am_3.pdf
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- WSMR FY20 Facility Maint & Repair Mult Bldgs
- Solicitation number
- W9126G20B0047
About this file
This document provides details on a federal contract opportunity for facility maintenance and repair work at White Sands Missile Range in New Mexico. The solicitation seeks bids for repairs and renovations to roofs, HVAC systems, lighting, electrical work, and floor, door and window replacements across multiple buildings on the base. The contract will be awarded by the U.S. Army Corps of Engineers Fort Worth District and has the solicitation number W9126G20B0047. Interested contractors should review the requirements for facility improvements and submit pricing proposals for the various repair and upgrade tasks described. The work appears aimed at maintaining infrastructure across the White Sands Missile Range installation.
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| File | Type | Posted |
|---|---|---|
| C1_Bid Abstract_20B0047.xlsx | XLSX spreadsheet | |
| Sign in sheets FY20.pdf | ||
| am_4.pdf | ||
| am_4.pdf | ||
| am_2.pdf | ||
| g20b0047.pdf | ||
| am_1.pdf | ||
| Ammendment_0002.pdf | ||
| DIV 00 Amended.pdf | ||
| g20b0047.pdf |
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
The Solicitation for WSMR FY20 FACILITY MAINT & REPAIR MULTIPLE BLDGS; White Sand Missile Range, New Mexico is amended as follows.
See SF30 Continuation Sheet(s)
NOTE: Proposal Receipt date is 10 September 2020; at 10:00 a.m.,CT.
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X 9A. AMENDMENT OF SOLICITATION NO.
W9126G20B0047
X 9B. DATED (SEE ITEM 11)
13-Aug-2020
10B. DATED (SEE ITEM 13)
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
3 -Sept-2020
CODE
US ARMY ENGINEER DISTRICT, FORT WORTH
ATTN: CESWF-CT
819 TAYLOR ST, ROOM 2A19
P.O. BOX 17300
FORT WORTH TX 76102-0300
W9126G 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W9126G20B0047
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
CHANGES TO SOLICITATION W9126G20B0047
CHANGES TO THE SPECIFICATIONS
1. Replacement Sections: Replace the following section with the accompanying new section of the same number and title bearing the notation W9126G20B0047-0003.
01 11 00 STATEMENT OF WORK
2. Added Sections: The following section have been added to the solicitation, bearing the notation W9126G20B0047-0003.
07 22 00 ROOF AND DECK INSULATION
07 51 13 BUILT-UP ASPHALT ROOFING
CHANGES TO APPENDIX
3. Updated Appendices – The following appendices covers have been updated and replaced, bearing the notation W9126G20B0047-0003.
APPENDIX A – BUILDING 128
APPENDIX C – BUILDING 1649
APPENDIX D – BUILDING 21140
APPENDIX E – BUILDING 21234
APPENDIX F – BUILDING 21237
APPENDIX G – BUILDING 21237
APPENDIX H – BUILDING 21240
APPENDIX I – BUILDING 21240
End of Summary of Changes
SECTION 01 11 00 Page 1
WSMR FY20 Facility Maintenance and Repair Mult Buildings WS20FMR
SECTION 01 11 00
SUMMARY OF WORK
PART 1 GENERAL
1.1 WORK COVERED BY CONTRACT DOCUMENTS
1.1.1 Project Description
The work includes repairs and renovations to facilities including roofs, HVAC, EMERGENCY lighting, electrical, and floor, door and window replacement, regulated material surveys and incidental related work.
a. B128 – Appendix A
1. Replace carpet (AM0003)throughout bedrooms (AM0003)as identified in Appendix A (AM0003) with VCT flooring including new cove base and initial waxing(AM0003); excluding bathrooms, hallways, common areas, or laundry rooms(AM0003). Repair water damage including mold abatement. For bidding purposes, the contractor is to assume approximately 1,000 SF of mold abatement. Replace approximately 135 SF of damaged VCT in rooms identified in Appendix A.
2. Historical regulated material surveys are not available for Building 128. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied during work completion. Work shall occur in two phases. Contractor shall provide two weeks’ notice of anticipated start date for phase 1 to coordinate occupant move out of the west end of the building. Upon completion and acceptance of Phase 1, Government requires two weeks of transition time for occupant to move out of rooms on the east side of the building before the Contractor can proceed with Phase 2.
Contractor shall provide two weeks’ notice of anticipated acceptance of Phase 1 for coordination of occupant move out.
(AM0002)
b. B1646 – Appendix B
1. Install new condenser and ceiling mount air handlers for rooms 7, 8, 9 and 10 including demolition, ancillary work and equipment functional testing as shown in Appendix B. Provide as-built drawings in PDF and AutoCAD.
2. Historical regulated material surveys are not available for Building 1646. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied during work completion. Work shall be phased by each room to minimize disruptions to operations. Rooms will be vacated for 3 days at time, as needed, for work completion. When work is not occurring in a room it will be occupied. Furniture (desks, filing cabinets, bookshelves) and equipment (computers, monitors) will remain in the room and shall be protected from damage and dust. Contractor is responsible to move furniture as required for work completion and return it to the original location.
4. Contractor will be escorted during all work occurring at B1646.
Contractor shall provide two weeks’ notice of anticipated work for escort coordination. (AM0002)
W9126G20B0047-0003
SECTION 01 11 00 Page 2
c. B1649 – Appendix C
1. Remove and replace existing “EXIT” signs and install new emergency “Exit” combo type signs with 2 lights, LED bulbs, and Red lettering as shown on the drawing. Install wall pack lights as shown in the drawings, including new conduit and wiring from power source to device as indicated in Appendix C.
2. Historical regulated material surveys are provided in Appendix K.
For bidding purposes contractor shall assume all walls and ceilings on the second floor contain lead and asbestos.
Historical records may not represent current conditions. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied during work completion. Work shall be completed in such a manner to allow exiting system to remain operational to the greatest extent possible.
4. Contractor will be escorted during all work occurring at B1649.
Contractor shall provide two weeks’ notice of anticipated work for escort coordination.
d. B21140 – Appendix D
1. Remove and replace with new Built Up Roofing (BUR), evaporative coolers, and roof mounted lightning protection system components, including demolition, ancillary work and equipment functional testing. Provide as-built drawings in PDF and AutoCAD.
2. Historical regulated material surveys are not available for Building 21140. Existing roof system contains asbestos in the mastic. For bidding purposes the contractor is to assume all the mastic contains asbestos. Complete a regulated material survey of areas to be disturbed.
3. Contractor shall provide temporary (AM0003)heating or(AM0003) cooling during work completion.
4. Facility will be occupied during work completion.
e. B21234 – Appendix E
1. Replace HVAC, install UPS, install roof mounted searchlight and complete interior and exterior repairs and renovations as shown in Appendix E.
2. Historical regulated material surveys are not available for Building 21234. Complete a regulated material survey of areas to be disturbed.
3. Contractor will be escorted during all work occurring at B21234.
(AM0003)All personnel entering the Nuclear Effect Compound require a 30 minute radiation training that is good for one calendar year.
(AM0003) Contractor shall provide two weeks’ notice of anticipated work for escort coordination.
f. B21237 – OMA Funded – Appendix F
1. Replace sump pumps, replace HVAC system (interior and exterior), and refinish doors as shown in Appendix F. Temporary heating and cooling shall be required during replacement.
2. Historical regulated material surveys are not available for Building 21237. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied and Contractor will be escorted during all work occurring at B21237. (AM0003)All personnel entering the Nuclear Effect Compound require a 30 minute radiation training that is good for one calendar year. (AM0003) Contractor shall provide two weeks’ notice of anticipated work for escort coordination.
SECTION 01 11 00 Page 3
g. B21237 – RD&T Funded - Appendix G
1. (AM0003)Install new card reader box and conduit, r R(AM0003)eplace two bullet resistant doors, and remove obsolete equipment as shown in Appendix G. Government retains salvage rights on the removed equipment.
2. Historical regulated material surveys are not available for Building 21237. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied and Contractor will be escorted during all work occurring at B21237. (AM0003)All personnel entering the Nuclear Effect Compound require a 30 minute radiation training that is good for one calendar year. (AM0003) Contractor shall provide two weeks’ notice of anticipated work for escort
h. B21240 – OMA Funded - Appendix H
1. Replace 3 ballistic windows, install gutter, (AM0003)replace flooring repair(AM0003) and paint interior and exterior as shown in Appendix H.
2. Historical regulated material surveys are not available for Building 21240. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied and Contractor will be escorted during all work occurring at B21240. (AM0003)All personnel entering the Nuclear Effect Compound require a 30 minute radiation training that is good for one calendar year. (AM0003)Contractor shall
i. B21240 – RD&T Funded - Appendix I
1. Replace exterior door, install aluminum wall panels, install two 2 ton split systems, (AM0003)install new card reader box and conduit(AM0003) as shown in Appendix I.
2. Historical regulated material surveys are not available for Building 21240. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied and Contractor will be escorted during all work occurring at B21240. (AM0003)All personnel entering the Nuclear Effect Compound require a 30 minute radiation training that is good for one calendar year. (AM0003) Contractor shall
j. B25900 – Appendix J
1. Remove and replace existing “EXIT” signs and install new emergency “Exit” combo type signs with 2 lights, LED bulbs, and Red lettering as shown on the drawing. Install wall pack lights as shown in the drawings, including new conduit and wiring from power source to device as indicated in Appendix J.
2. Historical regulated material surveys are provided in Appendix K.
Historical records may not represent current conditions. Complete a regulated material survey of areas to be disturbed.
3. Facility will be occupied during work completion. Work shall be completed in such a manner to allow exiting system to remain operational to the greatest extent possible.
4. Contractor will be escorted during all work occurring at B25900.
Contractor shall provide two weeks’ notice of anticipated work for escort coordination.
SECTION 01 11 00 Page 4
1.1.2 Location
The work is located at the White Sands Missile Range (WSMR), NM, approximately as indicated in Appendix A - J. The exact location will be shown by the Contracting Officer.
1.2 DEMOLITION
1.2.1 Any and all demolition shall be the responsibility of the Contractor.
The Contractor shall dispose of removed materials (excluding items specifically indicated for salvage to the Government) at an off-site location that has been permitted, by the jurisdiction having authority, to accept and dispose of the waste and debris.
1.2.2 To the extent possible scrap metal, including electrical wiring, shall be disposed of at the WSMR Metal Scrap Yard (575-678-3160 or 575-640- 8522), located 3.5 miles east of Main Post. All glass shall be removed from metal windows and metal doors before transporting the scrap metal to the Metal Scrap Yard.
1.2.3 Regulated Material Survey. A regulated material survey has not been completed for all areas that may be disturbed during the project.
Available regulated material surveys and documentation are available at Appendix K. The Contractor shall perform hazardous building materials sampling of all building material suspected of being Asbestos Containing Material (ACM) or contain Lead based paint that may be disturbed during this project. Asbestos sampling shall be performed by an asbestos inspector that meets the requirements of the Environmental Protection Agency (EPA) Asbestos Hazard Emergency Response Act (AHERA). If hazardous building materials are present, the Contractor shall inform the KO. The contractor shall be responsible for abating all hazardous building materials in the work area. Abatement of hazardous building materials (including asbestos containing material (ACM), Lead based paint (LBP), or mold) shall take place prior to performing other work of this project. The Contractor shall be responsible to perform abatement and disposal of all hazardous building materials in accordance with all applicable laws, rules and regulations, and with the Section 02 82 00 ASBESTOS REMEDIATION and Section 02 84 00.00 44 REMOVAL, RECYCLING AND
DISPOSAL OF REGULATED MATERIALS.
1.3 PHOTOGRAHY
The Contractor or any of their subcontractors are prohibited from taking photographs of any type while on the installation. Failure to comply with this requirement will result in employee being barred from entering the installation. Photographs may be taken by the government COR and provided to the Contractor upon security review and approval.
1.4 OCCUPANCY OF PREMISES
Building(s) will be occupied during performance of work under this Contract. Contractor shall anticipate loss of one productive hour per day for facilities that require escorts during work execution.
Before work is started, arrange with the Contracting Officer a sequence of procedure, means of access, space for storage of materials and equipment, and use of approaches, corridors, and stairways.
SECTION 01 11 00 Page 5
1.5 EXISTING WORK
In addition to FAR 52.236-9 Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements:
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work must be in a condition equal to or better than that which existed before new work started.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
Not used.
-- End of Section --
SECTION 07 22 00 Page 1
SECTION 07 22 00
ROOF AND DECK INSULATION
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C208 (2012; R 2017; E 2017; E 2019) Standard
Specification for Cellulosic Fiber Insulating Board
ASTM C552 (2017; E 2018) Standard Specification for Cellular Glass Thermal Insulation
ASTM C578 (2019) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C726 (2017) Standard Specification for Mineral Wool Roof Insulation Board
ASTM C728 (2017a) Standard Specification for Perlite Thermal Insulation Board
ASTM C1177/C1177M (2017) Standard Specification for Glass Mat Gypsum Substrate for Use as Sheathing
ASTM C1289 (2019) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D226/D226M (2017) Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing
ASTM D312 (2000; R 2006) Standard Specification for Asphalt Used in Roofing
ASTM D2178/D2178M (2015a) Asphalt Glass Felt Used in Roofing and Waterproofing
ASTM D4263 (1983; R 2018) Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method
SECTION 07 22 00 Page 2
ASTM D4586/D4586M (2007; E 2012; R 2012) Asphalt Roof Cement, Asbestos-Free
ASTM D4601/D4601M (2004; R 2020) Standard Specification for
Asphalt-Coated Glass Fiber Base Sheet Used in Roofing
ASTM D4897/D4897M (2016) Standard Specification for
Asphalt-Coated Glass-Fiber Venting Base Sheet Used in Roofing
ASTM E84 (2020) Standard Test Method for Surface
Burning Characteristics of Building Materials
FM GLOBAL (FM)
FM 4450 (1989) Approval Standard for Class 1 Insulated Steel Deck Roofs
FM 4470 (2010) Single-Ply, Polymer-Modified
Bitumen Sheet, Built-up Roof (BUR), and Liquid Applied Roof Assemblies for Use in Class 1 and Noncombustible Roof Deck Construction
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 1 (2018) Fire Code
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
UNDERWRITERS LABORATORIES (UL)
UL 1256 (2002; Reprint Jul 2013) Fire Test of Roof Deck Constructions
UL 2818 (2013) GREENGUARD Certification Program
For Chemical Emissions For Building Materials, Finishes And Furnishings
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SECTION 07 22 00 Page 3
SD-02 Shop Drawings
Insulation Board Layout and Attachment; G
Verification of Existing Conditions; G
SD-03 Product Data
Insulation; G
Cover Board; G
Fasteners; G
Moisture Control; G
Asphalt Products; G
Recycled Content For Insulation; S
SD-06 Test Reports
Flame Spread Rating; G
SD-07 Certificates
Installer Qualifications; G
Certificates Of Compliance For Felt Materials; G
Indoor Air Quality For Insulation; S
SD-08 Manufacturer's Instructions
Nails and Fasteners; G
Roof Insulation; G
1.3 SHOP DRAWINGS
Submit insulation board layout and attachment indicating methods of attachment and spacing, transitions, tapered components, thicknesses of materials, and closure and termination conditions. Show locations of ridges, valleys, crickets, interface with, and slope to, roof drains.
Base shop drawings on verified field measurements and include verification of existing conditions.
1.4 PRODUCT DATA
Include data for material descriptions, recommendations for product shelf life, requirements for cover board or coatings, and precautions for flammability and toxicity. Include data to verify compatibility of sealants with insulation.
SECTION 07 22 00 Page 4
1.5 MANUFACTURER'S INSTRUCTIONS
Include field of roof and perimeter attachment requirements.
Provide a complete description of installation sequencing for each phase of the roofing system. Include weatherproofing procedures.
1.6 QUALITY CONTROL
Provide certification of installer qualifications from the insulation manufacturer confirming the specific installer has the required qualifications for installing the specific roof insulation system(s) indicated.
Provide certificates of compliance for felt materials.
1.8 FIRE PERFORMANCE REQUIREMENTS
1.8.1 Insulation in Roof Systems
Comply with the requirements of ICC IBC or UL 1256 or FM 4450 or FM 4470. Roof insulation to have a flame spread rating of 75 or less when tested in accordance with ASTM E84. Additional documentation of compliance with flame spread rating is not required when insulation of the type used for this project as part of the specific roof assembly is listed and labeled as FM Class 1 approved.
1.8.2 Thermal Barrier Requirements
Separate polyurethane or polystyrene insulation from a combustible deck with a thermal barrier of glass mat gypsum roof board or other approved barrier material in accordance with the requirements of the ICC IBC or FM 4450 or FM 4470 or UL 1256.
1.8.3 Fire Resistance Ratings for Roofs
Provide in accordance with ICC IBC Chapter 7 and Table 721.1(3) Min Fire and Smoke]Protection For Floor and Roof Systems.
1.9 CERTIFICATIONS
Provide products certified to meet indoor air quality requirements by UL 2818(Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification by other third-party programs. Provide current product certification documentation from certification body.
1.10 DELIVERY, STORAGE, AND HANDLING
1.10.1 Delivery
Deliver materials to the project site in manufacturer's unopened and undamaged standard commercial containers bearing the following legible information:
a. Name of manufacturer
b. Brand designation
c. Specification number, type, and class, as applicable, where materials are covered by a referenced specification
SECTION 07 22 00 Page 5
d. Asphalt flashpoint (FP), equiviscous temperature (EVT), and finished blowing temperature (FBT).
Deliver materials in sufficient quantity to allow continuity of the work.
1.10.2 Storage and Handling
Store and handle materials in accordance with manufacturer's printed instructions.
Protect from damage, exposure to open flame or other ignition sources, wetting, condensation, and moisture absorption. Keep materials wrapped and separated from off-gassing materials (such as drying paints and adhesives). Do not use materials that have visible moisture or biological growth. Store in an enclosed building or trailer that provides a dry, adequately ventilated environment. Store felt rolls on ends. For the 24 hours immediately before application of felts, store felts in an area maintained at a temperature no lower than 50 degrees F above grade and having ventilation on all sides. Replace damaged material with new material.
1.11 ENVIRONMENTAL CONDITIONS
Do not install roof insulation during inclement weather or when air temperature is below 40 degrees F and interior humidity is 45 percent or greater, or when there is visible ice, frost, or moisture on the roof deck.
1.12 PROTECTION
1.12.4 Completed Work
Cover completed work with cover board for the duration of construction.
Avoid traffic on completed work particularly when ambient temperature is above 80 degrees F. Replace crushed or damaged insulation prior to roof surface installation.
2.1 INSULATION
2.1.1 Insulation Types
Provide one, or an assembly of a maximum of three, of the following roof insulation materials. Provide roof insulation that is compatible with attachment methods for the specified insulation and roof membrane.
a. Polyisocyanurate Board: Provide in accordance with ASTM C1289 REV A Type II, fibrous felt or glass mat membrane both sides, except minimum compressive strength of 20 pounds per square inch (psi).
b. Wood Fiberboard: In accordance with ASTM C208[, high density], except
1220 by 1220 mm 4 by 4 feet maximum board size.
ASTM C208 Type II, Grade 1 or 2, roof insulating board, treated with sizing, wax or bituminous impregnation. Limit bituminous impregnation to 4 percent by weight when used over steel decks. Maximum board size: 4 feet by 4 feet.
2.1.2 Mineral Fiber Insulation Board
Provide in accordance with ASTM C726.
SECTION 07 22 00 Page 6
2.1.3 Recycled Materials
Provide thermal insulation materials containing recycled content. Unless specified otherwise, the minimum required recycled content for listed materials are:
Polyisocyanurate/polyurethane: 9 percent recovered material
Wood Fiberboard: 100 percent recovered material
2.1.4 Provide data identifying percentage of recycled content for insulation.
2.1.4 Indoor Air Quality
Provide certification of indoor air quality for insulation.
2.1.5 Insulation Thickness
As necessary to provide the thermal resistance (R-value) indicated for average thickness of tapered system. Base calculation on the R-value for aged insulation. The R-value per inch is 5.9.
2.1.6 Tapered Roof Insulation
One layer of the tapered roof insulation assembly must be factory tapered to a slope of not less than 1/4 inch per foot. Factory fabricate mitered joints from two diagonally cut boards or one board shaped to provide required slopes.
2.1.7 Cants and Tapered Edge Strips
Provide preformed cants and tapered edge strips of the same material as the roof insulation. When unavailable, provide pressure-preservative treated wood, wood fiberboard, or rigid perlite board cants and edge strips as recommended by the roofing manufacturer for the specific application, unless otherwise indicated. Face of cant strips to incline at 45 degrees with a minimum vertical height of 4 inches. Taper edge strips at a rate of one to 1 1/2 inch per foot down to approximately 1/8 inch thick.
2.2 COVER BOARD
For use as a thermal barrier (underlayment), fire barrier (overlayment), or cover board for hot-mopped, torched-down, or adhesive-applied roofing membrane over roof insulation.
2.2.1 Glass Mat Gypsum Roof Board
ASTM C1177/C1177M, 0 Flame Spread and 0 Smoke Developed when tested in accordance with ASTM E84, 900 psi, Class A, non-combustible, 1/2 inch thick, 4 by 8 feet board size.
2.2.2 High Density Wood Fiber
Provide high density fiber board, Grade 2 in accordance with ASTM C208 with a transverse load of 12 lbf.
2.3 BITUMENS
2.3.1 Asphalt Primer
SECTION 07 22 00 Page 7
Provide in accordance with ASTM D41/D41M.
2.3.2 Asphalt
Provide in accordance with ASTM D312, Type III or IV. Asphalt flash point, finished blowing temperature, and equiviscous temperature (EVT) for mop and mechanical spreader application must be indicated on each container.
2.3.3 Asphalt Roof Cement
Provide in accordance with ASTM D4586/D4586M, Type I, for horizontal surfaces and surfaces sloped from 0 to 3 inches per foot. Type II for vertical and surfaces sloped more than 3 inches per foot.
2.5 MOISTURE CONTROL
2.5.1 Vapor Retarder
2.5.1.1 Asphalt Saturated Felt Base Sheet for Single Layer Application
Provide in accordance with ASTM D4601/D4601M, weighing not less than 35 pounds per 100 square feet.
2.5.1.2 Asphalt-Coated Glass Felt
Provide in accordance with ASTM D2178/D2178M, Type IV.
2.5.2 Ventilating Felt for Concrete Decks
Provide in accordance with ASTM D4897/D4897M, Type II, non-perforated, with spot mopping holes where specified.
2.5.3 Organic Roofing
Provide in accordance with ASTM D226/D226M, Type I.
2.6 FASTENERS
Provide flush-driven fasteners through flat round or hexagonal steel or plastic plates. Provide zinc-coated steel plates, flat round not less than 1 3/8 inch diameter, hexagonal not less than 28 gage. Provide high-density plastic plates, molded thermoplastic with smooth top surface, reinforcing ribs and not less than 3 inches in diameter. Fully recess fastener head into plastic plate after it is driven. Form plates to prevent dishing. Do not use bell or cup shaped plates. Provide fasteners in accordance with insulation manufacturer's recommendations for holding power when driven, or a minimum of 120 pounds each in steel deck, whichever is the higher minimum. Provide fasteners for steel or concrete decks in accordance with FM APP GUIDE ( http://www.approvalguide.com/) for Class I roof deck construction, and spaced to withstand uplift pressure of 120 pounds per square foot.
2.6.1 Fasteners for Poured Concrete Decks
Approved hardened fasteners or screws to penetrate deck at least 1 inch but not more than 1 1/2 inches, in accordance with FM 4470, and listed in FM APP GUIDE for Class I roof deck construction. Quantity and placement to withstand an uplift pressure of 120 psf in accordance with FM APP GUIDE.
SECTION 07 22 00 Page 8
3.1 EXAMINATION AND PREPARATION
3.1.1 Surface Inspection
Ensure surfaces are clean, smooth, and dry prior to application. Check roof deck surfaces, including surfaces sloped to roof drains and outlets, for defects before starting work.
The Contracting Officer, Construction Manager and Roofing System Manufacturer Representative shall inspect and approve the surfaces immediately before starting installation. Prior to installing insulation, perform the following:
c. Examine precast concrete decks to ensure that joints between precast units are properly grouted and leveled to provide suitable surfaces for installation of insulation.
d. In the presence of the Contracting Officer perform the following surface dryness test on concrete substrates:
(1) Foaming: When poured on the deck, one pint of asphalt when heated in the range of 350 to 400 degrees F, does not foam upon contact.
(2) Strippability: After asphalt used in the foaming test application has cooled to ambient temperatures, test coating for adherence.
Should a portion of the sample be readily stripped clean from surface, do not consider surface to be dry and do not start application. Should rain occur during application, stop work and do not resume until surface has been re-tested by method above and found dry.
e. Prior to installing any roof system on a concrete deck, moisture test the deck in accordance with ASTM D4263. The deck is acceptable for roof system application when there is no visible moisture on underside of plastic sheet after 24 hours.
3.1.2 Surface Preparation
Correct defects and inaccuracies in roof deck surface to eliminate poor drainage from hollow or low spots, perform the following:
Solidly apply asphalt primer to concrete decks at the rate of 1 gallon per
100 square feet of roof surface. Allow primer to dry thoroughly.
Place felt strips, 4 inches or more in width, over joints, 2 inches on each side, between precast concrete units in a heavy coating of cold-applied asphalt roof cement.
3.2 INSTALLATION OF VAPOR RETARDER
Install vapor retarder in direct contact with roof deck surface. Unless otherwise specified, vapor retarder to consist of either two plies of No. 15 asphalt-saturated felt, two plies of asphalt-coated glass felt , or one layer of asphalt-saturated felt base sheet. Lay vapor retarder at right angles to direction of slope. Install first ply of felt or base sheet as specified herein for the specific deck. Apply second ply of 2-ply vapor retarder system using asphalt at rate of 20 to 35 lbs per 100 square feet, applied within plus or minus 25 degrees F of EVT. Do not heat asphalt above asphalt's FBT or 525 degrees F, whichever is less. Use thermometers to check temperatures during
SECTION 07 22 00 Page 9 heating and application. Completely seal side and end laps. Asphalt must be visible beyond all edges of each ply as it is being installed. Lay plies free of wrinkles, buckles, creases or fishmouths. Do not walk on mopped surfaces while asphalt is sticky.
Press out air bubbles to obtain complete adhesion between surfaces. At walls, eaves, rakes, and other vertical surfaces, extend vapor retarder organic felts or separate plies 9 inches, with not less than 9 inches on the substrate, and the extended portion turned back and mopped in over the top of the insulation. At roof penetrations other than walls, eaves and rakes, and vertical surfaces, extend vapor retarder or separate plies 9 inches to form a lap folded back over the edge of the insulation. Provide asphalt roof cement under the vapor retarder for at least 9 inches from walls, eaves, rakes and other penetrations.
3.2.1 Vapor Retarder on Concrete Decks
Evenly mop primed substrate with asphalt at a rate of 20 to 35 lbs per 100 square feet before installing vapor retarder. Lay first ply of two-ply system with each sheet lapping 19 inches over the preceding sheet. Lap ends not less than 4 inches. Stagger laps a minimum of 12 inches. For a vapor retarder consisting of one layer of asphalt base sheet, provide side and end laps not less than 4 inches. Stagger laps a minimum of 12 inches. Cement base sheets together with a solid mopping of asphalt.
3.3 INSTALLATION OF VENTILATING FELT
Apply ventilating felt in accordance with manufacturer's printed instructions, spot mopped with asphalt to concrete deck] Extend over roof cants, up vertical surfaces and terminate under cap flashing. At roof edges terminate under outside edge of perimeter edge nailers or under gravel stop fascia.
3.4 INSULATION INSTALLATION
Apply insulation in two layers with staggered joints when total required thickness of insulation exceeds 1/2 inch. Lay insulation so that continuous longitudinal joints are perpendicular to direction of felts for the built-up roofing, and end joints of each course are staggered with those of adjoining courses. When using multiple layers of insulation, provide joints of each succeeding layer that are parallel and offset in both directions with respect to the layer below. Keep insulation 1/2 inch clear of vertical surfaces penetrating and projecting from roof surface.
Verify required slopes to each roof drain.
3.4.1 Installation Using Asphalt
Firmly embed each layer in solid asphalt mopping; mop only sufficient area to provide complete embedment of one board at a time. Provide of asphalt per 100 square feet of roof deck for each layer of insulation. Apply asphalt when temperature is within plus or minus 25 degrees F of EVT. Do not heat asphalt above asphalt's FBT or 525 degrees F, whichever is less, for longer than 4 consecutive hours. Use thermometers to check temperatures during heating and application.
3.4.3 Installation of Protection for Asphalt Work
Before starting asphalt work, protect surrounding areas and surfaces from spillage and migration of asphalt onto other work. Provide non-combustible protective coverings at surfaces adjacent to hoists and kettles. Lap protective coverings at least 6 inches, secure against wind, and vent to prevent collection of moisture on covered surfaces.
Keep protective coverings in place for the duration of asphalt work.
3.4.5 Special Precautions for Installation of Foam Insulation
SECTION 07 22 00 Page 10
3.4.5.1 Polyisocyanurate Insulation
Where polyisocyanurate foam board insulation is provided, install 1/2 inch thick wood fiberboard, glass mat gypsum roof board, or 3/4 inch thick expanded perlite board insulation over top surface of foam board insulation. Stagger joints of insulation with respect to foam board insulation below.
3.4.6 Cant Strips
Where indicated, provide cant strips at intersections of roof with walls, parapets, and curbs extending above roof. Wood cant strips must bear on and be anchored to wood blocking. Fit cant strips flush to vertical surfaces. Where possible, nail cant strips to adjoining surfaces. Where cant strips are installed against non-nailable materials, install in heavy mopping of asphalt or set in a heavy coating of asphalt roof cement.
3.4.7 Tapered Edge Strips
Where indicated, provide edge strips in the right angle formed by the juncture of roof and wood nailing strips that extend above the level of the roof. Install edge strips flush to vertical surfaces of wood nailing strips. Where possible, nail edge strips to adjoining surfaces. Where installed against non-nailable materials, install in a heavy mopping of asphalt or set in a heavy coating of asphalt roof cement.
3.5 PROTECTION
3.5.1 Protection of Applied Insulation
Completely cover each day's installation of insulation with finished roofing on same day. Phased construction is not permitted. Protect open spaces between insulation and parapets or other walls and spaces at curbs, scuttles, and expansion joints, until permanent roofing and flashing are applied. Storing, walking, wheeling, or trucking directly on insulation or on roofed surfaces is not permitted. Provide smooth, clean board or plank walkways, runways, and platforms near supports, as necessary, to distribute weight in accordance with live load limits of roof construction. Protect exposed edges of insulation with cutoffs at the end of each work day or whenever precipitation is imminent. Cutoffs must be two layers of bituminous-saturated felt set in plastic bituminous cement set in roof cement. Fill all profile voids in cutoffs to prevent trapping moisture below the membrane. Remove cutoffs when work resumes
3.5.2 Damaged Work and Materials
Restore work and materials that become damaged during construction to original condition or replace with new materials.
3.6 INSPECTION
Establish and maintain inspection procedures to assure compliance of the installed roof insulation with contract requirements. Remove, replace, correct in an approved manner, any work found not in compliance. Quality control must include, but is not limited to, the following:
a. Observation of environmental conditions; number and skill level of
SECTION 07 22 00 Page 11 insulation workers; start and end time of work.
b. Verification of certification, listing or label compliance with FM Data Sheets. ( https://www.fmglobal.com/fmglobalregistration/Downloads.aspx)
c. Verification of proper storage and handling of insulation and vapor retarder materials before, during, and after installation.
d. Inspection of vapor retarder application, including edge envelopes and mechanical fastening.
e. Inspection of mechanical fasteners; type, number, length, and spacing.
f. Coordination with other materials, cants, sleepers, and nailing strips.
g. Inspection of insulation joint orientation and laps between layers, joint width and bearing of edges of insulation on deck.
h. Installation of cutoffs and proper joining of work on subsequent days.
i. Continuation of complete roofing system installation to cover insulation installed same day.
j. Verification of required slope to each roof drain.
SECTION 07 51 13 Page 1
SECTION 07 51 13
BUILT-UP ASPHALT ROOFING
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum
Design Loads and Associated Criteria for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM C728 (2017a) Standard Specification for Perlite Thermal Insulation Board
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D312/D312M (2016a) Standard Specification for Asphalt Used in Roofing
ASTM D517 (1998; R 2008) Asphalt Plank
ASTM D1863/D1863M (2005; R 2011; E 2012) Mineral Aggregate Used on Built-Up Roofs
ASTM D1864/D1864M (1989; E 2009; R 2009) Moisture in Mineral Aggregate Used on Built-Up Roofs
ASTM D1970/D1970M (2019) Standard Specification for Self-Adhering Polymer Modified Bituminous Sheet Materials Used as Steep Roofing Underlayment for Ice Dam Protection
ASTM D2170/D2170M (2018) Standard Test Method for Kinematic Viscosity of Asphalts (Bitumens)
ASTM D2178/D2178M (2015a) Asphalt Glass Felt Used in Roofing and Waterproofing
ASTM D3617 (2007; R 2015; E 2015) Sampling and Analysis of New Built-Up Roof Membranes
ASTM D4263 (1983; R 2018) Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method
SECTION 07 51 13 Page 2
ASTM D4402/D4402M (2015) Viscosity Determination of Asphalt at Elevated Temperatures Using a Rotational Viscometer
ASTM D4586/D4586M (2007; E 2012; R 2012) Asphalt Roof Cement, Asbestos-Free
ASTM D4601/D4601M (2004; R 2020) Standard Specification for
Asphalt-Coated Glass Fiber Base Sheet Used in Roofing
ASTM D4637/D4637M (2015) EPDM Sheet Used in Single-Ply Roof
Membrane
ASTM D4869/D4869M (2016a) Standard Specification for Asphalt-Saturated Organic Felt Underlayment Used in Steep Slope Roofing
ASTM D4897/D4897M (2016) Standard Specification for
Asphalt-Coated Glass-Fiber Venting Base Sheet Used in Roofing
ASTM D6162/D6162M (2016) Standard Specification for Styrene
Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using a Combination of Polyester and Glass Fiber Reinforcements
ASTM D6163/D6163M (2016) Standard Specification for Styrene
Bituminous Sheet Materials Using Glass Fiber Reinforcements
ASTM D6164/D6164M (2016) Standard Specification for Styrene
Bituminous Sheet Materials Using Polyester Reinforcements
ASTM D6757/D6757M (2018) Standard Specification for
Underlayment Felt Containing Inorganic Fibers Used in Steep-Slope Roofing
ASTM E108 (2020a) Standard Test Methods for Fire
Tests of Roof Coverings
FM GLOBAL (FM)
FM 4470 (2010) Single-Ply, Polymer-Modified Bitumen Sheet, Built-up Roof (BUR), and Liquid Applied Roof Assemblies for Use in Class 1 and Noncombustible Roof Deck Construction
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA RoofMan (2020) The NRCA Roofing Manual
SECTION 07 51 13 Page 3
SINGLE PLY ROOFING INDUSTRY (SPRI)
ANSI/SPRI RD-1 (2014) Performance Standard for Retrofit Drains
U.S. DEPARTMENT OF ENERGY (DOE)
Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)
UNDERWRITERS LABORATORIES (UL)
UL 790 (2004; Reprint Jul 2014) Standard Test
Methods for Fire Tests of Roof Coverings
UL RMSD (2012) Roofing Materials and Systems Directory
1.2 DESCRIPTION OF ROOF MEMBRANE SYSTEM[S]
Asphalt applied, four-ply felt, with granule-surfaced modified bitumen cap sheet built-up roof membrane system.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
Wind Uplift Calculations; G Asphalt
Felts, including ply felt, base sheet and ventilating felt as applicable; G
Granule Surface Modified Bitumen Cap Sheet; G
Energy Star Label for Top Coating Product; S
Flashing Membrane; G Fasteners
Primer
Asphalt Roof Cement
Walkpad Materials
Cant Strips
Certificate attesting that the fiberboard furnished for the project contains recovered material, and showing an estimated percent of such recovered material.
Pre-Manufactured Accessories to be incorporated in the system installation; G
SECTION 07 51 13 Page 4
Roof Walkways
Sample Warranties certificates; G
Submit all data required with requirements of this section.
Include in Data written acceptance by the roof membrane manufacturer of the products and accessories provided. List products in the applicable wind uplift and fire rating classification listings, unless approved otherwise by the Contracting Officer.
SD-06 Test Reports
Samples of Built-Up Roofing
Submit test results on roofing field samples as required, verifying composition of sample. Submit six copies of laboratory analysis within 30 calendar days after samples are taken. Submit reports in accordance with ASTM D3617.
SD-07 Certificates
Bill of Lading
Submit when labels of asphalt containers do not indicate the finished blowing temperature, flash point and equiviscous temperature.
Qualifications of Applicator
Submit evidence of the roofing system manufacturer's approval.
SD-08 Manufacturer's Instructions
Felts; G
Flashings; G
Modified Bitumen Cap Sheet; G
Base Sheet attachment, including pattern and frequency of mechanical attachments required in field of roof, corners, and perimeters to provide for the specified wind resistance.
Asphalt
Primer
Roof Cement
Fasteners
SD-11 Closeout Submittals
Warranty
Information Card
1.4 QUALITY ASSURANCE
SECTION 07 51 13 Page 5
1.4.1 Qualifications of Applicator
The roofing system applicator must be approved, authorized, or licensed in writing by the roofing system manufacturer and must have a minimum of 3 years experience as an approved, authorized, or licensed applicator with the manufacturer and be approved at a level capable of providing the specified warranty.
1.4.3 Fire Resistance
Complete roof covering assembly must:
a. Be Class A rated in accordance with ASTM E108 , FM 4470, or UL 790; and
b. Be listed as part of Fire-Classified roof deck construction in UL RMSD, or Class I roof deck construction in FM APP GUIDE.
1.4.4 Wind Uplift Resistance
Provide a complete roof system assembly that is rated and installed to resist wind loads calculated in accordance with ASCE 7-16 and validated by uplift resistance testing in accordance with Factory Mutual (FM) test procedures. Do not install non-rated systems except as approved by the Contracting Officer. Submit licensed engineer's wind uplift calculations and substantiating data to validate any non-rated roof system. Base wind uplift measurements on a design wind speed of115 mph in accordance with ASCE 7-16 and other applicable building code requirements.
1.4.5 Preroofing Conference
After approval of submittals and before performing roofing and insulatio] system installation work, hold a preroofing conference to review the following:
a. Drawings and specifications and submittals related to the roof work;
b. Roof system components installation;
c. Procedure for the roof manufacturer's technical representative's onsite inspection and acceptance of the roofing substrate, the name of the manufacturer's technical representatives, the frequency of the onsite visits, distribution of copies of the inspection reports from the manufacturer's technical representatives to roof manufacturer;
d. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing; and
e. Quality control plan for the roof system installation;
f. Safety requirements.
Coordinate preroofing conference scheduling with the Contracting Officer.
The conference must be attended by the Contractor, the Contracting
SECTION 07 51 13 Page 6
Officer's designated personnel, and personnel directly responsible for the installation of roofing and insulation, flashing and sheet metal work, mechanical and electrical work,]other trades interfacing with the roof work, and a representative of the roofing materials manufacturer. Before beginning roofing work, provide a copy of meeting notes and action items to all attending parties. Note action items requiring resolution prior to start of roof work.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
Deliver materials in manufacturers' original unopened containers and rolls with manufacturer's labels intact and legible. Mark and remove wet or damaged materials from site. Where materials are covered by a referenced specification, container must bear specification number, type, and class, as applicable. Indicate on labels or bill of lading for roofing asphalt the asphalt type, finished blowing temperature (FBT), flash point (FP), and equiviscous temperature (EVT), that is, the temperature at which the viscosity is either 125 centistokes when tested in accordance with ASTM D2170/D2170M or 75 centipoise when tested in accordance with ASTM D4402/D4402M. Deliver materials in sufficient quantity to allow work to proceed without interruption.
1.5.2 Storage
Protect materials against moisture absorption, contamination, or other damage. Avoid crushing or crinkling of roll materials. Store roll materials on end on clean raised platforms in dry locations in enclosed buildings or trailers with adequate ventilation. Do not store roll materials in buildings under construction until concrete, mortar, and plaster work are finished and dry. Do not store materials outdoors unless approved by the Contracting Officer. Completely cover felts stored outdoors, on and off roof, with waterproof canvas protective covering. Do not use polyethylene sheet as a covering. Tie covering securely to pallets to make completely weatherproof and yet provide sufficient ventilation to prevent condensation. Maintain roll materials at temperature above 50 degrees F for a 24-hour period immediately prior to application. Keep aggregate dry as defined by ASTM D1863/D1863M. Place only those materials to be used during one day's work on the roof at one time. Remove unused materials from the roof at the end of each day's work.
Immediately remove wet, contaminated or otherwise damaged or unsuitable materials from the site. Damaged materials may be marked by the Contracting Officer.
1.5.3 Handling
Prevent damage to edges and ends of roll materials. Do not install damaged materials in the work. Select and operate material handling equipment so as not to damage materials or applied roofing.
1.6 ENVIRONMENTAL CONDITIONS
Do not install roofing during precipitation, or fog, or when air temperature is below 40 degrees F, or when there is ice, frost, moisture or visible…
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