASTM A 449, Type 1 and shall extend no less than three full threads beyond the nut with bolts tightened to the required torque. Nuts shall be hexagon type conforming to ASME B18.2.2. Washers shall meet the requirements of ASTM F 436. Flat circular washers shall be provided under all bolt heads and nuts.
2.4.2 Pipe Hangers
Hangers shall be listed in UL Fire Prot Dir or FM APP GUIDE and of the type suitable for the application, construction, and pipe type and sized to be supported.
2.4.3 Valves
2.4.3.1 Control Valve and Gate Valve
Manually operated sprinkler control valve and gate valve shall be outside stem and yoke (OS&Y) type and shall be listed in UL Bld Mat Dir or
FM APP GUIDE.
2.4.3.2 Check Valve
Check valve 2 inches and larger shall be listed in UL Bld Mat Dir or FM APP GUIDE. Check valves 4 inches and larger shall be of the swing type with flanged cast iron body and flanged inspection plate, shall have a clear waterway and shall meet the requirements of MSS SP-71, for Type 3 or 4.
SECTION 21 13 13 Page 9
2.5 ALARM CHECK VALVE ASSEMBLY
Assembly shall include an alarm check valve, standard trim piping, pressure gauges, bypass, retarding chamber, testing valves, main drain, and other components as required for a fully operational system.
2.6 WATERFLOW ALARM
Electrically operated, exterior-mounted, waterflow alarm bell shall be provided and installed in accordance with NFPA 13. Waterflow alarm bell shall be rated 24 VDC and shall be connected to the Fire Alarm Control Panel(FACP) in accordance with Section 28 31 64 FIRE DETECTION AND ALARM
SYSTEM, ADDRESSABLE.
2.7 ALARM INITIATING AND SUPERVISORY DEVICES
2.7.1 Sprinkler Waterflow Indicator Switch, Vane Type
Switch shall be vane type with a pipe saddle and cast aluminum housing.
The electro-mechanical device shall include a flexible, low-density polyethylene paddle conforming to the inside diameter of the fire protection pipe. The device shall sense water movements and be capable of detecting a sustained flow of 10 gpm or greater. The device shall contain a retard device adjustable from 0 to 90 seconds to reduce the possibility of false alarms caused by transient flow surges. The switch shall be tamper resistant and contain two SPDT (Form C) contacts arranged to transfer upon removal of the housing cover, and shall be equipped with a silicone rubber gasket to assure positive water seal and a dustproof cover and gasket to seal the mechanism from dirt and moisture.
2.7.2 Valve Supervisory (Tamper) Switch
Switch shall be suitable for mounting to the type of control valve to be supervised open. The switch shall be tamper resistant and contain one set of SPDT (Form C) contacts arranged to transfer upon removal of the housing cover or closure of the valve of more than two rotations of the valve stem.
2.8 FIRE DEPARTMENT CONNECTION
Existing fire department connections to remain.
2.9 SPRINKLERS
Sprinklers with internal O-rings shall not be used. Sprinklers shall be used in accordance with their listed coverage limitations. Temperature classification shall be ordinary. Sprinklers in high heat areas including attic spaces or in close proximity to unit heaters shall have temperature classification in accordance with NFPA 13. Extended coverage sprinklers shall not be used.
2.9.1 Recessed Sprinkler
Recessed sprinkler shall be white polyester quick-response type and shall have a nominal 1/2 inch or 17/32 inch orifice.
2.9.2 Flush Sprinkler
Flush sprinkler shall be white polyester quick-response type and shall have a nominal 1/2 inch or 17/32 inch orifice.
SECTION 21 13 13 Page 10
2.9.3 Pendent Sprinkler
Pendent sprinkler shall be of the fusible strut or glass bulb type, recessed quick-response type with nominal 1/2 inch or 17/32 inch orifice. Pendent sprinklers shall have a white polyester finish.
2.9.4 Upright Sprinkler
Upright sprinkler shall be brass quick-response type and shall have a nominal 1/2 inch or 17/32 inch orifice.
2.9.5 Sidewall Sprinkler
Sidewall sprinkler shall have a nominal 1/2 inch orifice. Sidewall sprinkler shall have a brass white polyester finish. Sidewall sprinkler shall be the quick-response type.
2.9.6 Dry Sprinkler Assembly
Dry sprinkler assembly shall be of the pendent, upright, or sidewall, type as indicated. Assembly shall include an integral escutcheon. Maximum length shall not exceed maximum indicated in UL Fire Prot Dir. Sprinklers shall have a polished chrome, polyester coating, or white enamel finish.
2.10 DISINFECTING MATERIALS
2.10.1 Liquid Chlorine
Liquid chlorine shall conform to AWWA B301.
2.10.2 Hypochlorites
Calcium hypochlorite and sodium hypochlorite shall conform to AWWA B300.
2.11 ACCESSORIES
2.11.1 Sprinkler Cabinet
Spare sprinklers shall be provided in accordance with NFPA 13 and shall be packed in a suitable metal or plastic cabinet. Spare sprinklers shall be representative of, and in proportion to, the number of each type and temperature rating of the sprinklers installed. At least one wrench of each type required shall be provided.
2.11.2 Pendent Sprinkler Escutcheon
Escutcheon shall be one-piece metallic type with a depth of less than 3/4 inch and suitable for installation on pendent sprinklers. The escutcheon shall have a factory finish that matches the pendent sprinkler heads.
2.11.3 Pipe Escutcheon
Escutcheon shall be polished chromium-plated zinc alloy, or polished chromium-plated copper alloy. Escutcheons shall be either one-piece or split-pattern, held in place by internal spring tension or set screw.
SECTION 21 13 13 Page 11
2.11.4 Sprinkler Guard
Guard shall be a steel wire cage designed to encase the sprinkler and protect it from mechanical damage. Guards shall be provided on sprinklers located as indicated.
2.11.5 Identification Sign
Valve identification sign shall be minimum 6 inches wide by 2 inches high with enamel baked finish on minimum 18 gauge steel or 0.024 inch aluminum with red letters on a white background or white letters on red background.
Wording of sign shall include, but not be limited to "main drain," "auxiliary drain," "inspector's test," "alarm test," "alarm line," and similar wording as required to identify operational components.
2.12 DOUBLE-CHECK VALVE BACKFLOW PREVENTION ASSEMBLY
Existing double-check valves and backflow devices to remain and be reused.
PART 3 EXECUTION
3.1 FIELD MEASUREMENTS
After becoming familiar with all details of the work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy before performing the work.
3.2 INSTALLATION REQUIREMENTS
The installation shall be in accordance with the applicable provisions of NFPA 13, NFPA 24 and publications referenced therein. Installation of in-rack sprinklers shall comply with applicable provisions of NFPA 13.
3.3 INSPECTION BY FIRE PROTECTION SPECIALIST
Prior to ceiling installation and concurrent with the Final Acceptance Test Report, certification by the Fire Protection Specialist that the sprinkler system is installed in accordance with the contract requirements, including signed approval of the Preliminary and Final Acceptance Test Reports. The Fire Protection Specialist shall: 1) inspect the sprinkler system periodically during the installation to assure that the sprinkler system is being provided and installed in accordance with the contract requirements,
2) witness the preliminary and final tests, and sign the test results, 3) after completion of the system inspections and a successful final test, certify in writing that the system has been installed in accordance with the contract requirements. Any discrepancy shall be brought to the attention of the Contracting Officer in writing, no later than three working days after the discrepancy is discovered.
3.4 ABOVEGROUND PIPING INSTALLATION
3.4.1 Protection of Piping Against Earthquake Damage
Seismically protect the system piping against damage from earthquakes.
This requirement is not subject to determination under NFPA 13. Install the seismic protection of the system piping in accordance with UFC 3-310-04, NFPA 13 and Annex A. Include the required features identified therein that are applicable to the specific piping system.
SECTION 21 13 13 Page 12
3.4.2 Piping in Exposed Areas
Install exposed piping without diminishing exit access widths, corridors or equipment access. Exposed horizontal piping, including drain piping, shall be installed to provide maximum headroom.
3.4.3 Piping in Finished Areas
In areas with suspended or dropped ceilings and in areas with concealed spaces above the ceiling, piping shall be concealed above ceilings. Piping shall be inspected, tested and approved before being concealed. Risers and similar vertical runs of piping in finished areas shall be concealed.
3.4.4 Pendent Sprinklers
Drop nipples to pendent sprinklers shall consist of minimum 1 inch pipe with a reducing coupling into which the sprinkler shall be threaded.
Hangers shall be provided on arm-overs to drop nipples supplying pendent sprinklers when the arm-over exceeds 12 inches for steel pipe or 6 inches for copper tubing. Where sprinklers are installed below suspended or dropped ceilings, drop nipples shall be cut such that sprinkler ceiling plates or escutcheons are of a uniform depth throughout the finished space. The outlet of the reducing coupling shall not extend more than 1 inch below the underside of the ceiling. On pendent sprinklers installed below suspended or dropped ceilings, the distance from the sprinkler deflector to the underside of the ceiling shall not exceed 4 inches.
Recessed pendent sprinklers shall be installed such that the distance from the sprinkler deflector to the underside of the ceiling shall not exceed the manufacturer's listed range and shall be of uniform depth throughout the finished area. Pendent sprinklers in suspended ceilings shall be a minimum of 6 inches from ceiling grid.
3.4.5 Upright Sprinklers
Riser nipples or "sprigs" to upright sprinklers shall contain no fittings between the branch line tee and the reducing coupling at the sprinkler.
Riser nipples exceeding 30 inches in length shall be individually supported.
3.4.6 Pipe Joints
Pipe joints shall conform to NFPA 13, except as modified herein. Not more than four threads shall show after joint is made up. Welded joints will be permitted, only if welding operations are performed as required by NFPA 13 at the Contractor's fabrication shop, not at the project construction site. Flanged joints shall be provided where indicated or required by NFPA 13. Grooved pipe and fittings shall be prepared in accordance with the manufacturer's latest published specification according to pipe material, wall thickness and size. Grooved couplings, fittings and grooving tools shall be products of the same manufacturer. For copper tubing, pipe and groove dimensions shall comply with the tolerances specified by the coupling manufacturer. The diameter of grooves made in the field shall be measured using a "go/no-go" gauge, vernier or dial caliper, narrow-land micrometer, or other method specifically approved by the coupling manufacturer for the intended application. Groove width and dimension of groove from end of pipe shall be measured and recorded for each change in grooving tool setup to verify compliance with coupling manufacturer's tolerances. Grooved joints shall not be used in concealed locations, such as behind solid walls or ceilings, unless an access panel is shown on the drawings for servicing or adjusting the joint.
SECTION 21 13 13 Page 13
3.4.7 Reducers
Reductions in pipe sizes shall be made with one-piece tapered reducing fittings. The use of grooved-end or rubber-gasketed reducing couplings will not be permitted. When standard fittings of the required size are not manufactured, single bushings of the face type will be permitted. Where used, face bushings shall be installed with the outer face flush with the face of the fitting opening being reduced. Bushings shall not be used in elbow fittings, in more than one outlet of a tee, in more than two outlets of a cross, or where the reduction in size is less than 1/2 inch.
3.4.8 Pipe Penetrations
Cutting structural members for passage of pipes or for pipe-hanger fastenings will not be permitted. Pipes that must penetrate concrete or masonry walls or concrete floors shall be core-drilled and provided with pipe sleeves. Each sleeve shall be Schedule 40 galvanized steel, ductile iron or cast iron pipe and shall extend through its respective wall or floor and be cut flush with each wall surface. Sleeves shall provide required clearance between the pipe and the sleeve per NFPA 13. The space between the sleeve and the pipe shall be firmly packed with mineral wool insulation. Where pipes penetrate fire walls, fire partitions, or floors, pipes shall be fire stopped in accordance with Section 07 84 00 FIRESTOPPING. In penetrations that are not fire-rated or not a floor penetration, the space between the sleeve and the pipe shall be sealed at both ends with plastic waterproof cement that will dry to a firm but pliable mass or with a mechanically adjustable segmented elastomer seal.
3.4.9 Escutcheons
Escutcheons shall be provided for pipe penetration of ceilings and walls.
Escutcheons shall be securely fastened to the pipe at surfaces through which piping passes.
3.4.10 Inspector's Test Connection
Unless otherwise indicated, test connection shall consist of 1 inch pipe connected to the remote branch line; a test valve located approximately 7 feet above the floor; a smooth bore brass outlet equivalent to the smallest orifice sprinkler used in the system; and a painted metal identification sign affixed to the valve with the words "Inspector's Test." The discharge orifice shall be located outside the building wall directed so as not to cause damage to adjacent construction or landscaping during full flow discharge.
3.4.11 Drains
Main drain piping shall be provided to discharge at a safe point outside the building. Auxiliary drains shall be provided as required by NFPA 13.
3.4.12 Installation of Fire Department Connection
Existing fire department connection to remain.
3.4.13 Identification Signs
Signs shall be affixed to each control valve, inspector test valve, main drain, auxiliary drain, test valve, and similar valves as appropriate or as
SECTION 21 13 13 Page 14 required by NFPA 13. Hydraulic design data nameplates shall be permanently affixed to each sprinkler riser as specified in NFPA 13.
3.5 ELECTRICAL WORK
Except as modified herein, electric equipment and wiring shall be in accordance with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Alarm signal wiring connected to the building fire alarm control system shall be in accordance with Section 28 31 64 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE.
3.6 DISINFECTION
After all system components are installed and hydrostatic test(s) are completed, the entire sprinkler system shall be disinfected. Flush all sprinkler system piping with potable water until any entrained dirt and other foreign materials have been removed before introducing chlorinating material. Remove the flushing fitting of each cross main and of each grid branch line and then back-flush through the sprinkler main drain.
a. The water chlorination procedure shall be in accordance with AWWA C651 and AWWA C652. Feed either a hypochlorite solution (using a hypochlorinator) or liquid chlorine (using a solution-fed chlorinator and booster pump) into the system at a constant rate of 50 parts per million (ppm) until the entire system is filled.
b. Monitor the chlorine residual level in the water at six hour intervals for a period of 24 hours. If the residual chlorine is below 25 ppm in any interval sampled, flush all piping and repeat the chlorination procedure. Open and close each valve in the system several times during this 24 hour period to ensure its proper disinfection.
Following the 24-hour period, verify that no less than 25 ppm chlorine residual remains in the system. After the chlorine residual level is successfully maintained at or above 25 ppm for a 24 hour period, flush the system with water from the distribution system until the residual chlorine is reduced to less than one ppm.
c. Take additional samples of water at locations specified by the Contracting Officer in disinfected containers for bacterial examination. Test these samples in an approved laboratory for total coliform organisms (coliform bacteria, fecal coliform, streptococcal, and other bacteria) in accordance with EPA Standard Method SM9223, Total Coliforms-PA Test.
d. Disinfection shall be repeated until tests indicate the absence of coliform organisms (zero mean coliform density per 100 milliliters) in two separate test samples taken 24 hours apart. The system will not be accepted until satisfactory bacteriological results have been obtained.
3.7 PIPE COLOR CODE MARKING
Color code marking of piping shall be as specified in Section 09 90 00
PAINTS AND COATINGS.
3.8 PRELIMINARY TESTS
The system, including the underground water mains, and the aboveground piping and system components, shall be tested to assure that equipment and components function as intended. The underground and aboveground interior
SECTION 21 13 13 Page 15 piping systems and attached appurtenances subjected to system working pressure shall be tested in accordance with NFPA 13 and NFPA 24. Upon completion of specified tests, complete certificates as specified in paragraph SUBMITTALS.
3.8.1 Aboveground Piping
3.8.1.1 Hydrostatic Testing
Aboveground piping shall be hydrostatically tested in accordance with NFPA 13 at not less than 200 psi or 50 psi in excess of maximum system operating pressure and shall maintain that pressure without loss for 2 hours. There shall be no drop in gauge pressure or visible leakage when the system is subjected to the hydrostatic test. The test pressure shall be read from a gauge located at the low elevation point of the system or portion being tested.
3.8.1.2 Backflow Prevention Assembly Forward Flow Test
Each backflow prevention assembly shall be tested at system flow demand, including all applicable hose streams, as specified in NFPA 13. Provide all equipment and instruments necessary to conduct a complete forward flow test, including 2.5 inch diameter hoses, playpipe nozzles, calibrated pressure gauges, pitot tube gauge, plus all necessary supports to safely secure hoses and nozzles during the test. At the system demand flow, the pressure readings and pressure drop (friction) across the assembly shall be recorded. Provide a metal placard on the backflow prevention assembly that lists the pressure readings both upstream and downstream of the assembly, total pressure drop, and the system test flow rate. The pressure drop shall be compared to the manufacturer's data.
3.8.2 Testing of Alarm Devices
Each alarm switch shall be tested by flowing water through the inspector's test connection. Each water-operated alarm devices shall be tested to verify proper operation.
3.8.3 Main Drain Flow Test
Following flushing of the underground piping, a main drain test shall be made to verify the adequacy of the water supply. Static and residual pressures shall be recorded on the certificate specified in paragraph SUBMITTALS. In addition, a main drain test shall be conducted each time after a main control valve is shut and opened.
3.9 FINAL ACCEPTANCE TEST
Begin the Final Acceptance Test only when the Preliminary Test Report has been approved. The Fire Protection Specialist shall conduct the Final Acceptance Test and shall provide a complete demonstration of the operation of the system. This shall include operation of control valves and flowing of inspector's test connections to verify operation of associated waterflow alarm switches. After operation of control valves has been completed, the main drain test shall be repeated to assure that control valves are in the open position. In addition, the representative shall have available copies of as-built drawings and certificates of tests previously conducted. The installation shall not be considered accepted until identified discrepancies have been corrected and test documentation is properly completed and received. Submit the Final Acceptance Test Report as
SECTION 21 13 13 Page 16 specified in the Submittals paragraph.
3.10 ONSITE TRAINING
The Fire Protection Specialist shall conduct a training course for operating and maintenance personnel as designated by the Contracting Officer. Training shall be provided for a period of 8 hours of normal working time and shall start after the system is functionally complete and after the Final Acceptance Test. The Onsite Training shall cover all of the items contained in the approved Operating and Maintenance Instructions.
-- End of Section --
SECTION 21 13 13 Page 17
SECTION 22 00 00
PLUMBING, GENERAL PURPOSE
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI 1010 (2002) Self-Contained, Mechanically Refrigerated Drinking-Water Coolers
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 90.1 - IP (2007; Supplement 2008; Errata 2009;
Errata 2009; INT 1-3 2009) Energy Standard for Buildings Except Low-Rise Residential Buildings
AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE)
ASSE 1001 (2008) Performance Requirements for Atmospheric Type Vacuum Breakers
ASSE 1005 (1999) Water Heater Drain Valves 3/4 Inch Size
ASSE 1010 (2004) Performance Requirements for Water Hammer Arresters
ASSE 1011 (2004; Errata 2004) Performance Requirements for Hose Connection Vacuum Breakers
ASSE 1012 (2009) Performance Requirements for Backflow Preventer with Intermediate Atmospheric Vent
ASSE 1013 (2009) Performance Requirements for Reduced Pressure Principle Backflow Preventers and Reduced Pressure Fire Protection Principle Backflow Preventers
ASSE 1018 (2001) Performance Requirements for Trap Seal Primer Valves - Potable, Water Supplied
ASSE 1019 (2004; Errata 2005) Performance Requirements for Vacuum Breaker Wall Hydrants - Freeze Resistant, Automatic Draining Type
SECTION 22 00 00 Page 1
ASSE 1020 (2004; Errata 2004; Errata 2004) Performance Requirements for Pressure Vacuum Breaker Assembly
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA 10084 (2005) Standard Methods for the Examination of Water and Wastewater
AWWA B300 (2004) Hypochlorites
AWWA B301 (2004) Liquid Chlorine
AWWA C203 (2008) Coal-Tar Protective Coatings and Linings for Steel Water Pipelines - Enamel and Tape - Hot-Applied
AWWA C606 (2006) Grooved and Shouldered Joints
AWWA C651 (2005; Errata 2005) Standard for Disinfecting Water Mains
AWWA C652 (2002) Disinfection of Water-Storage Facilities
AWWA C700 (2009) Standard for Cold Water Meters - Displacement Type, Bronze Main Case
AWWA C701 (2007) Standard for Cold-Water Meters - Turbine Type for Customer Service
AMERICAN WELDING SOCIETY (AWS)
AWS A5.8/A5.8M (2004; Errata 2004) Specification for Filler Metals for Brazing and Braze Welding
AWS B2.2 (1991) Standard for Brazing Procedure and Performance Qualification
ASME INTERNATIONAL (ASME)
ASME A112.1.2 (2004) Standard for Air Gaps in Plumbing Systems (For Plumbing Fixtures and Water-Connected Receptors)
ASME A112.19.2 (2003; R 2008) Standard for Vitreous China Plumbing Fixtures and Hydraulic Requirements for Water Closets and Urinals
ASME A112.19.3/CSA B45.4 (2008) Stainless Steel Plumbing Fixtures
ASME A112.36.2M (1991; R 2008) Cleanouts
ASME A112.6.1M (1997; R 2008) Floor Affixed Supports for Off-the-Floor Plumbing Fixtures for Public Use
ASME A112.6.3 (2001; R 2007) Standard for Floor and
SECTION 22 00 00 Page 2
Trench Drains
ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch)
ASME B16.12 (2009) Cast Iron Threaded Drainage Fittings
ASME B16.15 (2006) Cast Bronze Alloy Threaded Fittings Classes 125 and 250
ASME B16.18 (2001; R 2005) Cast Copper Alloy Solder Joint Pressure Fittings
ASME B16.21 (2005) Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.22 (2001; R 2005) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ASME B16.23 (2002; R 2006) Cast Copper Alloy Solder Joint Drainage Fittings - DWV
ASME B16.24 (2006) Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500
ASME B16.29 (2007) Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings - DWV
ASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300
ASME B16.34 (2009) Valves - Flanged, Threaded and Welding End
ASME B16.39 (2009) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300
ASME B16.4 (2006) Standard for Gray Iron Threaded Fittings; Classes 125 and 250
ASME B16.5 (2009) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24
ASME B31.1 (2007; Addenda a-2008) Power Piping
ASME B31.5 (2006) Refrigeration Piping and Heat Transfer Components
ASME B40.100 (2005) Pressure Gauges and Gauge Attachments
ASME BPVC SEC IX (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Code; Section IX, Welding and Brazing Qualifications
ASME CSD-1 (2009) Control and Safety Devices for
SECTION 22 00 00 Page 3
Automatically Fired Boilers
ASTM INTERNATIONAL (ASTM)
ASTM A 105/A 105M (2009) Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A 193/A 193M (2009) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service
ASTM A 47/A 47M (1999; R 2009) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A 515/A 515M (2003; R 2007) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-Temperature Service
ASTM A 516/A 516M (2006) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate-and Lower-Temperature Service
ASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A 536 (1984; R 2009) Standard Specification for Ductile Iron Castings
ASTM A 733 (2003; R 2009e1) Standard Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe Nipples
ASTM A 74 (2009) Standard Specification for Cast Iron Soil Pipe and Fittings
ASTM A 888 (2009) Standard Specification for Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications
ASTM B 88M (2005) Standard Specification for Seamless Copper Water Tube (Metric)
ASTM B 117 (2009) Standing Practice for Operating Salt Spray (Fog) Apparatus
ASTM B 152/B 152M (2009) Standard Specification for Copper Sheet, Strip, Plate, and Rolled Bar
ASTM B 306 (2009) Standard Specification for Copper Drainage Tube (DWV)
ASTM B 32 (2008) Standard Specification for Solder Metal
ASTM B 370 (2009) Standard Specification for Copper
SECTION 22 00 00 Page 4
Sheet and Strip for Building Construction
ASTM B 42 (2002e1) Standard Specification for Seamless Copper Pipe, Standard Sizes
ASTM B 43 (2009) Standard Specification for Seamless Red Brass Pipe, Standard Sizes
ASTM B 584 (2009) Standard Specification for Copper Alloy Sand Castings for General Applications
ASTM B 75 (2002) Standard Specification for Seamless Copper Tube
ASTM B 813 (2000; R 2009) Standard Specification for Liquid and Paste Fluxes for Soldering of Copper and Copper Alloy Tube
ASTM B 828 (2002) Standard Practice for Making Capillary Joints by Soldering…
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