09 30 10 Am-0002.pdf

ADAL South Gate ECF - Minot AFB, ND MIE3

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 30 10

CERAMIC, QUARRY, AND GLASS TILING

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

1.3.2 Water Absorption Rates Certification

1.4 QUALITY ASSURANCE

1.5 DELIVERY, STORAGE, AND HANDLING

1.6 ENVIRONMENTAL REQUIREMENTS

1.7 WARRANTY

1.8 EXTRA MATERIALS

PART 2 PRODUCTS

2.1 TILE

2.1.1 Porcelain Tile

2.2 SETTING-BED

2.2.1 Aggregate for Concrete Fill

2.2.2 Portland Cement

2.2.3 Sand

2.2.4 Hydrated Lime

2.2.5 Metal Lath

2.3 WATER

2.4 MORTAR, GROUT, AND ADHESIVE

2.4.1 Dry-Set Portland Cement Mortar

2.4.2 Furan Mortar

2.4.3 Latex-Portland Cement Mortar

2.4.4 Ceramic Tile Grout

2.4.5 Organic Adhesive

2.4.6 Epoxy Resin Grout

2.4.7 Furan Resin Grout

2.4.8 Urethane Grout

2.4.9 Sealants

2.5 MISCELLANEOUS TRIMS

2.5.1 Transition Strips

2.5.2 Metal Strips

2.6 CRACK ISOLATION MEMBRANE

2.6.1 General

2.6.2 Chlorinated-Polyethylene Crack Isolation Membrane

2.7 COLOR, TEXTURE, AND PATTERN

PART 3 EXECUTION

3.1 PREPARATORY WORK AND WORKMANSHIP

3.2 GENERAL INSTALLATION REQUIREMENTS

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3.3 INSTALLATION OF FLOOR TILE

3.3.1 Dry-Set and Latex-Portland Cement

3.3.2 Ceramic Tile Grout

3.3.3 Waterproof and Crack Isolation Membranes

3.3.4 Concrete Fill

3.4 INSTALLATION OF MISCELLANEOUS TRIMS

3.4.1 Transition Strips

3.4.2 Metal Trims

3.5 EXPANSION JOINTS

3.5.1 Floors

3.6 CLEANING AND PROTECTING

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SECTION 09 30 10 Page 2

SECTION 09 30 10

CERAMIC, QUARRY, AND GLASS TILING

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI A108/A118/A136.1 (2019) American National Standard Specifications for theInstallation of Ceramic Tile

ANSI A137.1 (2019) American National Standards Specifications for Ceramic Tile

ANSI A137.2 (2019) American National Standards Specifications for Glass Tile

ANSI A137.3/A108.19 (2017) American National Standard Specifications for Gauged Porcelain Tile and Gauged Porcelain Tile Panels/Slabs

ASTM INTERNATIONAL (ASTM)

ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete

ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates

ASTM C144 (2018) Standard Specification for Aggregate for Masonry Mortar

ASTM C150/C150M (2021) Standard Specification for Portland Cement

ASTM C206 (2014) Standard Specification for Finishing Hydrated Lime

ASTM C207 (2018) Standard Specification for Hydrated Lime for Masonry Purposes

ASTM C241/C241M (2020) Standard Specification for Abrasion Resistance of Stone Subjected to Foot Traffic

ASTM C373 (2018)Standard Test Methods for

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Determination of Water Absorption and Associated Properties by Vacuum Method for Pressed Ceramic Tiles and Glass Tiles and Boil Method for Extruded Ceramic Tiles and Non-tile Fired Ceramic Whiteware Products

ASTM C648 (2020) Standard Test Method for Breaking Strength of Ceramic Tile

ASTM C847 (2014a) Standard Specification for Metal Lath

ASTM C1026 (2013; R 2018) Standard Test Method for Measuring the Resistance of Ceramic and Glass Tile to Freeze-Thaw Cycling

ASTM C1027 (2009; R 2017) Standard Test Method for Determining Visible Abrasion Resistance of Glazed Ceramic Tile

ASTM C1178/C1178M (2013) Standard Specification for Glass Mat Water-Resistant Gypsum Backing Panel

ASTM F446 (2019) Standard Consumer Safety Specification for Grab Bars and Accessories Installed in the Bathing Area

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers

GREEN SEAL (GS)

GS-36 (2013) Adhesives for Commercial Use

MARBLE INSTITUTE OF AMERICA (MIA)

MIA Design Manual (2016) Dimension Stone Design Manual

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)

SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications

TILE COUNCIL OF NORTH AMERICA (TCNA)

TCNA Hdbk (2017) Handbook for Ceramic, Glass, and Stone Tile Installation

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and

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Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" classification.

Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Detail Drawings; G

SD-03 Product Data

Porcelain Tile; G

Recycled Content for Porcelain Tile

Mosaic Tile; G

Transition Strips; G

Metal Strips; G

Setting-Bed; G

Mortar, Grout, and Adhesive; G

Waterproof Membrane; G

Crack Isolation Membrane; G

SD-04 Samples

Tile; G, DO

Accessories; G

Transition Strips; G

Metal Strips; G

Grout; G, DO

SD-07 Certificates

SD-08 Manufacturer's Instructions

Manufacturer's Approved Cleaning Instructions

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SD-10 Operation and Maintenance Data

Porcelain Tile, Data Package 1; G

Mosaic Tile, Data Package 1; G

Transition Strips, Data Package 1; G

Metal Strips, Data Package 1; G

1.3 CERTIFICATIONS

1.3.1 Indoor Air Quality Certifications

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party programs that products meet the requirements of this Section. Provide current product certification documentation from certification body.When product does not have certification, provide validation that product meets the indoor air quality product requirements cited in this Section.

1.3.2 Water Absorption Rates Certification

Provide certification for each tile type indicating compliance with the following water absorption (wa) rates per ANSI A137.1 criteria as tested per ASTM C373 requirements.

a. Porcelain Tile (Impervious): Provide water absorption (wa) of 0.5 percent or less.

1.4 QUALITY ASSURANCE

Provide installers having a minimum of two years of experience with a company specializing in performing the type of work described. Each type and color of tile to be provided from a single source. Each type and color of mortar, adhesive, and grout to be provided from the same source.

1.5 DELIVERY, STORAGE, AND HANDLING

Ship tiles in sealed packages and clearly marked with the grade, type of tile, producer identification, and country of origin. Deliver materials to the project site in manufacturer's original unopened containers with seals unbroken and labels and hallmarks intact. Protect materials from weather, and store them under cover in accordance with manufacturer's printed instructions. Store and handle tiles per manufacturer's instructions for gauged porcelain tile and gauged porcelain tile panels/slabs.

1.6 ENVIRONMENTAL REQUIREMENTS

Do not perform ceramic tile work unless the substrate and ambient temperature is at least 50 degrees F and rising. Maintain temperature above 50 degrees F while the work is being performed and for at least 7 days after completion of the work. When temporary heaters are used, ventilate the area to the outside to avoid carbon dioxide damage to new tilework.

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1.7 WARRANTY

Provide manufacturer's warranty to repair or replace defective tiling materials and workmanship, including tile, mortar and grout products and installation as a system, for a period of one year from date of final acceptance of the work..

1.8 EXTRA MATERIALS

Supply an extra 2 percent of each type tile used in clean and marked cartons.

PART 2 PRODUCTS

2.1 TILE

Provide tiles that comply with ANSI A137.1 and are standard grade tiles.

Provide a minimum breaking strength of 125 lbs. for wall tile and 250 lbs.

for floor tile in accordance with ASTM C648. Provide exterior building tile for cold climate projects that is approved by the manufacturer for exterior use when tested in accordance with ASTM C1026. Provide floor tiles with a minimum wet dynamic coefficient of friction (DCOF) value of

0.42 when tested in accordance with ANSI A137.1 requirements. Provide glazed floor tile with a Class V-Commercial or V-Heavy Commercial classification as rated by the manufacturer when tested in accordance with ASTM C1027 for visible abrasion resistance as related to foot traffic.

For materials like tile, accessories, and transition strips submit samples of sufficient size to show color range, pattern, type and joints.

2.1.1 Porcelain Tile

Provide unglazed through body (surface color and pattern go all the way through the tile body), rectified porcelain tile and cove base and trim pieces. Provide tile with a V3 aesthetic classification. Blend tiles in factory and in a packages to have same color range and continuous blend for installation. Provide nominal tile size(s) of 24 by 24 inch [*Am.

#0002] for flooring and 12 by 24 inch for wall [**Am. #0002] and 5/16 inch thick.

Provide porcelain tiling materials that contain a minimum of 10 percent recycled content. Provide data identifying percentage of recycled content for porcelain tile.

2.2 SETTING-BED

Submit manufacturer's catalog data. Compose the setting-bed of the following materials:

2.2.1 Aggregate for Concrete Fill

Conform to ASTM C33/C33M for aggregate fill. Do not exceed one-half the thickness of concrete fill for maximum size of coarse aggregate.

2.2.2 Portland Cement

Conform to ASTM C150/C150M for cement, Type I, white for wall mortar and gray for other uses.

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2.2.3 Sand

Conform to ASTM C144 for sand.

2.2.4 Hydrated Lime

Conform to ASTM C206 for hydrated lime, Type S or ASTM C207, Type S.

2.2.5 Metal Lath

Conform to ASTM C847 for flat expanded type metal lath, and weighing a minimum 2.5 pound/square yard.

2.3 WATER

Provide potable water.

2.4 MORTAR, GROUT, AND ADHESIVE

Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of GS-36. For products located on the interior of the building (inside of the weatherproofing system, provide certification or validation of indoor air quality for adhesives.

Provide bond coat, mortar, and grout supplied from the same manufacturer.

2.4.1 Dry-Set Portland Cement Mortar

TCNA Hdbk.

2.4.2 Furan Mortar

TCNA Hdbk.

2.4.3 Latex-Portland Cement Mortar

TCNA Hdbk.

2.4.4 Ceramic Tile Grout

TCNA Hdbk; petroleum-free and plastic-free sand-portland cement grout .

2.4.5 Organic Adhesive

TCNA Hdbk, Type I. Water-resistant. Comply with ANSI A108/A118/A136.1 .

2.4.6 Epoxy Resin Grout

TCNA Hdbk. Water cleanable epoxy conforming to ANSI A108/A118/A136.1 ;

provide manufacturer proportioned and packaged kit having hardener, resin and colored filler and horizontal and vertical grade products as applicable. Provide antimicrobial additive designed for prevention of mold and mildew.

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2.4.7 Furan Resin Grout

TCNA Hdbk; chemical resistant furan conforming to ANSI A108/A118/A136.1 ;

and consist of an intimate mixture of furfuryl-alcohol resin with carbon filler and catalyst.

2.4.8 Urethane Grout

TCNA Hdbk; premixed, urethane, water-based grout with color consistency and antimicrobial protection; no color fading, streaking or shading, chemical and stain resistant; and UV stable.

2.4.9 Sealants

Comply with applicable regulations regarding toxic and hazardous materials and as specified. Provide sealant that does not change the color or alter the appearance of the grout. Refer to Section 07 92 00 JOINT SEALANTS.

Provide sealants used on the interior of the building (defined as inside of the weatherproofing system) meeting either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . For products located on the interior of the building (inside of the weatherproofing system), provide certification or validation of indoor air quality for sealants.

2.5 MISCELLANEOUS TRIMS

2.5.1 Transition Strips

Provide clear anodized aluminum transitions between tile and carpet or resilient flooring. Provide types as recommended by flooring manufacturer for both edges and transitions of flooring materials specified. Provide transition strips that comply with 36 CFR 1191 requirements.

2.5.2 Metal Strips

Provide Cove trim shapes, height to match tile and setting thickness, designed specifically for flooring, and wall applications. Provide extruded, clear anodized aluminum cove strip where floor tile abuts wall tile for sanitary transition and elimination of cove tile base.

2.6 CRACK ISOLATION MEMBRANE

2.6.1 General

Manufacturer's standard product that complies with ANSI A108/A118/A136.1 and is recommended by the manufacturer for the application indicated.

Include reinforcement and accessories recommended by manufacturer.

2.6.2 Chlorinated-Polyethylene Crack Isolation Membrane

Nonplasticized, chlorinated polyethylene faced on both sides with nonwoven polyester fabric; 0.030 inch nominal thickness.

2.7 COLOR, TEXTURE, AND PATTERN

Provide color, pattern and texture as specified in Section 09 06 00

SCHEDULES FOR FINISHES.

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PART 3 EXECUTION

3.1 PREPARATORY WORK AND WORKMANSHIP

Inspect surface to receive tile in conformance to the requirements of TCNA Hdbk for surface conditions for the type setting bed specified and for workmanship. Provide variations of tiled surfaces that fall within maximum values shown below:

TYPE WALLS FLOORS

Dry-Set Mortar 1/8 inch in 8 ft. 1/8 inch in 10 ft.

Organic Adhesives 1/8 inch in 8 ft. 1/16 inch in 3 ft.

Latex-Portland Cement Mortar 1/8 inch in 8 ft. 1/8 inch in 10 ft.

Epoxy 1/8 inch in 8 ft. 1/8 inch in 10 ft.

3.2 GENERAL INSTALLATION REQUIREMENTS

Do not start tile work until roughing in for mechanical and electrical work has been completed and tested, and built-in items requiring membrane waterproofing have been installed and tested. Close space, in which tile is being set, to traffic and other work. Keep closed until tile is firmly set. Do not start floor tile installation in spaces requiring wall tile until after wall tile has been installed. Apply tile in colors and patterns indicated in the area shown on the drawings. Install tile with the respective surfaces in true even planes to the elevations and grades shown. Provide special shapes as required for sills, jambs, recesses, offsets, external corners, and other conditions to provide a complete and neatly finished installation. Solidly back tile bases and coves with mortar. Do not walk or work on newly tiled floors without using kneeling boards or equivalent protection of the tiled surface. Keep traffic off horizontal portland cement mortar installations for at least 72 hours.

Keep all traffic off epoxy installed floors for at least 40 hours after grouting, and heavy traffic off for at least 7 days, unless otherwise specifically authorized by manufacturer. Dimension and draw detail drawings at a minimum scale of 1/4 inch = 1 foot. Include drawings of pattern at inside corners, outside corners, termination points and location of all equipment items such as thermostats, switch plates, mirrors and toilet accessories mounted on surface. Submit drawings showing ceramic tile pattern floor plans. Submit manufacturer's preprinted installation instructions.

Do not install building construction materials that show visual evidence of biological growth.

3.3 INSTALLATION OF FLOOR TILE

Install floor tile in accordance with TCNA Hdbk method and with grout joints as recommended by the manufacturer for the type of tile. .

3.3.1 Dry-Set and Latex-Portland Cement

Use dry-set or latex-portland cement mortar to install tile directly over

SECTION 09 30 10 Page 10 properly cured, plane, clean concrete slabs in accordance with TCNA Hdbk method . Use latex-portland cement when installing porcelain ceramic tile.

3.3.2 Ceramic Tile Grout

Prepare and install ceramic tile grout in accordance with TCNA Hdbk method .

Provide and apply manufacturer's standard product for sealing grout joints in accordance with manufacturer's recommendations.

3.3.3 Waterproof and Crack Isolation Membranes

Install as indicated in accordance with manufacturer's written instructions.

3.3.4 Concrete Fill

3.4 INSTALLATION OF MISCELLANEOUS TRIMS

3.4.1 Transition Strips

Install transition strips where indicated, in a manner similar to that of the ceramic tile floor and as recommended by the manufacturer. Provide thresholds full width of the opening. Install head joints at ends not exceeding 1/4 inch in width and grouted full.

3.4.2 Metal Trims

Install trim where indicated. Embed anchoring leg in setting mortar in accordance with manufacturer's instructions. During grouting of tile joints, immediately wipe grout from finish surface.

3.5 EXPANSION JOINTS

Form and seal joints as specified in Section 07 92 00 JOINT SEALANTS.

3.5.1 Floors

Provide expansion joints over construction joints, control joints, and expansion joints in concrete slabs in accordance with TCNA Hdbk method EJ171 type to suit conditions. Provide expansion joints where tile abuts restraining surfaces such as perimeter walls, curbs and columns and at intervals of 20 to 25 feet each way in large interior floor areas. Extend expansion joints through setting-beds and fill.

3.6 CLEANING AND PROTECTING

Upon completion, thoroughly clean tile surfaces in accordance with manufacturer's approved cleaning instructions. Do not use acid for cleaning glazed tile. Clean floor tile with resinous grout or with factory mixed grout in accordance with printed instructions of the grout manufacturer. After the grout has set, provide a protective coat of a noncorrosive soap or other approved method of protection for tile wall surfaces. Cover tiled floor areas with building paper before foot traffic is permitted over the finished tile floors. Provide board walkways on tiled floors that are to be continuously used as passageways by workmen.

Replace damaged or defective tiles.

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