5.8.11 DT50-55 Tech Manual - Chapter 7.pdf

7 - 1

7.2.5 Description

This column lists the item nomenclature along with those modifiers necessary to identify the item. Additionally, cross references for repairable subassemblies are listed in this column.

One dot preceding the description indicates that the item is a component part of the previously listed item or assembly with no dot. Two dots indicate that the item is part of the previously listed item with one dot.

Example:

Electric Swivel . Collector Ring Assembly . . Screw . . Brush Holder Assembly . . . Brush Spring

The Collector Ring Assembly is a first level subassembly of the Electric Swivel as indicated with one dot. The Screw and the Brush Holder Assembly are second level components of the Collector Ring Assembly as indicated by the two dots. The Brush Spring is a third level component of the Brush Holder Assembly which is indicated with three dots.

7.3.6 Illustrations

Parts location illustrations may differ from engineering drawings because they have been altered to fit on the page or to improve clarity by omitting items that are not replaceable components such as weld-ons.

7.1 INTRODUCTION

This illustrated parts list contains all components of the crane that can be separately identified as well as parts necessary for equipment support.

7.1.1 Major Subassemblies

Figure 7-2 and Table 7-1 identify all major subassemblies of the crane. Quantities indicated are total per crane except indented items which indicate total per subassembly.

Equipment specifications (such as power requirements, dimensions, etc.) for major subassemblies are contained in Chapter 1.

7.1.2 Special Notes

Essential information regarding the interchangeability of parts, initial condition settings or special installation procedures are offset in italicized text in the parts breakdown illustrations when necessary.

7.2 FORMAT

Component parts lists (Pages 7‑8 through 7‑94) are presented in 5-column format.

7.2.1 Item

Index numbers found in this column correspond to the numbers found on the respective parts location illustration.

Some items are shown for reference purposes only to illustrate their relationship to other systems.

7.2.2 Notes

This column identifies footnotes applicable to specified items.

7.2.3 ASC P/N

This column lists the Allied Systems Company Part Number.

7.2.4 Qty

This column lists the total number of a specific item required per assembly or subassembly. This number may not necessarily be the number of items used in the end item or system. Only one set of components is listed whenever the components of two assemblies are the same.

“A/R” (as required) identifies bulk items whose length or other dimension must be specified when requisitioning.

“Ref” identifies items shown for reference purposes only to illustrate their relationship to other systems.

“NSS” (not sold separately) identifies items such as valve housings and spools, ring gears and pinions, etc., which must be ordered as a set because they are closely mated at manufacture.

Chapter 7:

Part List and Illustrations

7 - 2

7 - 3

Item Notes ASC P/N Qty Description

DT50-55 S/N 2003

48811 1 . Boom/Turret/Pedistal - Table 7-2 1 48806 1 . . Boom Assembly 2 48802 1 . . Pedestal 3 48807 1 . . Turret Assembly 4 48887 1 . Sheave Case Assembly - Table 7-3 5 48821 2 . Swing Drive Assembly - Table 7-4 23939 1 . . Reducer, Gear - Table 7-5 25080 1 . . Brake Assembly - Table 7-6

23941 1 . . Swing Motor - Table 7-7 6 49040 1 . Cylinder - Table 7-8 7 48812 1 . Reeving Arrangement - Table 7-9 8 246190 1 . . Winch - Table - 7-10 9 230059 1 . . . Brake Valve Assembly - Table 7-11 10 246201 1 . . Hook Block - Table 7-12 11 48813 1 . Cab/Platform Assembly Table 7-13 12 48954 1 . . Operator's Cab Assembly - Table 7-14

46761 1 . . . Insulation Assembly - See Table 7-15 46763 1 . . . Glass Installation, Cab -Table 7-16 39727 1 . . . Wiper Assembly - Table 7-17

48912 1 . Inlet and Return System - Table 7-18 246214 1 . . Control Valve - Table 7-18a 246727 1 . . Pump Side Module - Table 7-19 244194 1 . . Control Section- Table 7-20 246728 2 . . Control Section - Table 7-20 240401 1 . . Assembly Kit - Table 7-21 235949 1 . . Main Spool, Swing - Table 7-22 244197 1 . . Main Spool, Winch - Table 7-22 246729 1 . . Main Spool, Boom - Table 7-22 243085 3 . . Mechanical Activation - Table 7-23 235948 3 . . Cover - Table 7-24 48913 1 . Swing System - Table 7-25 48915 1 . Winch System - Table 7-26 48914 1 . Boom System - Table 7-26a 48916 1 . Emergency Lowering System - Table 7-27 241930 1 . . Hand Pump - Table 7-28 48815 1 . Electrical System - Table 7-30

48996 1 . . Swivel Installation, Electric - Table 7-30 48880 1 . . . Swivel, Electric - Table 7-31 48995 1 . . Anti-2-Block Assembly - Table 7-32 46311 1 . . . Switch, Anti-2-Block - Table 7-32a 48948 1 . . Box, Entrance - Table 7-33 48942 1 . . Transformer Box Assembly - Table 7-34 48944 1 . . Panel Assembly - Table 7-35 48945 1 . . Panel Assembly, Electric - Table 7-36

13 48980 1 . . Light Assembly, Beacon - Table 7-37 14 48938 1 . . Floodlight Assembly - Table 7-38

48944 1 . . Panel Assembly - Table 7-39 15 48818 1 . Hydraulic Power Unit - Table 7-40

48826 1 . . Motor/Pump Assembly - Table 7-41 246192 1 . . . Pump Assembly - Table 7-42 237648 1 . . Filter Assembly - Table 7-43 48898 1 . . Starter Box Assembly - Table 7-44 49285 1 . LMI - Table 7-45

Table 7-1 DT50-55 Part List

7 - 4 Figure 7-2 Boom, Turret and Pedestal

7 - 5

Fig 7-2 48811 Boom/Turret/Pedestal

1 246200 72 . Capscrew 2 234175 108 . Washer, Hard 3 233633 36 . Nut, Hex 5 12695 2 . Bearing Cap Assembly

234369 1 . . Fitting, Lube 6 203484 2 . O-Ring 7 35605 2 . Pin,Cylinder 8 225776 2 . Capscrew 9 224122 2 . Nut, Esna

10 225156 1 . Bearing 11 48802 1 . Pedestal 12 48806 1 . Boom Assembly 13 48887 1 . . Sheave Case - See Figure 7-3 14 48807 1 . Turret Assembly 15 14609 2 . . Bearing Cap Assembly 16 14603 2 . . . Capscrews 17 14613 1 . . . Bearing Cap, Top 18 14614 1 . . .Bearing Cap Base

Table 7-2 Boom, Turret, Pedestal Part List

7 - 6

Fig 7-3 48887 Sheave Case Assembly

1 239458 2 . Capscrew 2 226848 2 . Nut, Esna

Table 7-3 Sheave Case Assembly Part List

Figure 7-3 Sheave Case Assembly

7 - 7 Table 7-4 Swing Drive Assembly Part List

Figure 7-4 Swing Drive Assembly

Item Notes ASC P/N Qty Description 48821 Swing Drive Assembly

1 23939 1 . Reducer, Gear - See Figure 7-5 2 25080 1 . Brake - See Figure 7-6 3 23941 1 . Motor, Swing Drive - See Figure 7-7 4 27009 1 . Pinion 5 24014 1 . Cap, Pinion 6 48822 1 . Plate,Adapter 7 233878 2 . Capscrew 8 233853 8 . Capscrew 9 234123 4 . Capscrew

7 - 8 Figure 7-5 Gear Reducer

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7 - 9

Fig 7-5 23939 Gear Reducer

1 25414 1 . Output Shaft 2 * 25413 1 . Seal 3 * 225335 1 . Bearing Cone 4 * 225336 1 . Bearing Cup 5 225337 1 . Hub 6 * 225338 1 . Bearing Cup 7 * 225339 1 . Bearing Cone 8 * 228886 1 . Thrust Washer 9 225341 1 . Retaining Ring

10 225342 1 . Ring Gear 11 225343 1 . Secondary Carrier Assembly 12 * 228887 6 . . Thrust Washer 13 * 228888 96 . . Needle Bearing 14 * 228889 3 . . Separator 15 NSS 3 . . Planet Gear 16 NSS 3 . . Retaining Ring 17 NSS 1 . . Planet Carrier 18 * 228890 1 . . Thrust Washer 19 * 228891 3 . . Pinion Shaft 20 225344 1 . Primary Carrier Assembly 21 * 228887 6 . . Thrust Washer 22 NSS 3 . . Planet Gear 23 * 228893 48 . . Needle Bearing 24 NSS 1 . . Planet Carrier 25 NSS 1 . . Retaining Ring 26 NSS 1 . . Sun Gear 27 NSS 3 . . Retaining Ring 28 NSS 1 . . Retaining Ring 29 * 228894 3 . . Pinion Shaft 30 225345 1 . Sun Gear 31 * 225346 1 . Thrust Washer 32 225348 1 . Cover 33 ------ 1 . Pipe Plug 34 ------ 1 . Pipe Plug 35 ------ 12 . Lockwasher, 7/8 36 ------ 12 . Capscrew, 3/8NC x 5 1/2

* 33276 Service Kit NSS Not Sold Separately

Table 7-5 Gear Reducer Part List

7 - 10

Fig 7-6 25080 Brake Assembly

1 237407 1 . Case 2 --------- 1 . Cover 3 229607 1 . .Piston 4 225332 1 . Shaft 5 230657 1 . Spacer 6 *b 225331 1 . Bearing, Output 7 *b 225333 1 . Bearing, Input 8 232508 4 . Capscrew 9 228076 1 . Plug 10 225175 5 . Spring 11 *b 226558 8 . Disc, Friction 12 226559 7 . Plate, Seperator 13 *a 27356 1 . Backup O-Ring 14 *a 27359 1 . Backup O-Ring 15 *a 27357 1 . O-Ring 16 *a 23758 1 . O-Ring 17 *a 227355 1 . O-Ring 18 *a 27192 1 . Seal

*a 237410 Seal Kit *b 239529 Disc & Bearing Kit

Figure 7-6 Brake Assembly

Table 7-6 Brake Assembly Part List

7 - 11

Fig 7-7 23941 Swing Motor

1 * 236722 1 . Dust Seal 2 * 236723 2 . Snap Ring 3 * 236724 3 . Backup Shim 4 * 236725 4 . Housing Seal (High Pressure) 5 * 236726 5 . Body Seal 6 236727 6 . Seal Spacer Assembly

236728 . . Seal Carrier

* 236729 . . Shaft Seal

* 236730 . . Teflon Backup

* 236731 . . Backup Shim

7 * 236732 7 . Thrust Washer 8 236733 8 . Thrust Bearing 9 236734 9 . Housing 10 236735 10 . Spline Shaft 11 236736 11 . Cooling Plug 12 236737 12 . Drive Link 13 236738 13 . Wear Plate 14 236739 14 . Rotor Set Assembly 15 236740 15 . Pin, Drive Link 16 236741 16 . Ball 17 236742 17 . End Cover 18 ------ 18 . Identification Tag 19 236743 19 . Bolt

* 25408 Service Kit

Figure 7-7 Swing Motor

Table 7-7 Swing Motor Part List

7 - 12

Fig 7-8 49040 Cylinder Assembly

1 36035 1 . Barrel Weldment 2 49042 1 . Stem Weldment 3 36025 1 . Plate,Brg 4 36102 1 . Piston Plate Assembly 5 36027 1 . Packing Gland 6 16291 1 . Nut Rework, Lock 7 21150 2 . Bush 8 227602 1 . Bearing 9 19797 1 . Strip, Wear 10 26001 1 . Seal 11 227599 1 . Seal 12 16298 1 . Wiper Ring 13 225773 20 . Capscrew 14 19072 2 . Fitting, Lube, 19 15 16299 1 . O-Ring 16 225052 1 . O-Ring 17 138243 1 . Capscrew 19 227595 1 . Backup Ring

Table 7-8 Cylinder Assembly Part List

Figure 7-8 Cylinder Assembly

7 - 13

Figure 7-9 Reeving Arrangement

Table 7-9 Reeving Arrangement Part List

Item Notes ASC P/N Qty Description 48812 Reeving Arrangement

1 246190 1 . Winch - See Figure 7-10 2 246201 1 . Hook Block - See Figure 7-12 3 237625 400' . Wire Rope 4 48862 1 . Chart,Hydraulic Capacity 5 42022 1 . Chart,Reeving 6 35320 1 . Link 7 10843 3 . Sheave Assembly 8 10520 3 . Bearing 9 10521 3 . Bearing, Needle 10 12555 1 . Socket, Open Wedge 11 13498 2 . Clip, Cable 12 41263 2 . Pin Assembly 13 41265 1 . Pin Assembly 14 46174 23 . Lock Collar 15 172754 3 . Washer, Flat 16 239523 3 . Set Scr 17 226846 3 . Capscrew 18 231851 3 . Nut, Esna 19 234124 8 . Capscrew 20 224121 8 . Nut, Esna 21 28435 1 . Cable Guide Assembly 22 28453 1 . Cable Guide Assembly 23 42813 1 . Boom Angle Ind,Rh 24 42817 1 . Pointer,Boom Angle 25 233869 1 . Capscrew 26 232334 1 . Nut, Jam 27 13710 1 . Bushing 28 235464 8 . Washer, Flat 29 234214 4 . Capscrew 30 234333 4 . Washer, Flat 31 48218 1 . Roller 32 48736 1 . Roller

7 - 14 Figure 7-10 Winch

7 - 15 Table 7-10 Winch Part List

Item Notes ASC P/N Qty Description Fig 7-10 246190 Winch

1 230049 1 . Cylinder, Brake 2 235057 1 . Seal 3 230051 1 . Plate, Pressure 4 230053 1 . Backup Ring 5 230050 12 . Spring 6 226721 7 . Disc, Friction 7 226722 8 . Disc, Brake 10 230968 1 . Carrier, Primary Planet 11 239578 3 . Gear, Planet 12 230044 3 . Gear Shaft, Primary Planet 13 226116 3 . Bearing, Roller 14 230042 6 . Thrust Washer 15 226493 6 . Pin, Spirol 16 230033 1 . Carrier, Output Planet 17 239579 3 . Gear, Planet 18 230038 3 . Gear Shaft, Output Planet 19 230036 6 . Bearing 20 235062 3 . Spacer, Bearing 21 230034 6 . Washer, Thrust 23 247180 1 . Bearing Support 24 247181 1 . Cable Drum 25 247182 1 . Drum Closure 26 226120 2 . Bearing, Ball 27 226124 1 . Seal, Oil 28 239582 1 . O-Ring 29 235065 1 . Seal, Oil 30 230031 1 . Ring, Retainer 31 247183 1 . Thrust Washer 33 226119 1 . O-Ring 34 239583 1 . Gear, Output Sun 35 239584 1 . Gear, Primary Sun 36 230052 2 . Spacer 37 230045 1 . Plate, Primary Thrust 38 230039 1 . Plate, Output Thrust 39 247184 8 . Capscrew 40 230964 8 . Capscrew 41 230963 8 . Washer, Lock 42 230965 4 . Capscrew 43 247185 1 . Thrust Washer 44 247186 1 . Sight Glass 45 230972 1 . Plug, Flush 46 242956 1 . Plug, Vent 47 235069 1 . O-Ring 48 235070 1 . Backup Ring 56 230055 1 . Clutch Assy, Brake

56a 230057 . . Ring, Retainer 56b 227279 . . Washer, Thrust 56c 235071 . . Bearing, Sprag 56d NSS 1 . . Sprag Clutch 56e NSS 1 . . Outer Brake Race 56f NSS 1 . . Inner Brake Race 56g 228330 1 . . Retaining Ring 57 226694 1 . Wedge, Cable 58 227296 1 . Manifold 59 226125 1 . O-Ring 60 230603 4 . Capscrew 61 235102 4 . Capscrew 62 230059 1 . Valve, Brake - See Figure 7-11

7 - 16

63 247187 1 . Hose Assy 64 226709 1 . Hose Assy 65 235103 1 . Fitting 66 229157 1 . Fitting 67 230062 1 . Fitting 69 229158 1 . Elbow, Reducer 70 230964 4 . Capscrew 71 239981 1 . Hose Assy

72 230969 1 . Motor, Hyd Winch

73 239983 1 . Valve, Needle

74 229155 1 . Fitting

75 247188 1 . Cap

76 247189 1 . Warning Tag

83 226118 1 . O-Ring

85 NSS 1 . Tee

87 NSS 1 . Warning Tag

88 247190 1 . Adaptor

90 247191 1 . Base Plate

91 247192 1 . Side Plate (Bearing Support End)

92 247193 1 . Side Plate (Motor End)

93 226695 16 . Capscrew, Special

94 247194 16 . Washer

95 247195 2 . Tie Bar

96 201618 4 . Capscrew

97 230963 4 . Washer, Lock

Table 7-10 Winch Part List (Continued)

7 - 17

Fig 7-11 230059 Brake Valve Assembly 1 NSS 1 . Valve Housing 2 NSS 1 . Spring Retainer 3 NSS 1 . Spring Retainer 4 NSS 1 . Plug 5 NSS 1 . Spool 6 NSS 1 . Damper Piston 7 235110 1 . O-Ring 8 NSS 1 . Check Valve Poppet 9 235112 1 . Orifice, Pilot

10 235113 1 . Spring, Check Valve 11 235114 1 . Spring, Spool 12 235115 2 . O-Ring 13 235116 1 . O-Ring 14 235117 1 . O-Ring 15 235118 1 . Backup Ring 16 235119 1 . Backup Ring 17 235120 1 . Ball 18 235121 1 . Spring, Comp 19 230060 1 . Fitting 20 235122 1 . Shim, Valve Spring

Table 7-11 Brake Valve Assembly Part List

Figure 7-11 Brake Valve Assembly

7 - 18 Table 7-12 Hookblock Part List

Item Notes ASC P/N Qty Description

Hook Block 1 236292 2 . Bolt 2 236284 2 . Guide Assembly 3 228264 1 . Bearing 4 231018 1 . Trunnion 5 - - - - - - 1 . Hook & Nut 6 236291 2 . Capscrew 7 228255 2 . Grease Fitting 8 - - - - - - 1 . Name Plate 9 - - - - - - 1 . Caution Plate 10 - - - - - - 8 . Drive Screw 11 - - - - - - 1 . Set Screw 12 228262 1 . Grease Fitting 13 236292 2 . bolt 14 233810 2 . Lockwasher 15 - - - - - - 1 . Latch Kit 16 233813 2 . Cheek Weight 17 237382 1 . Dead End 18 - - - - - - 1 . Center Plate 19 228261 8 . Nut 20 - - - - - - 2 . Side Plate 21 - - - - - - 1 . Center Pin 22 - - - - - - 2 . Spring Clip 23 228270 1 . Spirol 24 233916 1 . Sheave Assembly 25 - - - - - - 2 . . Roller Bearing 26 231237 4 . . Thrust Washer 27 - - - - - - 2 . . Sheave

Figure 7-12 Hookblock

7 - 19

Intentionally Blank

7 - 20 Figure 7-13 Cab/Platform Assembly

7 - 21 Table 7-13 Cab/Platform Assembly Part List

Item Notes ASC P/N Qty Description Fig 7-13 48813 Cab/Platform Assembly

1 48954 1 . Operators Cab Assembly 2 48894 1 . Operators Platform Wlmdt 3 48926 1 . Plate Weldment 4 48927 1 . Plate,Floor 5 48899 1 . Console Box Assembly 6 48932 1 . Platform Assembly 7 48937 1 . Walkway Platform Weldment 8 48978 1 . Ladder Weldment,10 Rung 9 49016 1 . Handrail Weldment,Cab 10 49008 1 . Handrail Weldment,HPU 11 244532 1 . Seat, Blk Vinyl 12 43833 1 . Post Weldment,Seat 13 49005 1 . Handrail Weldment 14 48976 1 . Angle,Rh 15 48977 1 . Angle,Lh 16 49066 1 . Grate 17 49067 1 . Grate 18 225772 8 . Capscrew 19 234299 6 . Capscrew 20 237103 20 . Capscrew 21 231848 14 . Capscrew 22 235297 18 . Use 239514 23 235591 22 . Nut, Hex 24 228410 23 . Capscrew 25 121326 8 . Washer, Lock 26 103325 38 . Washer, Lock 27 241822 6 . Washer, Lock 28 235208 6 . Nut, Hex 29 234051 6 . Capscrew 30 233885 6 . Washer, Flat 31 226848 6 . Nut, Esna 32 49161 6 . Bracket 33 241224 3' . Chain 34 247206 2 . Hook, Snap 35 49287 2 . Bracket 36 570874 1 . Plate,Lh Latch 37 200325 1 . Stop, Door 38 49261 2 . Fitting 39 203056 2 . Draincock

7 - 22 Figure 7-14 Operator's Cab Assembly

7 - 23

Fig 7-14 48954 Operators Cab Assembly

1 48953 1 . Operators Cab Weldment 2 46761 1 . Insulation Assembly 3 46763 1 . Glass Installation,Cab 4 39727 1 . Wiper Assembly 5 226371 5' . Duct,Latching 6 43419 1 . Latch 7 204785 1 . Light, Dome 8 239160 1 . Fan, 7.5 9 16975 1 . Latch, Door 10 239749 1 . Stop, Door 11 234298 8 . Capscrew 12 234130 16 . Capscrew 13 234333 36 . Washer, Flat 14 235471 4 . Capscrew 15 231853 4 . Washer, Flat 16 237271 13' . Trim, Edge 17 R13803888 2 . Capscrew 18 234055 1 . Nut, Jam 19 240850 1 . Capscrew 20 44151 2 . Brace Weldment 21 44152 2 . Brace Weldment 22 233849 16 . Capscrew 23 49137 1 . Decal Installation 24 49159 1 . Plate,Fan Mtg 25 241830 6 . Mach Scr

Table 7-14 Operator's Cab Assembly Part List

7 - 24 Table 7-15 Insullation Assembly Part List

Figure 7-15 Insulation Assembly Item Notes ASC P/N Qty Description

Fig 7-15 46761 Insulation Assembly 1 43528 1 . Insul,Lh 2 43533 1 . Insul,Lh 3 43529 1 . Insul,Rh 4 43534 1 . Insul,Rh 5 43530 1 . Insul,Top 6 43531 1 . Insul,Back 7 43532 1 . Insul,Door 8 235931 9' . Trim, Rubber Angle

7 - 25

Intentionally Blank

7 - 26 Figure 7-16 Glass Installation, Cab

7 - 27 Table 7-16 Glass Installation, Cab Part List

Item Notes ASC P/N Qty Description Fig 7-16 46763 Glass Installation,Cab

1 244594 1 . Window,Upper 2 241344 1 . Window,Lower Fnt 3 241341 1 . Window, Rh Slide 4 241342 1 . Window, Lh Slide 5 43545 1 . Sunroof 6 4200215 8' . Seal, Window 7 234718 19' . Molding, Self Lock 8 203037 19' . Molding, Locking Key 9 43546 1 . Plate,Spacer 10 241345 11' . Molding, Self Lock 12 233465 14 . Capscrew 13 231853 14 . Washer, Flat 14 231851 14 . Nut, Esna

7 - 28 Table 7-17 Wiper Assembly Part List

Figure 7-17 Wiper Assembly

Item Notes ASC P/N Qty Description Fig 7-17 39727 Wiper Assembly

1 235399 1 . Motor, Wiper 2 38245 1 . Pivot Shaft Rework 3 230921 1 . Arm, Wiper 4 230920 1 . Adapter, Wiper 5 230924 1 . Blade, Wiper 6 557784 1 . Spacer 7 236715 3 . Capscrew 8 12723 3 . Seal 9 236712 2 . Mach Scr

7 - 29

Figure 7-18 Inlet and Return System

Table 7-18 Inlet and Return System Part List

Item Notes ASC P/N Qty Description Fig 7-25 48912 Inlet & Return System

1 246214 1 . Valve, Ctrl See Figure 7-18a 2 238878 1 . Valve, Needle 3 4192541 1 . Gauge 4 243879 1 . Valve, Solenoid 5 237860 1 . Valve Body 6 48936 1 . Plate 7 234254 4 . Capscrew 8 231848 4 . Capscrew 9 235554 4 . Washer, Lock 10 231853 4 . Washer, Flat 12 228411 2 . Capscrew 13 234333 2 . Washer, Flat 14 209451 1 . Fitting, Te 15 245547 1 . Fitting, Ff 16 209112 1 . Fitting, El 17 209620 1 . Fitting, St 18 228214 1 . Fitting, El 19 13525 2 . Fitting, St 20 223929 3 . Fitting, St 21 239637 1 . Fitting, Ff 22 15503 1 . Fitting, St 23 247128 1 . Hose Assy 24 247127 1 . Hose Assy 25 13644 1 . Hose Assy 26 49258 1 . Tube Assy 27 247133 1 . Hose Assy 28 243167 1 . Hose Assy 29 242364 1 Tape, Densyl

7 - 30

Figure 7-18a Control Valve

Figure 7-18a Control Valve Part List

Item Notes ASC P/N Qty Description Fig 7-18 246214 Control Valve

1 246727 1 . Inlet Section - See Figure 7-19 2 246728 2 . Control Section - See Figure 7-20 3 244194 1 . Control Section - See Figure 7-21 4 233196 1 . End Plate 5 240401 1 . Assembly Kit - See Figure 7-22 6 235949 1 . Spool Assembly, Slew/Tilt 7 244197 1 . Spool Assembly, Slew/Tilt 8 246729 1 . Spool Assembly, Slew/Tilt 9 243085 3 . Mechanical Actuator

10 235948 3 . Cover for Mechanical Activation

7 - 31

Figure 7-19 Pump Side Module

Table 7-19 Pump Side Module Part List

Item Notes ASC P/N Qty Description Fig 7-19 246727 Pump Side Module

1 - - - - - 1 . Inlet Compensator Assembly 2 237896 1 . Plastic Plug 3 244537 2 . Plug 4 - - - - - 2 . Washer 5 - - - - - 1 . Housing 6 244538 2 . Orifice 14 234448 1 . Seat 15 234449 1 . Thrust Pad 16 234450 1 . Spring 17 * - - - - - 1 . O-ring 18 234451 1 . Adjusting Screw 19 * - - - - - 1 . Plastic Plug 21 * - - - - - 1 . Bonded Seal 22 237900 1 . Screw 25 244451 1 . Relief Valve

* 233198 1 . Seal Kit

7 - 32

Fig 7-20 244194 Control Section

1 ------ 1 . Compensator Valve Assembly 2 ------ 1 . Housing 12 ------ 1 . Shuttle Assembly 13 ------ 1 . Pipe 18 245820 1 . Shock/Anti-Cav (3335 psi) 19 244544 1 . O-Ring

Fig 7-20 246728 Control Section 2 ------ 1 . Housing 12 ------ 1 . Shuttle Assembly 18 245820 1 . Shock/Anti-Cav (3335 psi) 19 244544 1 . O-Ring

Figure 7-20 Control Section

Table 7-20 Control Valve Section

7 - 33

Figure 7-21 Assembly Kit

Table 7-21 Assembly Kit Part List

Item Notes ASC P/N Qty Description Fig 7-21 240401 Assembly Kit

1 244553 6 . Nut 2 237901 6 . Washer 3 246733 3 . Stay Bolt 4 * 237906 10 . O-Ring 5 * 246751 1 . O-Ring 6 * 246752 20 . O-Ring 7 * 246753 4 . O-Ring

* 578823 4 . Seal Kit

7 - 34

Item Notes ASC P/N Qty Description Fig 7-22 235949 Main Spool, Swing

1 ------ 1 . Main Spool 2 234454 1 . Plug 3 234455 2 . O-Ring 4 234456 2 . Spring Stop 5 234457 1 . Spring 6 234458 1 . Tension Rod

Fig 7-22 244197 Main Spool, Winch 1 ------ 1 . Main Spool 2 234454 1 . Plug 3 234455 2 . O-Ring 4 234456 2 . Spring Stop 5 234457 1 . Spring 6 234458 1 . Tension Rod

Fig 7-22 246729 Main Spool, Boom 1 ------ 1 . Main Spool 2 234454 1 . Plug 3 234455 2 . O-Ring 4 234456 2 . Spring Stop 5 234457 1 . Spring 6 234458 1 . Tension Rod

Table 7-22 Valve Section Spools Part List

Figure 7-22 Valve Section Spools

7 - 35

Fig 7-23 243085 Mechanical Activation

1 * ------ 2 . Seal Nut 2 242611 2 . Threaded Pin 3 237903 4 . Screw 4 * ------ 2 . O-Ring 5 * ------ 1 . Profile O-Ring 6 244546 1 . Housing 7 242614 1 . Lever 8 242615 1 . Mount 22.5 9 242616 1 . Screw 10 244547 1 . Washer

* 233200 1 . Seal Kit

Figure 7-23 Mechanical Activation

Table 7-23 Mechanical Activation

7 - 36

Fig 7-24 235948 Cover

21 * ------ 1 . Profile O-Ring 22 * ------ 1 . O-Ring 23 246736 1 . Cover 24 237903 4 . Screw

* 233200 1 . Seal Kit

Figure 7-24 Cover

Table 7-24 Cover Part List

7 - 37 Table 7-25 Swing System Part List

Figure 7-25 Swing System Part List

Item Notes ASC P/N Qty Description Fig 7-25 48913 Swing System

1 29182 1 . Valve, Dual C/Bal 2 246876 1 . Valve, Flow Control 3 236649 2 . Fitting, Te 4 228177 2 . Fitting, St 5 229947 1 . Fitting, Te 6 246873 1 . Fitting, St 7 209166 2 . Fitting, El 8 210774 5 . Fitting, St 9 213917 2 . Fitting, El 10 238694 1 . Fitting, St 11 228214 2 . Fitting, El 13 233281 4 . Fitting, Ff

7 - 38

Figure 7-26 Winch System

Table 7-26 Winch System Part List

Item Notes ASC P/N Qty Description Fig 7-26 48915 Winch System

1 244002 1 . Valve, Sequence 2 210774 1 . Fitting, St 3 14271 2 . Fitting, El 4 247130 2 . Hose Assembly 5 18005 1 . Bracket Weldment,Winch Hose 6 225259 2 . Clamp 7 209323 1 . Fitting, St 9 R13801972 1 . Fitting, St 10 209078 1 . Fitting, St 12 234511 1 . Fitting, El 13 14391 1 . Fitting, St

7 - 39

Fig 7-26a 48914 Boom System

1 44161 1 . Manifold 2 239469 1 . Cartridge, Valve 3 238878 1 . Valve, Needle 4 23032 1 . Restrictor Assembly 5 4192541 1 . Gauge 6 209699 2 . Clamp 7 203446 2 . O-Ring 8 242165 4 . Capscrew 9 35577 1 . Clamp Weldment 10 49043 1 . Tube Assembly,Ss 11 209579 4 . Clamp 12 238694 1 . Fitting, St 13 209791 1 . Fitting, Ff 14 209080 2 . Fitting, Mc 15 239637 1 . Fitting, Ff 16 243254 1 . Fitting, El 17 228177 2 . Fitting, St 18 242321 1 . Fitting, Te 19 233910 1 . Fitting, St 20 209490 2 . Fitting, El 21 210774 1 . Fitting, St 22 224980 1 . Hose Assembly 23 222677 4 . Washer, Flat 24 224981 1 . Hose Assembly 25 230879 1 . Hose Assembly 26 242364 1MT . Tape, Densyl 27 232928 1 . Fitting 28 228480 1 . Fitting 29 247290 1 . Hose Assembly

Figure 7-26a Boom System

Table 7-26a Boom System

G2ODNPWF

Sticky Note Parker E6B060ZN409PA

7 - 40 Figure 7-28 Emergency Lowering System

7 - 41 Table 7-28 Emergency Lowering System Part List

Item Notes ASC P/N Qty Description Fig 7-28 48916 Emerg Lowering System

1 48923 1 . Manifold 2 214203 1 . Gauge 3 241930 1 . Pump, Hand - See Page 7-28 4 241932 1 . Handle, Pump 5 030-1013 1 . Valve 6 241931 1 . Valve, Needle 7 224303 1 . Valve, Shuttle 8 223638 1 . Fitting, El 9 232848 1 . Fitting, El 11 242301 1 . Valve, Check 13 44689 1 . Spacer 14 233391 1 . Fitting, St 15 240108 1 . Fitting, St 16 226846 4 . Capscrew 17 231853 4 . Washer, Flat 18 44694 1 . Decal 19 49273 1 . Tube Assembly,Ss 20 209755 2 . Fitting, St 21 233858 2 . Fitting, St 22 239122 1 . Fitting, St 23 232916 1 . Fitting, St 24 237799 3 . Fitting, St 25 232928 1 . Fitting, Te 26 236451 1 . Hose Assembly 27 231398 1 . Hose Assembly 29 211562 3 . Fitting, Te 30 242364 1MT . Tape, Densyl 31 236054 1 . Fitting

7 - 42

Figure 7-28 Hand Pump

Table 7-28 Hand Pump Part List

Item Notes ASC P/N Qty Description Fig 7-28 241930 Hand Pump

1 246789 1 . Wiper Ring 2 246790 1 . Backup Ring 3 246791 1 . .O-Ring 4 246792 1 . O-Ring 5 246793 1 . O-Ring 6 246794 1 . Backup Ring

7 - 43 Figure 7-29 Electrical System

7 - 44

Fig 7-29 48815 Electrical System

1 48996 1 . Swivel Installation - See Figure 7-30 2 48995 1 . Anti-2-Block Assembly - See Figure 7-32 3 241340 1 . Heater 4 48948 1 . Box Rework,Entrance - See Figure 7-33 5 48942 1 . Transformer Box Assembly - See Figure 7-34 6 48945 1 . Panel Assembly,Electric - See Figure 7-36 8 244430 1 . Connector 9 48980 1 . Light Assembly,Beacon - See Figure 7-37

10 48938 1 . Floodlight Assembly - See Figure 7-38 11 247073 35 . Cable, Marine 12 234327 35' . Cable, Unarmored 13 238908 80' . Cable, Marine 14 24842 20' . Cord, So 15 23343 10' . Cord, So 16 208110 15' . Cord, So 17 243255 10' . Cord, Sdn 18 231481 20' . Cord, Sdn 19 48994 2 . Junction Box Assembly,Boom - See Figure 7-39 20 240811 40 . Stud, Weld 21 241983 40 . Clamp 22 231851 40 . Nut, Esna 23 231853 40 . Washer, Flat 24 238799 4 . Tube, Stuffing 25 239068 2 . Tube, Stuffing 26 245365 6 . Packing Assembly 27 224999 8 . Stud, Weld 28 234170 8 . Nut, Esna 29 241981 8 . Clamp 30 231582 5' . Cord, Sdn

Table 7-29 Electrical System Part List

7 - 45

Fig 7-30 48996 Swivel Installation,Electric

1 48880 1 . Swivel ,Electric - See Figure 7-39 2 48998 1 . Clamp Weldment 3 49002 1 . Pipe 4 49000 1 . Bar 5 233869 2 . Capscrew 6 231851 2 . Nut, Esna 7 49001 4 . Spacer 8 226849 4 . Washer, Flat 9 235806 4 . Capscrew 10 234284 1 . Reducer, Bell 11 49004 1 . Pad

Table 7-30 Swivel Installation Part List

Figure 7-30 Swivel Installation

7 - 46

Fig 7-31 48880 Swivel Rework,Elec

1 235358 1 . Swivel, Elec 2 35536 1 . Bracket 3 244753 8 . Nut, Lock 4 234300 16 . Washer, Flat 5 238892 8 . Mach Scr 6 20155 1 . Decal 7 20843 1 . Hub 8 234844 1 . Heater Strip,25W 9 20294 2 . Oxidation Inhibitor

Figure 7-31 Swivel, Electric

Table 7-31 Swivel, Electric Part List

7 - 47

Fig 7-32 48995 Anti-2-Block Assembly

1 46311 1 . Switch Assembly,A-2-B - See Figure 7-32a 2 234552 2 . Capscrew 3 231853 2 . Washer, Flat 4 231660 5' . Wire Rope 5 231658 2 . Clip, Cable 6 40819 1 . Weight Assembly

Figure 7-32 Anti-2-Block Assembly

Table 7-31 Anti-2-Block Assembly

7 - 48

Fig 7-32a 46311 Switch Assembly,A-2-B

1 244112 1 . Switch, Prox 2 40824 1 . Anti-2-Block Weldment 3 40825 1 . Arm 4 226849 1 . Washer, Flat 5 232992 1 . Pin, Cotter 6 25002 1 . Bearing, Nyliner 7 239352 1 . Spring, Ext 8 40826 1 . Spacer

Figure 7-32a Switch, Anti-2-Block

Table 7-32a Switch, Anti-2-Block Part List

7 - 49

Fig 7-33 48948 Box ,Entrance

1 233844 3 . Terminal Block 2 22959 1 . End Section, Terminal 3 26758 1 . Panel 4 22973 1 . Box 5 234298 4 . Capscrew 6 234300 4 . Washer, Flat 7 20294 1 . Oxidation Inhibitor

Figure 7-33 Box, Entrance

Table 7-33 Box, Entrance Part List

7 - 50

Fig 7-34 48942 Transformer Box Assembly

1 48943 1 . Box Rework 2 48944 1 . Panel Rework & Assembly 3 230839 1 . Connector, Cord 4 27055 1 . Ring Nut 5 230838 1 . Connector, Cord 6 20296 1 . Ring Nut 7 231828 2 . Connector, Cord 8 27054 2 . Ring Nut 9 20294 1 . Oxidation Inhibitor 10 24842 15' . Cord, So

Figure 7-34 Transformer Box Assembly

Table 7-34 Transformer Box Assembly Part List

7 - 51

Fig 7-35 48944 Panel Assembly

1 235815 1 . Transformer 2 235205 4 . Mach Scr 3 17511 4 . Fuse Holder 4 20313 2 . Panel, Fuse End 5 234494 4 . Capscrew 6 19646 3 . Terminal Block 7 19647 1 . Panel, End 8 226815 1 . Panel, Back 9 236959 1 . Power Supply 10 235633 4 . Capscrew

Figure 7-35 Panel Assembly

Table 7-35 Panel Assembly Part List

7 - 52 Figure 7-36 Electrical Panel

7 - 53 Table 7-36 Electrical Panel Part List

Item Notes ASC P/N Qty Description Fig 7-36 48945 Panel Assembly,Elec

1 22633 1 . Relay 2 48946 1 . Plate,Mtg 3 41058 1 . Plate,Top Cover 4 41059 1 . Plate,Btm Cover 5 231899 1 . Button, Push 6 231900 1 . Button, Push 7 23595 1 . Contact Block 8 27318 1 . Contact Block 9 224995 1 . Legend Plate 10 224996 1 . Legend Plate 11 226818 1 . Light, Pilot 12 41168 1 . Label 13 246398 1 . Plate, Outlet Cover 14 223066 1 . Circuit Breaker 16 224697 1 . Switch 18 232237 14 . Terminal Block 19 232238 2 . Plate, End 20 22628 1MT . Rail, Din 21 231283 2 . Clip, End 22 223067 1 . Circuit Breaker 23 22631 3 . Relay 24 22632 3 . Socket, Relay 25 17175 1 . Grounding Bar 26 238932 1 . Jumper 27 236565 1 . Horn, Signal 28 235048 11 . Screw, Sht Metal 29 20155 1 . Decal 30 22639 3 . Spring, Holddown 31 224914 1 . Lens, Reducer 32 241324 1 . Receptacle 33 238933 1 . Card, Marker 34 20294 1 . Oxidation Inhibitor 35 232239 2 . Jumper 36 229294 2 . Switch, Toggle 37 219118 3 . Seal 38 224913 1 . Light, Pilot 39 226819 1 . Lens, Green 40 45611 1 . Decal 41 41364 1 . Decal 42 35870 1 . Decal 43 49039 1 . Decal 44 229290 1 . Switch, Toggle 45 49274 1 . Decal 46 247200 1 . Relay, Time Delay

7 - 54

Fig 7-37 48980 Light Assembly,Beacon

1 232906 1 . Light, Flasher 2 234391 1 . Lens, Reducer 3 239729 3 . Nut, Esna 4 48981 1 . Light Stand Weldment 5 16260 2 . Clamp 6 233849 4 . Capscrew 7 238724 1 . Fitting, St 8 244175 1 . Connector, Cord 9 231481 1' . Cord, Sdn 10 203192 2 . Terminal

Figure 7-37 Light Assembly, Beacon

Table 7-37 Light Assembly, Beacon Part List

7 - 55 Table 7-38 Flood Light Assembly Part List

Figure 7-38 Flood Light Assembly

Item Notes ASC P/N Qty Description Fig 7-38 48938 Floodlight Assembly

1 35285 1 . Light Rework 2 41706 1 . Tube Weldment 3 35280 1 . Pipe Weldment 4 18039 1 . Fitting, Lube, 19 5 19026 1 . Fitting, Mc 6 231848 1 . Capscrew 7 231851 1 . Nut, Esna 8 578725 1 . Pad, Tap 9 578724 1 . Plate,Mtg 10 234883 4 . Capscrew 11 234323 4 . Washer, Lock 12 234171 4 . Washer, Flat 13 231827 1 . Connector, Cord

7 - 56

Fig 7-39 48944 Panel Rework & Assembly

1 235815 1 . Transformer 2 235205 4 . Mach Scr 3 17511 4 . Fuse Holder 4 20313 2 . Panel, Fuse End 5 234494 4 . Capscrew 6 19646 3 . Terminal Block 7 19647 1 . Panel, End 8 226815 1 . Panel, Back 9 236959 1 . Power Supply 10 235633 4 . Capscrew

Figure 7-39 Panel Assembly

Table 7-39 Panel Assembly Part List

7 - 57 Figure 7-40 Hydraulic Power Unit

7 - 58

Fig 4-40 48818 Power Pack

1 47275 1BL . Tank Weldment,Hydraulic 2 48826 1 . Motor/Pump Assembly - See Figure 7-41 3 230022 4 . Capscrew 4 228458 4 . Nut, Esna 5 230954 1 . Fitting, El 6 233149 1 . Hose Assembly 7 226088 1 . Fitting, El 8 232944 1 . Fitting, St 9 23025 1' . Hose, Bulk 10 26484 2 . Clamp, Hose 11 223561 1 . Fitting, Mc 12 209091 1 . Fitting, Mc 13 237648 1 . Filter - See Figure 7-43 14 231835 4 . Capscrew 15 233572 4 . Washer, Lock 16 209139 2 . Fitting, Mc 17 17388 1 . Gauge, Sight Level 18 222383 1 . Fitting, Mc 19 220667 1 . Fitting, St 20 11587 1 . Filter 21 232894 4 . Strainer, Magnet 22 47290 1 . Cover Weldment,Tank 23 209512 1 . Fitting, Mc 24 235517 1 . Cap, F/Breather 25 37454 1 . Gasket 26 233866 12 . Capscrew 27 235694 12 . Seal 28 228314 3 . Fitting, Mc 29 48898 1 . Starter Box Assembly - See Figure 7-44 30 231848 4 . Capscrew 31 231853 4 . Washer, Flat 32 231851 4 . Nut, Esna 35 234327 5' . Cable, Unarmored 36 247073 5 . Cable, Marine 37 225895 4 . Insulator 38 210210 8 . Terminal Ring 39 20155 2 . Decal 40 11429 1 . Decal, Warning 41 557202 1 . Decal 42 558560 1 . Decal 43 209323 1 . Fitting, St 44 209140 1 . Fitting, Mc 45 212762 2 . Fitting, Mc

Table 7-40 Hydraulic Power Unit Part List

7 - 59

Fig 7-41 48826 Motor/Pump Assembly

1 41520 1 . Motor Rework,50Hp 2 235318 1 . Couplateing, Half 3 234248 1 . Insert 4 234257 1 . Couplateing, Half 5 237554 1 . Pump Mount 6 233510 6 . Capscrew 7 234172 6 . Washer, Flat 8 246192 1 . Pump - See Figure 7-42 9 228177 1 . Fitting, St 10 223794 1 . Fitting, El 11 203519 1 . O-Ring 12 230596 4 . Capscrew 15 232944 1 . Fitting, St 16 231828 1 . Connector, Cord 17 17143 1 . Bush, Reducer 18 233472 1 . Connector, Cord

Figure 7-41 Motor/Pump Assembly

Table 7-41 Motor/Pump Assembly

7 - 60

23,24

28 27 28

14 20 29

316 6711 81213 10

Figure 7-42 Pump Part List

7 - 61

Fig 7-42 246192 Pump

1 *c - - - - - 1 . Shaft, Splined

3 *c 247102 1 . Bearing, Shaft

4 *c 247100 1 . Ring, Retaining

5 *a - - - - - 1 . .Housing, Pump

6 247098 1 . Retainer, Seal

7 *a 247079 1 . Seal, Shaft

11 246795 1 . Fixed Swashblock

12 247089 1 . Bearing, Hydrodynamic

13 247095 1 . Ring, Retaining

14 *b - - - - - 1 . Retainer Shoe

15 *b - - - - - 1 . Piston & Shoe

16 *b - - - - - 1 . Ball

17 *b - - - - - 1 . Spring, Shoe Retainer

18 *b - - - - - 1 . Cylinder Barrel

19 *a - - - - - 1 . Roll Pin

20 *a - - - - - 1 . Pin, Saddle & Hsg Locator

21 *d - - - - - 1 . Gasket, Valve Plate

22 *d - - - - - 1 . Valve Plate, Rh

23 *d 247108 1 . O-Ring

24 *d 247110 1 . Plug, Hp-2

25 *d 247107 4 . Capscrew

26 247075 1 . Nameplate, Id

27 247080 2 . Drive Scr

28 *d - - - - - 1 . Seal Kit, O-Ring

29 *c - - - - - 1 . Ring, Retaining

35 246796 1 . Seal, Oring

36 233223 1 . Gasket

37 246797 1 . Screw, Hex Head

38 247798 1 . Plate Cover

*a 233204 1 . Kit, Hsg & Pin

*b 233205 1 . Kit, Rotate Group

*c 233206 1 . Kit, Shaft & Brg *d 235934 1 . Kit Valve Plate

Table 7-42 Pump Part List

7 - 62

Figure 7- 43 Filter Assembly

Item Notes ASC P/N Qty Description Fig 7-40 237648 Return Filter

1 ------ 1 . Cover Assembly 2 * ------ 1 . O-Ring 3 ------ 1 . Head 4 233190 1 . Differential Pressure Device 5 ------ 1 . O-Ring 6 237672 1 . Element 7 ------ 1 . Housing 8 236496 1 . Anti-Backflow Valve 9 * 236497 1 . O-Ring

10 * 236498 1 . O-Ring 11 ------ 1 . Nameplate 12 ------ 1 . Drive Screw

* 236499 Service Kit Table 7-43 Filter Assembly Part List

7 - 63

Fig 7-44 48898 Starter Box Assembly

1 45014 1 . Box Rework,Starter 2 25394 1 . Resistor, Heater 3 230840 2 . Connector, Cord 4 15603 1 . Bush, Reducer 5 17397 1 . Breather, Drain 6 238397 3 . Heater 7 234494 2 . Capscrew 9 17143 1 . Bush, Reducer 10 17158 4 . Jumper 11 17511 3 . Fuse Holder 12 20313 1 . Panel, Fuse End 13 35808 2 . Board,Insulator 14 19646 8 . Terminal Block 15 19647 1 . Panel, End 16 20294 2 . Oxidation Inhibitor 17 235637 2 . Capscrew 18 234333 2 . Washer, Flat 19 20843 3 . Hub 20 22974 1 . Hub 21 233472 2 . Connector, Cord 22 17601 1 . Bush, Reducer 23 231828 1 . Connector, Cord 24 247158 3 . Fuse 25 20844 1 . Hub

Figure 7-44 Starter Box Assembly

Table 7-44 Starter Box Assembly Part List

7 - 64

Figure 7-45 LMI System

Table 7-45 LMI System Part List

Item Notes ASC P/N Qty Description 48817 Load Moment Installation

1 49285 1 . Load Monitoring System 2 49282 1 . Wiring Diag 3 49160 1 . Plate,Mtg 4 234214 4 . Capscrew 5 231851 2 . Nut, Esna 6 235694 2 . Seal 7 233869 2 . Capscrew 8 228412 4 . Washer, Lock 10 247276 6 . Capacitor