H.01.04 North Gate RTA Specs VOL 2.pdf
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- DLA Renovate Welcome Center Bldg. Federal contract opportunity
- Solicitation number
- W9123622B2009
About this file
This solicitation package includes specifications for renovating buildings at the North Gate of the Defense Supply Center in Richmond, Virginia. The scope of work involves upgrading two buildings and includes items such as replacing doors and windows, installing new flooring and casework, and updating mechanical and electrical systems. The solicitation is seeking bids due by a specified date in 2022. The award date will be in 2023, and the contract is valued between $5-10 million. The agency responsible is the Department of the Army Corps of Engineers Engineering District Norfolk.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| IFB Abstract of Offerors Welcome Center.pdf | ||
| Welcome Center Amend 0005.pdf | ||
| A.01.13 Welcome Center RTA Spec Section 01 45 05.50 Revised.pdf | ||
| W9123622B2009 Amendment 0004.pdf | ||
| 22B2009 Amendment 0003.pdf | ||
| W9123622B2009 Amendment 0002.pdf | ||
| Welcome Center Site Visit SignIn Sheet (2).pdf | ||
| 22B2009 Amend 1.pdf | ||
| A.01.13 Welcome Center RTA Submittal Drawings.pdf | ||
| A.01.13 Welcome Center RTA Specifications.pdf | ||
| A.01.13 Welcome Center RTA Spec Section 09 90 00 Revised.pdf | ||
| H.01.01 North Gate RTA Drawings.pdf | ||
| H.01.04 North Gate RTA Specs VOL 1.pdf | ||
| W9123622B2009.pdf |
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Text version
RENOVATE NORTH GATE
BUILDINGS 208 & 209
DEFENSE SUPPLY CENTER RICHMOND
Richmond, Virginia
USACE Project Contract W91236-17-D-0002 WTS Project Number 1701-1-D
SPECIFICATIONS
Volume 2
Corrected 100% Submittal
Date: 28 February 2019
Waller, Todd & Sadler Architects, Inc.
MSA, P.C.
NRW Engineering, P.C.
J.P. Harvey Engineering Solutions
RENOVATE NORTH GATE - DEFENSE SUPPLY CENTER W91236-17-D-0002
RICHMOND, VIRGINIA
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 01 15 LIST OF DRAWINGS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00.00 50 SUMMARY OF WORK FOR NORFOLK DISTRICT PROJECTS
01 30 00.20 50 ADMINISTRATIVE REQUIREMENTS
01 31 19.00 50 PROJECT MEETINGS
01 32 01.00 50 PROJECT SCHEDULE
01 33 00.00 50 SUBMITTAL PROCEDURES
01 35 26.00 50 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 02.00 50 QUALITY CONTROL SYSTEM (QCS)
01 45 04.00 50 CONTRACTOR QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 62 35 RECYCLED/RECOVERED/BIOBASED MATERIALS
01 74 19.00 50 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 02.00 50 CLOSEOUT SUBMITTALS
01 78 23.00 50 OPERATION AND MAINTENANCE DATA
01 91 00.80 COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 83 00 LEAD REMEDIATION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
DIVISION 03 - CONCRETE
03 30 53 MISCELLANEOUS CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 LAMINATE CLAD ARCHITECTURAL CASEWORK
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 21 13 BOARD INSULATION
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
PROJECT TABLE OF CONTENTS Page 1
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 41 13 ALUMINUM-FRAMED ENTRANCES AND WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 PORCELAIN TILING
09 51 00 ACOUSTICAL CEILINGS
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 56 13 STEEL SHELVING
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 26 - ELECTRICAL
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 11 20 BASE COURSE FOR RIGID PAVING
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
PROJECT TABLE OF CONTENTS Page 2
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 40 00 STORM DRAINAGE UTILITIES
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 3
SECTION 08 11 13
STEEL DOORS AND FRAMES
02/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM A924/A924M (2017a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C591 (2017) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM D2863 (2017a) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM E1300 (2012a; E 2012) Determining Load Resistance of Glass in Buildings
ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2014) Hardware Preparation in Steel Doors and Steel Frames
SECTION 08 11 13 Page 1
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM HMMA HMM (1999; R2000) Hollow Metal Manual
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Selection and Usage Guide for Standard Steel Doors, Frames and Accessories
SDI/DOOR 113 (2001; R2006) Standard Practice for Determining the Steady State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.11 (2001) Recommended Erection Instructions for Steel Frames
SDI/DOOR A250.6 (2003; R2009) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Submit the following in accordance with Section 01 33 00.00 50 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Doors
Frames
Accessories
Show elevations, construction details, metal gages, hardware provisions, method of glazing, and installation details.
Schedule of doors
Schedule of frames
Submit door and frame locations.
SD-03 Product Data
Doors
Frames
Accessories
Submit manufacturer's descriptive literature for doors, frames, and accessories. Include data and details on door construction, SECTION 08 11 13 Page 2 panel (internal) reinforcement, insulation, and door edge construction. When "custom hollow metal doors" are provided in lieu of "standard steel doors," provide additional details and data sufficient for comparison to SDI/DOOR A250.8 requirements.
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00. Undercut where indicated. Exterior doors shall have top edge closed flush and sealed to prevent water intrusion. Doors shall be 1-3/4 inch thick, unless otherwise indicated. Provide exterior glazing in accordance with ASTM F2248 and ASTM E1300. Undercut doors where indicated.
2.2 HOLLOW METAL DOORS
Provide insulated hollow metal doors for exterior doors. Door size(s), design(s), materials, construction, and finish shall comply with the requirement of NAAMM HMMA HMM. Fill all spaces in exterior doors with insulation. Insulated steel doors shall have a core of polyurethane foam and an R factor of 10.0 or more (based on a k value of 0.16). Close top and bottom edges with steel channels not lighter than 16 gage. Close tops of exterior doors flush with an additional channel and seal to prevent water intrusion. Prepare doors to receive hardware specified in Section 08 71 00 DOOR HARDWARE. Doors shall be 1-3/4 inch thick, unless otherwise indicated.
2.2.1 Interior Doors
All interior hollow metal doors shall be 18 gauge minimum.
2.2.2 Exterior Doors
All exterior doors shall be 16 gauge minimum.
2.3 ACCESSORIES
2.3.1 Louvers
2.3.1.1 Interior Louvers
SDI/DOOR 111 , Louvers shall be stationary sightproof type. Detachable moldings on room or non security side of door; on security side of door, moldings to be integral part of louver. Form louver frames of 20 gage steel and louver blades of a minimum 24 gage. Sightproof louvers to be inverted "Y" blade design with minimum 40 percent net-free opening.
SECTION 08 11 13 Page 3
2.3.1.2 Exterior Louvers
Louvers shall be inverted "Z" type with minimum of 35 percent net-free opening. Weld or tenon louver blades to continuous channel frame and weld assembly to door to form watertight assembly. Form louvers of hot-dip galvanized steel of same gage as door facings. Louvers shall have steel-framed insect screens secured to room side and readily removable.
Provide aluminum wire cloth, 18 by 18 or 18 by 16 inch mesh, for insect screens. Net-free louver area to be before screening.
2.3.2 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors.
2.3.3 Moldings
Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings. Muntins shall interlock at intersections and shall be fitted and welded to stationary moldings.
2.4 INSULATION CORES
Insulated cores shall be of type specified, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and shall conform to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
2.5 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners. Provide steel frames for doors, transoms, sidelights, and interior glazed panels (Borrowed Lites), unless otherwise indicated. Interior door frames shall be 16 gage minimum.
Exterior door frames shall be 14 gage minimum.
2.5.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.5.2 Stops and Beads
Form stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center.
Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
SECTION 08 11 13 Page 4
2.5.3 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated or painted with rust-inhibitive paint, not lighter than 18 gage.
2.5.3.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws; and
c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111 .
2.5.3.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member.
2.6 WEATHERSTRIPPING
As specified in Section 08 71 00 DOOR HARDWARE.
2.7 HARDWARE PREPARATION
Provide minimum hardware reinforcing gages as specified in SDI/DOOR A250.6 .
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Locate hardware in accordance with the requirements of SDI/DOOR A250.8 , as applicable. Punch door frames, with the exception of frames that will have weatherstripping or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.8 FINISHES
2.8.1 Factory-Primed Finish
2.8.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate exterior and interior doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight shall meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint. Thoroughly clean and chemically treat to insure
SECTION 08 11 13 Page 5 maximum paint adhesion. Factory prime as specified in SDI/DOOR A250.8 .
2.8.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M , Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8 .
2.9 FABRICATION AND WORKMANSHIP
Finished doors and frames shall be strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Molded members shall be clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints shall be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger than the actual masonry thickness. Design other frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.9.1 Grouted Frames
Frames to be installed in exterior walls shall be filled with mortar or grout. Fill the stops with strips of rigid insulation to keep the grout out of the stops and to facilitate installation of stop-applied head and jamb seals.
2.10 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00, GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Where frames require ceiling struts or overhead bracing, anchor frames to the struts or bracing. Backfill frames with mortar. Coat inside of frames with corrosion-inhibiting bituminous material. For frames in exterior walls, ensure that stops are filled with rigid insulation before grout is placed.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.2 PROTECTION
Protect doors and frames from damage. Prior to completion and acceptance of the project, at the direction of the R.O., replace damages doors and frames with new, or repair.
SECTION 08 11 13 Page 6
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 7
SECTION 08 11 16
ALUMINUM DOORS AND FRAMES
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 90.1 - IP (2016; ERTA 1-4 2017; INT 1-2 2017) Energy Standard for Buildings Except Low-Rise Residential Buildings
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM F1642 (2012) Standard Test Method for Glazing and Glazing Systems Subject to Airblast Loadings
SECTION 08 11 16 Page 1
ASTM F1643 (2012) Standard Test Methods for Detention Sliding Door Locking Device Assembly
ASTM F2927 (2012) Standard Test Method for Door Systems Subject to Airblast Loadings
NATIONAL FENESTRATION RATING COUNCIL (NFRC)
NFRC 100 (2014) Procedure for Determining Fenestration Product U-Factors
NFRC 200 (2014) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence
1.2 PERFORMANCE REQUIREMENTS
1.2.1 Structural Calculations
1.2.1.1 Minimum Antiterrorism Performance
Doors and windows must meet the minimum antiterrorism performance as specified in the paragraphs below.
a. Dynamic Design Analysis Method
Glazed opening framing members, anchors, and glazing shall be designed using a dynamic analysis to prove the glazed opening system will provide performance equivalent to or better than a very low hazard rating in accordance with ASTM F1642 associated with the applicable low level of protection for the project.
b. Standard Airblast Test Method
Testing in accordance with ASTM F2927 may be by shock tube or arena test. Perform the test on the entire proposed door or window assembly, which must include, but not be limited to, the glazing, its framing/support system, operating devices, and all anchorage devices.
Anchorage of the door system must replicate the method of installation to be used for the project. The fasteners and anchorage methods used to attach the tested door assembly must be representative of the actual door installation. Any deviations in actual installation of the connections or the connected elements from those tested must be demonstrated by calculation to provide the damage level as indicated below.
The minimum airblast loading parameters for the test must be as follows: peak positive pressure of 4.1 pounds per square inch (psi);
and peak positive phase impulse of 23 pounds per square inch -millisecond (psi-msec).
The acceptance criteria for the proposed door systems, as determined by the damage level/door response damage criteria of ASTM F2927, will provide a performance equivalent to or better than a category III door damage level rating. Door or window glazing performance must be equivalent to or better than H4-Low hazard rating in accordance with
ASTM F1642.
SECTION 08 11 16 Page 2
1.2.2 Air Infiltration
When tested in accordance with ASTM E283, air infiltration per door leaf must not exceed 0.06 cubic feet per minute per square footof fixed area at a test pressure of 6.24 pounds per square foot (50 mph wind).
1.2.3 Water Penetration
When tested in accordance with ASTM E331, there must be no water penetration at a pressure of 2.86 pounds per square foot of fixed area.
1.2.4 Thermal Transmittance, Solar Heat Gain, Visible Light Transmittance
Provide products bearing NFRC Project Label Certificates for Fenestration verifying compliance with requirements for each assembly indicated. An NFRC Bid Report, or approved equal, for field assembled exterior doors may be submitted in lieu of Project Label Certificates for Fenestration if such reports are created in accordance with NFRC CAMP procedures and are provided by the manufacturer. Such alternate reports may be submitted with shop drawings, however, NFRC validated Project Label Certificates for Fenestration are required as a Closeout Submittal. Contact NFRC for information on NFRC 100 and NFRC 200 Compliance and Monitoring Program (CAMP) rating requirements:
http://www.nfrc.org/industry/certification/compliance-and-monitoring-program-camp/
1.2.4.1 U-Factor
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC as having a minimum whole window U-factor of 0.75 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 100. Actual U-factor shall be as indicated in Section 08 81 00
GLAZING.
1.2.4.2 Solar Heat Gain Coefficient (SHGC)
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the National Fenestration Rating Council with a whole window SHGC of 0.40 or less as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 200. Actual SHGC shall be as indicated in Section
08 81 00 GLAZING.
1.2.4.3 Visible Light Transmittance (VLT)
Provide exterior glazed assemblies, including aluminum entrances doors with greater than 50 percent glazed area, certified by the NFRC with a whole window VLT of 1.10 or greater as determined in accordance with ASHRAE 90.1 - IP and as verified in accordance with NFRC 200. Actual VLT shall be as indicated in Section 08 81 00 GLAZING.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Submit the following in accordance with Section 01 33 00.00 50 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
SECTION 08 11 16 Page 3
For Each Type of Door and Frame Assembly; G
SD-03 Product Data
For Each Type of Door and Frame Assembly; G
SD-04 Samples
Finish Samples; G
SD-05 Design Data
Design Analysis; G
Structural Calculations for Deflection and Antiterrorism; G
SD-06 Test Reports
Air Infiltration; G
Water Penetration; G
Standard Airblast; G
SD-07 Certificates
NFRC Project Label Certificates for Fenestration; G
SD-08 Manufacturer's Instructions
Installation of Each Type of Door and Frame Assembly; G
SD-10 Operation and Maintenance Data
Adjustments, Cleaning, and Maintenance; G
SD-11 Closeout Submittals
NFRC Project Label Certificates for Fenestration; G
1.4 DELIVERY, STORAGE, AND HANDLING
Inspect materials delivered to the site for damage. Unload and store with minimum handling. Provide storage space in dry location with adequate ventilation, free from dust or water, and easily accessible for inspection and handling. Stack materials on non-absorptive strips or wood platforms. Do not cover doors and frames with tarps, polyethylene film, or similar coverings. Protect finished surfaces during shipping and handling using manufacturer's standard method. Do not apply coatings or lacquers to surfaces to which caulking and glazing compounds must adhere.
1.5 QUALITY CONTROL
1.5.1 Shop Drawing
Indicate elevations and sections for each type of door and frame assembly.
Show sizes and details of each assembly, frame construction, subframe attachment, thickness and gages of metal, details of door and frame
SECTION 08 11 16 Page 4 construction, proposed method(s) of anchorage, glazing details, provisions for an location of hardware, method and materials for flashing and weatherstripping, miscellaneous trim, installation details, and other related items necessary for a complete representation of all components.
A qualified blast engineer must perform testing or calculations for door system design resistance to specified blast loads.
1.5.2 Finish Samples
Submit two color charts and two finish sample chips from manufacturer's standard color and finish options for each type of finish indicated.
1.5.3 Design Analysis
Submit design analysis with calculations showing that the design of each different size and type of door or window unit and its anchorage to the structure meets the minimum antiterrorism standards required by paragraph MINIMUM ANTITERRORISM PERFORMANCE, unless conformance is demonstrated by standard blast test results. Calculations verifying the performance of each door or window proposed for use, under the given loads, must be prepared and signed by a registered Professional Engineer. The door or window components and anchorage devices to the structure, as determined by the design analysis, must be reflected in the shop drawings.
1.5.4 Test Reports
Test door assembly including glazing or window assembly for evaluation of hazards generated from airblast loading in accordance with ASTM F2927 by an independent testing agency regularly engaged in blast testing.
Published data for this test method and the resulting data is acceptable if certified by a registered professional engineer.
Design Door assembly (including glazing) or window assembly using a dynamic analysis to prove the performance equivalent to or better than a category III; door damage level in accordance with ASTM F2927 for the peak positive pressure of 4.1 pounds per square inch (psi); and peak positive phase impulse of 23 pounds per square inch - millisecond (psi-msec). Use a triangular blast load using the applicable pressure and impulse identified above.
For minimum Antiterrorism doors, in lieu of a Design Analysis, submit results of standard blast testing, must be included in a test report, providing information in accordance with ASTM F2927, as prepared by the independent testing agency performing the test. The test results must demonstrate the ability of each door proposed for use to withstand the blast loading parameters and achieve the damage level rating specified in paragraph TESTING.
Testing in accordance with ASTM F2927 may be by shock tube or arena test.
Perform the test on the entire proposed door assembly, which must include, but not be limited to, the glazing, its framing/support system, operating devices, and all anchorage devices. Anchorage of the door system must replicated the method of installation to be used for the project. The fasteners and anchorage methods used to attach the tested door assembly must be representative of the actual door installation. Any deviations in actual installation of the connections or the connected elements from those tested must be demonstrated by calculation to provide the damage level as indicated below.
SECTION 08 11 16 Page 5
The minimum airblast loading parameters for the test must be as follows:
peak positive pressure of 4.1 pounds per square inch (psi); and peak positive phase impulse of 23 pounds per square inch - millisecond (psi-msec).
The acceptance criteria for the proposed door systems, as determined by the damage level/door response damage criterial of ASTM F2927, will provide a performance equivalent to or better than a category III; door damage level rating. Door or window glazing performance must be equivalent to or better than H4 - Low hazard rating in accordance with
ASTM F1643.
1.5.5 Operation and Maintenance Data
Submit detailed instructions for installation, adjustments, cleaning, and maintenance of each type of assembly indicated.
1.6 QUALITY ASSURANCE
1.6.1 Engineer Qualifications for Blast Design
All blast design calculations must be performed by or under the direct supervision of a registered engineer with a minimum of 5 years' experience performing blast design. The engineering firm performing the blast design must be able to demonstrate experience on similar size projects using similar design methods to meet the requirements outlined in this specification.
PART 2 PRODUCTS
2.1 DOORS AND FRAMES
Provide swing-type aluminum doors and frames of size, design, and location indicated. Provide doors complete with frames, framing members, transoms, trim, and accessories.
2.2 MATERIALS
2.2.1 Anchors
Stainless steel or steel with hot-dipped galvanized finish.
2.2.2 Weatherstripping
Continuous wool pile, silicone treated, or type recommended by door manufacturer.
2.2.3 Aluminum Alloy for Doors and Frames
ASTM B221M, ASTM B221, Alloy 6063-T5 for extrusions. ASTM B209M, ASTM B209, alloy and temper best suited for aluminum sheets and strips.
2.2.4 Fasteners
Hard aluminum or stainless steel.
2.2.5 Structural Steel
ASTM A36/A36M.
SECTION 08 11 16 Page 6
2.2.6 Aluminum Paint
Aluminum door manufacturer's standard aluminum paint.
2.3 FABRICATION
2.3.1 Aluminum Frames
Extruded aluminum shapes with contours approximately as indicated.
Provide removable glass stops and glazing beads for frames accommodating fixed glass. Use countersunk stainless steel Phillips screws for exposed fastenings, and space not more than 12 inches on center. Mill joints in frame members to a hairline fit, reinforce, and secure mechanically.
2.3.2 Aluminum Doors
Of type, size, and design indicated and minimum 1-3/4 inch thick. Minimum wall thickness, 0.125 inch, except beads and trim, 0.050 inch. Door sizes shown are nominal; include standard clearances as follows: 0.093 inch at hinge and lock stiles, 0.125 inch between meeting stiles, 0.125 inch at top rails, 0.187 inch between bottom and threshold, and 0.687 inch between bottom and floor. Provide bevel single-acting doors 0.063 or 0.125 inch at lock, hinge, and meeting stile edges.
2.3.2.1 Full Glazed Stile and Rail Doors
Provide doors with medium stiles and rails as indicated. Fabricate from extruded aluminum hollow seamless tubes or from a combination of open-shaped members interlocked or welded together. Fasten top and bottom rail together by means of welding or by 3/8 or 1/2 inch diameter cadmium-plated tensioned steel tie rods. Provide an adjustable mechanism of jack screws or other methods in the top rail to allow for minor clearance adjustments after installation.
2.3.3 Welding and Fastening
Where possible, locate welds on unexposed surfaces. Dress welds on exposed surfaces smoothly. Select welding rods, filler wire, and flux to produce a uniform texture and color in finished work. Remove flux and spatter from surfaces immediately after welding. Exposed screws or bolts will be permitted only in inconspicuous locations, and must have countersunk heads. Weld concealed reinforcements for hardware in place.
2.3.4 Weatherstripping
Provide on stiles and rails of exterior doors. Fit into slots which are integral with doors or frames. Weatherstripping must be replaceable without special tools, and adjustable at meeting rails of pairs of doors.
During installation, verify doors swing freely and close positively.
Refer to paragraph AIR INFILTRATION for air leakage requirements and testing.
2.3.5 Anchors
On the backs of subframes, provide anchors of the sizes and shapes indicated for securing subframes to adjacent construction. Anchor transom bars at ends and mullions at head and sill. Place anchors near top and bottom of each jamb and at intermediate points as required in shop drawings.
SECTION 08 11 16 Page 7
2.3.6 Provisions for Hardware
Coordinate with Section 08 71 00 DOOR HARDWARE. Deliver hardware templates and hardware (except field-applied hardware) to the door manufacturer for use in fabrication of aluminum doors and frames. Cut, reinforce, drill, and tap doors and frames at the factory to receive template hardware. Provide doors to receive surface-applied hardware, except push plates, kick plates, and mop plates, with reinforcing only;
drill and tap in the field. Provide hardware reinforcements of stainless steel or steel with hot-dipped galvanized finish, and secure with stainless steel screws.
2.3.7 Provisions for Glazing
Provide extruded aluminum, theft-proof, snap-in glazing beads or fixed glazing beads on exterior or security side of doors. Provide glazing beads with vinyl insert glazing gaskets. Design glazing beads to receive thickness indicated for each glazed assembly. Coordinate requirements with Section 08 81 00 GLAZING.
2.3.8 Finishes
Provide exposed aluminum surfaces with factory finish of anodic coating.
2.3.8.1 Anodic Coating
Clean exposed aluminum surfaces and provide an anodized finish conforming to AA DAF45. Provide electrolytically deposited color-anodized, designation AA-M10-C22-A44, Architectural Class I 0.7 mil or thicker finish. Provide material(s) in color(s) as selected from manufacturer's standard complete range of color options.
PART 3 EXECUTION
3.1 INSTALLATION
Plumb, square, level, and align frames and framing members to receive doors and transoms. Anchor frames to adjacent construction as indicated and in accordance with manufacturer's printed instructions and the approved shop drawings. Anchorage must comply with applicable structural requirements.
Anchor bottom of each frame to rough floor construction with 3/32 inch thick minimum stainless steel angle clips secured to back of each jamb and to floor construction; use stainless steel bolts and expansion rivets for fastening clip anchors. Hang doors to produce clearances specified in paragraph ALUMINUM DOORS. After erection and glazing, adjust doors and hardware to operate properly.
3.2 PROTECTION FROM DISSIMILAR MATERIALS
3.2.1 Dissimilar Metals
Where aluminum surfaces come in contact with metals other than stainless steel, zinc, or small areas of white bronze, protect from direct contact to dissimilar metals.
3.2.1.1 Protection
Provide one of the following systems to protect surfaces in contact with
SECTION 08 11 16 Page 8 dissimilar metals:
a. Paint the dissimilar metal with one coat of heavy-bodied bituminous paint.
b. Apply elastomeric sealant between aluminum and dissimilar metals in accordance with Section 07 92 00 JOINT SEALANTS.
c. Paint dissimilar metals with one coat of primer and one coat of aluminum paint.
d. Use a non-absorptive tape or gasket in permanently dry locations.
3.2.2 Drainage from Dissimilar Metals
In locations where drainage from dissimilar metals has direct contact with aluminum, provide protective paint to prevent aluminum discoloration.
3.2.3 Masonry and Concrete
Provide aluminum surfaces in contact with mortar, concrete, or other masonry materials with one coat of heavy-bodied bituminous paint.
3.2.4 Wood or Other Absorptive Materials
Provide aluminum surfaces in contact with absorptive materials subject to frequent moisture, and aluminum surfaces in contact with treated wood, with two coats of aluminum paint or one coat of heavy-bodied bituminous paint. In lieu of painting aluminum, paint the wood or other absorptive surface with two coats of aluminum paint and seal joints with elastomeric sealant.
3.3 CLEANING
Upon completion of installation, clean door and frame surfaces in accordance with door manufacturer's written recommended procedure. Do not use abrasive, caustic, or acid cleaning agents.
3.4 PROTECTION
Protect doors and frames from damage and from contamination by other materials such as cement mortar. Prior to completion and acceptance of the work, restore damaged doors and frames to original condition, or replace with new ones.
SECTION 08 11 16 Page 9
SECTION 08 41 13
ALUMINUM-FRAMED ENTRANCES AND WINDOWS
11/16
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 1503 (2009) Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections
AAMA 501 (2015) Methods of Test for Exterior Walls
AAMA 611 (2014) Voluntary Specification for Anodized Architectural Aluminum
AAMA 800 (2010) Voluntary Specifications and Test Methods for Sealants
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM E1105 (2015) Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors, and Curtain Walls, by Uniform or Cyclic Static Air Pressure Difference
ASTM E1424 (1991; R 2016) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure and Temperature Differences Across the Specimen
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure
SECTION 08 41 13 Page 1
Differences Across the Specimen
ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E783 (2002; R 2010) Standard Test Method for Field Measurement of Air Leakage Through Installed Exterior Windows and Doors
ASTM F1642 (2012) Standard Test Method for Glazing and Glazing Systems Subject to Airblast Loadings
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.10 (2011) Power Operated Pedestrian Doors
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FS TT-P-645 (Rev C) Primer, Paint, Zinc-Molybdate, Alkyd Type
UNDERWRITERS LABORATORIES (UL)
UL 325 (2017) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems
1.2 ADMINISTRATIVE REQUIREMENTS
1.2.1 Pre-Installation Meetings
Conduct a meeting before installation begins to verify the project requirements, substrate conditions, manufacturer's installation instructions, and manufacturer's warranty requirements.
Within 30 days of the Contract Award, submit the following for review and approval by the Contracting Officer:
a. List of product installations
b. Sample warranty
c. Finish and color samples
d. Manufacturer's catalog data
Concurrently submit certified test reports showing compliance with
SECTION 08 41 13 Page 2 specified performance characteristics and UL 325 for the following:
a. Wind Load (Resistance) in accordance with AAMA 501
b. Deflection in accordance with ASTM F1642
c. Condensation Resistance and Thermal Transmittance Performance Requirements in accordance with AAMA 1503
d. Water Infiltration in accordance with ASTM E331
e. Structural Requirements in accordance with ASTM F1642
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Submit the following in accordance with Section 01 33 00.00 50 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Sample Warranty; G
List of Product Installations
Delegated Design Submittal with Virginia P.E. Stamp and Seal; G
SD-02 Shop Drawings
Installation Drawings
Fabrication Drawings
SD-03 Product Data
Manufacturer's Catalog Data
Finish
SD-04 Samples
Finish and Color Samples
SD-06 Test Reports
Certified Test Reports; G
Deflection
Air Infiltration
Condensation Resistance and Thermal Transmittance
Water Infiltration
SD-08 Manufacturer's Instructions
Manufacturer's Instructions
SECTION 08 41 13 Page 3
SD-11 Closeout Submittals
Manufacturer's Product Warranty
1.4 QUALITY CONTROL
1.4.1 Qualifications
1.4.1.1 Installer Qualifications
Provide documentation of the installer's experience in performing the work specified in this section.
Ensure that the installers have specialized in work similar to that required for this project, and that they are acceptable to product manufacturer.
1.4.1.2 Manufacturer Qualifications
Ensure that manufacturers meet the requirements specified in this section and project drawings.
Ensure that the manufacturer is capable of providing field service representation during construction, approving acceptable iinstallers and approving application methods.
1.4.2 Single-Source Responsibility
When aluminum entrances are part of a building enclosure system, that includes storefront framing, windows, and related products, provide building enclosure system products from a single-source manufacturer.
Use a single source manufacturer with sole responsibility for providing design, structural engineering, and custom fabrication for door portal systems and for supplying components, materials, and products. Do not use products provided from numerous sources for assembly at the site. Ensure that the following work items and components are fabricated or supplied by a single source are:
a. Door assemblies to be installed in door portals as specified in Section 08 11 16 ALUMINUM DOORS AND FRAMES.
b. Door operating hardware to be installed on or within door portals as specified in Section 08 71 00 DOOR HARDWARE.
c. Glass as specified in Section 08 81 00 GLAZING.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Ordering
To avoid construction delays, comply with the manufacturer's lead-time requirements and instructions for ordering.
1.5.2 Packing, Shipping, Handling and Unloading
Deliver materials in the manufacturer's original, unopened, undamaged containers with identification labels intact.
SECTION 08 41 13 Page 4
1.5.3 Storage and Protection
Store materials in a way that protects them from exposure to harmful weather conditions. Avoid damaging the storefront material and components during handling. Protect storefront material against damage from elements, construction activities, and other hazards before, during, and after storefront installation.
Do not use adhesive papers or sprayed coatings that become firmly bonded when exposed to sunlight. Do not leave coating residue on surfaces.
1.6 PROJECT / SITE CONDITIONS
1.6.1 Field Measurements
Verify actual measurements or openings by taking field measurements before fabrication; record these measurements on shop drawings. To avoid construction delays, coordinate field measurements, and fabrication schedule with construction progress.
1.7 WARRANTY
Provide a written manufacturer's warranty, executed by a company official, warranting against defects in materials and products for 2 years from the date of beneficial occupancy. Warrant that the door corner construction is for the life of the project. Provide a written installer's warranty, warranting work to be watertight and free from defective materials, defective workmanship, and glass breakage as a result of defective design, and agreeing to replace components that fail within 2 years.
The warranty states the following:
a. Watertight and airtight system installation is completed within specified tolerances.
b. The completed installation remains free of rattles, wind whistles and noise caused by thermal movement and wind pressure.
c. System is structurally sound and free from distortion.
d. Glass and glazing gaskets will not break or "pop" from frames as a result of design, wind load pressure, movement caused by expansion or contraction, or structural loading.
e. Glazing sealants and gaskets remain free of abnormal deterioration or dislocation as a result of sunlight, weather, or oxidation.
Provide a written thermal integrity warranty for 5 years from ship date against thermal barrier system failure resulting from the following:
a. Longitudinal and transverse thermal barrier shrinkage.
b. Thermal barrier cracking.
c. Structural failure of the thermal barrier material.
d. Loss of adhesion or loss of prescribed edge pressure on glazing material, resulting in excessive air and water infiltration.
SECTION 08 41 13 Page 5
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide aluminum entrances, with glass and glazing, door hardware, and components.
Aluminum entrances include impact resistance entrances; medium stile, 3 1/2 inch vertical face dimension, 1-3/4 inch depth, for interior structural silicone glaze, for high-traffic/impact-resistant applications.:
2.1.1 Design Requirements for Aluminum (Entrances and Components)
Provide a door portal system designed to withstand the following loads without breakage, loss, failure of seals, product deterioration, or other defects.
a. Dead and Live Loads: Determined by ASCE 7 and calculated in accordance with applicable codes.
b. Seismic Loads: Design and install the system to comply with the seismic requirements for the project location in accordance with Section 1613 of the International Building Code, ICC IBC .
c. Wind Loads: Design and install the system so that the effects of wind load acting inward and outward normal to the plane of the wall are in accordance with ASTM E330/E330M .
d. Thermal Loads And Movement:
(1) Ambient Temperature Range: 120 degrees F
(2) Material Surfaces Range: 180 degrees F
e. Water and Air Resistance: Provide weatherstripping, exterior gaskets, sealants, and other accessories to resist water and air penetration.
f. Delegated Design Requirements for ATFP Requirements: Drawings shall be certified by a structural engineer licensed in Virginia with a Delegated Design Submittal with Virginia P.E. Stamp and Seal.
Drawings shall be fully coordinated with adjacent construction and materials.
2.1.1.1 Material Standard
ASTM B221; 6063-T5 alloy and tempered.
Provide door stile and rail face dimensions of the entrance doors as follows:
Vertical Stile Top Rail Bottom Rail
3-1/2 inches 3-1/2 inches 6-1/2 inches
Provide major portions of the door members at 0.125 inches nominal in thickness and glazing molding at 0.050 inches thick.
SECTION 08 41 13 Page 6
2.1.1.2 Sealants
Provide either ethylene propylene diene monomer (EPDM) elastomeric extrusions or thermoplastic elastomer glazing gaskets. Structural silicone sealant is required.
Internal Sealants: Provide sealants that according to the manufacturer will remain permanently elastic, tacky, non-drying, non-migrating, and weather tight.
2.1.1.3 Thermal Barrier
Use a rigid, structural thermal barrier to separate all exterior aluminum from interior aluminum. For purposes of this specification, a structural thermal barrier is defined as a system that transfers shear during bending and, therefore, promotes composite action between the exterior and interior extrusions. Do not use a nonstructural thermal barrier. Ensure that the thermal barrier provides a structural connection between the two sides of the door.
2.2 FABRICATION
Provide the following information when submitting fabrication drawings for custom fabrications:
a. Indicate elevations, detailed design, dimensions, member profiles, joint locations, arrangement of units, and member connections.
b. Show the following items:
(1) Details of special shapes.
(2) Reinforcing.
(3) Anchorage system, including the engineering design of the anchorage of windows for the existing and new wall construction, to comply with blast loading requirements.
(4) Interfacing with building construction.
(5) Provisions for expansion and contraction.
(6) Thermal breaks.
c. Indicate typical glazing details, locations of various types and thickness of glass, and internal sealant requirements as recommended by the sealant manufacturer.
d. Clearly indicate locations of exposed fasteners and joints.
e. Clearly show where and how the manufacturer's system deviates from Contract drawings and these specifications.
2.2.1 Entrance System and Window Fabrication
Provide door corner construction consisting of mechanical clip fastening, SIGMA deep penetration plug welds and 1 1/8 inch long fillet welds inside and outside all four corners. Provide a hook-in type exterior glazing stop with EPDM glazing gaskets reinforced with non-stretchable cord.
SECTION 08 41 13 Page 7
Provide an interior glazing stop that is mechanically fastened to the door member and that incorporates a silicone-compatible spacer used with silicone sealant.
Accurately fit and secure joints and corners. Make joints hairline in appearance. Remove burrs and smooth edges. Prepare components with internal reinforcement for door hardware. Arrange fasteners and attachments so that they are concealed from view.
Separate dissimilar metals with protective coating or pre-formed separators in order to prevent contact and corrosion.
2.2.2 Shop Assembly
Fabricate and assemble units with joints only at the intersection of aluminum members with hairline joints; rigidly secure these units, and seal them in accordance with the manufacturer's recommendations.
2.2.2.1 Welding
Conceal welds on aluminum members in accordance with AWS recommendations or methods recommended by the manufacturer. Members showing welding bloom or discoloration on finish or material distortion will be rejected by the Contacting Officer.
2.2.3 Finish
Before fabrication, clean the units and give them an AA-M-10-C22-A42 (color) anodized finish in accordance with the requirements of the AA DAF45.
The finish thickness is A42, 0.7 mil or greater.
a. Color Anodized: Conforming to AA-M12C22A 44 and AAMA 611.
Select and edit the following items for appropriate finish; delete types that do not apply.
(1) Architectural Class I
(2) Dark bronze or medium bronze anodic coating, 0.7 mil minimum thickness.
2.2.4 Fabrication Tolerance
Fabricate and assemble units with joints only…
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