W9123620R4000 ATT 8 CLIN Schedule.pdf

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Construction of Energetic Waste Incinerator and Contaminated Waste Processor (EWI/CWP)
Solicitation number
W91236-20-R-4000
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This document outlines the contract line item schedule for the construction of an Energetic Waste Incinerator and Contaminated Waste Processor facility at the Radford Army Ammunition Plant in Radford, Virginia. The contract includes 13 line items for design, site work, and construction of various buildings and systems that will make up the new facility. Line items cover the operations control center, maintenance building, motor control center building, grinder building, car bottom loading building, car bottom furnace building, kiln and air pollution control system number one, continuous emissions monitoring system building, 90 day storage facility, and options for kiln and air pollution control system number two and its associated process equipment. Pricing is listed as the amount for each line item. The total base amount covers line items one through eleven, total option amounts cover line items twelve and thirteen, and the total base plus option amounts covers all thirteen line items.

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W91236‐20‐R‐4000‐ EWI/CWP AT RFAAP IN RADFORD, VA

ATTACHMENT 8 – CONTRACT LINE ITEM SCHEDULE

CLIN #s Bid item description

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT AMOUNT

0001 1 Job $_________

Design‐Build ‐ Design Cost

Cost for development of the final system Design relative to the plans and specifications, performance criteria and compliance with environmental regulations and explosive safety requirements.

0002 1 Job $

Site Work

Cost of Site Work prior to construction associated with Buildings 610

Operations Control Center, 611 Maintenance and Storage, 612 Motor

Control Center, 613 Grinder, 614 Car Bottom Loading, 615 Car Bottom

Furnace, 616 Kiln and Air Pollution Control System NO. 1, 618 Continuous

Emissions Monitoring Systems, 619 90 Day Storage, and the ammonia storage facility, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes grading and drainage and utilities.

0003 1 Job $

Building 610 – Operations Control Center Building.

Construction of site and infrastructure associated with Building 610 – OCC

Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes the computer systems used to monitor all operations of the EWI/CWP facility. Design to be protected from a blast event. Layout includes the main control room, break room, and locker room.

0004 1 Job $_________

Building 611 – Maintenance and Storage Building.

Construction of site and infrastructure associated with Building 611 –

Maintenance and Storage Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings.

Approximately half of the building is a repair bay supported by a mechanical room.

0005 1 Job $

Building 612 – Motor Control Center Building.

Construction of site and infrastructure associated with Building 612 – Motor

Control Center Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes the main electrical feeds and controls for the process equipment.

0006 1 Job $

Building 613 – Grinder Building.

Construction of site and infrastructure associated with Building 613 – Grinder

Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes equipment to grind energetic waste and produce a slurry. Ground energetic waste passes through a cutter to further reduce size and is stored in tanks. Includes a closed loop piping system which pumps the slurry from the Grinder System to the Kiln System.

0007 1 Job $

Building 614 – Car Bottom Loading Building

Construction of site and infrastructure associated with Building 614 – Car

Bottom Loading Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. The building includes six bays to store non‐grindable energetic waste containers and each bay is separated by a substantial dividing wall. Combustible waste will be manually loaded into trays which are transported to the Contained Burn

Chamber by an automated conveyor system remotely controlled from the

Operations Controls Center Building. The west side of Building 614 housing non‐combustible, contaminated items should be constructed as a new separate building, Building 614A.

0008 1 Job $

Building 615 – Car Bottom Furnace Building.

Construction of site and infrastructure associated with Building 615 – Car

Bottom Furnace Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes the Car Bottom

Oven to decontaminate metal items that are contaminated with energetic material and the exhaust gases are sent to the afterburner. Includes the

Contained Burn Chamber used to combust non‐grindable energetic waste, with loading and combustion processes remotely controlled from the Operations

Control Center Building, and gases generated from the oxidation of waste are moved by a booster fan to the afterburner. The afterburner is shared by the Car

Bottom Oven and Contained Burn Chamber and the exhaust goes to the

Secondary Combustion Chamber of the kiln.

0009 1 Job $

Building 616 – Kiln and Air Pollution Control System NO. 1.

Construction of site and infrastructure associated with Building 616 – Kiln and

Air Pollution Control System NO. 1, including all related work incidental thereto complete, within the project site limits as shown on the drawings. The exhaust from the kiln goes to the Air Pollution Control System sized to process the current levels of grindable energetic waste and combustible energetic contaminated waste generated at RFAAP. Kiln includes a Secondary

Combustion Chamber to oxidize volatile organic compounds and flue gas from the Contained Burn Chamber and Car Bottom Over afterburner. The Air

Pollution Control System includes an evaporative cooler, a baghouse, a selective catalytic reduction system, an adiabatic quench vessel, and a caustic packed tower scrubber. Includes an induced draft fan to exhaust all gas generated to the stack.

0010 1 Job $_________

Building 618 – Continuous Emissions Monitoring Systems (CEMS) Building.

Construction of site and infrastructure associated with Building 618 – Continuous Emissions Monitoring

Systems (CEMS) Building, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Includes two independent Continuous Emissions Monitoring Systems

(CEMS), one for each Air Pollution Control System, to monitor O2, CO, NOx, and NO2 at the exhaust stacks.

0011 1 Job $

Building 619 – 90 Day Storage

Construction of site and infrastructure associated with Building 619 – 90 Day

Storage facility, including all related work incidental thereto complete, within the project site limits as shown on the drawings. Stores ash generated from the facility’s combustion processes. Includes a pad, roof, chain link fence, signage, and must be compliant with RCRA regulations.

OPTION

1 Job

Option 01 Building 617 – Kiln and APCS NO. 2

Construction of the site and infrastructure associated with Building 617 – Kiln and Air Pollution Control System NO. 2, including all related work incidental thereto complete, within the project site limits as shown on the drawings.

0013 1 Job $

OPTION Option 02 Building 617 – Kiln and APCS NO. 2 – Process Equipment.

Construction of the process equipment associated with Building 617 – Kiln and Air

Pollution Control System NO. 2, including all related work incidental thereto complete. The exhaust from the kiln goes to the Air Pollution Control System sized to process the current levels of grindable energetic waste and combustible energetic contaminated waste generated at RFAAP. Kiln includes a Secondary

Combustion Chamber to oxidize volatile organic compounds and flue gas from the

Contained Burn Chamber and Car Bottom Over afterburner. The Air Pollution

Control System includes an evaporative cooler, a baghouse, a selective catalytic reduction system, an adiabatic quench vessel, and a caustic packed tower scrubber. Includes an induced draft fan to exhaust all gas generated to the stack.

TOTAL BASE AMOUNT

(Items 0001-0011)

TOTAL OPTION AMOUNTS

(Items 0012- 0013)

TOTAL BASE PLUS OPTION AMOUNTS

(Items 0001 - 0013)

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