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- Solicitation number
- W9127821R0050
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This federal solicitation is for the construction of a Special Operations Forces Special Tactics Operations Facility at Hurlburt Field, Florida. The project scope includes constructing 103,700 square feet of administrative areas, team rooms, equipment and vehicle maintenance and storage spaces, a covered storage area, concrete hardstand, rappelling tower, and antenna platform. Demolition of five existing buildings is also included. The facility will incorporate Department of Defense principles for high-performance and sustainable building, low impact development features, anti-terrorism/force protection standards, and appropriate cybersecurity measures for control systems. The proposed construction duration is 900 calendar days.
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VOLUME 2 OF 4
THIS PROJECT IS ADVERTISED ON AN UNRESTRICTED BASIS WITH A HUBZONE
PREFERENCE
SOLICITATION NO: W9127821R0050
CADD CODE: MEY21001
SPECIFICATIONS
FOR
SOF SPECIAL TACTICS OPERATIONS FACILITY (23STS)
FTEV103005
HURLBURT FIELD, FLORIDA
(OKALOOSA COUNTY)
“GOOD ENGINEERING RESULTS IN A BETTER ENVIRONMENT”
U.S. ARMY ENGINEER DISTRICT, MOBILE
109 St. Joseph St
Mobile, Alabama 36602
This page was intentionally left blank for duplex printing.
SOF SPECIAL TACTICS OPERATIONS FACILITY W9127821R0050
HURLBURT FIELD, FLORIDA MEY21001
TOC Page 1 of 5
TABLE OF CONTENTS
VOLUME 1 OF 4
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
Contract Clauses
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTION TO PROPOSERS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONTRACT CLAUSES
CESAM FORM 1151, PROMPT PAYMENT CERTIFICATION AND SUPPORTING
DATA FOR CONTRACTOR PROGRESS PAYMENT INVOICE
SPECIFICATIONS
DIVISION 1 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
PROJECT SIGNS
FORM DD1354
FORM DD1354 CHECKLIST
WAGE RATES
01 00 01 GENERAL CONTRACT REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTERS
ENGINEERING FORM 4025R
01 33 29 SUSTAINABILITY REPORTING
AIR FORCE SUSTAINABILITY REQUIREMENTS SCORESHEET
DOD GUIDING PRINCIPLES COMPLIANCE FOR NEW
CONSTRUCTION & MODERNIZATION SCOPING CHECKLIST
PROOF OF REGISTRATION
DOD GUIDING PRINCIPLES COMPLIANCE - THIRD-PARTY DESIGN
ASSESSMENT REPORT
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
SAM FORM 696
01 45 35 SPECIAL INSPECTIONS
STATEMENT OF SPECIAL INSPECTIONS
SCHEDULE OF SPECIAL INSPECTIONS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS – HURLBURT STANDARD
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
TOC Page 2 of 5
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 – MASONRY
04 20 00 UNIT MASONRY
VOLUME 2 OF 4
DIVISION 05 – METALS
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
DIVISION 06 – WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 – THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 14 00 FLUID-APPLIED WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 41 13 METAL ROOF PANELS
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
TOC Page 3 of 5
DIVISION 08 – OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 33 13 COILING COUNTER DOORS
08 33 23 OVERHEAD COILING DOORS
08 34 59 VAULT DOORS AND DAY GATES
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 – FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DIVISION 10 – SPECIALTIES
10 14 00.10 EXTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 22 19 DEMOUNTABLE AND MOVABLE PARTITIONS
10 22 26.13 ACCORDION FOLDING PARTITIONS
10 28 13 TOILET ACCESSORIES
10 99 00 MISCELLANEOUS BUILDING SPECIALTIES
DIVISION 12 – FURNISHINGS
12 50 00.13 10 FURNITURE, EQUIPMENT AND FURNITURE INSTALLATION
DIVISION 14 – CONVEYING EQUIPMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 – FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
TOC Page 4 of 5
VOLUME 3 OF 4
DIVISION 22 – PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 14 29.00 40 SUMP PUMPS
22 15 13.16 40 HIGH-PRESSURE COMPRESSED-AIR PIPING, PIPING COMPONENTS, AND
VALVES, STAINLESS
DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 20 FACILITY GAS PIPING
23 35 00.00 10 OVERHEAD VEHICLE TAILPIPE EXHAUST REMOVAL SYSTEM(S)
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 HEATING HOT WATER AND CHILLED WATER PIPING SYSTEMS
DIVISION 25 – INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
DIVISION 26 – ELECTRICAL
26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 36 00.00 10 NON-AUTOMATIC TRANSFER SWITCHES
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 – COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET
COMMUNICATION SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
TOC Page 5 of 5
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
VOLUME 4 OF 4
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 GRADED-CRUSHED AGGREGATE BASE COURSE
32 11 23.23 BASE COURSE DRAINAGE LAYERS
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 14 13.13 INTERLOCKING PRECAST CONCRETE UNIT PAVING
32 16 19 CONCRETE HEADER CURBS, MAINTENANCE STRIPS, AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 31 13.53 CHAIN LINK FENCES AND GATES
32 84 24 TEMPORARY IRRIGATION SPRINKLER SYSTEMS
32 92 19 SEEDING
32 92 23 SODDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 05 23.13 UTILITY HORIZONTAL DIRECTIONAL DRILLING (HDD)
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 32 16 PACKAGED UTILITY WASTEWATER PUMPING STATIONS
33 40 00 STORM DRAINAGE UTILITIES
33 51 15 NATURAL-GAS
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
APPENDICES
APPENDIX A BORING LOCATION PLAN & BORING LOGS
APPENDIX B COMPREHENSIVE INTERIOR DESIGN (CID)/FURNISHINGS, FIXTURES &
EQUIPMENT (FF&E) (PROVIDED ELECTRONICALLY ONLY)
END OF TABLE OF CONTENTS
SECTION 05 12 00
STRUCTURAL STEEL
08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 207 (2016; R 2017) Certification Standard for Steel Fabrication and Erection, and Manufacturing of Metal Components
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AISC 325 (2017) Steel Construction Manual
AISC 326 (2009) Detailing for Steel Construction
AISC 360 (2016) Specification for Structural Steel Buildings
AISC DESIGN GUIDE 10 (1997) Erection Bracing of Low-Rise Structural Steel Buildings
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING (ASNT)
ANSI/ASNT CP-189 (2016) ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel (ANSI/ASNT CP-105-2006)
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1 (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS QC1 (2016) Specification for AWS Certification of Welding Inspectors
ASTM INTERNATIONAL (ASTM)
ASTM A36 (2014) Standard Specification for Carbon Structural Steel
ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished
ASTM A123 (2017) Standard Specification for Zinc
SECTION 05 12 00 Page 1
(Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A500/A500M (2018) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A780 (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A992/A992M (2011; R 2015) Standard Specification for Structural Steel Shapes
ASTM A1085/A1085M (2015) Standard Specification for Cold-Formed Welded Carbon Steel Hollow Structural Sections (HSS)
ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
ASTM C827 (2016) Standard Test Method for Change in Height at Early Ages of Cylindrical Specimens of Cementitious Mixtures
ASTM C1107 (2017) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM F436 (2016) Standard Specification for Hardened Steel Washers Inch and Metric Dimensions
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F959 (2017a) Standard Specification for Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners, Inch and Metric Series
ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F2329 (2015) Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners
ASTM F3125 (2015a) Standard Specification for High Strength Structural Bolts, Steel and Alloy Steel, Heat Treated, 120 ksi (830 MPa) and 150 ksi (1040 MPa) Minimum Tensile Strength, Inch and Metric Dimensions
SECTION 05 12 00 Page 2
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2016) Shop, Field, and Maintenance Coating of Metals
SSPC Paint 20 (2002; E 2004) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)
SSPC Paint 29 (2002; E 2004) Zinc Dust Sacrificial Primer, Performance-Based
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2019) Structural Engineering
UFC 3-310-04 (2013; with Change 1, 2016) Seismic Design of Buildings
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR Part 1926, Subpart R Steel Erection
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Erection and Erection Bracing Drawings; G
SD-02 Shop Drawings
Fabrication Drawings Including Details of Connections; G
SD-03 Product Data
Shop Primer
Welding Electrodes and Rods
Direct Tension Indicator Washers
Non-Shrink Grout
Tension Control Bolts
SD-05 Design Data
Design Calculations for Steel Connections; G
SECTION 05 12 00 Page 3
SD-06 Test Reports
Bolts, Nuts, and Washers
Weld Inspection Reports
Direct Tension Indicator Washer Inspection Reports
Bolt Testing Reports
SD-07 Certificates
Steel
Bolts, Nuts, and Washers
Galvanizing
AISC Structural Steel Fabricator Quality Certification
AISC Structural Steel Erector Quality Certification
Welding Procedures and Qualifications
Welding Electrodes and Rods
Certified Welding Inspector
NDT Technician
Welding Procedure Specifications (WPS)
1.3 AISC QUALITY CERTIFICATION
Work must be fabricated by an AISC Certified Structural Steel Fabricator, in accordance with AISC 207 , Category BU. Submit AISC Structural Steel Fabricator quality certification.
Work must be erected by an AISC Structural Steel Certified Erector, in accordance with AISC 207 , Category CSE. Submit AISC Structural Steel erector quality certification.
1.4 QUALITY ASSURANCE
1.4.1 Preconstruction Submittals
1.4.1.1 Erection and Erection Bracing Drawings
Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing. The erection drawings must conform to AISC 303 .
Erection drawings must be reviewed, stamped and sealed by a registered professional engineer.
1.4.2 Fabrication Drawing Requirements
Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 303 , AISC 326 and AISC 325 . Fabrication drawings must not be reproductions of contract drawings. Sign and seal fabrication
SECTION 05 12 00 Page 4 drawings by a registered professional engineer. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Clearly highlight any deviations from the details shown on the contract drawings highlighted on the fabrication drawings. Explain the reasons for any deviations from the contract drawings.
1.4.3 Delegated Connection Design
Design structural steel connection indicated in the contract documents per AISC 303 , Option 3, using the connection loads indicated. Submit design calculations for steel connections signed and sealed by a registered professional engineer.
1.4.4 Certifications
1.4.4.1 Welding Procedures and Qualifications
Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. If the qualification date of the welder or welding operator is more than 6 months old, the welding operator's qualification certificate must be accompanied by a current certificate by the welder attesting to the fact that he has been engaged in welding since the date of certification, with no break in welding service greater than 6 months.
Conform to all requirements specified in AWS D1.1 .
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide the structural steel system, including shop primer and galvanizing, complete and ready for use. Provide structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing in accordance with AISC 303 , AISC 360 , UFC 3-301-01 and UFC 3-310-04 except as modified in this contract.
2.2 STEEL
2.2.1 Structural Steel
Wide flange and WT shapes, ASTM A992/A992M . Angles, Channels and Plates, ASTM A36. Provide structural steel containing a minimum of 80 percent recycled content.
2.2.2 Structural Steel Tubing
ASTM A500/A500M , Grade C or ASTM A1085/A1085M . Provide structural steel tubing containing a minimum of 25 percent recycled content.
2.3 BOLTS, NUTS, AND WASHERS
Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the
SECTION 05 12 00 Page 5 actual test results for the supplied fasteners.
2.3.1 High-Strength Bolts
High strength bolts and nuts must be shipped together in the same shipping container. Fasteners indicated to be galvanized shall be tested by the supplier to show that the galvanized nut with the supplied lubricant provided may be rotated from the snug tight condition well in excess of the rotation required for pretentioned installation without stripping.
The supplier shall supply nuts that have been lubricated and tested with the supplied bolts.
2.3.1.1 Bolts
ASTM F3125, Grade A325, Type 1 Heavy Hex Head Style, plain finish, or hot dipped zinc coating, or mechanically deposited zinc coating where indicated.
2.3.1.2 Nuts
ASTM A563, Grade and Style as specified in the applicable ASTM bolt standard.
2.3.1.3 Direct Tension Indicator Washers
ASTM F959. Provide ASTM B695, Class 55, Type 1 galvanizing where indicated. Submit product data for direct tension indicator washers.
2.3.1.4 Washers
ASTM F436, plain carbon steel, zinc coated where indicated.
2.3.2 Tension Control Bolts
ASTM F3125, Grade F1852, Type 1, twistoff style assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon steel nuts, and hardened carbon steel washers. Assembly finish must be plain, or mechanically deposited zinc coating where indicated. Submit product data for tension control bolts.
2.3.3 Foundation Anchorage
Anchorage components to be plain carbon steel, unless indicated to be galvanized.
2.3.3.1 Anchor Rods
ASTM F1554 Gr 55, Class 2A.
2.3.3.2 Anchor Nuts
ASTM A563, Grade A, hex style.
2.3.3.3 Anchor Washers
ASTM F844.
SECTION 05 12 00 Page 6
2.3.3.4 Anchor Plate Washers
ASTM A36.
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
AWS D1.1 . Submit product data for welding electrodes and rods.
2.4.2 Non-Shrink Grout
ASTM C1107, with no ASTM C827 shrinkage. Grout must be nonmetallic.
Submit product data for non-shrink grout.
2.4.3 Welded Shear Stud Connectors
ASTM A108, Grades 1010 through 1020. AWS D1.1 , Table 7.1, Type B.
2.5 GALVANIZING
ASTM F2329 or ASTM B695 for threaded parts or ASTM A123 for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.
2.6 FABRICATION
Fabrication must be in accordance with the applicable provisions of AISC 325 . Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill bolt holes perpendicular to the surface of the member.
Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the approval of the Contracting Officer.
2.6.1 Markings
Prior to erection, identify members by a painted erection mark.
Connecting parts assembled in the shop for reaming holes in field connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations. Affix embossed tags to hot-dipped galvanized members.
2.6.2 Shop Primer
SSPC Paint 20 or SSPC Paint 29 , (zinc rich primer). Shop prime structural steel, except as modified herein, in accordance with SSPC PA 1 . Do not prime steel surfaces embedded in concrete, galvanized surfaces, or surfaces within 0.5 inch of the toe of the welds prior to welding (except surfaces on which metal decking and shear studs are to be welded). If flash rusting occurs, re-clean the surface prior to application of primer. Apply primer to a minimum dry film thickness of 2.0 mil. Submit shop primer product data.
Prior to assembly, prime surfaces which will be concealed or inaccessible after assembly. Do not apply primer in foggy or rainy weather; when the ambient temperature is below 45 degrees F or over 95 degrees F; or when
SECTION 05 12 00 Page 7 the primer may be exposed to temperatures below 40 degrees F within 48 hours after application, unless approved otherwise by the Contracting Officer. Repair damaged primed surfaces with an additional coat of primer.
2.6.2.1 Cleaning
SSPC SP 6/NACE No.3 , except steel exposed in spaces above ceilings, attic spaces, furred spaces, and chases that will be hidden to view in finished construction may be cleaned to SSPC SP 3 when recommended by the shop primer manufacturer. Maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.
2.7 DRAINAGE HOLES
Drill adequate drainage holes to eliminate water traps. Hole diameter must be 1/2 inch and location indicated on the detail drawings. Hole size and locations must not affect the structural integrity.
PART 3 EXECUTION
3.1 ERECTION
a. Erection of structural steel, except as indicated in item b. below, must be in accordance with the applicable provisions of AISC 325 , AISC 303 and 29 CFR Part 1926, Subpart R .
b. For low-rise structural steel buildings (60 feet tall or less and a maximum of 2 stories), erect the structure in accordance with
AISC DESIGN GUIDE 10 .
After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.
3.1.1 STORAGE
Store the material out of contact with the ground in such manner and location as to minimize deterioration.
3.2 CONNECTIONS
Except as modified in this section, design connections indicated in accordance with AISC 360 . Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.
3.2.1 High-Strength Bolts
Provide direct tension indicator washers in all ASTM F3125, Grade A325 bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, fully tension bolts, progressing from the most rigid part of a connection to the free edges.
Fastener components shall be protected from dirt and moisture in closed containers at the site of the installation. Fastener components that are not incorporated into the work shall be returned to protected storage at the end of the work shift.
SECTION 05 12 00 Page 8
3.2.1.1 Installation of Direct Tension Indicator Washers (DTIW)
Where possible, install the DTIW under the bolt head and tighten the nut.
If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening.
3.2.2 Tension Control Bolts
Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, fully tension bolts, progressing from the most rigid part of a connection to the free edges.
3.3 GAS CUTTING
Use of gas-cutting torch in the field for correcting fabrication errors is not permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.
3.4 WELDING
Welding must be in accordance with AWS D1.1 . Provide AWS D1.1 qualified welders, welding operators, and tackers.
Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures. Submit for approval all WPS, whether prequalified or qualified by testing.
3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
Remove backing strips from flanges of moment connections, backgouge the root pass to sound weld metal and reinforce with a 5/16 inch fillet weld minimum.
3.5 SHOP PRIMER REPAIR
Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.
3.5.1 Field Priming
Field prime steel exposed to the weather, or located in building areas without HVAC for control of relative humidity. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.
3.6 GALVANIZING REPAIR
Repair damage to galvanized coatings using ASTM A780 zinc rich paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces to which repair paint has been applied.
SECTION 05 12 00 Page 9
3.7 FIELD QUALITY CONTROL
Perform field tests, and provide labor, equipment, and incidentals required for testing. Notify the Contracting Officer in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.
3.7.1 Welds
3.7.1.1 Visual Inspection
AWS D1.1 . Furnish the services of AWS-certified welding inspectors for fabrication and erection inspection and testing and verification inspections. A Certified Welding Inspector must perform visual inspection on 100 percent of all welds. Document this inspection in the Visual Weld Inspection Log. Submit certificates indicating that certified welding inspectors meet the requirements of AWS QC1.
Inspect proper preparation, size, gaging location, and acceptability of all welds; identification marking; operation and current characteristics of welding sets in use.
3.7.1.2 Nondestructive Testing
Nondestructive testing must be in accordance with AWS D1.1 . Ultrasonic testing must be performed in accordance with Table 6.2 of AWS D1.1 . Test locations must beselected by the Contracting Officer. All personnel performing NDT must be certified in accordance with ANSI/ASNT CP-189 in the method of testing being performed. Submit certificates showing compliance with ANSI/ASNT CP-189 for all NDT technicians. If more than 20 percent of welds made by a welder contain defects identified by testing, then all groove welds made by that welder must be tested by ultrasonic testing, and all fillet welds made by that welder must be inspected by magnetic particle testing (MT) or dye penetrant testing (PT) as approved by the Contracting Officer. When groove welds made by an individual welder are required to be tested, magnetic particle or dye penetrant testing may be used only in areas inaccessible to ultrasonic testing.
Retest all repaired areas. Submit weld inspection reports.
Testing frequency: Provide the following types and number of tests:
a. All full and partial penetration welds at the second floor framing level shall be checked 100 percent by radiographic or ultrasonic testing. At least 25 percent of the full penetration butt joints shall be checked by radiographic testing.
b. All full penetration welds at all cantilever beam moment connections in the project shall be checked by radiographic or ultrasonic testing, at least 25 percent of which will be checked by radiographic testing.
c. Of all other full and partial penetration welds, 25 percent shall be checked by radiographic or ultrasonic testing, at least 25 percent of which will be checked by radiographic testing.
d. Of all other type welds (fillets, etc.), at least 10 percent shall be inspected by magnetic particle methods.
SECTION 05 12 00 Page 10
3.7.2 Direct Tension Indicator Washers
3.7.2.1 Direct Tension Indicator Washer Compression
Test direct tension indicator washers in place to verify that they have been compressed sufficiently to provide the 0.015 inch gap, as required by ASTM F959. Submit direct tension indicator washer inspection reports.
3.7.3 High-Strength Bolts
3.7.3.1 Testing Bolt, Nut, and Washer Assemblies
Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360 , depending on bolt size and grade. The bolt tension must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.
3.7.3.2 Inspection
Inspection procedures must be in accordance with AISC 360 . Confirm and report to the Contracting Officer that the materials meet the project specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled. Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension.
Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.
Inspect calibration of torque wrenches for high-strength bolts.
3.7.3.3 Testing
The Government has the option to perform nondestructive tests on up to 5 percent of the installed bolts to verify compliance with pre-load bolt tension requirements. Provide the required access for the Government to perform the tests. The nondestructive testing will be done in-place using an ultrasonic measuring device or any other device capable of determining in-place pre-load bolt tension. The test locations must be selected by the Contracting Officer. If more than 10 percent of the bolts tested contain defects identified by testing, then all bolts used from the batch from which the tested bolts were taken, must be tested at the Contractor's expense. Retest new bolts after installation at the Contractor's expense.
3.7.4 Inspection and Testing of Steel Stud Welding
Perform verification inspection and testing of steel stud welding conforming to the requirements of AWS D1.1 , Stud Welding Clause. The Contracting Officer will serve as the verification inspector. Bend test
SECTION 05 12 00 Page 11 studs that do not show a full 360 degree weld flash or have been repaired by welding as required by AWS D1.1 , Stud Welding Clause. Studs that crack under testing in the weld, base metal or shank will be rejected and replaced by the Contractor at no additional cost.
-- End of Section --
SECTION 05 12 00 Page 12
SECTION 05 21 00
STEEL JOIST FRAMING
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2016) Shop, Field, and Maintenance Coating of Metals
SSPC Paint 15 (1999; E 2004) Steel Joist Shop Primer
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
STEEL JOIST INSTITUTE (SJI)
SJI LOAD TABLES (2010; Errata 1 2011; Errata 2 2012) 42nd Edition Catalog of Standard Specifications Load Tables and Weight Tables for Steel Joists and Joist Girders
SJI MANUAL (2009) 80 Years of Open Web Steel Joist Construction
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926 Safety and Health Regulations for Construction
29 CFR 1926.757 Steel Erection; Open Web Steel Joists
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control
SECTION 05 21 00 Page 1 approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Welder Qualification
SD-02 Shop Drawings
Steel Joist Framing; G
SD-03 Product Data
Recycled Content Of Steel Products; S
SD-05 Design Data
Design Calculations; G
SD-06 Test Reports
Erection Inspection Welding Inspections
SD-07 Certificates
Certification of Compliance
1.3 QUALITY ASSURANCE
Perform all work in compliance with the requirements set forth in
29 CFR 1926 .
1.3.1 Drawing Requirements
Submit drawings of steel joist framing including fabrication, specifications for shop painting, and identification markings of joists.
Show joist type and size, layout in plan, all applicable loads, deflection criteria, and erection details including methods of anchoring, framing at openings, type, size, and location and connections for and spacing of bridging, requirements for field welding, and details of accessories as applicable. Show profiles for nonstandard joist configurations.
1.3.2 Certification of Compliance
Prior to construction commencement, submit certification for welder qualification, in compliance with AWS D1.1/D1.1M , welding operation, and tacker, stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. Submit certification of compliance for the following:
a. SJI MANUAL
b. Steel Joist Institute Member Fabricator
c. 29 CFR 1926
SECTION 05 21 00 Page 2
d. 29 CFR 1926.757
e. Statement from steel joist manufacturer, that work was performed in accordance with approved construction documents and with SJI standard specifications, in accordance with ICC IBC Section 1704.2.5.
1.4 DELIVERY, STORAGE, AND HANDLING
Handle, transport, and store joists in a manner to prevent damage affecting their structural integrity. Verify piece count of all joist products upon delivery and inspect all joists products for damage. Report any damage to the joist supplier. Store all items off the ground in a well drained location protected from the weather and easily accessible for inspection and handling. Store joists with top chord down and with joists in a vertical position.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Designate steel joists on the drawings in accordance with the standard designations of the Steel Joist Institute. Joists of other standard designations or joists with properties other than those shown may be substituted for the joists designated provided the structural properties are equal to or greater than those of the joists shown and provided all other specified requirements are met.
2.2 STEEL JOISTS
Provide steel joists conforming to SJI LOAD TABLES . Design joists designated K, KCS, LH and DLH to support the loads given in the applicable standard load tables of SJI LOAD TABLES . Submit design calculations for net uplift loads. Include cover letter, submitted with the shop drawings, signed and sealed by the joist manufacturer's registered design professional certifying the adequacy of joist designs in accordance with
SJI.
2.2.1 Steel Joist Camber
Camber joists according to SJI LOAD TABLES .
2.2.2 Steel Joist Substitutes and Outriggers
Provide joist substitutes and outriggers conforming to SJI LOAD TABLES with steel angle or channel members.
2.3 RECYCLED CONTENT
Provide products with an average recycled content of steel products of postconsumer recycled content plus one half of preconsumer recycled content not less than 25 percent.
2.4 ACCESSORIES AND FITTINGS
2.4.1 Bridging
Provide bridging of material, size, and type required by SJI LOAD TABLES for type of joist, chord size, spacing and span. Furnish additional
SECTION 05 21 00 Page 3 erection bridging if required for stability.
2.4.2 Bearing Plates
Fabricate steel bearing plats from ASTM A36/A36M steel of size and thickness indicated.
2.4.3 Ceiling Extensions
Furnish ceiling extensions, either bottom-chord elements or a separate extension unit of enough strength to support ceiling construction. Extend ends to within 1/2 inch of finished wall surface unless otherwise indicated.
2.5 SHOP PAINTING
SSPC Paint 15 . Shop prime joists, except where indicated to be galvanized, in accordance with SSPC PA 1 . Clean joists in accordance with SSPC SP 2 before priming. If flash rusting occurs, re-clean the surface prior to application of primer. For joists which require finish painting under Section 09 90 00 PAINTS AND COATINGS, the primer paint must be compatible with the finish paint.
2.6 GALVANIZING
Galvanize joists where indicated with cold galvanizing compound.
PART 3 EXECUTION
3.1 ERECTION
Install joists in conformance with SJI LOAD TABLES for the joist series indicated, and the requirements of 29 CFR 1926 and 29 CFR 1926.757 .
Handle and set joists avoiding damage to the members. Place the "tag end" of joists as shown on the joists placement plans. Distribute temporary loads so that joist capacity is not exceeded. Remove damaged joists from the site, except when field repair is approved and such repairs are satisfactorily made in accordance with the manufacturer's recommendations. Do not repair, field modify, or alter any joists without specific written instructions from the Designer of Record and/or joist manufacturer.
Install and connect bridging concurrently with joist erection, before construction loads are applied. Do not apply loads to bridging. Anchor ends of bridging lines at top and bottom chords if terminating at walls or beams. Do not cut away vertical leg of bridging where bridging makes an elevation transition; weld a separate piece of bridging at the transition. Perform all welding in accordance with AWS D1.1/D1.1M .
3.2 PAINTING AND GALVANIZING
3.2.1 Touch-Up Painting and Galvanizing
After erection of joists, touch-up connections and areas of abraded shop coat with paint of the same type used for the shop coat. Touch-up damaged galvanized coating with a cold galvanizing compound.
SECTION 05 21 00 Page 4
3.2.2 Field Painting
Paint joists requiring a finish coat in conformance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
3.3 VISUAL INSPECTIONS
Perform the following visual inspections:
a. Verify that all joists are spaced properly.
b. Verify that there is sufficient joist bearing on steel beams.
c. Verify all bridging lines are properly spaced and anchored.
d. Verify that damage has not occurred to the joists during erection.
e. Verify the joists are aligned vertically and there is no lateral sweep in the joists.
f. Where concentrated loads are present on the joists verify that they are located in accordance with the joist placement plan.
g. Verify welding of bridging and joist seats in accordance with AWS D1.1/D1.1M , Section 6. Perform erection inspection and field welding inspections with AWS certified welding inspectors.
h. Verify proper bolting of diagonal bridging and joist seats where the bolts are snug-tight.
SECTION 05 21 00 Page 5
SECTION 05 30 00
STEEL DECKS
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI D100 (1991; R 2008) Cold-Formed Steel Design Manual
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.3/D1.3M (2018) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A653/A653M (2019) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
STEEL DECK INSTITUTE (SDI)
ANSI/SDI C (2017) Standard for Composite Steel Floor Deck - Slabs
ANSI/SDI QA/QC (2017) Standard for Quality Control and Quality Assurance for Installation of Steel Deck
ANSI/SDI RD (2017) Standard for Steel Roof Deck
SECTION 05 30 00 Page 1
SDI DDM04 (2015; Errata 1-3 2016; Add 1 2015; Add 2 20162006) Diaphragm Design Manual; 4th Edition
SDI DDP (1987; R 2000) Deck Damage and Penetrations
SDI MOC3 (2016) Manual of Construction with Steel Deck (3rd Edition)
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1926 Safety and Health Regulations for Construction
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor QC approval.
Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29, SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Fabrication and Placement Drawings; G
SD-03 Product Data
Accessories
Deck Units
Galvanizing Repair Paint
Mechanical Fasteners (Screws) and Powder-Actuated Fasteners
Touch-Up Paint
Welding Rods and Accessories
Recycled Content of Steel Products; S
SD-04 Samples
Metal Floor and Roof Deck Units
SD-05 Design Data
Deck Units; G
SD-07 Certificates
Welder Qualifications
Welding Procedures
Manufacturer's Certificate
SECTION 05 30 00 Page 2
Stud Manufacture's Certification
Stud Manufacture's Test Reports
1.3 QUALITY ASSURANCE
1.3.1 Deck Units
Furnish deck units and accessory products from a manufacturer regularly engaged in manufacture of steel decking. Provide manufacturer's certificates attesting that the decking material meets the specified requirements.
1.3.2 Qualifications for Welding Work
Follow Welding Procedures of AWS D1.3/D1.3M for sheet steel and AWS D1.1/D1.1M for stud welding.
Submit qualified Welder Qualifications in accordance with AWS D1.3/D1.3M for sheet steel and AWS D1.1/D1.1M for stud welding, or under an equivalent approved qualification test.
Submit manufacturer's catalog data forWelding Rods and Accessories.
1.3.3 Regulatory Requirements
1.3.4 Fabrication and Placement Drawings
Show type and location of units, location and sequence of connections, bearing on supports, methods of anchoring, attachment of accessories, adjusting plate details, ridge and valley plates, metal closure strips, size and location of holes to be cut and reinforcement to be provided, the manufacturer's erection instructions and other pertinent details.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver deck units to the site in a dry and undamaged condition. Store and handle steel deck in a manner to protect it from corrosion, deformation, and other types of damage. Do not use decking for storage or as working platform until units have been fastened into position.
Exercise care not to damage material or overload decking during construction. The maximum uniform distributed storage load must not exceed the design live load. Stack decking on platforms or pallets and cover with weathertight ventilated covering. Elevate one end during storage to provide drainage. Maintain deck finish at all times to prevent formation of rust. Repair deck finish using touch-up paint. Replace damaged material.
1.5 DESIGN REQUIREMENTS FOR ROOF DECKS
1.5.1 Properties of Sections
Properties of metal roof deck sections must comply with engineering design width as limited by the provisions of AISI D100 .
1.5.2 Allowable Loads
Indicate total uniform dead and live load for detailing purposes.
SECTION 05 30 00 Page 3
PART 2 PRODUCTS
2.1 DECK UNITS
Submit manufacturer's design calculations, or applicable published literature for the structural properties of the proposed deck units.
Provide products with an average recycled content of steel products so postconsumer recycled content plus one half of preconsumer recycled content not less than 25 percent.
2.1.1 Roof Deck
Conform to ASTM A792/A792M . Fabricate roof deck units of the steel design thickness required by the design drawings and zinc-coated in conformance with ASTM A653/A653M , Z275 G90 coating class or aluminum-zinc coated in accordance with ASTM A792/A792M Coating Designation AZM165 AZ55. Furnish sample of Metal Floor and Roof Deck Units used to illustrate actual cross section dimensions and configurations.
2.1.2 Composite Deck
Conform to ASTM A653/A653M for composite deck assembly. Fabricate deck used as the tension reinforcing in composite deck of the steel design thickness required by the design drawings. Zinc-coat in conformance with ASTM A653/A653M , G90 coating class.
2.1.3 Length of Deck Units
Provide deck units of sufficient length to span three or more spacings where possible.
2.1.4 Shop Priming
Shop prime accessories and underside of deck at the factory after coating. Clean surfaces in accordance with the manufacturer's standard procedure followed by a spray, dip or roller coat of rust-inhibitive primer, oven cured.
2.1.5 Touch-Up Paint
Provide a high zinc-dust content paint for regalvanizing welds in galvanized steel conforming to ASTM A780/A780M .
Provide touch-up paint for shop-painted units of the same type used for the shop painting, and touch-up paint for zinc-coated units of an approved galvanizing repair paint with a high-zinc dust content. Maintain finish of deck units and accessories by using touch-up paint.
2.2 ACCESSORIES
Provide accessories of same material as deck, unless specified otherwise.
Provide manufacturer's standard type accessories, as specified.
2.2.1 Adjusting Plates
Provide adjusting plates, or segments of deck units, of same thickness and configuration as deck units in locations too narrow to accommodate full size units. Provide factory cut plates of predetermined size where
SECTION 05 30 00 Page 4 possible.
2.2.2 End Closures
Fabricated of sheet metal by the deck manufacturer. Provide end closures minimum 0.0295 inch thick to close open ends at exposed edges of floors, and openings through deck.
2.2.3 Closure Plates for Composite Deck
Support and retain concrete at each floor level. Provide edge closures at all edges of the slab of sufficient strength and stiffness to support the wet concrete. Provide metal closures for all openings in composite steel deck 1/4 inch and over.
2.2.4 Sheet Metal Collar
Where deck is cut for passage of pipes, ducts, columns, etc., and deck is to remain exposed, provide a neatly cut sheet metal collar to cover edges of deck. Do not cut deck until after installation of supplemental supports.
2.2.5 Cover Plates
Sheet metal to close panel edge and end conditions, and where panels change direction or butt. Polyethylene-coated, self-adhesive, 2 inch wide joint tape may be provided in lieu of cover plates on flat-surfaced decking butt joints.
Fabricate cover plates for abutting floor deck units from the specified structural-quality steel sheets not less than nominal 18 gagethick before galvanizing. Provide 6 inch wide cover plates and form to match the contour of the floor deck units.
2.2.6 Column Closures
Sheet metal, minimum 0.0358 inch thick or metal rib lath.
2.2.7 Shear Connectors
Provide shear connectors in accordance with AWS D1.1/D1.1M headed stud Type B. Submit stud manufacture's certification that the studs delivered conform to the material requirements. Submit stud manufacture's test reports for the last completed in-plant quality control mechanical tests.
2.2.8 Ridge and Valley Plates for Roof Decks
Fabricate plates from the specified structural-quality steel sheets, of thickness and size not less than indicated. Provide plates bent to provide tight fitting closures at ridges and valleys. Provide a minimum length of ridge and valley plates of 10 feet.
2.2.9 Metal Closure Strips for Roof Decks
Fabricate strips from the specified commercial-quality steel sheets not less than nominal 0.0358 inch thick before galvanizing. Provide strips from the configuration required to provide tight-fitting closures at open ends and sides of steel roof decking.
SECTION 05 30 00 Page 5
2.2.10 Galvanized Steel Angles for Roof Decks
Provide hot-rolled carbon steel angles conforming to ASTM A36/A36M, and hot-dip galvanized in accordance with ASTM A123/A123M .
2.2.11 Mechanical Fasteners (Screws) and Powder-Actuated Fasteners
Provide self-drilling screws as indicated, for anchoring the roof deck to structural supports and adjoining units. Powder-actuated fasteners may be used, in lieu of self-drilling screws, for deck attachment to wide flanges shapes, channels and HSS tubes.
2.2.12 Miscellaneous Accessories
Furnish the manufacturer's standard accessories to complete the deck installation. Furnish metal accessories of the same material and thickness as the deck.
PART 3 EXECUTION
3.1 EXAMINATION
Prior to installation of decking units and accessories, examine worksite to verify that as-built structure will permit installation of decking system without modification.
3.2 INSTALLATION
Install steel deck units in accordance with 29 CFR 1926 , Subpart R – Steel Erection, ANSI/SDI QA/QC , ANSI/SDI C , ANSI/SDI RD , SDI DDM04 and approved shop drawings. Place units on structural supports, properly adjusted, leveled, and aligned at right angles to supports before permanently securing in place. Damaged deck and accessories including material which is permanently stained or contaminated, deformed, or with burned holes shall not be installed. Extend deck units over three or more supports unless absolutely impractical. Report inaccuracies in alignment or leveling to the Contracting Officer and make necessary corrections before permanently anchoring deck units. Locate deck ends over supports only.
Lap roof deck 2 inches at ends. Butt composite floor deck at ends. Do not use unanchored deck units as a work or storage platform. Permanently anchor units placed by the end of each working day. Do not support suspended ceilings, light fixtures, ducts, utilities, or other loads by steel deck not scheduled to receive concrete fill. Distribute loads by appropriate means to prevent damage.
3.2.1 Attachment
Immediately after placement and alignment, and after correcting inaccuracies, permanently fasten steel deck units to structural supports and to adjacent deck units by welding, powder-actuated fastener, or screw attachment as indicated on the design drawings and in accordance with manufacturer's recommended procedure.
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