APPENDIX_E_INTERIOR_DISTRIBUTION_SYSTEM_SPECIFICATIONS.pdf

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Appendix E, Interior Distribution System Specifications

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SECTION 26 20 00

INTERIOR DISTRIBUTION SYSTEM

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM B1 (2013) Standard Specification for Hard-Drawn Copper Wire

ASTM B8 (2011; R 2017) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms

IEEE 81 (2012) Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System

INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)

NETA ATS (2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C12.7 (2014) Requirements for Watthour Meter Sockets

ANSI C80.1 (2005) American National Standard for Electrical Rigid Steel Conduit (ERSC)

ANSI C80.3 (2015) American National Standard for Electrical Metallic Tubing (EMT)

ANSI C80.5 (2015) American National Standard for Electrical Rigid Aluminum Conduit

NEMA 250 (2014) Enclosures for Electrical Equipment (1000 Volts Maximum)

NEMA BU 1.1 (2010) General Instructions for Proper Handling, Installation, Operation and

Maintenance of Busway Rated 600 V or Less

NEMA FU 1 (2012) Low Voltage Cartridge Fuses

NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 4 (2015) Application Guideline for Terminal Blocks

NEMA KS 1 (2013) Enclosed and Miscellaneous Distribution Equipment Switches (600 V Maximum)

NEMA MG 11 (1977; R 2012) Energy Management Guide for Selection and Use of Single Phase Motors

NEMA RN 1 (2005; R 2013) Polyvinyl-Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit

NEMA ST 20 (1992; R 1997) Standard for Dry-Type Transformers for General Applications

NEMA TC 2 (2013) Standard for Electrical Polyvinyl Chloride (PVC) Conduit

NEMA TC 3 (2016) Polyvinyl Chloride (PVC) Fittings for Use With Rigid PVC Conduit and Tubing

NEMA TP 1 (2002) Guide for Determining Energy Efficiency for Distribution Transformers

NEMA WD 1 (1999; R 2015) Standard for General Color Requirements for Wiring Devices

NEMA WD 6 (2016) Wiring Devices Dimensions Specifications

NEMA Z535.4 (2011) American National Standard for Product Safety Signs and Labels

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;

TIA 17-3) National Electrical Code

NFPA 70E (2015; ERTA 1 2015) Standard for Electrical Safety in the Workplace

NFPA 780 (2017) Standard for the Installation of Lightning Protection Systems

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.147 Control of Hazardous Energy (Lock Out/Tag Out)

UNDERWRITERS LABORATORIES (UL)

UL 1 (2005; Reprint Aug 2017) UL Standard for Safety Flexible Metal Conduit

UL 1063 (2017) UL Standard for Safety Machine-Tool Wires and Cables

UL 1242 (2006; Reprint Mar 2014) Standard for Electrical Intermediate Metal Conduit -- Steel

UL 1449 (2014; Reprint Jul 2017) UL Standard for Safety Surge Protective Devices

UL 1561 (2011; Reprint Jun 2015) Dry-Type General Purpose and Power Transformers

UL 1660 (2014) Liquid-Tight Flexible Nonmetallic Conduit

UL 1699 (2017) UL Standard for Safety Arc-Fault Circuit-Interrupters

UL 198M (2003; Reprint Feb 2013) Standard for Mine-Duty Fuses

UL 20 (2010; Reprint Feb 2012) General-Use Snap Switches

UL 360 (2013; Reprint Jan 2015) Liquid-Tight Flexible Steel Conduit

UL 4248-1 (2007; Reprint Oct 2013) UL Standard for Safety Fuseholders - Part 1: General Requirements

UL 4248-12 (2007; Reprint Dec 2012) UL Standard for Safety Fuseholders - Part 12: Class R

UL 44 (2014; Reprint Feb 2015) Thermoset-Insulated Wires and Cables

UL 467 (2013; Reprint Jun 2017) UL Standard for Safety Grounding and Bonding Equipment

UL 486A-486B (2013; Reprint Jan 2016) Wire Connectors

UL 486C (2013; Reprint Jan 2016) Splicing Wire Connectors

UL 498 (2017; Reprint Jul 2017) UL Standard for Safety Attachment Plugs and Receptacles

UL 506 (2017) UL Standard for Safety Specialty Transformers

UL 508 (1999; Reprint Oct 2013) Industrial Control Equipment

UL 514A (2013; Reprint Aug 2017) UL Standard for Safety Metallic Outlet Boxes

UL 514B (2012; Reprint Nov 2014) Conduit, Tubing and Cable Fittings

UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit-Steel

UL 651 (2011; Reprint Jun 2016) UL Standard for Safety Schedule 40 and 80 Rigid PVC Conduit and Fittings

UL 67 (2009; Reprint Dec 2016) UL Standard for Safety Panelboards

UL 797 (2007; Reprint Mar 2017) UL Standard for Safety Electrical Metallic Tubing -- Steel

UL 854 (2004; Reprint Nov 2014) Standard for Service-Entrance Cables

UL 869A (2006) Reference Standard for Service Equipment

1.2 DEFINITIONS

Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, are as defined.

A. The installation shall comply with the requirements and recommendations of NFPA Number 70 and ANSI C2.

B. Material and equipment shall be a standard product of a manufacturer regularly engaged in the manufacture of the product and shall essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening.

C. The contractor shall become familiar with details of the work, shall verify dimensions in the field, and shall advise the Contracting Officer of any discrepancy before performing any work.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are[ for Contractor Quality Control approval][ for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government]. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.

SD-02 Shop Drawings

Panelboards; G

Transformers; G

Marking strips drawings; G

SD-03 Product Data

Receptacles; G

Circuit breakers; G

Switches; G

Transformers; G

Enclosed circuit breakers; G

Metering; G

Grounding Busbar; G

Include performance and characteristic curves.

SD-06 Test Reports

600-volt wiring test; G

Grounding system test; G

Transformer tests; G

SD-07 Certificates

Fuses; G

SD-09 Manufacturer's Field Reports

Transformer factory tests

[ SD-10 Operation and Maintenance Data

Electrical Systems, Data Package 5; G

Submit operation and maintenance data in accordance with Section 01 78 23, OPERATION AND MAINTENANCE DATA and as specified herein.

]1.4 QUALITY ASSURANCE

1.4.1 Fuses

Submit coordination data as specified in paragraph, FUSES of this section.

1.4.2 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship and:

a. Have been in satisfactory commercial or industrial use for 2 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size.

b. Have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period.

c. Where two or more items of the same class of equipment are required, provide products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.

1.4.2.1 Alternative Qualifications

Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.

1.4.2.2 Material and Equipment Manufacturing Date

Products manufactured more than 3 years prior to date of delivery to site are not acceptable.

1.5 MAINTENANCE

1.5.1 Electrical Systems

Submit operation and maintenance manuals for electrical systems that provide basic data relating to the design, operation, and maintenance of the electrical distribution system for the building. Include the following:

a. Single line diagram of the "as-built" building electrical system.

b. Schematic diagram of electrical control system

c. Manufacturers' operating and maintenance manuals on active electrical equipment.

1.6 WARRANTY

Provide equipment items supported by service organizations that are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

As a minimum, meet requirements of UL, where UL standards are established for those items, and requirements of NFPA 70 for all materials, equipment, and devices.

2.2 CONDUIT AND FITTINGS

Conform to the following:

2.2.1 Rigid Metallic Conduit

2.2.1.1 Rigid, Threaded Zinc-Coated Steel Conduit

ANSI C80.1, UL 6.

2.2.1.2 Rigid Aluminum Conduit

ANSI C80.5, UL 6A.

2.2.2 Electrical, Zinc-Coated Steel Metallic Tubing (EMT)

UL 797, ANSI C80.3.

2.2.3 Plastic-Coated Rigid Steel and IMC Conduit

NEMA RN 1, Type 40( 40 mils thick).

2.2.4 Flexible Metal Conduit

UL 1.

2.2.4.1 Liquid-Tight Flexible Metal Conduit, Steel

UL 360.

2.2.5 Fittings for Metal Conduit, EMT, and Flexible Metal Conduit

UL 514B. Ferrous fittings: cadmium- or zinc-coated in accordance with

UL 514B.

2.2.5.1 Fittings for Rigid Metal Conduit and IMC

Threaded-type. Split couplings unacceptable.

2.2.5.2 Fittings for EMT

[Die Cast][Steel]compression type.

2.2.6 Fittings for Rigid Nonmetallic Conduit

NEMA TC 3 for PVC for fiberglass], and UL 514B.

2.2.7 Liquid-Tight Flexible Nonmetallic Conduit

UL 1660.

2.3 BUSWAY

NEMA BU 1.1, UL 857. Provide the following:

a. Buses: copper.

b. Busways: rated 600 volts, 800 continuous current amperes, three-phase,[ four-]wire, and include integral or internal[ 50-percent] ground bus.

c. Short circuit rating: 25000 root mean square (rms) symmetrical amperes minimum][ as indicated].

[ d. Busway systems: suitable for use indoors.

] e. Enclosures: [ steel].

f. Hardware: plated or otherwise protected to resist corrosion.

g. Joints: one-bolt type with through-bolts, which can be checked for tightness without deenergizing system.

h. Maximum hot spot temperature rise at any point in busway at continuous rated load: do not exceed 55 degrees C above maximum ambient temperature of 40 degrees C in any position.

i. Internal barriers to prevent movement of superheated gases.

j. Coordinate proper voltage phasing of entire bus duct system, for example where busway interfaces with transformers, switchgear, switchboards, motor control centers, and other system components.

2.3.1 Feeder Busways

Providetotally enclosed low-impedance busway. Provide bus bars fully covered with insulating material, except at stabs. Provide an entirely polarized busway system.

2.3.2 Plug-In Busways

Unventilated type. Provide the following:

a. Plug-in units: [ fusible switch type, equipped with high interrupting-capacity, current-limiting fuses].

b. Bus bars: covered with insulating material throughout, except at joints and other connection points.

[ c. A hook stick of suitable length for operating plug-in units from the floor.

][]2.4 OUTLET BOXES AND COVERS

UL 514A, cadmium- or zinc-coated, if ferrous metal. UL 514C, if nonmetallic.

2.4.1 Floor Outlet Boxes

Provide the following:

a. Boxes: adjustable and concrete tight.

b. Each outlet: consisting ofnonmetallic or cast-metal body with threaded openings,for conduits,adjustable brass flange ring, and cover plate with [3/4][1] inch threaded plug.

c. Receptacle outlets: consisting of surface-mounted, horizontal.

d. Provide gaskets where necessary to ensure watertight installation.

e. Provide plugs with installation instructions to the Contracting Officer for [5] percent of outlet boxes for the capping of outlets upon removal of service fittings.

]2.5 CABINETS, JUNCTION BOXES, AND PULL BOXES

Volume greater than 100 cubic inches, UL 50, hot-dip, zinc-coated, if sheet steel.

2.6 WIRES AND CABLES

Provide wires and cables in accordance applicable requirements of NFPA 70 and UL for type of insulation, jacket, and conductor specified or indicated. Do not use wires and cables manufactured more than 12 months prior to date of delivery to site.

2.6.1 Conductors

Provide the following:

a. Conductor sizes and capacities shown are based on copper, unless indicated otherwise.

b. Conductors No. 10 AWG and larger diameter: stranded.

c. Conductors No. 12 AWG and smaller diameter: solid.

d. Conductors for remote control, alarm, and signal circuits, classes 1, 2, and 3: stranded unless specifically indicated otherwise.

e. All conductors: copper. larger diameter: either copper or aluminum, unless type of conductor material is specifically indicated, or specified, or required by equipment manufacturer.

2.6.1.1 Equipment Manufacturer Requirements

When manufacturer's equipment requires copper conductors at the terminations or requires copper conductors to be provided between components of equipment, provide copper conductors or splices, splice boxes, and other work required to satisfy manufacturer's requirements.

2.6.2 Color Coding

Provide color coding for service, feeder, branch, control, and signaling circuit conductors.

2.6.2.1 Ground and Neutral Conductors

Provide color coding of ground and neutral conductors as follows:

a. Grounding conductors: Green.

b. Neutral conductors: White.

c. Exception, where neutrals of more than one system are installed in same raceway or box, other neutrals color coding: white with a different colored (not green) stripe for each.

2.6.2.2 Ungrounded Conductors

Provide color coding of ungrounded conductors in different voltage systems as follows:

a. 208/120 volt, three-phase

(1) Phase A - black

(2) Phase B - red

(3) Phase C - blue

b. 480/277 volt, three-phase

(1) Phase A - brown

(2) Phase B - orange

(3) Phase C - yellow

c. 120/240 volt, single phase: Black and red

[ d. On three-phase, four-wire delta system, high leg: orange, as required by NFPA 70.

]2.6.3 Insulation

Unless specified or indicated otherwise or required by NFPA 70, provide power and lighting wires rated for 600-volts, Type THWN/THHN conforming to UL 83, except that grounding wire may be type TW conforming to UL 83;.

Where lighting fixtures require 90-degree Centigrade (C) conductors, provide only conductors with 90-degree C insulation or better.

2.6.4 Bonding Conductors

ASTM B1, solid bare copper wire for sizes No. 8 AWG and smaller diameter;

ASTM B8, Class B, stranded bare copper wire for sizes No. 6 AWG and larger diameter.

[2.6.5 Service Entrance Cables

Service Entrance (SE) and Underground Service Entrance (USE) Cables, UL 854.

][][][][][][][][]2.7 SPLICES AND TERMINATION COMPONENTS

UL 486A-486B for wire connectors and UL 510 for insulating tapes.

Connectors for No. 10 AWG and smaller diameter wires: insulated, pressure-type in accordance with UL 486A-486B or UL 486C (twist-on splicing connector). Provide solderless terminal lugs on stranded conductors.

2.8 DEVICE PLATES

Provide the following:

a. UL listed, one-piece device plates for outlets to suit the devices installed.

b. For metal outlet boxes, plates on unfinished walls: zinc-coated sheet steel or cast metal having round or beveled edges.

c. For nonmetallic boxes and fittings, other suitable plates may be provided.

d. Plates on finished walls: nylon or lexan, minimum 0.03 inch wall thickness and same color as receptacle or toggle switch with which they are mounted.

e. Plates on finished walls: satin finish stainless steel or brushed-finish aluminum, minimum 0.03 inch thick.

f. Screws: machine-type with countersunk heads in color to match finish of plate.

g. Sectional type device plates are not be permitted.

h. Plates installed in wet locations: gasketed and UL listed for "wet locations."

i. Device plates in areas normally accessible to prisoners: brown or ivory finish nylon-device plates rated for high abuse. Test device plates for compliance with UL 514A and UL 514C for physical strength.

Attach device plates with spanner head bolts.

2.9 SWITCHES

2.9.1 Breakers Used as Switches

For 120- and 277-Volt fluorescent fixtures, mark breakers "SWD" in accordance with UL 489.

2.9.2 Disconnect Switches

NEMA KS 1. Provide heavy duty-type switches where indicated, where switches are rated higher than 240 volts, and for double-throw switches.

Utilize Class R fuseholders and fuses for fused switches, unless indicated otherwise. Provide horsepower rated for switches serving as the motor-disconnect means. Provide switches in NEMA[ 1] per NEMA ICS 6.

2.10 FUSES

NEMA FU 1. Provide complete set of fuses for each fusible switchor panel].

Coordinate time-current characteristics curves of fuses serving motors or connected in series with circuit breakersor other circuit protective devices for proper operation. Submit coordination data for approval. Provide fuses with a voltage rating not less than circuit voltage.

2.10.1 Fuseholders

Provide in accordance with UL 4248-1.

2.10.2 Cartridge Fuses, Current Limiting Type (Class R)

UL 198M, Class RK-5 or time-delay type. Provide only Class R associated fuseholders in accordance with UL 4248-12.

2.10.3 Cartridge Fuses, High-Interrupting Capacity, Current Limiting Type (Classes J, L, and CC)

UL 198M, Class J for zero to 600 amperes, Class L for 601 to 6,000 amperes, and Class CC for zero to 30 amperes.

2.10.4 Cartridge Fuses, Current Limiting Type (Class T)

UL 198M, Class T for zero to 1,200 amperes, 300 volts; and zero to 800 amperes, 600 volts.

2.11 PANELBOARDS

Provide panelboards in accordance with the following:

[ a. UL 67 and UL 50 having a short-circuit current rating[ of 10,000 amperes symmetrical minimum].

b. Panelboards for use as service disconnecting means: additionally conform to UL 869A.

c. Panelboards: circuit breaker-equipped.

d. Designed such that individual breakers can be removed without disturbing adjacent units or without loosening or removing supplemental insulation supplied as means of obtaining clearances as required by UL.

e. "Specific breaker placement" is required in panelboards to match the breaker placement indicated in the panelboard schedule on the drawings.

f. Use of "Subfeed Breakers" is not acceptable unless specifically indicated otherwise.

h. Where "space only" is indicated, make provisions for future installation of breakers.

i. Directories: indicate load served by each circuit in panelboard.

j. Directories: indicate source of service to panelboard (e.g., Panel PA served from Panel MDP).

[ k. Provide new directories for existing panels modified by this project as indicated.

] l. Type directories and mount in holder behind transparent protective covering.

[ m. Panelboards: listed and labeled for their intended use.

] n. Panelboard nameplates: provided in accordance with paragraph FIELD

FABRICATED NAMEPLATES.

][a. UL 67 and UL 50.

b. Panelboards for use as service disconnecting: additionally conform to

UL 869A.

c. Panelboards: circuit breaker-equipped.

d. Designed such that individual breakers can be removed without disturbing adjacent units or without loosening or removing supplemental insulation supplied as means of obtaining clearances as required by UL.

e. Where "space only" is indicated, make provisions for future installation of breaker sized as indicated.

f. Directories: indicate load served by each circuit of panelboard.

g. Directories: indicate source of service (upstream panel, switchboard, motor control center, etc.) to panelboard.

h. Type directories and mount in holder behind transparent protective covering.

i. Panelboard nameplates: provided in accordance with paragraph FIELD

FABRICATED NAMEPLATES.

]2.11.1 Enclosure

Provide panelboard enclosure in accordance with the following:

a. UL 50.

b. Cabinets mounted outdoors or flush-mounted: hot-dipped galvanized after fabrication.

c. Cabinets: painted in accordance with paragraph PAINTING.

d. Outdoor cabinets: NEMA 3R raintight with[ conduit hubs welded to the cabinet][ a removable steel plate 1/4 inch thick in the bottom for field drilling for conduit connections].

e. Front edges of cabinets: form-flanged or fitted with structural shapes welded or riveted to the sheet steel, for supporting the panelboard front.

f. All cabinets: fabricated such that no part of any surface on the finished cabinet deviates from a true plane by more than 1/8 inch.

g. Holes: provided in the back of indoor surface-mounted cabinets, with outside spacers and inside stiffeners, for mounting the cabinets with a

1/2 inch clear space between the back of the cabinet and the wall surface.

h. Flush doors: mounted on hinges that expose only the hinge roll to view when the door is closed.

i. Each door: fitted with a combined catch and lock, except that doors over 24 inches long provided with a three-point latch having a knob with a T-handle, and a cylinder lock.

j. Keys: two provided with each lock, with all locks keyed alike.

k. Finished-head cap screws: provided for mounting the panelboard fronts on the cabinets.

2.11.2 Panelboard Buses

Support bus bars on bases independent of circuit breakers. Design main buses and back pans so that breakers may be changed without machining, drilling, or tapping. Provide isolated neutral bus in each panel for connection of circuit neutral conductors. Provide separate ground bus identified as equipment grounding bus per UL 67 for connecting grounding conductors; bond to steel cabinet.[ In addition to equipment grounding bus, provide second "isolated" ground bus, where indicated.]

[]2.11.3 Circuit Breakers

UL 489,[ thermal magnetic-type] having a minimum short-circuit current rating equal to the short-circuit current rating of the panelboard in which the circuit breaker will be mounted. Breaker terminals: UL listed as suitable for type of conductor provided.[ Where indicated on the drawings, provide circuit breakers with shunt trip devices.] Series rated circuit breakers and plug-in circuit breakers are unacceptable.

2.11.3.1 Multipole Breakers

Provide common trip-type with single operating handle. Design breaker such that overload in one pole automatically causes all poles to open. Maintain phase sequence throughout each panel so that any three adjacent breaker poles are connected to Phases A, B, and C, respectively.

2.11.3.2 Circuit Breaker With Ground-Fault Circuit Interrupter

UL 943 and NFPA 70. Provide with "push-to-test" button, visible indication of tripped condition, and ability to detect and trip on current imbalance of 6 milliamperes or greater per requirements of UL 943 for Class A ground-fault circuit interrupter.

2.11.3.3 Arc-Fault Circuit Interrupters

UL 489, UL 1699 and NFPA 70. Molded case circuit breakers: rated as indicated.[ Two pole arc-fault circuit-interrupters: rated 120/240 volts. The provision of (two) one pole circuit breakers for shared neutral circuits in lieu of (one) two pole circuit breaker is unacceptable.] Provide with "push-to-test" button.

[][][][]2.12 ENCLOSED CIRCUIT BREAKERS

UL 489. Individual molded case circuit breakers with voltage and continuous current ratings, number of poles, overload trip setting, and short circuit current interrupting rating as indicated. Enclosure type as indicated.[ Provide solid neutral.]

[]2.13 TRANSFORMERS

Provide transformers in accordance with the following:

]2.13.1 Specified Transformer Efficiency

Transformers, indicated and specified with: 480V primary, 80 degrees C or 115 degrees C temperature rise, 2000 kVA ratings 30 to 500 for three phase, energy efficient type. The new Transformer shall be copper winding, filled with less flammable FR3 Food-grade Insulating Fluid or Oil.

- Paint the transformer number (to be assigned by the Government) in not less than 2 inch high white letters on the transformer.

- New Transformer shall be Rated same as Capacity: 2000 KVA, 3-Phase, Primary Voltage13.8 KV Delta connected; Provide Primary 2 - 2-1/2%, FC, A & BN primary taps, with external operating tap changer, Secondary Voltage 480/277 volts connected, Cooling and Temperature Rise Class OA 65 degrees C self-cooled, the Insulating Liquid OIL shall be Less-flammable Food-Grade FR3 non-toxic and quickly biodegrading in soil and water, Core and coil assembly shall be wound core type with copper windings, standard accessories to include magnetic liquid level gage-dial type thermometer-drain valve-sampling device-pressure relief valve.

- In the High Voltage Section, "Live Front" (no Loop Feeds) construction with wet process porcelain bushings and clamp type connectors or blade terminals. Bushings shall be externally clamped. Provide three bushings for radial feed.

- In the High Voltage Section, provide distribution class lighting arresters. The lighting arrestors shall be rated at 12KV or a value recommended by the manufacturer. (15KV is just too high of a value to offer optimal protection since the Main Sub-station "A" Secondary is of a grounded 7630V Wye configuration with all downstream Transformers having 13.8KV Delta Primary's)

- In the Low Voltage Section: The low voltage bushings shall be molded epoxy and provided with blade type spade terminals with NEMA standard hole spacing arranged for vertical take-off. The low voltage neutral shall be an insulated bushing grounded to the transformer tank by a removable grounding strap

- Thoroughly clean, phosphatize and finish all the metal surfaces at the factory with a rust-resistant primer and dark green enamel finish coat.

All surfaces of the unit to be in contact with the concrete pad shall be treated with corrosion-resistant compounds and epoxy resin, or a rubberized sealing compound Minimum efficiency, based on factory test results: not be less than NEMA Class 3R efficiency as defined by NEMA TP 1.

2.14 LOCKOUT REQUIREMENTS

Provide disconnecting means capable of being locked out for machines and other equipment to prevent unexpected startup or release of stored energy in accordance with 29 CFR 1910.147. Comply with requirements of Division

23, "Mechanical" for mechanical isolation of machines and other equipment.

[]2.15 GROUNDING AND BONDING EQUIPMENT

2.15.1 Ground Rods

UL 467. Ground rods: solid copper, with minimum diameter of 3/4 inch and minimum length 10 feet. Sectional ground rods are permitted.

2.15.2 Ground Bus

Copper ground bus: provided in the electrical equipment rooms as indicated.

[2.16 HAZARDOUS LOCATIONS

Electrical materials, equipment, and devices for installation in hazardous locations, as defined by NFPA 70: specifically approved by Underwriters' Laboratories, Inc., or Factory Mutual for particular "Class," "Division," and "Group" of hazardous locations involved. Boundaries and classifications of hazardous locations: as indicated. Equipment in hazardous locations: comply with UL 1203 for electrical equipment and industrial controls and UL 674 for motors.

]2.17 MANUFACTURER'S NAMEPLATE

Provide on each item of equipment a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.

2.18 FIELD FABRICATED NAMEPLATES

Provide field fabricated nameplates in accordance with the following:

a. ASTM D709.

b. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified or as indicated on the drawings.

c. Each nameplate inscription: identify the function and, when applicable, the position.

d. Nameplates: melamine plastic, 0.125 inch thick, white with [black] center core.

[ e. Provide red laminated plastic label with white center core where indicated.

] f. Surface: matte finish. Corners: square. Accurately align lettering and engrave into the core.

g. Minimum size of nameplates: one by 2.5 inches.

h. Lettering size and style: a minimum of 0.25 inch high normal block style.

2.19 WARNING SIGNS

Provide warning signs for flash protection in accordance with NFPA 70E and NEMA Z535.4 for switchboards, panelboards, industrial control panels, and motor control centers that are in other than dwelling occupancies and are likely to require examination, adjustment, servicing, or maintenance while energized. Provide field installed signs to warn qualified persons of potential electric arc flash hazards when warning signs are not provided by the manufacturer. Provide marking that is clearly visible to qualified persons before examination, adjustment, servicing, or maintenance of the equipment.

2.20 FIRESTOPPING MATERIALS

Provide firestopping around electrical penetrations in accordance with Section 07 84 00, FIRESTOPPING .

[2.21 METERING

ANSI C12.1. Provide a self-contained, socket-mounted, electronic programmable outdoor watthour meter. Meter: either programmed at the factory or programmed in the field. Turn field programming device over to the Contracting Officer at completion of project. Coordinate meter to system requirements.

a. Design: Provide watthour meter designed for use on a single-phase, three-wire,[ 240/120][ 480/240] volt system. Include necessary KYZ pulse initiation hardware for Energy Monitoring and Control System

(EMCS).

b. Class: 200; Form: [ 2S], accuracy: plus or minus 1.0 percent;

Finish: Class II.

c. Cover: Polycarbonate and lockable to prevent tampering and unauthorized removal.

d. Kilowatt-hour Register: five digit electronic programmable type.

e. Demand Register:

(1) Provide solid state.

(2) Meter reading multiplier: Indicate multiplier on the meter face.

(3) Demand interval length: programmed for[ 15][ 30][ 60] minutes with rolling demand up to six subintervals per interval.

f. Socket: ANSI C12.7. Provide NEMA Type 3R, box-mounted socket, ringless, having[ manual circuit-closing bypass and having] jaws compatible with requirements of the meter. Provide manufacturers standard enclosure color unless otherwise indicated.

][]2.22 SURGE PROTECTIVE DEVICES

Provide parallel type surge protective devices (SPD) which comply with UL 1449 at the service entrance[, load centers] [, panelboards] . Provide surge protectors in a NEMA[ 1]enclosure per NEMA ICS 6. Use Type 1 or Type 2 SPD and connect on the load side of a dedicated circuit breaker.

Provide the following modes of protection:

FOR SINGLE PHASE AND THREE PHASE WYE CONNECTED SYSTEMS-

Phase to phase ( L-L ) Each phase to neutral ( L-N ) [Neutral to ground ( N-G )] [Phase to ground ( L-G )]

FOR DELTA CONNECTIONS-

Phase to phase ( L-L ) Phase to ground ( L-G )

] SPDs at the service entrance: provide with a minimum surge current rating of 80,000 amperes for L-L mode minimum and 40,000 amperes for other modes (L-N, L-G, and N-G)[ and downstream SPDs rated 40,000 amperes for L-L mode minimum and 20,000 amperes for other modes (L-N, L-G, and N-G)].

[ Provide SPDs per NFPA 780 for the lightning protection system.

Maximum L-N, L-G, and N-G Voltage Protection Rating:

[600V for 120V, single phase system] [600V for 120/240V, single phase system] [600V for 208Y/120V, three phase system] [1,200V for 480Y/277V, three phase system]

Maximum L-L Voltage Protection Rating:

[1,200V for 120V, single phase system] [1,200V for 120/240V, single phase system] [1,200V for 208Y/120V, three phase system] [1,200V for 480Y/277V, three phase system]

][Provide SPDs. Maximum L-N, L-G, and N-G Voltage Protection Rating:

[700V for 120V, single phase system] [700V for 120/240V, single phase system] [700V for 208Y/120V, three phase system] [1,200V for 480Y/277V, three phase system]

Maximum L-L Voltage Protection Rating:

[1,200V for 120V, single phase system] [1,200V for 120/240V, single phase system] [1,200V for 208Y/120V, three phase system] [2,000V for 480Y/277V, three phase system]

] The minimum MCOV (Maximum Continuous Operating Voltage) rating for L-N and L-G modes of operation: 120% of nominal voltage for 240 volts and below;

115% of nominal voltage above 240 volts to 480 volts.

[ Provide EMI/RFI filtering per UL 1283 for each mode with the capability to attenuate high frequency noise. Minimum attenuation: 20db.

]2.23 FACTORY APPLIED FINISH

Provide factory-applied finish on electrical equipment in accordance with the following:

a. NEMA 250 corrosion-resistance test and the additional requirements as specified herein.

b. Interior and exterior steel surfaces of equipment enclosures:

thoroughly cleaned followed by a rust-inhibitive phosphatizing or equivalent treatment prior to painting.

c. Exterior surfaces: free from holes, seams, dents, weld marks, loose scale or other imperfections.

d. Interior surfaces: receive not less than one coat of corrosion-resisting paint in accordance with the manufacturer's standard practice.

e. Exterior surfaces: primed, filled where necessary, and given not less than two coats baked enamel with semigloss finish.

f. Equipment located indoors: ANSI Light Gray,[ and equipment located outdoors: ANSI[ Light Gray]].

g. Provide manufacturer's coatings for touch-up work and as specified in paragraph FIELD APPLIED PAINTING.

2.24 SOURCE QUALITY CONTROL

2.24.1 Transformer Factory Tests

Submittal: include routine NEMA ST 20 transformer test results on each transformer and also provide the results of NEMA "design" and "prototype" tests that were made on transformers electrically and mechanically equal to those specified.

[2.25 COORDINATED POWER SYSTEM PROTECTION

Prepare analyses as specified in Section 26 28 01.00 10 COORDINATED POWER

SYSTEM PROTECTION.

]PART 3 EXECUTION

3.1 INSTALLATION

Electrical installations, including weatherproof and hazardous locations and ducts, plenums and other air-handling spaces: conform to requirements of NFPA 70 and IEEE C2 and to requirements specified herein.

[3.1.1 Underground Service

Underground service conductors and associated conduit: continuous from service entrance equipment to outdoor power system connection.

][3.1.2 Overhead Service

Overhead service conductors into buildings: terminate at service entrance fittings or weatherhead outside building. Overhead service conductors and support bracket for overhead conductors are included in[ Section 33 71 01

OVERHEAD TRANSMISSION AND DISTRIBUTION.]

][3.1.3 Hazardous Locations

Perform work in hazardous locations, as defined by NFPA 70, in strict accordance with NFPA 70 for particular "Class," "Division," and "Group" of hazardous locations involved. Provide conduit and cable seals where required by NFPA 70. Provide conduit with tapered threads.

]3.1.4 Service Entrance Identification

Service entrance disconnect devices, switches, and enclosures: labeled and identified as such.

3.1.4.1 Labels

Wherever work results in service entrance disconnect devices in more than one enclosure, as permitted by NFPA 70, label each enclosure, new and existing, as one of several enclosures containing service entrance disconnect devices. Label, at minimum: indicate number of service disconnect devices housed by enclosure and indicate total number of enclosures that contain service disconnect devices. Provide laminated plastic labels conforming to paragraph FIELD FABRICATED NAMEPLATES. Use lettering of at least 0.25 inch in height, and engrave on black-on-white matte finish. Service entrance disconnect devices in more than one enclosure: provided only as permitted by NFPA 70.

3.1.5 Wiring Methods

Provide insulated conductors installed in rigid steel conduit, IMC, rigid nonmetallic conduit, or EMT, except where specifically indicated or specified otherwise or required by NFPA 70 to be installed otherwise.

Grounding conductor: separate from electrical system neutral conductor.

Provide insulated green equipment grounding conductor for circuit(s) installed in conduit and raceways.[ Shared neutral, or multi-wire branch circuits, are not permitted with arc-fault circuit interrupters.] Minimum conduit size: 1/2 inch in diameter for low voltage lighting and power circuits. Vertical distribution in multiple story buildings: made with metal conduit in fire-rated shafts, with metal conduit extending through shafts for minimum distance of 6 inches. Firestop conduit which penetrates fire-rated walls, fire-rated partitions, or fire-rated floors in accordance with Section 07 84 00, FIRESTOPPING.

3.1.5.1 Pull Wire

Install pull wires in empty conduits. Pull wire: plastic having minimum 200-pound force tensile strength. Leave minimum 36 inches of slack at each end of pull wire.

[3.1.5.2 Metal Clad Cable

Install in accordance with NFPA 70, Type MC cable.

][3.1.5.3 Armored Cable

Install in accordance with NFPA 70, Type AC cable.

][3.1.5.4 Flat Conductor Cable

Install in accordance with NFPA 70, Type FCC cable.

]3.1.6 Conduit Installation

Unless indicated otherwise, conceal conduit under floor slabs and within finished walls, ceilings, and floors. Keep conduit minimum 6 inches away from parallel runs of flues and steam or hot water pipes. Install conduit parallel with or at right angles to ceilings, walls, and structural members where located above accessible ceilings and where conduit will be visible after completion of project.[ Run conduits[ in crawl space][ under floor slab] as if exposed.]

3.1.6.1 Restrictions Applicable to Aluminum Conduit

a. Do not install underground or encase in concrete or masonry.

b. Do not use brass or bronze fittings.

c. Do not use when the enclosed conductors must be shielded from the effects of High-altitude Electromagnetic Pulse (HEMP).

3.1.6.2 Restrictions Applicable to EMT

a. Do not install underground.

b. Do not encase in concrete, mortar, grout, or other cementitious materials.

c. Do not use in areas subject to severe physical damage including but not limited to equipment rooms where moving or replacing equipment could physically damage the EMT.

d. Do not use in hazardous areas.

e. Do not use outdoors.

f. Do not use in fire pump rooms.

g. Do not use when the enclosed conductors must be shielded from the effects of High-altitude Electromagnetic Pulse (HEMP).

[3.1.6.3 Restrictions Applicable to Nonmetallic Conduit

a. PVC Schedule 40 and PVC Schedule 80

(1) Do not use in areas where subject to severe physical damage, including but not limited to, mechanical equipment rooms, electrical equipment rooms, hospitals, power plants, missile magazines, and other such areas.

(2) Do not use in hazardous (classified) areas.

(3) Do not use in fire pump rooms.

(4) Do not use in penetrating fire-rated walls or partitions, or fire-rated floors.

(5) Do not use above grade, except where allowed in this section for rising through floor slab or indicated otherwise.

(6) Do not use when the enclosed conductors must be shielded from the effects of High-altitude Electromagnetic Pulse (HEMP).

]3.1.6.4 Restrictions Applicable to Flexible Conduit

Use only as specified in paragraph FLEXIBLE CONNECTIONS. Do not use when the enclosed conductors must be shielded from the effects of High-altitude Electromagnetic Pulse (HEMP).

3.1.6.5 Underground Conduit

Plastic-coated rigid steel; plastic-coated steel IMC; PVC, Type EPC-40[; or fiberglass. Convert nonmetallic conduit, other than PVC Schedule 40 or 80, to plastic-coated rigid, or IMC, steel conduit before rising through floor slab.] Plastic coating: extend minimum 6 inches above floor.

[3.1.6.6 Conduit Interior to Buildings for 400 Hz Circuits

Aluminum or nonmetallic. Where 400-Hz circuit runs underground or through concrete, provide PVC Schedule[ 40][ 80] conduit.

]3.1.6.7 Conduit for Circuits Rated Greater Than 600 Volts

Rigid metal conduit or IMC only.

3.1.6.8 Conduit Installed Under Floor Slabs

Conduit run under floor slab: located a minimum of [12] inches below the vapor barrier. Seal around conduits at penetrations thru vapor barrier.

3.1.6.9 Conduit Through Floor Slabs

Where conduits rise through floor slabs, do not allow curved portion of bends to be visible above finished slab.

[3.1.6.10 Conduit Installed in Concrete Floor Slabs

PVC Type EPC-40.][ Locate so as not to adversely affect structural strength of slabs. Install conduit within middle one-third of concrete slab. Do not stack conduits. Space conduits horizontally not closer than three diameters, except at cabinet locations. Curved portions of bends must not be visible above finish slab. Increase slab thickness as necessary to provide minimum one inch cover over conduit. Where embedded conduits cross building and/or expansion joints, provide suitable watertight expansion/deflection fittings and bonding jumpers.

Expansion/deflection fittings must allow horizontal and vertical movement of raceway. Conduit larger than one inch trade size: installed parallel with or at right angles to main reinforcement; when at right angles to reinforcement, install conduit close to one of supports of slab.[ Where nonmetallic conduit is used, convert raceway to plastic coated rigid steel or plastic coated steel IMC before rising above floor, unless specifically indicated.]

]3.1.6.11 Stub-Ups

Provide conduits stubbed up through concrete floor for connection to free-standing equipment with adjustable top or coupling threaded inside for plugs, set flush with finished floor. Extend conductors to equipment in rigid steel conduit, except that flexible metal conduit may be used 6 inches above floor. Where no equipment connections are made, install screwdriver-operated threaded flush plugs in conduit end.

3.1.6.12 Conduit Support

Support conduit by pipe straps, wall brackets, threaded rod conduit hangers, or ceiling trapeze. Fasten by wood screws to wood; by toggle bolts on hollow masonry units; by concrete inserts or expansion bolts on concrete or brick; and by machine screws, welded threaded studs, or spring-tension clamps on steel work. Threaded C-clamps may be used on rigid steel conduit only. Do not weld conduits or pipe straps to steel structures. Do not exceed one-fourth proof test load for load applied to fasteners. Provide vibration resistant and shock-resistant fasteners attached to concrete ceiling. Do not cut main reinforcing bars for any holes cut to depth of more than 1 1/2 inches in reinforced concrete beams or to depth of more than 3/4 inch in concrete joints. Fill unused holes. In partitions of light steel construction, use sheet metal screws. In suspended-ceiling construction, run conduit above ceiling. Do not support conduit by ceiling support system. Conduit and box systems: supported independently of both

(a) tie wires supporting ceiling grid system, and (b) ceiling grid system into which ceiling panels are placed. Do not share supporting means between electrical raceways and mechanical piping or ducts. Coordinate installationwith above-ceiling mechanical systems to assure maximum accessibility to all systems. Spring-steel fasteners may be used for lighting branch circuit conduit supports in suspended ceilings in dry locations. Where conduit crosses building expansion joints, provide suitable[ watertight] expansion fitting that maintains conduit electrical continuity by bonding jumpers or other means. For conduits greater than 2 1/2 inches inside diameter, provide supports to resist forces of 0.5 times the equipment weight in any direction and 1.5 times the equipment weight in the downward direction.

3.1.6.13 Directional Changes in Conduit Runs

Make changes in direction of runs with symmetrical bends or cast-metal fittings. Make field-made bends and offsets with hickey or conduit-bending machine. Do not install crushed or deformed conduits. Avoid trapped conduits. Prevent plaster, dirt, or trash from lodging in conduits, boxes, fittings, and equipment during construction. Free clogged conduits of obstructions.

3.1.6.14 Locknuts and Bushings

Fasten conduits to sheet metal boxes and cabinets with two locknuts where required by NFPA 70, where insulated bushings are used, and where bushings cannot be brought into firm contact with the box; otherwise, use at least minimum single locknut and bushing. Provide locknuts with sharp edges for digging into wall of metal enclosures. Install bushings on ends of conduits, and provide insulating type where required by NFPA 70.

[][]3.1.7 Boxes, Outlets, and Supports

Provide boxes in wiring and raceway systems wherever required for pulling of wires, making connections, and mounting of devices or fixtures. Boxes for metallic raceways: cast-metal, hub-type when located in wet locations, when surface mounted on outside of exterior surfaces,[ when surface mounted on interior walls exposed up to 7 feet above floors and walkways,]. Boxes in other locations: sheet steel, except that aluminum boxes may be used with aluminum conduit, and nonmetallic boxes may be used with nonmetallic[ sheathed cable] conduit system. Provide each box with volume required by NFPA 70 for number of conductors enclosed in box. Boxes for mounting lighting fixtures: minimum 4 inches square, or octagonal, except that smaller boxes may be installed as required by fixture configurations, as approved. Boxes for use in masonry-block or tile walls: square-cornered, tile-type, or standard boxes having square-cornered, tile-type covers.

Provide gaskets for cast-metal boxes installed in wet locations and boxes installed flush with outside of exterior surfaces. Provide separate boxes for flush or recessed fixtures when required by fixture terminal operating temperature; provide readily removable fixturesfor access to boxes unless ceiling access panels are provided. Support boxes and pendants for surface-mounted fixtures on suspended ceilings independently of ceiling supports. Fasten boxes and supports with wood screws on wood, with bolts and expansion shields on concrete or brick, with toggle bolts on hollow masonry units, and with machine screws or welded studs on steel.] In open overhead spaces, cast boxes threaded to raceways need not be separately supported except where used for fixture support; support sheet metal boxes directly from building structure or by bar hangers. Where bar hangers are used, attach bar to raceways on opposite sides of box, and support raceway with approved-type fastener maximum 24 inches from box. When penetrating reinforced concrete members, avoid cutting reinforcing steel.

3.1.7.1 Boxes

Boxes for use with raceway systems: minimum 1 1/2 inches deep, except where shallower boxes required by structural conditions are approved.

Boxes for other than lighting fixture outlets: minimum 4 inches square, except that 4 by 2 inch boxes may be used where only one raceway enters outlet.

3.1.7.2 Pull Boxes

Construct of at least minimum size required by NFPA 70[ of code-gauge aluminum or galvanized sheet steel,][ and][ compatible with nonmetallic raceway systems,] except where cast-metal boxes are required in locations specified herein. Provide boxes with screw-fastened covers. Where several feeders pass through common pull box, tag feeders to indicate clearly electrical characteristics, circuit number, and panel designation.

[3.1.7.3 Extension Rings

Extension rings are not permitted for new construction. Use only on existing boxes in concealed conduit systems where wall is furred out for new finish.

][3.1.8 Nonmetallic Sheathed Cable Installation

Where possible, install cables concealed behind ceiling or wall finish.

Thread cables through holes bored on approximate centerline of wood members; notching of end surfaces is not permitted. Provide sleeves through concrete or masonry for threading cables. Install exposed cables parallel to or at right angles to walls or structural members. Protect exposed nonmetallic sheathed cables less than 4 feet above floors from mechanical injury by installation in conduit or tubing. When cable is used in metal stud construction, insert plastic stud grommets in studs at each point through which cable passes, prior to installation of cable.

][]3.1.9 Conductor Identification

Provide conductor identification within each enclosure where tap, splice, or termination is made. For conductors No. 6 AWG and smaller diameter, provide color coding by factory-applied, color-impregnated insulation. For conductors No. 4 AWG and larger diameter, provide color coding by plastic-coated, self-sticking markers; colored nylon cable ties and plates;

or heat shrink-type sleeves. Identify control circuit terminations in accordance with manufacturer's recommendations.

3.1.9.1 Marking Strips

Provide marking strips in accordance with the following:

a. Provide white or other light-colored plastic marking strips, fastened by screws to each terminal block, for wire designations.

b. Use permanent ink for the wire numbers

c. Provide reversible marking strips to permit marking both sides, or provide two marking strips with each block.

d. Size marking strips to accommodate the two sets of wire numbers.

e. Assign a device designation in accordance with NEMA ICS 1 to each device to which a connection is made. Mark each device terminal to which a connection is made with a distinct terminal marking corresponding to the wire designation used on the Contractor's schematic and connection diagrams.

f. The wire (terminal point) designations used on the Contractor's wiring diagrams and printed on terminal block marking strips may be according to the Contractor's standard practice; however, provide additional wire and cable designations for identification of remote (external) circuits for the Government's wire designations.

g. Prints of the marking strips drawings submitted for approval will be so marked and returned to the Contractor for addition of the designations to the terminal strips and tracings, along with any rearrangement of points required.

3.1.10 Splices

Make splices in accessible locations. Make splices in conductors No. 10 AWG and smaller diameter with insulated, pressure-type connector. Make splices in conductors No. 8 AWG and larger diameter with solderless connector, and cover with insulation material equivalent to conductor insulation.

3.1.10.1 Splices of Aluminum Conductors

Make with solderless circumferential compression-type, aluminum-bodied connectors UL listed for AL/CU. Remove surface oxides from aluminum conductors by wire brushing and immediately apply oxide-inhibiting joint compound and insert in connector. After joint is made, wipe away excess joint compound, and insulate splice.

[]3.1.11 Covers and Device Plates

Install with edges in continuous contact with finished wall surfaces without use of mats or…

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