A.02 Statement of Work PD - Bonn Ultrasonic Flow Meter v2.pdf

Purchase Description Bonneville Lock and Dam

Emerson Flexim FLUXUS G631EE Portable Gas Flow Meter System

1. General Portland District, U.S. Army Corps of Engineers (COE), Bonneville Lock and Dam project requires the purchase of one (1) Emerson Flexim FLUXUS G631EE Portable Gas Clamp-on Ultrasonic Flow Meter System, complete with required accessories, clamp-on transducers, and specialized probes. This is a firm fixed price contract. The delivery date is 4 weeks after receipt of award.

Item Description 0001 FLUXUS G631EE Dual-Channel Portable Flow & Energy

Transmitter Kit

0002 Shear Wave Liquid Transducers (8 MHz, S Freq) with Coupling Compound

0003 Shear Wave Gas Transducers (4 MHz, Q Freq) with Coupling Foil & Compound

0004 Shear Wave Gas Transducers (2 MHz, P Freq) with Coupling Foil & Compound

0005 Shear Wave Gas Transducers (1 MHz, M Freq) with Coupling Foil & Compound

0006 Lamb Wave Gas Transducers (1 MHz, M Freq) with Coupling Foil & Compound

0007 Lamb Wave Gas Transducers (0.5 MHz, K Freq) with Coupling Foil & Compound

0008 Shear Wave Liquid Transducers (0.5 MHz, K Freq) with Coupling Foil & Compound

0009 Transducer Mounting Fastening Shoe Kit

0010 Portable "Variofix VM" Transducer Mounting Fixture

0011 RTD Strap Fastener Kit for Temperature Probes

0012 Matched Pair Pt1000 Clamp-On Surface Temperature Probes

0013 Ultrasonic Wall Thickness Probe

0014 Pipe Damping Material Kit

0015 Tariff Surcharge (if applicable, merge this pricing into overall contract cost).

2. Salient Characteristics

CLIN 0001: FLUXUS G631EE Dual-Channel Portable Flow & Energy Transmitter Kit

A complete, high-performance portable clamp-on ultrasonic flow and energy transmitter kit designed for the non-invasive measurement of both gas and liquid flow rates and thermal energy computation.

Standard Equipment and Capabilities:

• Specification & Part No: G631EE FLUXUS Transmitter, for the measurement of gases (Part No. DE6-G631EE-NNNNN-2PG3-

NN.CS2.MP2.TT2.IS2/FDG).

• Dual-Channel Measurement: Must feature two (2) independent, synchronized measurement channels to monitor multiple pipes or conduct multi-path averaging.

• Non-Invasive Technology: Uses clamp-on transit-time difference correlation measurement for all acoustically conductive gases and liquids.

• Integrated Thermal Energy Computer: Incorporates calculations for standard volumetric flow rates, thermal energy loads, and heating/cooling rates.

• Environmental Protection: Rated to IP65/IP67 ingress protection, enclosed in a robust glass-fiber reinforced polyamide housing.

• Operating Range: Designed for ambient operation from -20°C to +60°C (-4°F to +140°F).

• Data Logging: High-capacity integrated logger storing up to 800,000 physical and diagnostic data points.

• Inputs and Outputs (Galvanically Isolated):

• Two (2) switchable active/passive current outputs (4-20 mA).

• Two (2) digital outputs (frequency, pulse, or binary).

• Two (2) Pt100/Pt1000 temperature inputs (4-wire connection).

• Two (2) passive current inputs (0/4-20 mA).

• Interfaces: Integrated USB-C service port and USB-A host port.

Standard Accessories Included:

• Transport Case: One (1) ultra-rugged, watertight, impact-resistant carrying case custom-molded for the G631 transmitter, specialized probes, and transducer accessories.

• Charging System: One (1) 100-240 V AC (50/60 Hz) AC battery charger with standard USA mains power cable.

• Data Transmission: One (1) USB-C to USB-A interface connection cable.

• Mounting Hook: One (1) Quickfix pipe mounting hook for temporary pipe mounting of Flexim FLUXUX 63x (belt not included)

• Measuring Tape: One (1) FLEXIM 9-foot measuring tape displaying metric, inch, and foot scales.

• Documentation and Software: One (1) English printed operating manual and one (1) USB stick containing the electronic manual and FluxDiag parameterization software.

• Ruggedized "NY" Connection Adapters:

• One (1) Output Adapter AO62 (Part No. 63101-2) for signal output distribution.

• One (1) Temperature Probe Input Adapter AI61 (Part No. 63103-1) for dual Pt100/Pt1000 RTD connections.

• One (1) Passive Current/Voltage Input Adapter AI62 (Part No. 63103-2).

Power Requirements:

• Must operate on both a rechargeable, high-capacity internal Lithium-Ion battery (7.2 V / 10 Ah, 72 Wh) providing over 25 hours of continuous operation (up to 80 days in low-power mode) and 100-240 V AC (50/60 Hz) mains power.

CLIN 0002: Shear Wave Liquid Transducers (8 MHz, S Freq)

One (1) matched pair of portable clamp-on transducers optimized for liquid flow measurement in small pipe applications.

Standard Equipment and Capabilities:

• Specification & Part No: Shear Wave Liquid Transducers, S Frequency, 8 MHz (Part No. TRD-FSS-NNNN-NNNY-002).

• Pipe Diameter Range: Recommended for inner pipe diameters of 0.39" to 2.8" (extended range covers 0.24" to 2.8").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory flow calibration with at least seven (7) measurement points, supplied with traceable flow calibration certificates.

• Consumables Included: One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +266°F (Part No. 990739-1).

CLIN 0003: Shear Wave Gas Transducers (4 MHz, Q Freq)

One (1) matched pair of portable clamp-on transducers optimized for gas flow measurement in small pipe applications.

Standard Equipment and Capabilities:

• Specification & Part No: Shear Wave Gas Transducers, Q Frequency, 4 MHz (Part No. TRD-GSQ-NNNN-NNNY-003).

• Pipe Diameter Range: Recommended for inner pipe diameters of 0.39" to 0.87" (extended range covers 0.28" to 1.2").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory aperture calibration with at least six (6) measurement points, supplied with traceable calibration certificates.

• Consumables Included:

• One (1) VT-Q Coupling Foil (Part No. 990739-5) for Q-frequency transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, small (M-Q) for portable transducers size M to Q.

CLIN 0004: Shear Wave Gas Transducers (2 MHz, P Freq)

One (1) matched pair of portable clamp-on transducers optimized for gas flow measurement in low-to-medium diameter applications.

Standard Equipment and Capabilities:

• Specification & Part No: Shear Wave Gas Transducers, P Frequency, 2 MHz (Part No. TRD-GSP-NNNN-NNNY-004).

• Pipe Diameter Range: Recommended for inner pipe diameters of 0.79" to 2.0" (extended range covers 0.59" to 2.4").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory aperture calibration with at least six (6) measurement points, supplied with traceable calibration certificates.

• Consumables Included:

• One (1) VT-M Coupling Foil (Part No. 990739-6) for P-frequency transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, small (M-Q) for portable transducers size M to Q (Part No. 63302-1).

CLIN 0005: Shear Wave Gas Transducers (1 MHz, M Freq)

One (1) matched pair of portable clamp-on transducers optimized for gas flow measurement in mid-sized pipe applications.

Standard Equipment and Capabilities:

• Specification & Part No: Shear Wave Gas Transducers, M Frequency, 1 MHz (Part No. TRD-GSM-NNNN-NNNY-004).

• Pipe Diameter Range: Recommended for inner pipe diameters of 1.6" to 5.9" (extended range covers 1.2" to 7.1").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory aperture calibration with at least six (6) measurement points, supplied with traceable calibration certificates.

• Consumables Included:

• One (1) VT-M Coupling Foil (Part No. 990739-6) for M-frequency transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, small (M-Q) for portable transducers size M to Q (Part No. 63302-1).

CLIN 0006: Lamb Wave Gas Transducers (1 MHz, M Freq)

One (1) matched pair of high-efficiency Lamb wave clamp-on transducers optimized for gas flow measurement in mid-sized pipes.

Standard Equipment and Capabilities:

• Specification & Part No: Lamb Wave Gas Transducers, M Frequency, 1 MHz (Part No. TRD-GLM-NNNN-NNNY-004).

• Pipe Diameter Range: Recommended for inner pipe diameters of 1.6" to 5.9" (extended range covers 1.2" to 7.1").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory aperture calibration with at least six (6) measurement points, supplied with traceable calibration certificates.

• Consumables Included:

• One (1) VT-M xL Coupling Foil (Part No. 990739-14) for GLM Lamb wave transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, small (M-Q) for portable transducers size M to Q (Part No. 63302-1).

CLIN 0007: Lamb Wave Gas Transducers (0.5 MHz, K Freq)

One (1) matched pair of high-efficiency Lamb wave clamp-on transducers optimized for gas flow measurement in larger pipe applications.

Standard Equipment and Capabilities:

• Specification & Part No: Lamb Wave Gas Transducers, K Frequency, 0.5 MHz (Part No. TRD-GLK-NNNN-NNNY-005).

• Pipe Diameter Range: Recommended for inner pipe diameters of 3.1" to 11.8" (extended range covers 2.4" to 14.2").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory aperture calibration with at least six (6) measurement points, supplied with traceable calibration certificates.

• Consumables Included:

• One (1) VT-K Coupling Foil (Part No. 990739-0) for GLK Lamb wave transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, large (G-Q) for portable transducers size G to Q (Part No. 63302-2).

CLIN 0008: Shear Wave Liquid Transducers (0.5 MHz, K Freq)

One (1) matched pair of portable clamp-on transducers optimized for liquid flow measurement in large-diameter applications.

Standard Equipment and Capabilities:

• Specification & Part No: Shear Wave Liquid Transducers, K Frequency, 0.5 MHz (Part No. TRD-FSK-NNNN-NNNY-005).

• Pipe Diameter Range: Recommended for inner pipe diameters of 7.9" to 78.7" (extended range covers 3.9" to 255.9").

• Connection System: Heavy-duty, water-tight NY connector design to prevent water ingress and corrosion in wet turbine galleries.

• Calibration: Must undergo factory flow calibration with at least seven (7) measurement points, supplied with traceable flow calibration certificates.

• Consumables Included:

• One (1) VT-K Coupling Foil (Part No. 990739-0) for G,H,K transducers.

• One (1) 0.03 gal tube of N-Type Acoustic Coupling Compound, temperature range -22°F to +392°F (Part No. 990739-2).

• Transducer Box: One (1) Transducer box, large (G-Q) for portable transducers size G to Q (Part No. 63302-2).

CLIN 0009: Transducer Mounting Fastening Shoe Kit

One (1) set of transducer mounting fastening shoes designed for small transducers.

Standard Equipment and Capabilities:

• Specification & Type: Fastening shoes 601 kit including rail (Part No. MOU-

FSS-DS-C0100).

• Fixation: Equipped with ball chains, optimized for securing S-frequency (8 MHz) transducers to pipes.

CLIN 0010: Portable "Variofix VM" Transducer Mounting Fixture

One (1) transducer mounting fixture designed for small-to-medium transducers.

Standard Equipment and Capabilities:

• Specification & Type: Portable "Variofix VM" mounting rail and fastening shoe kit (Part No. MOU-VMA-DM-G1500).

• Fixation: Equipped with tension belts, optimized for securing all sizes of transducers to pipes.

• Variofix M Foam Insert: Variofix M foam packaging insert for use with Flexim FLUXUS 63x carrying case (Part No. 63303-1)

CLIN 0011: RTD Strap Fastener Kit for Temperature Probes

One (1) strap fastener kit used to secure temperature probes to pipe surfaces.

Standard Equipment and Capabilities:

• Specification & Part No: Strap Fastener Kit (Part No. US-MOU.SK2).

• Application range: Specifically designed strap mounting kit for temperature probes, compatible with pipe sizes from 3" to 6" in outer diameter.

CLIN 0012: Matched Pair Pt1000 Clamp-On Surface Temperature Probes

One (1) matched pair of clamp-on surface temperature probes used to measure thermal energy parameters.

Standard Equipment and Capabilities:

• Specification & Part No: Pair of Pt1000 clamp-on surface probes (Part No.

PTN13NY / 630412-1).

• Accuracy: 4-wire connection, Class A accuracy, matched in accordance with DIN EN 1434-1 to ensure precise thermal energy calculations.

• Connection System: Fitted with heavy-duty, circular NY-compatible connectors for standard connection to the AI61 transmitter input adapter.

CLIN 0013: Ultrasonic Wall Thickness Probe

One (1) ultrasonic wall thickness probe used to accurately determine the pipe wall thickness parameter on-site.

Standard Equipment and Capabilities:

• Specification & Part No: Ultrasonic Wall Thickness Probe (Part No.

DWR1NZ4 / 630522-0).

• Performance Range: Measuring range of 0.04" to 9.8" (1 to 250 mm) with a resolution of 0.01 mm and accuracy of 1% ±0.1 mm.

• Temperature Limits: Operating fluid/surface temperature limits of -20°C to +200°C.

• Functionality: Direct connection to the transmitter for automatic thickness detection, equipped with a 4.9 ft (1.5 m) cable and standard NY connection compatibility.

CLIN 0014: Pipe Damping Material Kit

One (1) roll and installation kit of damping material for gas flow measurement.

Standard Equipment and Capabilities:

• Specification & Part No: Pipe Damping Material Kit (Part No. US-

DMPKIT.1).

• Functionality: Specifically utilized in gas measurements to reduce acoustic cross-talk, pipe-wall noise, and extraneous vibrational signal drift.

• Components Included: Includes one (1) roll of self-adhesive damping material (layer thickness 0.03" / 0.8 mm) and one (1) ergonomic rolling installation tool.

CLIN 0015: Surcharge One (1) surcharge for tariff fees.

• Specification & Part No: Service charge for tariff fees (Part No. IMP-

TARIFF-F).

3. Warranty

All items shall be covered by the manufacturer’s standard warranty on all parts, labor, and workmanship from factory defects. Warranty period shall be a minimum of one year.

4. Shipment and Delivery

Delivery will be “FOB Destination” to the project address listed below, no later than 30 days after contract award. The contractor shall be responsible for packing and shipping the components in a manner that will ensure undamaged and complete arrival to the powerhouse. No shipments are allowed other than normal business hours of Monday-Thursday 7:00 a.m. to 4:00 p.m. PST, excluding federal holidays. Please note, if a federal holiday occurs on a Sunday, it is observed the Monday after.

All shipments shall be delivered to:

US Army Corps of Engineers Bonneville Lock and Dam Interstate 84 Exit 40 NE Bonneville Way Cascade Locks, OR 97014

5. Invoice Information

Invoices shall be submitted to the following:

USACE FINANCE CENTER

5722 INTEGRITY DRIVE

WILLINGTON, TN 38054-5005

Electronic copy also sent to USACE, Finance Center at:

CEFC-G2INVOICES@USACE.ARMY.MIL and roger.a.montavon@usace.army.mil

6. Points of Contact (POC)

Technical POC: Tyler Comstock, tyler.comstock@usace.army.mil Delivery POC: Roger Montavon, roger.a.montavon@usace.army.mil

Phone: (541) 374-3616 or (541) 419-7052 Contracting Officer: To be determined Contract Specialist: John Scukanec, john.r.scukanec@usace.army.mil mailto:CEFC-G2INVOICES@USACE.ARMY.MIL mailto:roger.a.montavon@usace.army.mil mailto:tyler.comstock@usace.army.mil mailto:roger.a.montavon@usace.army.mil