11B0002-SPECS-AM4.PDF
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| 11B0002-SPECS-VOL2.PDF | ||
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14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
THIS AMENDMENT EXTENDS THE BID OPENING DATE TO: 17 DECEMBER 2010 AT 2:00 P.M. EST
(CONTINUED)
8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP Code)
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers
MODIFICATION OF CONTRACTS/ORDER
NO.
E. IMPORTANT: Contractor
15B. CONTRACTOR/OFFEROR
is not, copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer tended.
Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
(a) By completing Items 8 and 15, and returning submitted; or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDG- MENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
is extended, B.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CON-
TRACT ORDER NO. IN ITEM 10A.
2. AMENDMENT/MODIFICATION NO.
6. ISSUED BY
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority) is required to sign this document and return
15A. NAME AND TITLE OF SIGNER (Type or print)
PAGE OF PAGES 1. CONTRACT ID CODE
5. PROJECT NO. (If applicable) 4. REQUISITION/PURCHASE REQ. NO. 3. EFFECTIVE DATE
7. ADMINISTERED BY (If other than Item 6)
15C. DATE SIGNED
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16B. UNITED STATES OF AMERICA
BY
16C. DATE SIGNED
9A. AMENDMENT OF SOLICITATION NO.
9B. DATED (SEE ITEM 11)
10B. DATED (SEE ITEM 13)
CODE CODE
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
is not ex-copies to the issuing office.
NSN 7540-01-152-8070
PREVIOUS EDITION UNUSABLE
STANDARD FORM 30 (REV. 10-83)
Prescribed by GSA
FAR (48 CFR) 53.243
(Signature of person authorized to sign) (Signature of Contracting Officer)
USAPPC V2.00
10A.
30-105-02
U.S. ARMY ENGINEER DISTRICT, PHILADELPHIA
POC: EMILY SHEAFFER
WANAMAKER BUILDING, 100 PENN SQUARE EAST
PHILADELPHIA, PA 19107-3390
U.S. ARMY ENGINEER DISTRICT, PHILADELPHIA
CONTRACTING DIVISION, ROOM 643
WANAMAKER BUILDING, 100 PENN SQUARE EAST
PHILADELPHIA, PA 19107-3390
CODE
W912BU E5CTCEMS
FACILITY CODE
0004 13 December 2010
W912BU-11-B-0002
10 NOVEMBER 2010
Building 12 Renovations, Tobyhanna Army Depot, Tobyhanna, Pennsylvania
This page was intentionally left blank for duplex printing.
Amendment No. 0004
IFB W912BU-11-B-0002
14. DESCRIPTION OF AMENDMENT (continued)
a. VOLUME 1 OF 2:
(1) Section 00815 – WAGE RATES: Please delete section 00815 in its entirety and substitute revised section 00815, annotated Amendment No. 0004, attached hereto.
(2) Section 07 24 00 – EXTERIOR INSULATION AND FINISH SYSTEMS: Please delete section 07 24 00 in its entirety and substitute revised section 07 24 00, annotated Amendment No. 0004, attached hereto.
(3) Section 07 53 23 – ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING: Please delete section 07 53 23 in its entirety and substitute revised section 07 53 23, annotated Amendment No. 0004, attached hereto.
(4) Section 08 71 00 – DOOR HARDWARE: Please delete section 08 71 00 in its entirety and substitute revised section 08 71 00, annotated Amendment No. 0004, attached hereto.
b. VOLUME 2 OF 2:
(1) Section 22 00 00 – PLUMBING, GENERAL PURPOSE: Please delete section 22 00 00 in its entirety and substitute revised section 22 00 00, annotated Amendment No. 0004, attached hereto.
(2) Section 23 07 00 – THERMAL INSULATION FOR MECHANICAL SYSTEMS: Please delete section 23 07 00 in its entirety and substitute revised section 23 07 00, annotated Amendment No. 0004, attached hereto.
c. CONTRACT DRAWINGS:
(1) Please delete the following drawings in their entirety and substitute the revised drawings of the same numbers, with the latest revision date of 13 December 2010, attached hereto:
12-1-41 12-8-2 12-8-6 12-2-7 12-2-8 12-2-10 12-2-11 12-2-12 12-2-13 12-1-46 12-1-50 12-1-52 12-1-62 12-5-18 12-5-22 12-8-2 12-8-6
14. DESCRIPTION OF AMENDMENT (continued)
(2) Please insert the following new reference drawings, attached hereto:
12-1-24 12-1-25 12-1-36 12-1-37 12-1-38
d. Please indicate receipt of this amendment on Standard Form 1442(SOLICITATION, OFFER, AND AWARD) as Amendment No. 0004. Failure to acknowledge all amendments may be cause for rejection of the offer.
Section 00815 Page 1
Section 00815
WAGE RATES
The work to be performed is classified as
BUILDING.
Section 00815 Page 2
General Decision Number: PA100029 12/03/2010 PA29
Superseded General Decision Number: PA20080029
State: Pennsylvania
Construction Type: Building
County: Monroe County in Pennsylvania.
INCLUDING TOBYHANNA ARMY DEPOT BUILDING AND FOUNDATION
CONSTRUCTION PROJECTS, BUILDING ERECTION AND FOUNDATION
EXCAVATION PROJECTS, (does consisting of single family homes and apartments up to and including 4 stories), EXCLUDING SEWAGE
AND WATER TREATMENT PLANT PROJECTS
Modification Number Publication Date 0 03/12/2010 1 06/04/2010 2 06/25/2010 3 12/03/2010
BRPA0005-024 05/01/2010
Tobyhanna Depot
Rates Fringes
BRICKLAYER.......................$ 30.48 13.77
BRPA0005-041 05/01/2010
EXCEPT TOBYHANNA
Rates Fringes
BRICKLAYER.......................$ 30.48 13.77
CARP0261-007 06/01/2010
Rates Fringes
CARPENTER (Including Drywall Hanging and Metal Stud Installation)....................$ 26.23 11.53
ELEC0081-008 06/01/2010
BARRETT, COOLBAUGH, PARADISE & PRICE TOWNSHIPS
Rates Fringes
ELECTRICIAN......................$ 30.15 18.12
ELEC0102-011 05/31/2010
Section 00815 Page 3
REMAINDER OF COUNTY
Rates Fringes
ELECTRICIAN......................$ 48.28 24.74
IRON0036-007 07/01/2009
REMAINDER OF COUNTY
Rates Fringes
Ironworkers:
Projects over 25 million....$ 33.55 22.42 Projects under 25 milion....$ 33.05 22.42
* IRON0489-003 07/01/2010
TOBYHANNA ARMY DEPOT
Rates Fringes
IRONWORKER, STRUCTURAL...........$ 30.82 24.80
LABO1174-002 05/01/2010
Rates Fringes
Laborers:
Brick Mason Tenders.........$ 24.15 13.68 Unskilled...................$ 22.80 13.68
PLUM0524-001 06/01/2010
Rates Fringes
Plumbers and Pipefitters (Including HVAC pipe work)......$ 38.35 16.96
SHEE0044-007 05/01/2009
Rates Fringes
Sheet metal worker (Including HVAC Duct Work).................$ 28.56 17.29
SUPA1999-003 08/10/1999
Rates Fringes
CEMENT MASON/CONCRETE FINISHER...$ 17.13 1.57
Painters:
Brush & Roller..............$ 15.00 Spray.......................$ 16.00
Power equipment operators:
Section 00815 Page 4
Backhoe.....................$ 22.20 6.14 Bulldozer...................$ 22.70 6.14 Loader, Roller..............$ 26.05 2.10
WELDERS - Receive rate prescribed for craft performing operation to which welding is incidental.
Unlisted classifications needed for work not included within the scope of the classifications listed may be added after award only as provided in the labor standards contract clauses (29CFR 5.5 (a) (1) (ii)).
In the listing above, the "SU" designation means that rates listed under the identifier do not reflect collectively bargained wage and fringe benefit rates. Other designations indicate unions whose rates have been determined to be prevailing.
WAGE DETERMINATION APPEALS PROCESS
1.) Has there been an initial decision in the matter? This can be:
* an existing published wage determination
* a survey underlying a wage determination
* a Wage and Hour Division letter setting forth a position on a wage determination matter
* a conformance (additional classification and rate) ruling
On survey related matters, initial contact, including requests for summaries of surveys, should be with the Wage and Hour Regional Office for the area in which the survey was conducted because those Regional Offices have responsibility for the Davis-Bacon survey program. If the response from this initial contact is not satisfactory, then the process described in 2.)
and 3.) should be followed.
With regard to any other matter not yet ripe for the formal process described here, initial contact should be with the Branch of Construction Wage Determinations. Write to:
Branch of Construction Wage Determinations Wage and Hour Division U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
2.) If the answer to the question in 1.) is yes, then an interested party (those affected by the action) can request review and reconsideration from the Wage and Hour Administrator (See 29 CFR Part 1.8 and 29 CFR Part 7). Write to:
Section 00815 Page 5
Wage and Hour Administrator U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
The request should be accompanied by a full statement of the interested party's position and by any information (wage payment data, project description, area practice material, etc.) that the requestor considers relevant to the issue.
3.) If the decision of the Administrator is not favorable, an interested party may appeal directly to the Administrative Review Board (formerly the Wage Appeals Board). Write to:
Administrative Review Board U.S. Department of Labor 200 Constitution Avenue, N.W.
Washington, DC 20210
4.) All decisions by the Administrative Review Board are final.
END OF GENERAL DECISION
This page was intentionally left blank for duplex printing.
SECTION 07 24 00
EXTERIOR INSULATION AND FINISH SYSTEMS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM B 117 (2009) Standing Practice for Operating Salt Spray (Fog) Apparatus
ASTM C 150/C 150M (2009) Standard Specification for Portland Cement
ASTM C 578 (2009e1) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C 67 (2009) Standard Test Methods for Sampling and Testing Brick and Structural Clay Tile
ASTM C 920 (2008) Standard Specification for Elastomeric Joint Sealants
ASTM D 2247 (2002) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D 3273 (2000; R 2005) Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber
ASTM D 968 (2005e1) Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM E 2098 (2000; R 2006) Determining Tensile Breaking Strength of Glass Fiber Reinforcing Mesh for Use in Class PB Exterior Insulation and Finish Systems (EIFS) after Exposure to a Sodium Hydroxide Solution
ASTM E 330 (2002) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E 331 (2000; R 2009) Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E 695 (2003; R 2009) Measuring Relative
SECTION 07 24 00 Page 1
Resistance of Wall, Floor, and Roof Construction to Impact Loading
ASTM E 84 (2009c) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM G 153 (2004) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
EIFS INDUSTRY MEMBERS ASSOCIATION (EIMA)
EIMA TM 101.01 (1995) Freeze/Thaw Resistance of Exterior Insulation and Finish Systems (EIFS), Class PB
EIMA TM 101.86 (1995) Resistance of Exterior Insulation Finish Systems (EIFS), Class PB to The Effects of Rapid Deformation (Impact)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 268 (2006) Determining Ignitibility of Exterior Wall Assemblies Using a Radiant Heat Energy Source
1.2 SYSTEM DESCRIPTION AND REQUIREMENTS
The exterior insulation and finish system (EIFS) shall be a job-fabricated exterior wall covering consisting of adhesive air/vapor barrier layer, extruded polystyrene insulation board, reinforcing fabric, base coat, finish coat, and additional adhesive and mechanical fasteners as applicable. The system components shall be compatible with each other and with the substrate as recommended or approved by, and the products of, a single manufacturer regularly engaged in furnishing Exterior Insulation and Finish Systems. All materials shall be installed by an applicator approved by the system manufacturer. EIFS shall be Class PMand shall be color and finish indicated on the finish schedule.
1.2.1 System Requirements and Tests
The system shall meet the performance requirements as verified by the tests listed below. Where a wall system of similar type, size, and design as specified for this project has been previously tested under the condition specified herein, the resulting test reports may be submitted in lieu of job specific tests.
1.2.1.1 Water Penetration
Test the system for water penetration by uniform static air pressure in accordance with ASTM E 331. There shall be no penetration of water beyond the plane of the base coat/EPS board interface after 15 minutes at 6.4 psf), or 20% of positive design wind pressure, whichever is greater.
1.2.1.2 Wind Load
Test the system for wind load by uniform static air pressure in accordance with ASTM E 330 (procedure A) to a minimum pressure of 90 psf. There
SECTION 07 24 00 Page 2 shall be no permanent deformation, delamination, or other deterioration.
1.2.2 Component Requirements and Tests
The components of the system shall meet the performance requirements as verified by the tests listed below.
1.2.2.1 Surface Burning Characteristics
Conduct ASTM E 84 test on samples consisting of base coat, reinforcing fabric, and finish coat. Cure for 28 days. The flame spread index shall be 25 or less and the smoke developed index shall be 450 or less.
1.2.2.2 Radiant Heat
The system shall be tested in accordance with NFPA 268 on both the minimum and maximum thickness of insulation intended for use with no ignition during the 20-minute period.
1.2.2.3 Impact Resistance
a. Class PB Systems: Hemispherical Head Test; 28 day cured specimen of PB EIFS in accordance with EIMA TM 101.86. The test specimen shall exhibit no broken reinforcing fabric per EIMA TM 101.86 at an impact of 150 in/lb.
b. Impact Mass: Test 28 day cured specimen of PM EIFS in accordance with ASTM E 695. The test specimen shall exhibit no cracking or denting after twelve impacts by (30 lbs) lead shot mass from (6 in to 6 ft) drop heights in (6 in) intervals.
1.2.3 Sub-Component Requirements and Tests
Unless otherwise stated, the test specimen shall consist of reinforcing mesh, base coat, and finish coat applied in accordance with manufacturer's printed recommendations to the insulation board to be used on the building. For mildew resistance, only the finish coat is applied onto glass slides for testing. These specimen shall be suitably sized for the apparatus used and be allowed to cure for a minimum of 28 days prior to testing.
1.2.3.1 Abrasion Resistance
Test in accordance with ASTM D 968, Method A. Test a minimum of two specimens. After testing, the specimens shall show only very slight smoothing, with no loss of film integrity after (132 gallons) of sand.
1.2.3.2 Accelerated Weathering
Test in accordance with ASTM G 153, Cycle 1. After 2000 hours specimens shall exhibit no visible cracking, flaking, peeling, blistering, yellowing, fading, or other such deterioration.
1.2.3.3 Mildew Resistance
Test in accordance with ASTM D 3273. The specimen shall consist of the finish coat material, applied to clean (3 inch by 4 inch) glass slides and shall be allowed to cure for 28 days. After 28 days of exposure, the
SECTION 07 24 00 Page 3 specimen shall not show any growth.
1.2.3.4 Salt Spray Resistance
Test in accordance with ASTM B 117. The specimen shall be a minimum of (4 inch by 6 inch) and shall be tested for a minimum of 300 hours. After exposure, the specimen shall exhibit no observable deterioration, such as chalking, fading , or rust staining.
1.2.3.5 Water Resistance
Test in accordance with ASTM D 2247. The specimen shall be a minimum of (4 inch by 6 inch). After 14 days, the specimen shall exhibit no cracking, checking, crazing, erosion, blistering, peeling, or delamination.
1.2.3.6 Absorption-Freeze/Thaw
Class PB systems shall be tested in accordance with EIMA TM 101.01 for 60 cycles of freezing and thawing. No cracking, checking, or splitting, and negligible weight gain. Class PM systems shall be tested in accordance with ASTM C 67 for 50 cycles of freezing and thawing. After testing, the specimens shall exhibit no cracking or checking and have negligible weight gain.
1.2.3.7 Sample Boards
Unless otherwise stated, provide sample EIFS Component 12 by 24 inches), on sheathing board, including finish color and texture, typical joints and sealant. If more than one color, finish, or pattern is used, provide one sample for each. The test specimen shall consist of reinforcing mesh, base coat, and finish coat applied in accordance with manufacturer's printed recommendations to the insulation board to be used on the building.
1.2.4 Moisture Analysis
Perform a job specific vapor transmission analysis based on project specific climate and specified wall components and materials. Indicate the temperatures and relative humidities for the inside and outside of the building; a complete listing of the building components, their thickness, thermal resistance and permeance, as well as building location and use. If a mathematical model was used for the analysis, include the name of the model and the supplier/developer.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only or as otherwise designated. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Shop drawings; G
Show wall layout, construction and expansion joints, decorative grooves, layout of sheathing board, thermal insulation board, and reinforcing mesh and strip reinforcing fabric; joint and flashing
SECTION 07 24 00 Page 4 details; details at wall penetrations; types and location of fasteners; details at windows and or doors; and details at base, roof, parapet, corners, .
SD-03 Product Data
Thermal insulation
Adhesive
Accessories
Base coat
Portland cement
Reinforcing fabric
Finish coat
Joint Sealant
Sealant Primer
Bond breaker
Backer Rod
Insulation Board
Warranty
Include joint and other details, such as end conditions, corners, windows, and parapet. Include shelf life and recommended cleaning solvents in data for sealants. Include material safety data sheets (MSDS)for all components of the EIFS. The MSDS shall be available at the job site.
SD-04 Samples
Sample Boards; G Color and Texture
SD-05 Design Data
Wind load Calculations
Moisture analysis Calculations
SD-06 Test Reports
Abrasion resistance
Accelerated weathering
Impact resistance
Mildew resistance
SECTION 07 24 00 Page 5
Salt spray resistance
Water vapor transmission
Absorption-freeze-thaw wall fire test
Water penetration
Water resistance
Surface Burning Characteristics
Radiant heat substrate
Wind load
SD-07 Certificates
Qualifications of EIFS Manufacturer
Qualification of EIFS Installer
Qualification of Sealant Applicator
Certify that EIFS installer meets requirements specified under paragraph "Qualification of Installer," and that sealant applicator is approved by the EIFS Manufacturer.
Qualifications of Third Party Inspector
Inspection Check List; G
Submit filled-out inspection check list as required in paragraph "Quality Control," certifying that the installation of critical items meets the requirements of this specification.
SD-08 Manufacturer's Instructions
Installation
Manufacturer's standard printed instructions for the installation of the EIFS. Include requirements for condition and preparation of substrate, installation of EIFS, and requirements for sealants and sealing.
SD-10 Operation and Maintenance Data
EIFS
Include detailed finish repair procedures and information regarding compatibility of sealants with base and finish coatings.
SECTION 07 24 00 Page 6
1.4 QUALITY ASSURANCE
1.4.1 Qualifications of EIFS Manufacturer
The EIFS shall be the product of a manufacturer who has been in the practice of manufacturing and designing EIFS for a period of not less than 3 years, and has been involved in at least five projects similar to this project in size, scope, and complexity, in the same or a similar climate as this project.
1.4.2 Qualification of EIFS Installer
The EIFS Installer shall be trained by the EIFS manufacturer to perform the installation of the System and shall have successfully installed at least five projects at or near the size and complexity of this project. The contractor shall employ qualified workers trained and experienced in installing the manufacturer's EIFS.
1.4.3 Qualification of Sealant Applicator
The sealant applicator shall be experienced and competent in the installation of high performance industrial and commercial sealants and shall have successfully installed at least five projects at or near the size and complexity of this project.
1.4.4 Qualifications of Third Party Inspector
Submit evidence that third party inspector has current certification from the Exterior Design Institute or equal inspector certification as inspector for the installation of EIFS.
1.4.5 Insulation Board-
Insulation Board shall be approved and labeled under third party quality program as required by applicable building code.
1.4.6 Pre-Installation Conference
After approval of submittals and before commencing any work on the EIFS , including installation of any insulation, and associated work, the Contracting Officer will hold a pre-installation conference to review:
a. Drawings, specifications, and samples;
b. Procedure for on site inspection and acceptance of EIFS substrate and pertinent details (for example, mock-up installation);
c. Contractor's plan for coordination of work of the various trades involved in providing EIF system and other components;
d. Inspection procedures; and
e. Safety requirements.
Pre-installation conference shall be attended by the Contractor, EIFS Q.C. Specialist (EIFS Inspector), and all personnel directly responsible for installation of the EIF system, including sealant applicator, and personnel responsible for related work, such as flashing and sheet metal, windows and doors, and a representative of the EIFS manufacturer. Before
SECTION 07 24 00 Page 7 beginning EIFS work, the contractor shall confirm in writing the resolution of conflicts among those attending the pre-installation conference.
1.5 DELIVERY AND STORAGE
Deliver materials to job site in original unopened packages, marked with manufacturer's name, brand name, and description of contents. Store materials off the ground and in accordance with the manufacturer's recommendations in a clean, dry, well-ventilated area. Protect stored materials from rain, sunlight, and excessive heat. Keep coating materials which would be damaged by freezing at a temperature not less than 40 degrees F. Do not expose insulation board to flame or other ignition sources.
1.6 ENVIRONMENTAL CONDITIONS
a. Do not prepare materials or apply EIFS during inclement weather unless appropriate protection is provided. Protect installed materials from inclement weather until they are dry.
b. Apply sealants and wet materials only at ambient temperatures of 40 degrees F or above and rising, unless supplemental heat is provided. The system shall be protected from inclement weather and to maintain this temperature for a minimum of 24 hours after installation.
c. Do not leave insulation board exposed to sunlight after installation.
1.7 WARRANTY
Furnish manufacturer's standard warranty for the EIFS. Warranty shall run directly to Government and cover a period of not less than 5 years from date Government accepted the work.
PART 2 PRODUCTS
2.1 COMPATIBILITY
Provide all materials compatible with each other and with the substrate, and as recommended by EIFS manufacturer.
2.2 ADHESIVE
Manufacturer's standard product, including primer as required, and shall be compatible with substrate and insulation board to which the system is applied. The adhesive shall be self healing and shall be as required to provide a continuous vapor/air barrier as defined in SECTION 07 25 00
BUILDING AIR BARRIER SYSTEM
2.3 MECHANICAL FASTENERS
Corrosion resistant and as approved by EIFS manufacturer. Select fastener type and pattern based on applicable wind loads and substrate into which fastener will be attached, to provide the necessary pull-out, tensile, and shear strengths.
SECTION 07 24 00 Page 8
2.4 THERMAL INSULATION
2.4.1 Manufacturer's Recommendations
Provide insulation as required to provide the insulation values indicated on the drawings using equivalent values specified by ASHRAE 90.1 Chapter 5.
The insulation thickness shall be as indicated on the drawings. The details are based upon the use of Extruded Polystyrene as manufactured by Dow® Chemical USA and conforming to ASTM C 578 Type IV. Provide only thermal insulation recommended by the EIFS manufacturer for the type of application intended.
2.4.2 Insulation Board
Insulation board shall be standard product of manufacturer and shall be compatible with other systems components. Boards shall be factory marked individually with the manufacturer's name or trade mark, the material specification number, the R-value at 75 degree F, and thickness. No layer of insulation shall be less than (1 in) thick. The maximum thickness of all layers shall not exceed 4 in. Insulation Board shall be certified as aged, in block form, prior to cutting and shipping, a minimum of 6 weeks by air drying, or equivalent.
a. Thermal resistance: As indicated
b. Insulating material: ASTM C 578 Type IV as recommended by the EIFS manufacturer and treated to be compatible with other EIFS components. Age insulation by air drying a minimum of 6 weeks prior to cutting and shipping.
c.
2.5 BASE COAT
Manufacturer's standard product and compatible with other systems components. Provide open weave glass fiber mesh to reinforce the Starter base coat and mechanically attach through the insulation to the substrate as required by the EIFS system manufacturer.
2.6 PORTLAND CEMENT
Conform to ASTM C 150/C 150M, Type I or II and reinforced with fibers as required, fresh and free of lumps, and approved by the systems manufacturer.
2.7 REINFORCING FABRIC
Reinforcing fabric mesh shall be alkali-resistant, balanced, open weave , glass fiber fabric made from twisted multi-end strands specifically treated for compatibility with the other system materials, and comply with ASTM E 2098 and as recommended by EIFS manufacturer.
2.8 FINISH COAT
Manufacturer's standard product conforming to the requirements in the paragraph on Sub-Component Requirements and Tests. For color consistency, use materials from the same batch or lot number.
SECTION 07 24 00 Page 9
2.9 SEALANT PRIMER
Non-staining, quick-drying type recommended by sealant manufacturer and EIFS manufacturer.
2.10 ACCESSORIES
Conform to recommendations of EIFS manufacturer, including trim, edging, anchors, expansion joints. All metal items and fasteners to be corrosion resistant.
2.11 JOINT SEALANT
Non-staining, quick-drying type meeting ASTM C 920, as Type S or M, minimum Grade NS, minimum Class 25 and compatible with the finish system type and grade, and recommended by both the sealant manufacturer and EIFS manufacturer.
2.12 BOND BREAKER
As required by EIFS manufacturer and recommended by sealant manufacturer and EIFS manufacturer.
2.13 BACKER ROD
Closed cell polyethylene free from oil or other staining elements and as recommended by sealant manufacturer and EIFS manufacturer. Do not use absorptive materials as backer rod. The backer rod should be sized 25 percent larger than the width of the joint.
PART 3 EXECUTION
3.1 EXAMINATION
Examine substrate and existing conditions to determine that the EIFS can be installed as required by the EIFS manufacturer and that all work related to the EIFS is properly coordinated. Surface shall be sound and free of oil, loose materials or protrusions which will interfere with the system installation. If deficiencies are found, notify the Contracting Officer and do not proceed with installation until the deficiencies are corrected. The substrate shall be plane, with no deviation greater than (1/4 inch) when tested with a (10 foot) straightedge. Determine flatness, plumbness, and any other conditions for conformance to manufacturer's instructions.
3.2 SURFACE PREPARATION
Prepare existing surfaces for application of the EIFS to meet flatness tolerances and surface preparation according to manufacturer's installation instructions but provide a flatness of not more that 1/4 inch in 10 feet.
Provide clean surfaces free of oil and loose material without protrusions adversely affecting the installation of the insulation board. For adhesively attached EIFS, existing deteriorated paint must be removed. Due to substrate conditions or as recommended by the system manufacturer, a primer may be required. Apply the primer to existing surfaces as recommended by the manufacturer. Use masking tape to protect areas adjacent to the EIFS to prevent base or finish coat to be applied to areas not intended to be covered with the EIFS. The contractor shall not proceed with the installation until all noted deficiencies of the substrate are corrected.
SECTION 07 24 00 Page 10
3.3 INSTALLATION
Install EIFS as indicated, comply with manufacturer's instructions except as otherwise specified, and in accordance with the shop drawings. EIFS shall be installed only by an applicator trained by the EIFS manufacturer.
Specifically, include all manufacturer recommended provisions regarding flashing and treatment of wall penetrations.
3.3.1 Insulation Board
Unless otherwise specified by the system manufacturer, place the long edge horizontally from level base line. Stagger vertical joints and interlock at corners. Butt joints tightly. Provide flush surfaces at joints.
Offset insulation board joints from joints in sheathing by at least (8 inches). Use L-shaped insulation board pieces at corners of openings unless otherwise recommended by the manufacturer. Joints of insulation shall be butted tightly. Surfaces of adjacent insulation boards shall be flush at joints. Gaps greater than (1/16 inch) between the insulation boards shall be filled with slivers of insulation. Uneven board surfaces with irregularities projecting more than (1/16 inch) shall be rasped in accordance with the manufacturer's instructions to produce an even surface.
Attach insulation board as recommended by manufacturer. The adhered insulation board shall be allowed to remain undisturbed for 24 hours prior to proceeding with the installation of the base coat/reinforcing mesh, or longer if necessary for the adhesive to dry. However, do not leave insulation board exposed longer than recommended by insulation manufacturer.
3.3.1.1 Mechanically Fastened Insulation Boards
Fasten with manufacturer's standard corrosion resistant anchors, spaced as recommended by manufacturer, but not more than (2 feet) horizontally and vertically where required or recommended. The fasteners shall be provided as recommended by the manufacturer to permit the adhesive/air/vapor barrier to self heal.
3.3.1.2 Adhesively Fastened Insulation Boards
Apply insulation board using adhesive spread with a notched trowel to the back of the insulation boards in accordance with the manufacturer’s instructions.
3.3.2 Base Coat and Reinforcing Fabric Mesh,
3.3.2.1 Class PM Systems
Mechanically fasten reinforcing fabric mesh to the insulated wall using the type and spacing of fasteners specified in the manufacturer’s instructions.
Provide diagonal reinforcement at opening corners. Mix base coat in accordance with manufacturer's instructions. Apply base coat in accordance with manufacturer's instruction to provide a complete, tight coating of uniform thickness as specified by the manufacturer. Cover all fiberglass reinforcing fabric, including at back wrapped areas at panel joints and at fasteners.
3.3.3 Finish Coat
The base coat/reinforcing mesh must be allowed to dry a minimum of 24 hours prior to application of the finish coat. Surface irregularities in the
SECTION 07 24 00 Page 11 base coat, such as trowel marks, board lines, reinforcing mesh laps, etc., shall be corrected prior to the application of the finish coat. Apply and level finish coat in one operation. Obtain final texture by trowels, floats, or by spray application as necessary to achieve the required finish matching approved sample . Apply the finish coat to the dry base coat maintaining a wet edge at all times to obtain a uniform appearance. The thickness of the finish coat shall be in accordance with the system manufacturer’s current published instructions. Apply finish coat so that it does not cover surfaces to which joint sealants are to be applied.
3.4 JOINT SEALING
Seal EIFS at openings as recommended by the system manufacturer. Apply sealant only to the base coat or base coat with EIFS Manufacturer's color coating. Do not apply sealant to the finish coat.
3.4.1 Surface Preparation, Backer Rod, and Primer
Immediately prior to application, remove loose matter from joint. Ensure that joint is dry and free of finish coat, or other foreign matter.
Install backer rod. Apply primer as required by sealant and EIFS manufacturer. Check that joint width is as shown on drawings but in no case shall it be less than 0.5 inch for perimeter seals and 0.75 inch for expansion joints. The width shall not be less than 4 times the anticipated movement. Check sealant manufacturer's recommendations regarding proper width to depth ratio.
3.4.2 Sealant
Do not apply sealant until all EIFS coatings are fully dry. Apply sealant in accordance with sealant manufacturer's instructions with gun having nozzle that fits joint width. Do not use sealant that has exceeded shelf life or can not be discharged in a continuous flow. Completely fill the joint solidly with sealant without air pockets so that full contact is made with both sides of the joint. Tool sealant with a round instrument that provides a concave profile and a uniformly smooth and wrinkle free sealant surface. Do not wet tool the joint with soap, water, or any other liquid tooling aid. During inclement weather, protect the joints until sealant application. Use particular caution in sealing joints between window and door frames and the EIFS wall and at all other wall penetrations. Clean all surfaces to remove excess sealant.
3.5 FIELD QUALITY CONTROL
Throughout the installation, the contractor shall establish and maintain an inspection procedure to assure compliance of the installed EIFS with contract requirements. Work not in compliance shall be removed and replaced or corrected in an approved manner. The inspection procedures, from acceptance of deliveries through installation of sealants and final acceptance shall be performed by qualified inspector trained by the manufacturer. No work on the EIFS shall be performed unless the inspector is present at the job site.
3.5.1 Third Party Inspection
Provide full time third party inspection during the entire process of installing the EIFS, from examination through cleanup. The third party inspector shall be certified by the Exterior Design Institute (EDI), AWCI, or by an equivalent independent party and shall be trained in the proper
SECTION 07 24 00 Page 12 installation of EIFS.
3.5.2 Inspection Check List
During the installation and at the completion of installation, perform inspections covering at the minimum all applicable items enumerated on the attached check list. The inspector shall initial and date all applicable items, sign the check list, and submit it to the Contracting Officer at the completion of the EIFS erection.
CHECK LIST
Item Description Appr'd/Date_
a. Materials are handled and stored correctly. _ ____
b. Environmental conditions are within specified limits, _ _____ including temperature not below 4 degrees C (40 degrees F), and the work is protected from the elements as required.
c. Preparation and installation is performed by qualified _ _____ personnel using the correct tools.
d. Adjacent areas to which EIFS is not to be applied _ ____ (such as on window and door frames) are protected with masking tape, plastic films, drop cloths, etc.
to prevent accidental application of EIFS materials.
e. Control, expansion and aesthetic joints are installed as _ ____ indicated or recommended. Accessories are properly installed.
f. Substrate is in-plane, properly attached, clean, dry, and _ ____ free of contaminants. Concrete substrate is free of efflorescence.
g. Materials are mixed thoroughly and in proper proportions. _ ____
h. Adhesive is applied in sufficient quantity with proper- _ ____ size notched trowel.
i. Mechanical attachments have proper spacing, layout and _ ____ fastener depth.
j. Insulation boards are tightly abutted, in running bond _ ____ pattern, with joints staggered with the sheathing, board corners interlocked, L-shaped boards around openings, edges free of adhesive, and provision for joints. Gaps are filled and surfaces rasped.
k. Insulation adhesive must be allowed to dry (a minimum of _ ____ 24-hours) prior to the application of the base coat.
l. Reinforcing fabric mesh is properly back-wrapped at _ ____ terminations.
m. Reinforcing fabric mesh is fully embedded and properly _ ____ placed. Corners are reinforced. Openings are
SECTION 07 24 00 Page 13
CHECK LIST
Item Description Appr'd/Date_ diagonally reinforced. Mesh overlaps minimum 65 mm (2- 1/2 inches).
n. Base coat thickness is within specified limits. _ ____
o. The base coat/reinforcing fabric mesh must be allowed to _ ____ dry (a minimum of 24-hours) prior to the application of the finish coat.
p. Finish coat is applied with sufficient number of _ ____ personnel and stopped at suitable points. Floats and methods of texturing are uniform.
q. All flashings are properly installed. _ ____
r. All joints are properly sealed in their entire length _ ____ at time and under environmental conditions as specified by the manufacturer.
s. All scaffolding, equipment, materials, debris _ ____ and temporary protection are removed from site upon completion.
Name of Inspector:________________ Signed:__________________ Date:________
3.6 CLEANUP
Upon completion, remove all scaffolding, equipment, materials and debris from site. Remove all temporary protection installed to facilitate installation of EIFS.
-- End of Section --
SECTION 07 24 00 Page 14
SECTION 07 53 23
ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-05 (2006; Errata 2007) Minimum Design Loads for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM D 4637 (2008) EPDM Sheet Used in Single-Ply Roof Membrane
ASTM D 4811 (2006) Nonvulcanized (Uncured) Rubber Sheet Used as Roof Flashing
ASTM D 6369 (1999; R 2006) Design of Standard Flashing Details for EPDM Roof Membranes
ASTM E 108 (2007a) Fire Tests of Roof Coverings
FM GLOBAL (FM)
FM 4470 (1986; R 1992) Class I Roof Covers
FM P7825 (2009) Approval Guide
FM P7825c (2005) Approval Guide Building Materials
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA 0405 (2001; R 2003, 5th Ed) Roofing and Waterproofing Manual
UNDERWRITERS LABORATORIES (UL)
UL 790 (2004; Rev thru Oct 2008) Test Methods for Fire Tests of Roof Coverings
UL RMSD (2009) Roofing Materials and Systems Directory
1.2 DESCRIPTION OF ROOF MEMBRANE SYSTEM
Fully adhered Reinforced EPDM roof membrane system applied over glass-mat, water-resistant gypsum substratepolyisocyanurateinsulationand gypsum roof deck substrate.
SECTION 07 53 23 Page 1
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Roof Plan Drawing
Wind Load Calculations
Boundaries of Enhanced Perimeter
Corner Attachments of Roof System Components
Location of Perimeter Half-Sheets
Spacing of Perimeter, Corner, and Infield Fasteners
Slopes and Drain Locations
SD-03 Product Data
Cement
EPDM Sheet; G
Seam Tape
Bonding Adhesive
Lap Splice Adhesive
Water Cutoff Mastic/Water Block
Lap Cleaner, Lap Sealant, and Edge Treatment
Flashings
Flashing Accessories
Flashing Tape
Fasteners and Plates
Roof Insulation
Sample warranty certificate; G
Submit all data required together with requirements of this section. Include a written acceptance by the roof membrane manufacturer of the insulation and other products and accessories to be provided. List products in the applicable wind uplift and fire rating classification listings, unless approved otherwise by the Contracting Officer.
SECTION 07 53 23 Page 2
SD-05 Design Data
Wind Uplift Calculations; G
SD-07 Certificates
Qualification of Manufacturer
Certify that the manufacturer of the roof membrane meets requirements specified under paragraph entitled "Qualification of Manufacturer."
Qualification of Applicator
Certify that the applicator meets requirements specified under paragraph entitled "Qualification of Applicator."
Wind Uplift Resistance classification, as applicable; G
Fire Resistance classification; G
Submit the roof system assembly wind uplift and fire rating classification listings.
SD-08 Manufacturer's Instructions
Application; G
Application Method; G, including pattern and frequency of mechanical attachments required in the field of roof, corners, and perimeters to provide for the specified wind resistance
Membrane Flashing; G
Seam Tape
Tape Seams / Lap Splices
Adhesive Seams / Lap Splices
Perimeter Attachment
Primer
Fasteners
Cold Weather Installation; G
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Explicitly identify in writing, differences between manufacturer's printed instructions and the specified requirements.
SD-11 Closeout Submittals
Warranty
Information Card
SECTION 07 53 23 Page 3
Instructions To Government Personnel
Include copies of Material Safety Data Sheets for maintenance/repair materials.
1.3.1 Shop Drawings
Roof plan drawing depicting wind load calculations and boundaries of enhanced perimeter and corner attachments of roof system components, , spacing of perimeter, corner, and infield fasteners, as applicable. The drawing must reflect the project roof plan of each roof level and conditions indicated. Provide all slopes and drain locations.
1.4 QUALITY ASSURANCE
1.4.1 Qualification of Manufacturer
EPDM sheet roofing membrane manufacturer must have at least 5 years experience in manufacturing EPDM roofing products.
1.4.2 Qualification of Applicator
Roofing system applicator must be approved, authorized, or licensed in writing by the roof membrane manufacturer and must have a minimum of three years experience as an approved, authorized, or licensed applicator with that manufacturer and be approved at a level capable of providing the specified warranty. The applicator must supply the names, locations and client contact information of 5 projects of similar size and scope that the applicator has constructed using the manufacturer's roofing products submitted for this project within the previous three years.
1.4.3 Fire Resistance
Complete roof covering assembly must:
a. Be Class A rated in accordance with ASTM E 108, FM 4470, or UL 790;
and
b. Be listed as part of Fire-Classified roof deck construction in the UL RMSD or Class I roof deck construction in the FM P7825.
FM or UL approved components of the roof covering assembly must bear the appropriate FM or UL label.
1.4.4 Wind Uplift Resistance
Complete roof covering assembly, including insulation, must be rated Class 1-90 in accordance with FM P7825 and capable of withstanding a minimum uplift pressure of 52 psfnegative pressure for roof zone 3, minimum 35 psf negative pressure for roof Zone 2 and a minimum 21 psf negative pressure for roof Zone 1 as defined by ASCE 7-05. Do not install non-rated systems, except as approved by the Contracting Officer. Provide wind load calculations and submit engineering calculations and substantiating data to validate wind resistance of any non-rated roof system. Apply wind uplift calculations based on a design wind speed of 90 mph in accordance with ASCE 7-05 or applicable building code requirements.
SECTION 07 53 23 Page 4
1.4.5 Preroofing Conference
After approval of submittals and before performing roofing and insulation system installation work, hold a preroofing conference to review the following:
a. Drawings, specifications and submittals related to the roof work;
b. Roof system components installation;
c. Procedure for the roof manufacturer's technical representative's onsite inspection and acceptance of the roofing substrate, the name of the manufacturer's technical representatives, the frequency of the onsite visits, distribution of copies of the inspection reports from the manufacturer's technical representative;
d. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing; and
e. Quality control plan for the roof system installation;
f. Safety requirements.
Coordinate preroofing conference scheduling with the Contracting Officer.
The conference must be attended by the Contractor, the Contracting Officer's designated personnel, personnel directly responsible for the installation of roofing and insulation, flashing and sheet metal work, mechanical and electrical work, other trades interfacing with the roof work, and representative of the roofing materials manufacturer. Before beginning roofing work, provide a copy of meeting notes and action items to all attending parties. Note action items requiring resolution prior to start of roof work.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
Deliver materials in their original, unopened containers or wrappings with labels intact and legible. Where materials are covered by a referenced specification number, the labels must bear the specification number, type, class, and shelf life expiration date where applicable. Deliver materials in sufficient quantity to allow continuity of work.
1.5.2 Storage
Store and protect materials from damage and weather in accordance with manufacturer's printed instructions, except as specified otherwise. Keep materials clean and dry. Store and maintain adhesives, sealants, primers and other liquid materials above 60 degrees F. Insulated hot boxes or other enclosed warming devices must be required in cold weather. Mark and remove damaged materials from the site. Use pallets to support and canvas tarpaulins to completely cover material materials stored outdoors. Do not use polyethylene as a covering. Locate materials temporarily stored on the roof in approved areas, and distribute the load to stay within the live load limits of the roof construction. Remove unused materials from the roof at the end of each days work.
SECTION 07 53 23 Page 5
1.5.3 Handling
Prevent damage to edges and ends of roll materials. Do not install damaged materials in the work. Select and operate material handling equipment so as not to damage materials or applied roofing. Do not use materials contaminated by exposure or moisture. Remove contaminated materials from the site. When hazardous materials are involved, adhere to the special precautions of the manufacturer. Adhesives may contain petroleum distillates and may be extremely flammable; prevent personnel from breathing vapors, and do not use near sparks or open flame.
1.6 ENVIRONMENTAL REQUIREMENTS
Do not install EPDM sheet roofing during high winds or inclement weather, or when there is ice, frost, moisture, or visible dampness on the substrate surface, or when condensation develops on surfaces during application.
Unless recommended otherwise by the EPDM sheet manufacturer and approved by the Contracting Officer, do not install EPDM sheet when air temperature is below 40 degrees F or within 5 degrees F of the dewpoint. Follow manufacturer's printed instructions for installation during cold weather conditions.
1.7 SEQUENCING
Coordinate the work with other trades to ensure that components which are to be secured to or stripped into the roofing system are available and that permanent flashing and counterflashing are installed as the work progresses. Ensure temporary protection measures are in place to preclude moisture intrusion or damage to installed materials. Application of roofing must immediately follow application of insulation as a continuous operation. Coordinate roofing operations with insulation work so that all roof insulation applied each day is covered with roof membrane installation the same day.
1.8 WARRANTY
Provide roof system material and workmanship warranties meeting specified requirements. Provide revision or amendment to standard membrane manufacturer warranty as required to comply with the specified requirements.
1.8.1…
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