G3_JD-STS_Reference_Dwgs_Vendor.pdf

PDF 22 MB Posted Aug 18, 2020

Attached to: JOHN DAY LOCK & DAM POWERHOUSE SUBMERGED TRAVELING SCREEN (STS), NEW 130 TON GANTRY CRANE
Solicitation number: W9127N20R0005
Issued by: Department of the Army Corps of Engineers Engineering District Portland

About this file

Written by GovTribe AI · Dec 28, 2023

This solicitation is for a new 130 ton gantry crane to replace the existing 90 ton crane at the John Day Lock and Dam powerhouse near Rufus, Oregon. The project will design, manufacture, transport, erect and test the new outdoor gantry crane which must have main, auxiliary and latching hoists as well as variable speed control, interlocking operating modes and the ability to handle different loads and conditions. In addition, the contractor will demolish and remove the existing 90 ton crane. The new crane must be assembled by April 2022 at the south end of the rails so the existing crane can be used during assembly. Demolition of the existing crane will occur between August 2022 and August 2022. The U.S. Army Corps of Engineers Portland District is the contracting agency.

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Other files

File	Type	Posted
G2_JD-STS_Reference_Dwgs_Government.pdf	PDF	Aug 18, 2020
Attachment A - Offeror Experience Form.docx	DOCX document	Jul 28, 2020
John Day STS Crane Contract Drawings.pdf	PDF	Jul 28, 2020
Attachment D - Enclosure 1- Small Business Subcontracting Plan.docx	DOCX document	Jul 28, 2020
Attachment D -Notice To Large Business Letter.pdf	PDF	Jul 28, 2020
John Day STS Crane Full Solicitation and Work Specs.pdf	PDF	Jul 28, 2020
Attachment B - USACE Past Performance Questionnaire Form.docx	DOCX document	Jul 28, 2020
Attachment C - Small Business Commitment Doc.docx	DOCX document	Jul 28, 2020

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CANTILEVER REMOVED

UPSTREAM ELEVATION

DETAIL A

SCALE 3/8" = 1'-0"

SECTION C-C

NORTH & SOUTH END ANCHORAGE

(PS & PN) - SCALE 3/4" = 1'-0"

SECTION D-D

SECTION E-E

INTERMEDIATE ANCHORAGE

(P1 TO P31) - SCALE 3/4" = 1'-0" SECTION F-F

DETAIL H

TYP. BOTH ENDS (PS & PN)

SCALE 3/4" = 1'-0"

SECTION G-G

SHORT POLE ANCHORAGE (P0)

SCALE 3/4" = 1'-0"

DETAIL K

SHORT & INTERMEDIATE POLES

(P0 TO P31) - SCALE 3/4" = 1'-0"

SECTION M-M

INTERMEDIATE POLES (P1 TO P31)

SCALE 1/2" = 1'-0"

VIEW B

SCALE 3/8" = 1'-0"

DETAIL L

FEED POLE (P16)

SCALE 3/4" = 1'-0"

SECTION R-R

SECTION J-J

TOT. MASSMASS UNITREFERENCEDESIGNATIONQTY.ITEM

34341 lb1108 lb3196-40-0559-02 ITEM 1INTERMEDIATE POLE311

450 lb450 lb3196-40-0559-02 ITEM 2SHORT POLE12 8933 lb4467 lb3196-40-0559-02 ITEM 3END POLE23

82 lb3 lb3196-40-0559-02 ITEM 4CAP FOR INTERM. AND SHORT POLES324 18 lb9 lb3196-40-0559-02 ITEM 5CAP FOR END POLES25

1718 lb54 lb3196-40-0559-03 ITEM 10INTERMEDIATE WIRE SUPPORT3210 382 lb12 lb3196-40-0559-03 ITEM 11INTERMEDIATE CLAMP3111 212 lb212 lb3196-40-0559-03 ITEM 12SOUTH END WIRE SUPPORT112 212 lb212 lb3196-40-0559-03 ITEM 13NORTH END WIRE SUPPORT113 63 lb63 lb3196-40-0559-03 ITEM 14FEED CLAMP WITH WIRE SUPPORT114

324 lb162 lb3196-40-0559-03 ITEM 15ANCHOR BASE215 1003 lb32 lb3196-40-0559-03 ITEM 16LIGHTS SUPPORT3116 106 lb3 lb3196-40-0559-03 ITEM 17HATCH COVER3117

6 lb2 lb3196-40-0559-03 ITEM 18SPACER 2" OD. X 11/16" ID X 3" LG.318 12 lb1 lb3196-40-0559-03 ITEM 19WASHER 3/4" x 2" OD. x 13/16" ID1619

9600 lb2400 lbTRANSTECHCONDUCTOR GROOVED WIRE-COPPER 350MCM4100 130 lb1 lbTRANSTECH #31108TROLLEY WIRE CLAMP124102

9 lb1 lbTRANSTECH #31151TROLLEY WIRE CLAMP, FEEDER8103 311 lb2 lbTRANSTECH #82369INSULATOR, GIANT STRAIN, TYPE J132104 28 lb4 lbTRANSTECH #82030INSULATOR, STRAIN CLEVIS & XL STUD8105 30 lb4 lbTRANSTECH #31779TROLLEY TERMINAL CLAMP ERF860098106

480 lb60 lbTRANSTECH #1146830336" PARALLEL ARM COLLECTOR ASS'Y8107 187 lb93 lb6X19 IWRC EIPS GALVAWIRE ROPE Ø1" X 36' LG. C/W SOCKET G-4162108A 260 lb130 lb6X19 IWRC EIPS GALVAWIRE ROPE Ø1" X 55' LG. C/W SOCKET G-4162108B

1857 lb929 lb3000 PSI MINI.CONCRETE BASE 12" x 30" x 30"2109 21430 lb691 lb3000 PSI MINI.CONCRETE BASE 12" x 26" x 26"31110 2170 lb35 lbEFH1015EE77750NAT1

BLCK

EVOLVE LED HIGH OUTPUT FLOOD LIGHT

(EFH1) 5000K C/W TRUNNION MOUNTING

62111

12 lb12 lbSEE ELECTRICAL DWGSSERVICE ENTRANCE HEAD1112 186 lb46 lbCROSBY #1072252 (LH)TURNBUCKLE EYE HG-4037 2-1/2 X 244113 223 lb56 lbCROSBY #1072877 (RH)TURNBUCKLE JAW HG-4037 2-1/2 X 244114 224 lb56 lbCROSBY #1034678TURNBUCKLE BODY HG-2510 2-3/4 X244115 141 lb35 lbCROSBY #1035045WEDGE SOCKET S-421T 1" [24-26mm]4116

4 lb0 lbSPAENAUR #892-383SELF-STICK STRIP 1/4" X 3/4" X 41" LG.31117 14 lb1 lbA325 GALVA. (NUT & FW.)HEX BOLT 3/4"-UNC X 3 1/2" LG.16200 89 lb1 lbA325 GALVA. (NUT & FW.)HEX BOLT 5/8"-UNC X 4 3/4" LG.131201 44 lb0 lbGR.5 ZINC, C/W NUT & LW.HEX BOLT 1/2"-UNC X 1 1/2" LG.248202 4 lb0 lbGR.5 ZINC, C/W LOCK W.HEX BOLT 5/16"-UNC X 3/4" LG.124203

137 lb11 lbASTM A193 B7 GALVA.ANCHOR ROD Ø1 1/4"-UNC x 33" LG.12204 795 lb6 lbASTM A193 B7 GALVA.ANCHOR ROD Ø1"-UNC x 29" LG.124205 24 lb3 lbASTM A193 B7 GALVA.ANCHOR ROD Ø1"-UNC x 13 1/2" LG.8206 6 lb1 lbASTM A193 B7 GALVA.ANCHOR ROD Ø3/4"-UNC x 12" LG.4207

28 lb1 lbASTM A194 2H GALVAHEAVY HEX NUT Ø1 1/4"-UNC36208 162 lb0 lbASTM A194 2H GALVAHEAVY HEX NUT Ø1"-UNC388209

2 lb0 lbASTM A194 2H GALVAHEAVY HEX. NUT 3/4-10 UNC8210 22 lb0 lbSAE GRADE 8 ZINC PL.SERRATED FLANGE NUT 1/2-13UNC280211 4 lb0 lbASTM F436 GALVAFLAT WASHER 1 1/4"24212

24 lb0 lbASTM F436 GALVAFLAT WASHER 1"256213 0 lb0 lbASTM F436 GALVAFLAT WASHER 3/4"4215

HILTI #HIT-RE 500 V3EPOXY ADHESIVE ANCHORING SYSTEM-301

LOCTITE #587SILICONE GASKET MAKER-302

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KEY PLAN

(NOT TO SCALE)

-0

QTY. FOR 1 ASSEMBLY

1 ASSEMBLY REQUIRED

1948C/C DEAD END POLES : FT

33.5 58.3 58.5 67.5 58.5 50.8 66 58.8 58.5 67.5 58.5 58.5 58.3 58.8 58.5 67.5 58.5 58.3 58.8 58.5 58.5 67.5 58.5 58.5 58.5 58.5 58.5 67.5 58.5 60 57 55 59.8

1234567891011121314151617181920

36.5 52.1 58.5 61.5 61.5 54 61 61 61.5 61.5 61.5 61.5 58.5 58.5 58.5 61.5 61.5 61.5 58.5 58.5 58.5 61.5 61.5 61.5 58.5 58.5 58.5 61.5 61.5 61.5 58.5 58 59.8 PN PSP0P1P2P3P4P5P6P7P8P9P10P11P12P13P14P15P16P17P18P19P20P21P22P23P24P25P26P27P28P29P30P31

500 KV TAKEOFF TOWER 500 KV TAKEOFF TOWER 500 KV TAKEOFF TOWER 500 KV TAKEOFF TOWER

BUSINESS

OFFICES

NORTH

BAY No.

POLE No.

P1P2P3P4P5P6P7P8P9P10P11P12P13P14P15P16P17P18P19P20P21P22P23P24P25P26P27P28P29P30P31

55° IN LINE

WITH WIRES

108A

9" 41 2"

NORTH

SOUTH

NORTH

21" TYP.

208212 204 3x2x

14"

TYP.

172034x 209213110 205 3x2x

211 105 12

13 SOUTH END (PS)

NORTH END (PN)

DRILL Ø13/16" (8x) IN BOTH END POLES

AFTER WIRES ALIGNMENT

'-2

3" 9"

= ITEM PURCHASED BY ENG. DEP'T

SHORT POLE (P0)

INTERMEDIATE POLE

11116

17"

108B

4'-1"

6'-10"

(P1 TO P31)

C/ L

4'-0"BLOCK X

HANDRAIL

CONCRETE

SOUTH

FLOW 15"

'-7

4 WIRES CL.

END POLE CL.

13"

'-0

207215210

6'-10"

30"

'-7

ILL

FEED POLE

(P16)

DRILL (3x) Ø11/16"

IN ANGLE ITEM 10

AT ASS'Y ON POLE

14"

46"

10"10"10" 14"

ADJ.

SPACING OF NEW POLES

APPROX. SPACING OF

EXISTING POLES (UNIT : FT)

'-0

W 4W

8DIA.

NOM. BIT

MINIMUM

EMBEDMENT

STICK ON IT.17

APPROX. ELEVATION

TO BE SET FROM T.O. RAIL

USE THE FOUR LEVELING NUTS

TO ADJUST THE VERTICALITY

OF THE POLES BEFORE POURING

THE CONCRETE BASES. TYP.

1 1

107 107

FOUR COLLECTORS

TO BE INSTALLED ON

THE EXISTING STS CRANE

REF TO DWG #3196-18-0619-30

FOR COLLECTORS SUPPORTS

8DIA.

NOM. BIT

8DIA.

NOM. BIT

1" x4

5° 1" x4 5°

3HOLE Ø

(1) CORE DRILL

" MAXI.

NOTES:

(1) CORE DRILL

. LOCATE CORE HOLES AT 24" MINI. AWAY FROM

EXISTING PENETRATIONS.

. BEFORE DRILLING, VERIFY THE AREA (TOP DECK &

UNDERNEATH) TO AVOID EXISTING OBSTRUCTIONS

(RE-BAR, CONDUITS, GROUND WIRES, ETC...)

(2) TEMPORARY TERMINUS

. WHILE NEW CRANE IS BEING CONSTRUCTED,

INSTALL THE END POLE (NP) 60 FEET IN NORTH

OF POLE P26 (6 FT FROM P27 BASE).

. DO NOT CUT THE FOUR WIRES UNTIL FINAL

ASSEMBLY (ONE WIRE WILL HAVE TO PASS TROUGH

THE POLE, Ø1" HOLE)

36" TYP.

OFFSET

NEW BASEEXISTING BASE

TO BE REMOVED

60'-0"

REFER TO KEY PLAN FOR THE LOCATION OF EACH POLES

TEMPORARY

TERMINUS (2)

DRILL (2) HOLES Ø1"

THROUGH THE POLE

FOR ONE WIRE.

THIS SIDE ONLY.

'-2

" T

O AD

40'-11" TO ADJUST

CUT THE WIRE ROPES

AFTER FINAL ADJUSTMENT.

(4" MINI. AFTER THE

SOCKET CLIP)

SAG-TENSION: 35% OF WIRES MBS

=4,500 LBS AT 60°F OF AMB. TEMP.

REQ'D TORQUE AT NUT

(DRY) : 150 FT-LBS

REQ'D TORQUE AT NUT

(DRY) : 200 FT-LBS

REQ'D TORQUE AT NUT

(DRY) : 150 FT-LBS

REQ'D TORQUE AT NUT

(DRY) : 150 FT-LBS

REQ'D TORQUE AT NUT

(DRY) : 100 FT-LBS

6'-0"EXISTING

BASE CL.

EXISTING BASE AND ANCHORS

TO BE REMOVED AFTER DEMOLITION

OF OLD CONDUCTOR SYSTEM

TOTAL WEIGHT : 86 500 LBS

MINIMUM

EMBEDMENT

MINIMUM

EMBEDMENT

MINIMUM

EMBEDMENT

MINIMUM

EMBEDMENT

302 302

ITEM 12D, QTY. = 2

ITEM 13D, QTY. = 2

SCALE 1/8" = 1"

ITEM 12 - SOUTH END WIRE SUPPORT (AS SHOWN)

ITEM 13 - NORTH END WIRE SUPPORT (MIRROR)

SCALE 1/8" = 1"

ITEM 12B, QTY. = 2

ITEM 13B, QTY. = 2

SCALE 1/8" = 1"

ITEM 15 - ANCHOR BASE

SCALE 1/8" = 1"

ITEM 15B

SCALE 1/8" = 1"

ITEM 15D

SCALE 1/8" = 1"

ITEM 16 - LIGHTS SUPPORT

SCALE 3/16" = 1"

ITEM 16A

SCALE 3/16" = 1"

ITEM 16B

SCALE 1/4" = 1"

SECTION A-A

ROTATED 45° COUNTERCLOCKWISE

SCALE 3/16" = 1"

ITEM 13 - NORTH END WIRE SUPPORT

SCALE 1" = 1'-0"

ITEM 12 - SOUTH END WIRE SUPPORT

SCALE 1" = 1'-0"

ITEM 11 - INTERMEDIATE CLAMP

SCALE 3/16" = 1"

ITEM 14 - FEED CLAMP WITH WIRE SUPPORT

SCALE 1/8" = 1"

DETAIL A

SCALE 3/16" = 1"

ITEM 19 - WASHER 3/4" x 2" OD.

SCALE 1/2" = 1"

ITEM 18 - SPACER 2" OD. X 11/16" ID

SCALE 1/2" = 1"

ITEM 10 - INTERMEDIATE WIRE SUPPORT

SCALE 1" = 1'-0"

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2142 lb67 lbASTM-A572 GR. 50L 6" x 6" x 3/8" x 55" LG.3210

ITEM PROVIDED BY NOVA POLE17

237 lb237 lbSOUTH END WIRE SUPPORT112 127 lb127 lbASTM-A500 GR. CHSS 8" x 6" x 1/2" x 36" LG.112A 47 lb23 lbASTM-A572 GR. 50PL. 3/4" X 12" X 16"212B 11 lb3 lbASTM-A572 GR. 50PL. 1/2" X 5"412C 30 lb15 lbASTM-A572 GR. 50PL. 1/2" x 4 1/2" x 24" APPROX.212D

ITEM CANCELLED012E

15 lb8 lbASTM-A572 GR. 50PL. 1/2" x 5" x 11"212F 11 lb11 lbASTM-A572 GR. 50PL. 1/2" x 2 1/2" x 34"112G 237 lb237 lbNORTH END WIRE SUPPORT113 127 lb127 lbASTM-A500 GR. CHSS 8" x 6" x 1/2" x 36" LG.113A 47 lb23 lbASTM-A572 GR. 50PL. 3/4" X 12" X 16"213B 11 lb3 lbASTM-A572 GR. 50PL. 1/2" X 5"413C 30 lb15 lbASTM-A572 GR. 50PL. 1/2" x 4 1/2" x 24" APPROX.213D

ITEM CANCELLED013E

15 lb8 lbASTM-A572 GR. 50PL. 1/2" x 5" x 11"213F 11 lb11 lbASTM-A572 GR. 50PL. 1/2" x 2 1/2" x 34"113G

201 lb100 lbASTM-A572 GR. 50PL. 1 1/2" x 12" x 20"215A 91 lb45 lbASTM-A572 GR. 50PL. 1 1/4" x 12" x 18"215B 29 lb4 lbASTM-A572 GR. 50PL. 1" x 4 1/2"815C 17 lb9 lbASTM-A572 GR. 50PL. 3/4" x 6" x 10"215D

636 lb21 lbASTM-A572 GR. 50HSS 3" x 3" x 1/4" x 29" LG.3116A 242 lb4 lbASTM-A572 GR. 50L 4" x 3" x 3/8" x 6" LG.6216B 115 lb4 lbASTM-A572 GR. 50PL. 3/8" x 6" x 6"3116C 27 lb0 lbASTM-A572 GR. 50PL. 1/4" x 2 1/4" x 2 3/4"6216D

10 lb10 lbASTM-A572 GR. 50PL. 1/4" x 5 1/2" x 25 1/2" APPROX.114A 1 lb1 lbASTM-A572 GR. 50L 3" x 2" x 1/4" x 2" LG.214B 51 lb51 lbASTM-A572 GR. 50L 6" x 6" x 3/8" x 44" LG.114C 1 lb0 lbASTM-A36PL. 1/4" x 2" x 2 1/2"214D

63 lb63 lbFEED CLAMP WITH WIRE SUPPORT114

324 lb162 lbANCHOR BASE215

1003 lb32 lbLIGHTS SUPPORT3116

301 lb10 lbASTM-A572 GR. 50PL. 1/4" x 5 1/2" x 25 1/2" APPROX.3111A 84 lb1 lbASTM-A572 GR. 50L 3" x 2" x 1/4" x 2" LG.12411B

382 lb12 lbINTERMEDIATE CLAMP3111

6 lb2 lb1018/20 (CR) A108BAR Ø2" x 3" LG.318 12 lb1 lb1018/20 (CR) A108BAR Ø2" x 1 1/4" LG.1619

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4" 6" 4"

R1/2" TYP.

45° TYP.

4"(4 1/2)"

36"

303 SPACES @ 10" = " 3" TYP.

/8"

11/16"

12A

1/3

2" R3"

(1 6)

1/3

/16

3/4

7" (12)"

4" 2" 4"

5/8" R5/8" 2x

R1/2" 5X3/4"

2 1/8"

2 HOLES IN LINE

12C

12D

ALL ITEMS GALVANISED

ACCORDING TO

UNLESS OTHERWISE NOTED

ASTM-A123

BREAK ALL

SHARP EDGES

ALL EXTERNAL WELDS

MUST BE SEAL WELDED

FOR AN OUTSIDE USE

OF THICKER MAT'L (T) OF FILLET WELD

mm inches mm

1/8 3

BASE-METAL THICKNESS MINIMUM SIZE: S

T <1/4 inches

3/16 51/4< T <1/2 1/4 61/2< T <3/4 5/16 83/4< T

T < 6 6 < T < 12 12 < T < 20 20 < T

MINIMUM SIZE FOR CYCLICALLY LOADED STRUCTURES SHALL BE 3/16" (5mm)

WELDING STANDARD:

ALL WELDS TO BE

UNLESS OTHERWISE NOTED

AWS D1.1 /D14.1

1-6

20" 17"

/2"

9"12

1/2" 15A

1 1/2"

18"

3" 3 15/32"

/2"

(1 2)

R3"

R3" R9"

1/8

17 3/4"

1/8

45°

5/1

15/32"

CH. 1/8" x 45°

/2"

3" 3 15/32"

4 1/2" 15C

15D

2 3/8" 2x

6" 2 1/4" 1 1/2"

/2"

5/16" 5/16"

45° TYP.

BREAK EDGES

ALL AROUND THE CUT

R1/8"

TYP.

29"

/4"

3" 1 7/8"

3 3/4"

7/8" 9/16 2x

/2"

P.1 1/2" TYP.

1" TYP.

17" TYP.

45° TYP. 6"

3/4

/2"

/2"3/4"4 1/2"

9/16 4x

16C

1/4

/4"

3/16"2 1/4"

16D3/16" 3/16" 16A 16B

QTY. FOR 1 ASSEMBLY

1 ASSEMBLY REQUIRED

1 1/8 4x "2" x 5/8"

R1/4" TYP.

R1/8"

FLAME CUTTING HOLES

NOT ALLOWED

/2"

/8"

8 3/4" 3 1/2" 13/16 4x"

2 7/32"

TYP.

1 1/2" 25"

3/16"TYP. 11

/2"

1 3/8" 11"

/2"

2" 21/32" OR 17 mm

IN LINE

(8 1/4

1/8

(2)"

/8"

2 1/8" 4"

8 1/4 + 1/16 0- "2" 2"

45° TYP.

R3/8" TYP.

1/8" TYP.

11B

11A

ALL WELDS REFER TO WELDING PROCEDURES

SEE DWG 3196-99-0109-01

21/32" OR 17 mm

IN LINE

11"

/2"

5/3 2"

14A

1/8" TYP.

R3/8" TYP.

45° TYP.

2"2" 8 1/4 + 1/16 0- "

4"2 1/8"

(8 1/4

/2" 2"

/2"

3/8

7/8"

23 3/8"242 SPACES @ 12" = "

/2"

11/16 3x

1/8

/8"

14C

14B14D

(2)"

44" 8 3/8"

10 1/2"303 SPACES @ 10" = "

3" TYP.

11/16"

45° 2 3/8"

/16

R1/2"

/16

2 3/4"1"

55" 2 1/2" 11"

11/16"31 /2"

/2"

20"

11/16"

303 SPACES @ 10" = " 4" TYP.

/2"

1" (1)"

3 1/2" 3 1/2"

CUT OUT IN ITEM 12F

TO FIT WITH ITEM 12C

12G

12F

1/2

12B

34"

/2"

2 7/8"

REEL COH Inc.

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SOUTH ELEVATION

FLOW

8' -9

96' 19 EQUAL SPACES @ 90' = 1710' KEY PLAN

20 19 18 17 16 15 14 513 412 311 10 9 8 7 6 12

'-8

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500 KV

TRANSF.

BUSHING

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B U

E A

6'-10"

15'-0" MINI.

G A

N T

R Y

R A

' C

CONDUCTOR POLES

SPACING: 60'-0" APPROX.

CONDUCTOR

LINE: EL. 322

INTAKE DECK

EL. 281.0

'-1

SPAN: 26'-0"

40'-0"16'-0"3'-6" TYP. 16'-0" 3'-6" TYP.

4'-10"

7'-10"

'-0

'-6

M A

T T

R A

V E

'-0

61" MINI.

6'-21 2"

6'-43 8"

13'-1"

-6

O V

E R

T R

A V

E L

S P

A N

: 2 6'

-0

500 KV TAKEOFF TOWER500 KV TAKEOFF TOWER500 KV TAKEOFF TOWER 500 KV TAKEOFF TOWER

GATE

STORAGE

PIT

GATE

REPAIR

PIT

79' 90'

BUSINESS

ROADWAY

OFFICES

(SCALE 1/12) SERVICE

BAY

ASSEMBLY

BAY

CL. TRC. RAIL

T R

A S

H R

A K

E C

R A

N E

3'-0" MAX.

2'-101

2" MAX.

TROLLEY #2

ALIGNED WITH

INTAKE GATE SLOT

28'-0"

HOIST #1 CL.

LEGEND:

D/S = DOWNSTREAM TBD = TO BE DEFINED

U/S = UPSTREAM (SBO) = SUPPLIED BY OTHERS

TECHNICAL SPECIFICATIONS

MAIN HOISTS : (3X)

. CLASSIFICATION : CMAA C

. CAPACITY (AT LIFT. BEAM): 195 TONS [177 MT]

. SPEED WITH 95T to 195T : 0 TO 9 FPM [2.7 m/min] . SPEED WITH LOAD <95T : 0 TO 18 FPM [5.5 m/min] . MOTOR : (1x) 161 HP x1250 RPM [120 KW] . LIFTING HEIGHT : 183'-0" MINIMUM [55.8 m]

LATCHING HOISTS : (3X)

. CLASSIFICATION : CMAA C

. CAPACITY : 500 LBS [0.23 MT]

. SPEED : 0 TO 20 FPM [6 m/min] . MOTOR : (1x) 1/2 HP x1750 RPM [0.33 KW] . LIFTING HEIGHT : 185'-6" MINIMUM [56.5 m]

MAINTENANCE HOISTS : (3X)

. CLASSIFICATION : ASME HST-1 Class H4

. CAPACITY : 2 TONS [1.81 MT]

. LIFTING SPEED : 5 & 32 FPM [1.5 & 10 m/min]

. LIFTING MOTOR : 5.8 HP [4.3 KW]

. LIFTING HEIGHT : 82'-0" [37.5 m] . TRAVEL SPEED : 16 & 33 FPM [5 & 10 m/min] . TRAVEL MOTOR : (1x) 0.6 HP [0.45 KW]

BRIDGE & TROLLEYS :

. CLASSIFICATION : CMAA C

GANTRY TRAVEL :

. CAPACITY, STATIONARY : 585 TONS [531 MT]

. CAPACITY, TRAVELING : 390 TONS [354 MT]

. SPEED : 0 TO 200 FPM [91.5 m/min] . MOTOR : (8x) 30 HP x1765 RPM [22.5 KW] . TRAVEL DISTANCE : 1 900'-0" [580 m]

TROLLEY TRAVEL : (3X)

. CAPACITY, STATIONARY : 195 TONS [177 MT]

. CAPACITY, TRAVELING : 130 TONS [118 MT]

. SPEED : 0 TO 19 FPM [5.8 m/min] . MOTOR : (2x) 5 HP x1765 RPM [3 KW] . NORMAL TRAVEL DISTANCE : 13'-9" [4.2 m]

. MAXI. TRAVEL DISTANCE : 15'-1" AT 10% OF SPEED

. OVERTRAVEL DISTANCE : 16'-6" W/O EXTENSIONS

WEIGHTS AND LOADS : PRELIMINARY

. GANTRY WEIGHT : 450 TONS [408 MT]

. TROLLEY #1 WEIGHT : 105 TONS [95 MT]

. TROLLEY #2 WEIGHT : 100 TONS [91 MT]

. TROLLEY #3 WEIGHT : 105 TONS [95 MT]

. DYN. MAX. WHEEL LOAD : 69 TONS [62.6 MT]

GENERAL SPECIFICATIONS

ELECTRICAL :

. POWER SUPPLY : 480 V / 3 Ph / 60 Hz . CONTROL/UTILITY VOLTAGE : 120/240 V / 1 Ph / 60 Hz

. ELECTRICAL ENCLOSURES : NEMA 12 INSIDE, 4X OUTSIDE

. OPERATING MODE: OPERATOR CAB

& RADIO CONTROL

SITE CONDITIONS :

. PLAN : HYDROELECTRIC DAM

. SITUATION : OUTDOOR

. AMBIENT AIR TEMP. RANGE : -10°F / +115°F [-23°C / +46°C]

. ATMOSPHERE : NORMAL

. RELATIVE HUMIDITY : 0% / 90% NON.CONDENSING

PAINT : AS PER CHART 3196-AQ-003

. SURFACE PREPARATION : SSPC . SP6

. PAINT SYSTEM : SHERWIN WILLIAMS GALVAPAC 2K +

2x ACROLON 218HS = (3) COATS

. PAINT COLOR : SW4030 NICKEL (GREY)

OTHER PURCHASED ITEMS AS PER MANUFACTURER STD

(MOTORS, BRAKES, ELECTRICAL COMPONENTS, ETC...)

RUST INHIBITOR : RUST VETO HOUGHTON #344

(COSMOLINE BLACK) FOR SHAFTS OR OTHER MACHINED PARTS

FASTENERS : (FOR INFORMATION ONLY, SEE DWGS PART LISTS)

. STRUCTURAL BOLTS : ASTM.A325, HOT DIPPED GALVA.

. OTHER BOLTS Ø3/8" & OVER: SAE GRADE 5, ZINC PLATED

. OTHER BOLTS < Ø3/8" : STAINLESS STEEL

REFERENCEDESCRIPTIONQT.ITEM

QTY. FOR ONE (1) ASSEMBLY

ONE (1) ASSEMBLY REQUIRED

1 1 TROLLEY TYPICAL ASSEMBLY 3196-07-0170-01

2 1 TROLLEY 1 & 2 EXTENSION 3196-07-0170-02

3 1 TROLLEYS KEYPLAN 3196-07-0170-03

4 1 GANTRY STRUCTURE 3196-62-0143-01

5 1 GANTRY WALKWAYS UPPER PLATFORMS 3196-18-0619-10

6 1 GANTRY WALKWAYS ACCESS STAIRCASES 3196-18-0619-20

7 1 GANTRY WALKWAYS COLLECTOR ACCESS 3196-18-0619-30

8 1 GANTRY WALKWAYS TROLLEYS MAINTENANCE 3196-18-0619-40

9 1 GENERATOR WITH RETRACTABLE PLATFORMS 3196-18-0620-10

11 1 GANTRY WHEELS ASSEMBLIES 3196-22-0968-01

12 1 TROLLEY WHEELS ASSEMBLIES 3196-22-0968-02

13 1 GANTRY DRIVE - ASSEMBLY 3196-26-0173-01

14 N/A LUBRICATION CHART 3196-38-0321-01

10 1 OPERATOR CAB 3196-19-0287-01

CL. GANTRY

20'-0"

TYP.

100'-1 1/2" OVERALL

SECTION A-A

(SCALE 1/2)

S P

A N

'-0

GATE

GUIDES

23'-9 1/2"

16'-0" 40'-0" 16'-0"

28'-0" 28'-0"

CL. H3

CL. H2

H1 CL.

HOIST #2 CL.

DIESEL GENERATOR

(U/S)

BRAKING

RESISTORS

(D/S)

OPERATOR

CAB (D/S)

REMOTE

CONTROL

LADDER** ACCESS

TO GENERATOR

AIR COMPR. (U/S)

FLOODLIGHTS

(20) PLACES

LADDER** ACCESS

TO COLLECTORS

LADDER ACCESS

TO ELEC. CAB

RETRACTABLE

PLATFORM

INTAKE

GATE

23'-71 2"

+1/8 / -1/2"

WALKWAY

EL. 345'-10''

28'-0"

T.O. RAILS

EL. 281'-2"

24"

15'-1"

16A 1 SWITCHES ASSEMBLY - MAIN HOIST 3196-39-0317-01

17 1 GANTRY COLLECTOR SYSTEM 3196-40-0559-01

18A 1 NORTH & SOUTH TROLLEY FESTOON SYSTEM 3196-43-0345-01

19 1 ELECTRICAL CAB 3196-44-0171-01

21 1 GATE GUIDES & BUMPERS 3196-80-0364-01

22 1 PNEUMATIC SYSTEM 3196-83-0108-01

23 1 MISC. LOWER EQUIPMENT 3196-90-0797-01

24A 1 TROLLEY SHELTER #1 & #2 3196-95-0118-01

20 3 INTAKE & BULKHEAD GATES LIFTING BEAM 3196-80-0363-01

24B 1 TROLLEY SHELTER #2 3196-95-0118-02

25A 1 DRIP PANS, GUARDS & COVERS - GANTRY 3196-96-0151-01

26 1 IDENTIFICATION PLATES & WARNINGS 3196-96-0151-51

27 1 GANTRY JACKING EQUIPMENT & PLAN 3196-98-0145-01

224A

18A

25B

STEEL BAR GRATING EVERYWHERE

EXCEPT OTHERWISE NOTED

DOWNSTREAM

UPSTREAM

20'-6" OVERALL

24B

33'-7" OVERALL

'-0

20" MAINTENANCE

HOIST (3x)

WIND SPEED

MONITOR

ROTATING

ARM FOR

WIND S.

MONITOR

11'-0" C/C

**WARNING SWITCH

ON LADDERS

RETRACTABLE HANDRAILS

(U/S WHEEL MAINTENANCE)

RIGGER ENCL. (U/S) WARNING LIGHTS

U/S SOUTH & NORTH

T.O.R.

46"

'-6

BAY N°

24"

7'-0"

8'-0"

HYDRAULIC UNIT

NORMAL

TRAVEL

13'-9"

WHEEL Ø36"

GROUNDED WHEEL

(U /S

STORM RAIL BRAKE

18'-0"

REMOVABLE JACKING PAD (U/S & D/S)

STORAGE

CABINETS (2X)

PLAN VIEW

TROLLEY

END-STOPS

(12x)

S T

E P

6'-8" HEADROOM

OVERTRAVEL ONLY

HEADROOM

8'-11 2"

INTAKE GATE SLOT BULKHEAD SLOT

STS CRANE

OUTLINES

HOIST #3 CL.

18A

2'-03 4"

TYP.

ALL GANTRY REDUCER

LOCATED OUTSIDE

CL. LOAD

BLOCK PIN

EL. 342.5

R A

WHEEL Ø27"

LADDER** ACCESS

TO TROLLEYS

GENSET LOAD BANK

8'-4"

STS CRANE

WALKWAY

WIDTH: 33"

43"

CLEARANCE

BUMPERS

NOT COMP.

18B 1 TROLLEY #2 FESTOON SYSTEM 3196-43-0345-02

18B

16E 1 WIND SPEED SENSOR SUPPORT 3196-39-0317-11

16E

121"

TUBE-TYPE

SNOW GUARD

BOTH SIDES

'-1

A X

TYP.

= 13'-9" OF NORMAL TRAVEL +

2x 8" AT 10% OF NOM. SPEED

4' -6

24A

GENSET

LOAD BANK

(U/S)

OVERTRAVEL IS ACHIEVABLE BY REMOVING

THE END-STOP EXTENSIONS 143

8" & 25

5'-105 8"

FIRE EXTINGUISHERS

(8 PLACES)

REMOVABLE ROOF: 86"

TROLLEY #3

ALIGNED WITH

BULKHEAD SLOT

"DANGER" SIGN

INSIDE DOORS

26 2

HVAC OUTDOOR

UNITS (3x)

2'-81

2" MAX.

18B

18A

CHECKER PLATE

WITH ANTI-SKID PAINT

INSIDE ALL CABS

16B 1 SWITCHES ASSEMBLY - TROLLEY TRAVEL 3196-39-0317-02

16C 1 SWITCHES ASSEMBLY - GANTRY TRAVEL 3196-39-0317-03

16D 1 MISC. ELECTRICAL BRACKETS 3196-39-0317-04

3B 1 TROLLEYS MAINTENANCE HOIST & OTHER 3196-07-0170-30

16A

16B

16C

16D

WALL

LIGHTS

(14x)

10'-0"

9B 1 GANTRY WALKWAYS LOWER LADDERS 3196-18-0620-50

24B

16E

25B 1 DRIP PANS, GUARDS & COVERS - TROLLEY 3196-96-0151-02

25A

'-7

EXHAUST

EL. 307'-0''2

File details come from the government source that posted it. Updated Aug 18, 2020.