33 01 50.60 Cleaning of Petroleum Storage Tanks - Revised Specification.pdf
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- Solicitation number
- SR23567618
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This document is a revised specification for Cleaning of Petroleum Storage Tanks, which is part of the demolition project for the Mini Mart and NSA Chapel at Naval Support Activity Annapolis, MD under Solicitation No. SR23567618. The key details are:
The specification covers requirements for the interior cleaning of fuel storage tanks, including monitoring of airborne lead and other contaminants, handling and disposal of hazardous waste, and safety precautions. It outlines the sequence of the cleaning procedure, required equipment, and specific procedures for washing, removing scale, and disposing of used abrasives and waste materials. Special instructions are provided for cleaning tanks that previously contained JP-5 fuel. The contractor will be responsible for independent testing of the tank contents to determine if they are hazardous and require special handling and disposal. Payment for hazardous waste disposal will not be made until a completed manifest is provided. The work must be completed prior to any other work in the tanks.
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Demol i t i on Pr oj ect s f or Mi ni Mar t and NSA Chapel SR23567618
SECTI ON 33 01 50. 60
CLEANI NG OF PETROLEUM STORAGE TANKS
11/ 18
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN PETROLEUM I NSTI TUTE ( API )
API RP 2003 ( 2015; 8t h Ed) Pr ot ect i on Agai nst I gni t i ons Ar i s i ng out of St at i c, Li ght ni ng, and St r ay Cur r ent s
API RP 2027 ( 2002; R 2012; 3r d Ed) I gni t i on Hazar ds I nvol ved i n Abr asi ve Bl ast i ng of At mospher i c St or age Tanks i n Hydr ocar bon Ser vi ce
API RP 2207 ( 2017; 7t h Ed) Pr epar i ng Tank Bot t oms f or Hot Wor k
API RP 500 ( 2012; Er r at a 2014) Cl assi f i cat i on of Locat i ons f or El ect r i cal I nst al l at i ons at Pet r ol eum Faci l i t i es Cl assi f i ed as Cl ass I , Di v i s i on and Di vi s i on 2
API St d 2015 ( 2018) Requi r ement s f or Saf e Ent r y and Cl eani ng of Pet r ol eum St or age Tanks
API St d 521 ( 2014; 6t h Ed) Pr essur e- r el i evi ng and Depr essur i ng Syst ems
ASME I NTERNATI ONAL ( ASME)
ASME B16. 48 ( 2015) Li ne Bl anks
ASME B16. 5 ( 2017) Pi pe Fl anges and Fl anged Fi t t i ngs NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 306 ( 2019) St andar d f or t he Cont r ol of Gas Hazar ds on Vessel s
NFPA 326 ( 2015) St andar d f or Saf eguar di ng of Tanks and Cont ai ner s f or Ent r y, Cl eani ng, or Repai r
NFPA 70 ( 2017; ERTA 1- 2 2017; TI A 17- 1; TI A 17- 2;
TI A 17- 3; TI A 17- 4; TI A 17- 5; TI A 17- 6;
TI A 17- 7; TI A 17- 8; TI A 17- 9; TI A 17- 10;
TI A 17- 11; TI A 17- 12; TI A 17- 13; TI A
SECTI ON 33 01 50. 60 Page 1
17- 14; TI A 17- 15; TI A 17- 16; TI A 17- 17 )
Nat i onal El ect r i cal Code
NATI ONAL I NSTI TUTE FOR OCCUPATI ONAL SAFETY AND HEALTH ( NI OSH)
NI OSH 99- 109 ( Lat est ) Cer t i f i ed Equi pment Li st
U. S. ARMY CORPS OF ENGI NEERS ( USACE)
EM 385- 1- 1 ( 2014) Saf et y and Heal t h Requi r ement s Manual
U. S. DEPARTMENT OF DEFENSE ( DOD)
MI L- A- 22262 ( 1993; Rev B; Am 2 1996) Abr asi ve Bl ast i ng Medi a Shi p Hul l Bl ast Cl eani ng
MI L- PRF- 680 ( 2010; Rev C; Not i ce 1 2015) Degr easi ng Sol vent
U. S. GENERAL SERVI CES ADMI NI STRATI ON ( GSA)
FS O- D- 1276 ( Rev B; Not i ce 1) Di s i nf ect ant - Det er gent , Gener al Pur pose ( Pi ne Oi l )
U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)
29 CFR 1910. 1025 Lead
29 CFR 1910. 1028 Benzene
29 CFR 1910. 120 Hazar dous Wast e Oper at i ons and Emer gency Response
29 CFR 1910. 1200 Hazar d Communi cat i on
29 CFR 1910. 134 Respi r at or y Pr ot ect i on
29 CFR 1910. 146 Per mi t - r equi r ed Conf i ned Spaces
29 CFR 1926. 55 Gases, Vapor s, Fumes, Dust s, and Mi st s
40 CFR 260 Hazar dous Wast e Management Syst em: Gener al
40 CFR 261 I dent i f i cat i on and Li st i ng of Hazar dous Wast e
40 CFR 262 St andar ds Appl i cabl e t o Gener at or s of Hazar dous Wast e
40 CFR 263 St andar ds Appl i cabl e t o Tr anspor t er s of Hazar dous Wast e
40 CFR 264 St andar ds f or Owner s and Oper at or s of Hazar dous Wast e Tr eat ment , St or age, and Di sposal Faci l i t i es
40 CFR 265 I nt er i m St at us St andar ds f or Owner s and Oper at or s of Hazar dous Wast e Tr eat ment , SECTI ON 33 01 50. 60 Page 2
St or age, and Di sposal Faci l i t i es
40 CFR 266 St andar ds f or t he Management of Speci f i c Hazar dous Wast es and Speci f i c Types of Hazar dous Wast e Management Faci l i t i es
UNDERWRI TERS LABORATORI ES ( UL)
UL 844 ( 2012; Repr i nt Oct 2017) UL St andar d f or Saf et y Lumi nai r es f or Use i n Hazar dous ( Cl assi f i ed) Locat i ons
1. 2 SUBMI TTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t al s wi t h an " S" ar e f or i ncl usi on i n t he Sust ai nabi l i t y eNot ebook, i n conf or mance wi t h Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG.
Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL
PROCEDURES:
SD- 03 Pr oduct Dat a
Cl eani ng Agent s
Abr asi ve f or Bl ast i ng
Gasol i ne- Oi l - Resi st i ng Rubber Gl oves and Boot s
Cot t on Cover al l s and Har d Hat
Respi r at or y Pr ot ect i ve Equi pment
Di si nf ect ant
SD- 06 Test Repor t s
Bl ast i ng Abr asi ve Test
Tank Cont ent s Test s
Cl eani ng Test Panel Resul t s
Moni t or i ng Resul t s; G
SD- 07 Cer t i f i cat es
Qual i f i cat i ons of Mar i ne Chemi st
Qual i f i cat i ons of Cer t i f i ed I ndust r i al Hygi eni st ( CI H)
Test i ng Labor at or y
Saf et y Pl an
Tr ai ni ng Cer t i f i cat i on
Wor k Pl an
SECTI ON 33 01 50. 60 Page 3
Hazar dous Wast e Di sposal Pl an
Tank Cer t i f i cat i on of Saf et y
Tank Exhaust Bl ower
Respi r at or y Pr ot ect i ve Equi pment
Br eat hi ng- Ai r Suppl y Sour ce
Combust i bl e Gas I ndi cat or
Lead- I n- Ai r Anal yzer Hydr ogen- Sul f i de ( H2S) I ndi cat or Benzene I ndi cat or Oxygen Met er
Vel omet er s
Li ght i ng
Fi r st Ai d Ki t
Pl an f or Pr et r eat ment of Di schar ge t o Sewer ; G
Tank Exhaust Bl ower
SD- 08 Manuf act ur er ' s I nst r uct i ons
Tank Cl eani ng Agent s
SD- 11 Cl oseout Submi t t al s
Saf et y Per mi t s
1. 3 DEFI NI TI ONS
1. 3. 1 Cer t i f i ed I ndust r i al Hygi eni st ( CI H)
As used i n t hi s sect i on, r ef er s t o an I ndust r i al Hygi eni st empl oyed by t he Cont r act or and i s cer t i f i ed by t he Amer i can Boar d of I ndust r i al Hygi ene i n compr ehensi ve pr act i ce.
1. 3. 2 Mar i ne Chemi st
The hol der of a val i d Cer t i f i cat e i ssued by t he Nat i onal Fi r e Pr ot ect i on Associ at i on i n accor dance wi t h t he " Rul es f or Cer t i f i cat i on of Mar i ne Chemi st s, " est abl i shi ng hi m as a per son qual i f i ed t o det er mi ne whet her const r uct i on, al t er at i on, r epai r , or shi pbr eaki ng of vessel s, whi ch may i nvol ve hazar ds cover ed by NFPA 306 can be under t aken wi t h saf et y.
1. 3. 3 Hazar dous Ar eas
Hazar dous ar eas must be def i ned as any ar ea wi t hi n 100 f eet of act i ve abovegr ound st or age t anks, ar eas wi t hi n 100 f eet of l eaki ng sect i ons of f uel pi pel i nes or ot her vapor sour ces, ar eas wi t hi n 200 f eet of t he downwi nd si de of pot ent i al vapor emi ssi on sour ces ( i . e. , pr essur e- vacuum vent s or open vent s on act i ve t anks, l eaki ng sect i ons of pi pel i nes) , ar eas wi t hi n exi st i ng t anks, and ar eas wi t hi n a di ke.
SECTI ON 33 01 50. 60 Page 4
1. 3. 4 Hot Wor k Oper at i ons
Hot wor k, f or wor k cover ed by t hi s sect i on, i ncl udes: f l ame heat i ng, wel di ng, t or ch cut t i ng, br azi ng, car bon ar c gougi ng, or any wor k whi ch pr oduces heat , by any means, of 400 degr ees F or mor e; or i n t he pr esence of f l ammabl es or f l ammabl e at mospher es, ot her i gni t i on sour ces such as spar k or ar c pr oduci ng t ool s ( except st eel hand t ool s) or equi pment , st at i c di schar ges, f r i c t i on, i mpact , open f l ames or ember s, nonexpl osi on- pr oof l i ght s, f i x t ur es, mot or s or equi pment . Pr epar e t ankbot t oms f or hot wor k i n accor dance wi t h API RP 2207.
1. 3. 5 Per sonal Moni t or i ng
Sampl i ng of l ead concent r at i ons wi t hi n t he br eat hi ng zone of an empl oyee t o det er mi ne t he 8- hour t i me wei ght ed aver age concent r at i on i n accor dance wi t h 29 CFR 1910. 1025. Sampl es must be r epr esent at i ve of t he empl oyee' s wor k t asks. Br eat hi ng zone must be consi der ed an ar ea wi t hi n a hemi spher e, f or war d of t he shoul der s, wi t h a r adi us of 6 t o 9 i nches and t he cent er at t he nose or mout h of an empl oyee.
1. 3. 6 Repr oduct i ve Hazar d
A r epr oduct i ve hazar d i s def i ned as any occupat i onal st r essor ( bi ol ogi cal , chemi cal , or physi cal ) t hat has t he pot ent i al t o adver sel y af f ect t he human r epr oduct i ve pr ocess. For exampl e, i t i s wel l known t hat cent r al ner vous syst em pr obl ems of t en occur i n t he of f spr i ng of mot her s exposed t o or gani c mer cur y dur i ng pr egnancy. Ther ef or e, based on t he exampl e c i t ed, or gani c mer cur y can be cl assi f i ed as a r epr oduct i ve st r essor . Many r epr oduct i ve hazar ds al so cause ot her adver se heal t h ef f ect s; f or exampl e, et hyl ene oxi de i s al so known t o be a car ci nogen ( i . e. , pr oduces cancer ) .
Cer t ai n r epr oduct i ve st r essor s can al so have adver se ef f ect s on t he mal e r epr oduct i ve syst em. ( I f r equest ed by t he Cont r act or , t he Cont r act i ng Of f i cer wi l l make avai l abl e t he Navy' s st andar d on r epr oduct i ve hazar ds. )
1. 3. 7 Fl ammabl e Li qui d
Any l i qui d havi ng a f l ash poi nt bel ow 100 degr ees F and a vapor pr essur e not exceedi ng 40 psi a at 100 degr ees F.
1. 3. 8 Combust i bl e Li qui d
Any l i qui d havi ng a f l ash poi nt at or above 100 degr ees F.
1. 4 QUALI FI CATI ONS
a. To Be Consi der ed Qual i f i ed: Show pr oof of havi ng compl et ed wor k on t hr ee pr evi ous pr oj ect s.
b. See cer t i f i cat e r equi r ement s f or per sonnel as speci f i ed i n par agr aph
CERTI FI CATES.
1. 5 QUALI TY ASSURANCE
1. 5. 1 Modi f i cat i on of Ref er ences
Except as modi f i ed her ei n, t he wor k must conf or m wi t h t he r ecommendat i ons of NFPA 326, API RP 500, API RP 2003, and API St d 2015. Wher e t he wor d " shoul d" appear s i n t hese publ i cat i ons, subst i t ut e " must . "
SECTI ON 33 01 50. 60 Page 5
1. 5. 2 Copi es of St andar ds
Fur ni sh f our copi es of NFPA 326, API RP 500, API RP 2003, and API St d 2015.
1. 5. 3 Saf et y Per mi t s and Equi pment
Acqui r e saf et y per mi t s ( speci f i ed by t he f aci l i t y saf et y aut hor i t i es) and necessar y saf et y equi pment .
1. 5. 4 Regul at or y Requi r ement s
a. Obt ai n per mi t s r equi r ed t o compl y wi t h l ocal , St at e, and Feder al r egul at i ons.
b. Submi t copi es of per mi t s r equi r ed t o compl y wi t h l ocal , St at e, and Feder al r egul at i ons.
c. Hazar dous wast es, such as wat er , sedi ment , and sl udge, must be packaged, l abel ed, st or ed, t r anspor t ed, t r eat ed and di sposed of i n accor dance wi t h 40 CFR 260 t hr ough 40 CFR 266 and St at e and l ocal r egul at i ons. Tr anspor t er s, sor t er s, t r eat er s and di sposer s must be cer t i f i ed and have EPA I D number s. Payment f or di sposal of hazar dous wast e wi l l not be made unt i l a compl et ed hazar dous wast e mani f est f r om t he t r eat ment or di sposal f aci l i t y i s r et ur ned, and a copy f ur ni shed t o t he Gover nment .
1. 5. 5 Medi cal Exami nat i ons
Bef or e exposur e t o l ead- cont ami nat ed f uel t ank and at t he compl et i on of t he wor k, pr ovi de wor ker s wi t h a compr ehensi ve medi cal exami nat i on as r equi r ed by 29 CFR 1910. 1025 and 29 CFR 1910. 1200. The i ni t i al exami nat i on wi l l not be r equi r ed i f adequat e r ecor ds show t hat empl oyees have been exami ned as r equi r ed by 29 CFR 1910. 1025 wi t hi n t he l ast year and t he bl ood l ead l evel s di d not exceed 30 mi cr ogr ams per 100 gr ams of whol e bl ood.
1. 5. 6 Medi cal Recor ds
Mai nt ai n compl et e and accur at e medi cal r ecor ds of empl oyees f or a per i od of at l east 40- year s or f or t he dur at i on of empl oyment pl us 20- year s, whi chever i s l onger .
1. 5. 7 CI H Responsi bi l i t i es
a. Cer t i f y t r ai ni ng.
b. Revi ew and appr ove saf et y pl ans and wor k pl an f or conf or mance t o t he appl i cabl e r ef er enced st andar ds.
c. I nspect t ank c l eani ng wor k f or conf or mance wi t h t he appr oved saf et y and wor k pl ans.
d. Di r ect moni t or i ng.
e. Ensur e wor k i s per f or med i n st r i ct accor dance wi t h speci f i cat i ons at al l t i mes.
f . Ensur e hazar dous exposur e t o per sonnel and t o t he envi r onment ar e adequat el y cont r ol l ed at al l t i mes.
SECTI ON 33 01 50. 60 Page 6
1. 5. 8 Tr ai ni ng
Tr ai n each empl oyee per f or mi ng t ank cl eani ng, wast e di sposal , and ai r sampl i ng oper at i ons pr i or t o t he t i me of i ni t i al j ob assi gnment , i n accor dance wi t h API St d 2015, 29 CFR 1910. 120, 29 CFR 1910. 134, 29 CFR 1910. 1025, and 29 CFR 1910. 1200. The t r ai ni ng must al so i ncl ude counsel i ng of each empl oyee on r epr oduct i ve hazar ds i nvol ved i n t he wor k.
1. 5. 9 Respi r at or y Pr ot ect i on Pr ogr am
a. Fur ni sh each empl oyee r equi r ed t o wear a negat i ve pr essur e r espi r at or or ot her appr opr i at e t ype wi t h a r espi r at or f i t t est at t he t i me of i ni t i al f i t t i ng and at l east ever y 6 mont hs t her eaf t er as r equi r ed by 29 CFR 1910. 1025 wher e l ead exposur e i s i nvol ved. Fi t t est i ng i s not r equi r ed f or posi t i ve pr essur e r espi r at or s.
b. Est abl i sh and i mpl ement a r espi r at or y pr ot ect i on pr ogr am as r equi r ed by 29 CFR 1910. 134, and 29 CFR 1926. 55. Al so compl y wi t h 29 CFR 1910. 1025 when exposur e t o l ead i s i nvol ved.
1. 5. 10 Pr e- Const r uct i on Conf er ence
Al ong wi t h t he CI H or gas- f r ee engi neer , meet wi t h t he Cont r act i ng Of f i cer t o di scuss i n det ai l t he t ank c l eani ng wor k pl an, i ncl udi ng wor k pr ocedur es and pr ecaut i ons f or t he wor k pl an.
1. 5. 11 Cer t i f i cat es
Submi t cer t i f i cat es f or t he i t ems l i s t ed. Wher e equi pment or mat er i al s ar e speci f i ed t o conf or m wi t h t he st andar ds of or gani zat i ons, such as Nat i onal I nst i t ut e f or Occupat i onal Saf et y and Heal t h ( NI OSH) , Under wr i t er s Labor at or i es ( UL) , and Amer i can Pet r ol eum I nst i t ut e ( API ) , i ncl ude a l abel or l i s t i ng i ndi cat i ng compl i ance. I n l i eu of t he l abel or l i s t i ng, t he Cont r act or may submi t a t est r epor t f r om an appr oved t est i ng or gani zat i on st at i ng t hat t he i t em has been t est ed i n accor dance wi t h t he speci f i ed or gani zat i on' s t est met hods and t hat t he i t em conf or ms wi t h t he or gani zat i on' s st andar d or code.
1. 5. 11. 1 Qual i f i cat i ons of Cer t i f i ed I ndust r i al Hygi eni st ( CI H)
Submi t name, addr ess, and t el ephone number of t he CI H sel ect ed t o per f or m r esponsi bi l i t i es i n par agr aph CI H RESPONSI BI LI TI ES. Pr ovi de pr evi ous exper i ence of t he CI H. Submi t pr oper document at i on t hat t he I ndust r i al Hygi eni st i s cer t i f i ed by t he Amer i can Boar d of I ndust r i al Hygi ene i n compr ehensi ve pr act i ce, i ncl udi ng cer t i f i cat i on number and dat e of cer t i f i cat i on/ r ecer t i f i cat i on. The CI H must be f ami l i ar wi t h t he hazar ds i nvol ved i n f uel syst ems wor k.
1. 5. 11. 2 Test i ng Labor at or y
Submi t t he name, addr ess, and t el ephone number of t he t est i ng l abor at or y sel ect ed t o per f or m t he moni t or i ng, t est i ng, and r epor t i ng of ai r bor ne concent r at i ons of l ead and ot her cont ami nant s. Pr ovi de pr oper document at i on t hat per sons per f or mi ng t he anal ysi s have been j udged pr of i c i ent by successf ul par t i c i pat i on wi t hi n t he l ast year i n t he Nat i onal I nst i t ut e f or Occupat i onal Saf et y and Heal t h ( NI OSH) Pr of i c i ency Anal yt i cal Test i ng ( PAT) Pr ogr am. The l abor at or y must be accr edi t ed by t he Amer i can I ndust r i al Hygi ene Associ at i on ( AI HA) . Pr ovi de AI HA
SECTI ON 33 01 50. 60 Page 7 document at i on al ong wi t h dat e of accr edi t at i on/ r eaccr edi t at i on.
1. 5. 11. 3 Saf et y Pl an
Submi t a saf et y pl an wi t hi n 45 cal endar days af t er cont r act awar d and 30- days pr i or t o commenci ng wor k. The saf et y pr ogr am must be r evi ewed and appr oved by t he saf et y/ heal t h of f i cer of t he f aci l i t y . The saf et y pl an must meet r equi r ement s of EM 385- 1- 1, OSHA, and addr ess t he f ol l owi ng:
a. I dent i f i cat i on and eval uat i on of t he hazar ds and r i sks associ at ed wi t h each si t e bei ng st udi ed, i ncl udi ng r epr oduct i ve hazar ds and pr ecaut i onar y measur es t o be f ol l owed by wor ker s f or al l hazar ds.
b. Names and qual i f i cat i ons of each Cont r act or ' s r epr esent at i ve i n char ge of t he wor k and pr esent at t he j ob s i t e when t ank cl eani ng and r epai r wor k wi l l be per f or med.
c. I dent i f i cat i on of super vi sor y per sonnel and al t er nat es r esponsi bl e f or s i t e saf et y/ r esponse oper at i ons.
d. Det er mi nat i on of l evel s of per sonal pr ot ect i on t o be wor n f or var i ous s i t e oper at i ons.
e. Li st of equi pment wi t h adequat e nomencl at ur e by i t em, t hat wi l l be used at t he j ob s i t e and t he dat e and l ocat i on wher e t hi s equi pment can be i nspect ed by t he Cont r act i ng Of f i cer .
f . Est abl i shment of wor k zones ( excl usi on ar ea, cont ami nat i on ar ea, and suppor t ar ea) .
g. Est abl i shment of a t ank ent r y and wor k per mi t pr ogr am i n accor dance wi t h 29 CFR 1910. 146, EM 385- 1- 1, and NFPA 326.
h. Est abl i shment of decont ami nat i on met hods and pr ocedur es.
i . Det er mi nat i on of t he number of peopl e r equi r ed t o ent er t he cont ami nat i on zones dur i ng t he i ni t i al ent r i es and subsequent oper at i ons.
j . Est abl i shment of emer gency pr ocedur es, such as: escape r out es, f i r e pr ot ect i on, s i gnal s f or wi t hdr awi ng wor k par t i es f r om si t e, emer gency communi cat i ons, wi nd i ndi cat or s, i ncl udi ng Navy not i f i cat i on.
k. I dent i f i cat i on and ar r angement s wi t h near est medi cal f aci l i t y f or emer gency medi cal car e f or bot h r out i ne- t ype i nj ur i es and t oxi col ogi cal pr obl ems. Submi t name, l ocat i on, and t el ephone number of t hi s medi cal f aci l i t y .
l . Est abl i shment of cont i nual ai r and per sonnel moni t or i ng pr ocedur es.
m. Est abl i shment of pr ocedur es f or obt ai ni ng and handl i ng pot ent i al l y cont ami nat ed sampl es.
n. I dent i f i cat i on of medi cal moni t or i ng pr ogr am, i ncl udi ng r espi r at or medi cal qual i f i cat i on exami nat i on f or each i ndi v i dual at t he wor k s i t e.
o. I dent i f i cat i on of t r ai ni ng pl an t o be i nst i t ut ed, i ncl udi ng cont ent s of 29 CFR 1910. 1200 and 29 CFR 1910. 134; i t s t r ai ni ng cont ent s; and i nst r uct or wi t h appr opr i at e t r ai ni ng cer t i f i cat i on. Tr ai ni ng pl an
SECTI ON 33 01 50. 60 Page 8 must al so i ncl ude counsel i ng t o each empl oyee on r epr oduct i ve hazar ds.
p. Est abl i shment of a r espi r at or y pr ot ect i on pr ogr am conf or mi ng t o
29 CFR 1910. 134.
q. Est abl i shment of a hazar d communi cat i on pr ogr am ( 29 CFR 1910. 1200) .
1. 5. 11. 4 Wor k Pl an
The shut down or i nt er r upt i on t o nor mal oper at i ons or t r af f i c must be l i s t ed on t he pr ogr ess schedul e and submi t t ed t o t he Cont r act i ng Of f i cer .
1. 5. 11. 5 Hazar dous Wast e Di sposal Pl an
Pr epar e a Hazar dous Wast e Di sposal Pl an and submi t wi t hi n 45 cal endar days af t er cont r act awar d f or appr oval by t he Cont r act i ng Of f i cer , or i f t her e ar e no hazar dous wast es i ndi cat ed by Gover nment t est s, submi t t he pl an 21 days af t er t he Cont r act or ' s t est s i ndi cat e hazar dous wast es. The Hazar dous Wast e Di sposal Pl an must compl y wi t h appl i cabl e r equi r ement s of Feder al , St at e, and l ocal hazar dous wast e r egul at i ons and must addr ess t he f ol l owi ng:
a. I dent i f i cat i on of hazar dous wast es associ at ed wi t h t he wor k, i ncl udi ng a sampl i ng and t est i ng pl an f or each wast e st r eam, t he pur pose of each t est , and t he r at i onal e f or eval uat i ng t he t est r esul t s. I ndi cat e t he r epr esent at i ve sampl i ng and speci f i c t est i ng met hods, number of sampl es, and t he name and qual i f i cat i ons of t he t est i ng l abor at or y.
b. Est i mat ed quant i t i es of wast es t o be di sposed i n t he c l eani ng of each t ank and a descr i pt i on of ar r angement s made f or st or age and di sposal .
c. Names and qual i f i cat i ons of each Cont r act or t hat wi l l be t r anspor t i ng, st or i ng, t r eat i ng, and di sposi ng of t he wast es. I ncl ude t he f aci l i t y l ocat i on and a 24- hour poi nt of cont act . Fur ni sh t wo copi es of EPA St at e and l ocal hazar dous wast e per mi t s andEPA I dent i f i cat i on number s.
d. Names and qual i f i cat i ons ( exper i ence and t r ai ni ng) of per sonnel who wi l l be wor ki ng on- si t e wi t h hazar dous wast es.
e. Li st of wast e handl i ng equi pment t o be used i n per f or mi ng t he wor k, t o i ncl ude cl eani ng, t r eat ment , vol ume r educt i on, and t r anspor t equi pment .
f . Spi l l pr event i on, cont ai nment , and cl eanup cont i ngency measur es t o be i mpl ement ed.
g. Wor k pl an and schedul e f or wast e r emoval and di sposal .
h. Cost f or hazar dous wast e di sposal accor di ng t o t hi s pl an.
1. 5. 11. 6 Tank Cer t i f i cat i on of Saf et y
Submi t cer t i f i cat i on, i n accor dance wi t h NFPA 326, f r om a CI H st at i ng t hat t ank i s saf e f or hot wor k and t hat speci al pr ecaut i onar y measur es have been t aken f or wor ker s t o ent er t he t ank t o per f or m t he wor k.
1. 5. 11. 7 Tr ai ni ng Cer t i f i cat i on
Submi t cer t i f i cat i ons s i gned and dat ed by t he CI H speci f i ed i n t he t est i ng pl an and by each empl oyee st at i ng t hat t he empl oyee has r ecei ved t r ai ni ng
SECTI ON 33 01 50. 60 Page 9 on wor k pr act i ces and r ecei ved counsel i ng on and f ul l y under st ands t he r epr oduct i ve hazar ds i nvol ved wi t h l ead and t ol uene exposur e and t he wor k.
1. 5. 11. 8 Hazar dous Wast e Per mi t s
Submi t copi es of EPA St at e and l ocal hazar dous wast e per mi t s of t he t r anspor t er , t r eat ment , st or age and di sposal f aci l i t y t hat wi l l be accept i ng hazar dous wast e. I ncl ude t he f aci l i t y l ocat i on and a 24- hour poi nt of cont act .
1. 5. 11. 9 Non- Hazar dous Wast e Per mi t s
Submi t EPA St at e l ocal per mi t s f or di sposal s i t e f or non- hazar dous r esi dues and wast es.
1. 5. 12 Test Resul t s
1. 5. 12. 1 Requi r ed Test Repor t s
Submi t t est r esul t s r equi r ed by MI L- A- 22262, f or bl ast i ng abr asi ve.
Submi t cont r act or ' s i ndependent t est s of t ank cont ent s ( wat er , sedi ment , and sl udge) . Submi t t ank c l eani ng t est panel r esul t s, i ncl udi ng wat er pr essur e and t emper at ur e and nozzl e di st ances used dur i ng t ank washi ng pr ocedur e.
1. 5. 12. 2 Ai r Moni t or i ng
Submi t moni t or i ng r esul t s t o t he Cont r act i ng Of f i cer wi t hi n 2 wor ki ng days af t er t he sampl es ar e t aken, s i gned by t he t est i ng l abor at or y empl oyee per f or mi ng t he ai r moni t or i ng, t he empl oyee t hat anal yzed t he sampl e, and t he CI H.
1. 6 DELI VERY AND STORAGE
Del i ver equi pment and mat er i al s t o t he s i t e i n an undamaged condi t i on bear i ng t he manuf act ur er ' s name and br and desi gnat i on. St or e equi pment and mat er i al s of f t he gr ound t o pr ovi de pr oper vent i l at i on, dr ai nage, and pr ot ect i on agai nst dampness. Repl ace def ect i ve and damaged equi pment and mat er i al s.
1. 7 JOB CONDI TI ONS
1. 7. 1 Vent i l at i on
Mai nt ai n a vapor - f r ee condi t i on t hr oughout t he cour se of t he wor k i nsi de t he t ank. The ai r mover s must be non- spar ki ng, expl osi on- pr oof , el ect r i cal l y oper at ed or ai r - dr i ven exhaust t ype. A r at e of one ai r change per hour must be t he l owest accept abl e r at e, f or t anks under 30, 000 BBL. For t anks gr eat er t han 30, 000 BBL, use 10, 000 cf m. Ai r mover s must be kept i n oper at i on whenever wor ker s ar e i n t he t anks; except t he ai r mover s must be shut down 15 mi nut es bef or e t aki ng t est s.
1. 8 SCHEDULI NG AND SEQUENCI NG
1. 8. 1 Sequence of Pr i mar y Phases of t he Cl eani ng Pr ocedur e
a. Pl anni ng t he oper at i ons
b. Pr epar at i on f or c l eani ng
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c. Vapor - f r eei ng of t he t ank
d. Cl eani ng t he t ank
e. Cl ean- up, r esi due di sposal , i nspect i on, and accept ance.
1. 8. 2 Gener al Schedul i ng
Compl et e t he wor k speci f i ed i n t hi s sect i on bef or e any ot her wor k i n t he t ank i s st ar t ed. The wor k i ncl udes t he compl et e i nt er i or c l eani ng of t he st or age t anks.
PART 2 PRODUCTS
2. 1 MATERI ALS
Submi t i dent i f i cat i on f or t he i t ems by desi gnat ed name, speci f i cat i on number , pr oj ect cont r act i ng number , and i nt ended use. Submi t Saf et y Dat a Sheet s f or mat er i al s t o be used at t he j ob s i t e, i n accor dance wi t h
29 CFR 1910. 1200.
2. 1. 1 Cl eani ng Agent s
a. Det er gent : FS O- D- 1276.
b. Sol vent : MI L- PRF- 680, Type I I , mi ni mum f l ashpoi nt of 140 degr ees F.
c. Appr oved commer ci al c l eani ng agent .
2. 1. 2 Abr asi ve
2. 1. 2. 1 Abr asi ve f or Bl ast i ng
Pr ovi de shar p, washed, sal t - f r ee , angul ar abr asi ve mat er i al , f r ee f r om f el dspar and ot her const i t uent s t hat t end t o br eak down and r emai n on t he sur f ace. Abr asi ve must not cont ai n magnet i c mat er i al s and must conf or m t o
MI L- A- 22262, .
2. 1. 2. 2 Recycl ed Abr asi ve
Scr een and ai r wash abr asi ve t hat i s r ecycl ed at t he j ob s i t e, t o r emove di r t and f i nes. Add new abr asi ve so t hat t he combi ned new and r ecycl ed abr asi ve mi xt ur e meet s speci f i ed abr asi ve r equi r ement s f or chemi cal composi t i on, moi st ur e, f r i abi l i t y , s i l i ca, anchor pat t er n and oi l cont ent .
Do not r ecycl e abr asi ve whi ch has pi cked up t oxi c or hazar dous mat er i al .
Do not r ecycl e ni ckel s l ag.
2. 2 EQUI PMENT
Fur ni sh necessar y c l ot hi ng and equi pment f or t he wor k and pr ot ect i on of peopl e ent er i ng t he t ank. El ect r i cal equi pment and wi r i ng must be i n accor dance wi t h NFPA 70, Cl ass 1, Gr oup D, Di v i s i on 1. Pr ovi de any i t em or i t ems f or t he pr ot ect i on of t hese peopl e i ncl udi ng but not l i mi t ed t o t he f ol l owi ng:
a. Gasol i ne- Oi l - Resi st i ng Rubber Gl oves and Boot s: Gaunt l et t ype and conduct i ve t ype r espect i vel y ( aci d- pr oof r ubber i s an accept abl e mat er i al ) ; f ur ni shed f or each per son ent er i ng or wor ki ng i nsi de t he
SECTI ON 33 01 50. 60 Page 11 t ank or handl i ng s l udge mat er i al s on t he ext er i or of t he t ank, pl us one ext r a pai r each f or emer gency use.
b. Cot t on Cover al l s and Har d Hat : Li ght col or ed; one change per per son per day, and an adequat e suppl y of chemi cal - r esi st ant di sposabl e cover al l s t o be wor n over cot t on cover al l s.
c. Respi r at or y Pr ot ect i on: Pr ovi de one of t he f ol l owi ng t ypes of NI OSH- appr oved r espi r at or y pr ot ect i ve equi pment f or each per son wor ki ng i nsi de t he t ank, pl us one ext r a f or emer gency use.
NI OSH 99- 109 l i s t i ng const i t ut es NI OSH appr oval .
( 1) Sel f - cont ai ned br eat hi ng appar at us wi t h a f ul l f acepi ece oper at ed i n a posi t i ve pr essur e mode.
( 2) A combi nat i on r espi r at or whi ch i ncl udes a Type C suppl i ed- ai r r espi r at or wi t h a f ul l f acepi ece oper at ed i n a posi t i ve pr essur e mode and an auxi l i ar y posi t i ve pr essur e sel f - cont ai ned br eat hi ng appar at us.
( 3) The CI H may speci f y ai r l i ne ( Type C) r espi r at or i n pl ace of t hose speci f i ed above; however , t he deci s i on must be based on t he r esul t s of per sonal moni t or i ng.
( 4) Use Type CE r espi r at or f or abr asi ve bl ast i ng i nsi de t he t ank.
( 5) CI H must speci f y r espi r at or y pr ot ect i on i f r equi r ed f or per sonnel handl i ng s l udge mat er i al out s i de of t he t ank.
d. Saf et y Har ness: For each per son wor ki ng i nsi de t ank, pl us one ext r a f or out s i de t he t ank.
e. 1/ 2- i nch Di amet er Li f e Rope of Requi r ed Lengt h: For each per son wor ki ng i nsi de t he t ank.
f . Br eat hi ng- Ai r Suppl y Sour ce: 29 CFR 1910. 134.
g. Combust i bl e Gas I ndi cat or Lead- i n- Ai r Anal yzer Hydr ogen- Sul f i de ( H2S) I ndi cat or , Benzene I ndi cat or and Oxygen Met er . Recommend a por t abl e gas chr omat ogr aph or ot her mor e accur at e i nst r ument f or t he benzene i ndi cat or .
h. Shovel s, Bucket s, Br ooms, Wr enches, Scr aper s, Squeegees, Wi r e Br ushes, Scr ub- Br ushes, Ladder s, St agi ng, and Ot her Tool s: Do not use br ooms or br ushes t hat have pl ast i c or synt het i c br i st l es.
i . Li ght i ng: UL 844, expl osi on- pr oof , mi ni mum 50 f oot candl e, f l oodl i ght t ype, or Mi ni ng Enf or cement and Saf et y Admi ni st r at i on ( MESA) appr oved, expl osi on- pr oof , por t abl e bat t er y- power ed l i ght .
j . Ai r Mover s f or Tank Vent i l at i on: Expl osi on pr oof el ect r i cal l y oper at ed or ai r dr i ven. Nonf er r ous f an bl ades. Use vel omet er s f or measur i ng vel oci t y.
k. Di s i nf ect ant f or Cl eani ng Face Masks: Cl eaner - sani t i zer f or c l eani ng and di s i nf ect i ng r espi r at or f acepi eces as speci f i ed i n 29 CFR 1910. 134, Appendi x B- 2.
l . Soap f or Per sonnel Washi ng: Non- phosphat e t ype.
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m. A. B. C. Fi r e Ext i ngui sher s: UL l i s t ed 2A: 40B: C, 2A: 20B: C, or 4A: 30B: C; mi ni mum 15 pound capaci t y.
n. Fi r st Ai d Ki t : One 16- uni t k i t f or each 25 per sons.
PART 3 EXECUTI ON
3. 1 PREPARATI ON FOR ENTRY
Pr epar e t he t ank f or ent r y i n accor dance wi t h NFPA 326. I sol at e f r om sour ces of ener gy. Ensur e vapor s have been cont r ol l ed or r emoved.
I dent i f y pot ent i al hazar ds and appl y cont r ol measur es t o mi t i gat e t he hazar ds. Test and moni t or at mospher i c condi t i ons t o ensur e condi t i ons of t he Mar i ne Chemi st Cer t i f i cat e saf et y desi gnat i ons have been met .
3. 1. 1 I sol at i on Fr om Pi pi ng
For t ank c l eani ng pr i or t o out - of - ser vi ce i nspect i on and mi nor col d r epai r s, c l ose t he doubl e bl ock and bl eed i sol at i on val ves and r emove t he body cavi t y pl ugs f r om t he val ves. Moni t or t he body cavi t y f or f uel and mai nt ai n t he val ves i n t hi s condi t i on f or t he dur at i on of t he c l eani ng, i nspect i on, or mi nor col d r epai r s, not t o exceed one mont h. Secur e t he val ves i n t he c l osed posi t i on wi t h mechani cal means. Per f or m l ockout t agout pr ocedur es on t he val ves.
For or di nar y c l eani ng pr i or t o out - of - ser vi ce i nspect i on and hot wor k or when nozzl es ar e not equi pped wi t h doubl e bl ock and bl eed val ves, or f or out ages l ast i ng l onger t han one mont h, di sconnect pi pi ng connect ed t o t he t ank. Pr ovi de a sol i d- pl at e l i ne bl ank bet ween t wo f l anges near t he t ank i n accor dance wi t h ASME B16. 48, or r emove a val ve or pi ece of pi pe and pr ovi de a bl i nd f l ange compl i ant wi t h ASME B16. 5 t o i sol at e t ank.
I sol at i on means must be of suf f i c i ent st r engt h t o wi t hst and pr essur e whi ch mi ght be exer t ed by t he pr oduct bei ng bl anked of f , and must be gasket ed on bot h s i des i f bl i nd f l ange i s i nser t ed bet ween t wo f l anges. Do not di sconnect pi pi ng or val ves unt i l i t i s cer t ai n t he l i ne has been def uel ed.
I sol at e al l pi pi ng connect ed t o t he t ank. Per f or m l ockout t agout pr ocedur es on any val ve r emai ni ng connect ed t o t he t ank.
3. 1. 1. 1 Ther mal Rel i ef
Eval uat e t her mal r el i ef capabi l i t y on act i ve f aci l i t y pi pi ng i sol at ed f r om t he t ank. Shoul d i sol at i on means r esul t i n a segment of act i ve pi pi ng unpr ot ect ed f r om t her mal over pr essur e, pr ovi de t empor ar y means consi st ent wi t h API St d 521 t o r el i eve t he over pr essur e. Consul t wi t h oper at or s t o det er mi ne exi st i ng r el i ef pr essur es and set t empor ar y r el i ef means t o ensur e over pr essur e does not occur .
3. 1. 2 Lockout Tagout
Per f or m l ockout t agout on al l el ect r i cal c i r cui t s and sour ces of ener gy t o t he t ank i n accor dance wi t h EM 385- 1- 1 and NFPA 326.
3. 1. 3 Removal of I gni t i on Sour ces
Remove sour ces of i gni t i on f r om t he cl eani ng ar ea. Do not per mi t i gni t i on pr oduci ng devi ces, i ncl udi ng mat ches, l i ght er s or c i gar et t es, wi t hi n 100 f eet upwi nd and 200 f eet downwi nd of a t ank, or i nsi de t he t ank f ar m, or
SECTI ON 33 01 50. 60 Page 13 wi t hi n t he t ank f i r ewal l , whi chever i s f ar t her .
3. 1. 4 Sur vey of Hazar dous Ar eas
Car ef ul l y sur vey t he ent i r e ar ea ar ound t he t ank t o be cl eaned t o ensur e t hat t her e ar e no vapor s pr esent i n t he pi t , l ow pl aces, or hazar dous ar eas and t hat al l unaut hor i zed per sonnel ar e c l ear ed f r om t he ar ea.
Ensur e t hat t her e i s no possi bi l i t y of anyone smoki ng i n t he i mmedi at e v i c i ni t y. Hazar dous ar eas ar e def i ned as f ol l ows:
a. I nt er i or of t anks.
b. Ar eas wi t hi n 100 f eet f r om poi nt s havi ng f l ammabl e vapor emi ssi ons whi ch, f or exampl e, ar e f r om t he exhaust manhol es of t anks under r epai r , open vent s or pr essur e vacuum vent s ( br eat her val ves) of act i ve t anks i n t he v i c i ni t y of t anks under r epai r s or c l eani ng.
CAUTI ON: Al l owance must be made f or 4 or mor e mi l es per hour wi nds by i ncr easi ng t he si ze of t he hazar dous ar ea t o a mi ni mum of 200 f eet on t he downwar d si de.
3. 2 PROJECT CONDI TI ONS
3. 2. 1 Cut t i ng Tank Access Hol es
Tanks i n t hi s pr oj ect may not have manhol es.
3. 2. 2 Per mi ssi on f or Each Ent r y I nt o a Tank
Obt ai n wr i t t en per mi ssi on f r om t he Cont r act i ng Of f i cer pr i or t o each ent r y i nt o a t ank. Per mi ssi on wi l l be gr ant ed onl y under t he f ol l owi ng condi t i ons:
a. The Cont r act or ' s qual i f i ed super vi sor i s pr esent .
b. The Cont r act or ' s per sonnel have been br i ef ed by t he super vi sor on t he pr ocedur e and r ol e of each empl oyee i n t he event of an emer gency.
c. Requi r ed equi pment i s appr oved and pr oper l y l ocat ed.
d. Per sonnel ar e pr oper l y equi pped wi t h pr oper l y f i t t ed pr ot ect i ve equi pment and have r ecei ved adequat e t r ai ni ng f r om a qual i f i ed i nst r uct or .
e. The ent i r e ar ea adj acent t o t he t ank i s secur ed.
f . A mi ni mum of t wo per sons out si de and t wo or mor e per sons i nsi de of each t ank ar e pr ovi ded at al l t i mes dur i ng c l eani ng oper at i ons.
g. Tank ai r i s moni t or ed and cor r ect i ve act i on i s t aken t o ensur e t hat t he vapor concent r at i on i s l ess t han 10 per cent of t he l ower f l ammabl e l i mi t ( LFL) , l ead- i n- ai r i s l ess t han 50 mi cr ogr ams per cubi c met er , hydr ogen sul f i de i s l ess t han 10 ppm per mi ssi bl e exposur e l evel ( PEL) , benzene i s l ess t han one ppm PELand oxygen cont ent i s a mi ni mum of
19. 5 per cent .
h. An NFPA cer t i f i ed " Mar i ne Chemi st " or CI H has cer t i f i ed t hat t he t ank i s saf e f or hot wor k, and t hat t he r equi r ed speci al pr ecaut i onar y measur es have been t aken due t o t he pot ent i al heal t h hazar d t o t he wor ker t hat st i l l exi st s, even when t he vapor concent r at i on i s wel l
SECTI ON 33 01 50. 60 Page 14 bel ow t he LFL. The Cont r act or must be r esponsi bl e f or r evi ewi ng t he r ecor d dr awi ng( s) of t he t ank t o be cl eaned.
i . Peopl e ent er i ng t he ar ea l eave smoki ng mat er i al s such as c i gar et t es and f l ame- pr oduci ng devi ces at a pr evi ousl y det er mi ned l ocat i on.
j . When wor k i nvol ves handl i ng and di sposal of hazar dous wast e, t he Cont r act or has a copy of 40 CFR 260, 40 CFR 261, 40 CFR 262, 40 CFR 263, 40 CFR 264, 40 CFR 265, and 40 CFR 266 i n hi s possessi on.
k. Per mi t onl y per sonnel aut hor i zed i n t he saf et y pl an wi t hi n 100 f eet of t he t ank per i met er .
3. 2. 3 Tr af f i c Cont r ol
Di r ect t r af f i c mi ni mum 200 f eet away f r om t he t ank cl eani ng ar ea. Set up r oad bl ocks and war ni ng si gns. Do not oper at e vehi c l es i n hazar dous ar eas.
3. 2. 4 Lavat or y Faci l i t i es
Ar r ange f or l avat or y and t oi l et f aci l i t i es and, i n t he case of t anks f or l eaded f uel , pr ovi de shower s f or bat hi ng.
3. 2. 5 Mi scel l aneous
Ensur e t hat t he manuf act ur er s have l abel ed cont ai ner s hol di ng pr oduct s i nvol v i ng hazar ds i n use or st or age, i n accor dance wi t h 29 CFR 1910. 1200.
Label cont ai ner s used t o st or e, t r anspor t , or di spose of hazar dous wast e i n accor dance wi t h 40 CFR 260, 40 CFR 261, 40 CFR 262, 40 CFR 263, 40 CFR 264, 40 CFR 265, and 40 CFR 266 and St at e Regul at i ons. Remove smal l obj ect s of f er r ous met al wi t hi n t he wor ki ng ar eas t o pr event t he acci dent al st r i k i ng of a spar k. Pl ace equi pment upwi nd of t ank openi ngs at hi ghest el evat i on possi bl e; do not pl ace i n a spot l ower t han t he sur r oundi ng t er r ai n. Revi ew dr awi ngs of t he t ank t o be cl eaned and br i ef wor ker s on t he l ocat i on of pi t s, sumps, pi pi ng, or ot her t ank appur t enances whi ch coul d be hazar dous t o per sonnel . Pr ovi de f l oodl i ght s t o i l l umi nat e t he wor k ar ea wi t hout t he need f or bat t er y oper at ed handl i ght s. Pr ovi de scaf f ol di ng, pl at f or ms, and l adder s f or secur e, saf e accessi bi l i t y t o t ank sur f aces. I nst al l el ect r i cal equi pment i n accor dance wi t h API RP 500. Pr ovi de f l oodl i ght s t o i l l umi nat e t he wor k ar ea wi t hout t he need f or bat t er y oper at ed handl i ght s. Do not use ar t i f i c i al l i ght s i nsi de t ank unt i l t he t ank i s vapor - f r ee. Unl ess ot her wi se appr oved by t he Cont r act i ng Of f i cer , do not heat t anks dur i ng wi nt er t o pr ovi de per sonnel comf or t or mel t i ce.
3. 2. 5. 1 Gr oundi ng and Bondi ng f or Equi pment
Pr ovi de gr oundi ng and bondi ng f or equi pment whi ch may gener at e st at i c el ect r i c i t y , i ncl udi ng ai r hose t o sandbl ast nozzl e. Do not pass t he ai r hose t hr ough an ar ea wher e f l ammabl e vapor s may exi st .
3. 2. 5. 2 Fi r e Ext i ngui sher s
Fur ni sh t wo car bon- di oxi de f i r e ext i ngui sher s of mi ni mum 15 pounds capaci t y each, i n t he i mmedi at e v i c i ni t y of t he wor k. Pr ovi de a cont i nuous f i r e wat ch. CAUTI ON: Do not di schar ge hi gh pr essur e car bon di oxi de ext i ngui sher s wher e expl osi ve vapor s exi st s i nce t he di schar ge can cause a spar k whi ch wi l l i gni t e t he vapor s.
SECTI ON 33 01 50. 60 Page 15
3. 2. 5. 3 Di sconnect i on of Pi pel i nes
For nor mal t ank c l eani ng pr i or t o out - of - ser vi ce ( i nt er nal ) i nspect i on and mi nor col d r epai r s, c l ose t he doubl e bl ock and bl eed val ves on t he t ank nozzl es connect ed t o pi pi ng and r emove t he body cavi t y pl ugs f r om t he bot t oms of t he val ves and bl eed t he val ves f or t he dur at i on of t he c l eani ng, i nspect i on or mi nor col d r epai r s. Per f or m l ock- out / t ag- out pr ocedur es on t he val ves.
For c l eani ng pr i or t o hot wor k or when nozzl es ar e not equi pped wi t h doubl e bl ock and bl eed val ves, or f or ext ended out ages l ast i ng l onger t han one mont h, di sconnect pi pel i nes connect ed t o t he t ank. Pr ovi de a sol i d- pl at e bl i nd f l ange bet ween t wo f l anges near t he t ank, or r emove a val ve or pi ece of pi pe and pr ovi de a bl i nd f l ange t o pr event f l ammabl e mat er i al f r om ent er i ng t he t ank. Bl i nd f l anges must be of suf f i c i ent st r engt h t o wi t hst and pr essur e whi ch mi ght be exer t ed by t he mat er i al bei ng bl anked of f , and must be gasket ed on bot h s i des i f bl i nd f l ange i s i nser t ed bet ween t wo f l anges. CAUTI ON: Do not di sconnect pi pi ng or val ves unt i l i t i s cer t ai n t he l i ne has been empt i ed of f uel .
3. 2. 5. 4 Removal of I gni t i on Sour ces
Remove sour ces of i gni t i on f r om t he cl eani ng ar ea. Do not per mi t i gni t i on pr oduci ng devi ces, i ncl udi ng mat ches, l i ght er s or c i gar et t es, wi t hi n 100 f eet upwi nd and 200 f eet downwi nd of a t ank, or i nsi de t he t ank f ar m, or wi t hi n t he t ank f i r ewal l , whi chever i s f ar t her .
3. 2. 5. 5 Sur vey of Hazar dous Ar eas
Car ef ul l y sur vey t he ent i r e ar ea ar ound t he t ank t o be cl eaned t o ensur e t hat t her e ar e no vapor s pr esent i n t he pi t , l ow pl aces, or hazar dous ar eas and t hat al l unaut hor i zed per sonnel ar e c l ear ed f r om t he ar ea.
Ensur e t hat t her e i s no possi bi l i t y of anyone smoki ng i n t he i mmedi at e v i c i ni t y. Hazar dous ar eas ar e def i ned as f ol l ows:
a. I nt er i or of t anks.
b. Ar eas wi t hi n 100 f eet f r om poi nt s havi ng f l ammabl e vapor emi ssi ons whi ch, f or exampl e, ar e f r om t he exhaust manhol es of t anks under r epai r , open vent s or pr essur e vacuum vent s ( br eat her val ves) of act i ve t anks i n t he v i c i ni t y of t anks under r epai r s or c l eani ng.
CAUTI ON: Al l owance must be made f or 4 or mor e mi l es per hour wi nds by i ncr easi ng t he si ze of t he hazar dous ar ea t o a mi ni mum of 200 f eet on t he downwi nd si de.
3. 2. 5. 6 Exi t f r om a Tank Dur i ng Emer genci es
To per mi t qui ck, f r ee exi t f r om a t ank dur i ng emer genci es, keep t he ar ea ar ound t he t ank openi ngs and emer gency r out es c l ear of obst r uct i ons.
3. 3 I NSPECTI ON
3. 3. 1 I nspect i on of Equi pment
3. 3. 1. 1 Respi r at or s
Respi r at or user s must i nspect t hei r r espi r at or s i n st r i ct accor dance wi t h t he i nst r uct i ons pr ovi ded by t he manuf act ur er .
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3. 3. 1. 2 Ai r Hose f r om Br eat hi ng- Ai r Suppl y
I f ai r l i ne r espi r at or s ar e used, ensur e t hat :
a. Ther e ar e no br eaks i n out si de cover i ng;
b. Condi t i on of gasket s i s good;
c. Connect i ons ar e t i ght ; and
d. Ther e ar e no r est r i ct i ons i n t he hose.
3. 3. 1. 3 Saf et y Har ness and Li f e Li ne
Ensur e t hat :
a. Ther e i s no f r ayed or weak mat er i al ; and
b. Condi t i on of har ness i s good.
3. 3. 1. 4 Br eat hi ng- Ai r Suppl y Sour ce
Ensur e:
a. Good wor ki ng condi t i on;
b. Locat i on i n vapor - f r ee ar ea;
c. Compl i ance wi t h 29 CFR 1910. 134 f or br eat hi ng ai r qual i t y, f r equency of ai r anal ysi s, and pr esence of saf et y devi ces; and
d. Backup ai r suppl y sour ce.
3. 3. 1. 5 Moni t or i ng Equi pment
Cal i br at e each day bef or e use:
a. Combust i bl e gas i ndi cat or
b. Oxygen met er
c. H2S I ndi cat or d. Lead- i n- Ai r Anal yzer 3. 3. 1. 6 Ot her Equi pment
Ensur e:
a. Pr oper gr oundi ng and bondi ng;
b. Expl osi on- pr oof mot or s; and
c. Expl osi on- pr oof l i ght i ng.
3. 3. 2 Per sonnel I nspect i on
3. 3. 2. 1 Cl ot hi ng
Per sonnel f or Pr oper At t i r e Commensur at e wi t h Hazar ds I nvol ved: Check f or :
a. Cl ean cl ot hi ng i n good condi t i on ( wear f r eshl y l aunder ed cl ot hi ng at t he begi nni ng of t he j ob and at t he st ar t of each wor kday t her eaf t er ) .
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b. Boot s and gl oves of appr oved t ype and i n good condi t i on.
3. 3. 2. 2 Br eat hi ng- Ai r Suppl y
I f ai r l i ne r espi r at or s ar e used, ensur e t hat ai r i s suppl i ed t o t he f acepi ece at a r at e of 4 t o 15 cf m. I f sel f - cont ai ned br eat hi ng appar at us ar e used, ensur e suf f i c i ent number of f ul l r epl acement cyl i nder s ar e avai l abl e t o l ast t he dur at i on of t he j ob.
3. 3. 2. 3 Har ness and Li f el i ne
Har ness and l i f el i ne must be i n good condi t i on and pr oper l y at t ached.
3. 3. 2. 4 Gum or Tobacco Chewi ng
Ensur e t hat gum or t obacco chewi ng i s pr ohi bi t ed.
3. 3. 2. 5 Physi cal Def ect s or I nj ur i es
Ensur e t hat peopl e have no physi cal def ect s or i nj ur i es whi ch may pr event t hei r wear i ng r espi r at or s or whi ch may cause r escue t o be di f f i cul t . No bear ds, s i debur ns, or l ar ge must aches wi l l be al l owed on peopl e who must wear r espi r at or s.
3. 3. 2. 6 Al cohol i c Bever ages and Dr ugs
Ensur e t hat peopl e ent er i ng t he t ank ar e not under t he i nf l uence of al cohol i c bever ages and dr ugs.
3. 3. 2. 7 Counsel i ng on Repr oduct i ve Hazar ds
Ensur e t hat al l empl oyees have been counsel ed on and f ul l y under st and t he r epr oduct i ve hazar ds r el at ed t o wor k i n cont ami nat ed ar eas or i n l eaded gasol i ne or chemi cal l y cont ami nat ed t anks si nce t hey may be ser i ousl y af f ect ed by or gani c l ead compounds or ot her chemi cal cont ami nant s.
3. 3. 2. 8 Hazar dous Ar eas
Check hazar dous ar eas as def i ned i n par agr aph SURVEY OF HAZARDOUS AREAS.
3. 4 TABLE OF TANK HI STORY
Tank Number Tank Locat i on
Tank Capaci t y
Dat e Const r uct ed
Type of Li ni ng ( I f Appl i cabl e)
Type of Fuel
Remar ks f r om t he Last I nspect i on
3. 5 FUEL REMOVAL
Al l possi bl e f uel wi l l be pumped or ot her wi se r emoved f r om t he t ank by t he Gover nment . Consi der r emai ni ng f uel cont ami nat ed or wast e f uel ; pump i nt o 55 gal l on dr ums or ot her sui t abl e cont ai ner s f or di sposal i n accor dance wi t h appr oved pr ocedur es meet i ng l ocal , St at e, and Feder al r egul at i ons pr ovi de oi l / wat er separ at or s f or f ur t her r ecover y of f uel s and t ur n over t o t he Gover nment f or use. Di spose of r emai ni ng f uel emul si ons i n accor dance wi t h appl i cabl e l ocal , St at e, and Feder al r egul at i ons. Dr ums or t anks used f or cont ai ner i z i ng wast e f uel wi l l be f ur ni shed by t he
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Cont r act or . Oi l / wat er separ at or f or f uel separ at i on wi l l be f ur ni shed by t he Cont r act or .
3. 6 TANK CLEANI NG
For t he i nt er i or of t he t anks, t he shel l , bot t om, col umns, r oof , r oof beams, and i nt er i or accessor y syst em component s such as pumps, pi pi ng, and l adder s, must be cl eaned t o bar e met al , f r ee of r ust , di r t , scal e, l oose mat er i al s, f uel , oi l , gr ease, s l udge, and ot her del et er i ous mat er i al s.
3. 6. 1 Moni t or i ng
Moni t or i ng of ai r bor ne concent r at i ons of l ead must be i n accor dance wi t h 29 CFR 1910. 1025 of benzene i n accor dance wi t h 29 CFR 1910. 1028, and as speci f i ed her ei n. Ai r moni t or i ng, t est i ng, and r epor t i ng must be per f or med by a CI H or an I ndust r i al Hygi ene ( I H) Techni c i an who i s under t he di r ect i on of t he CI H.
a. The CI H or t he I H Techni c i an under t he di r ect i on of t he CI H must be on t he j obsi t e di r ect i ng t he moni t or i ng, and i nspect i ng t he wor k t o ensur e t hat t he r equi r ement s of t he Cont r act have been sat i sf i ed dur i ng t he ent i r e oper at i on.
b. Take per sonal ai r moni t or i ng sampl es on empl oyees who ar e ant i c i pat ed t o have t he gr eat est r i sk of exposur e as det er mi ned by t he CI H. I n addi t i on, t ake ai r moni t or i ng sampl es on at l east 25 per cent of t he wor k cr ew or a mi ni mum of t wo empl oyees, whi chever i s gr eat er , dur i ng each wor k shi f t .
c. Submi t r esul t s of ai r moni t or i ng sampl es, s i gned by t he CI H, wi t hi n 2 wor ki ng days af t er t he ai r sampl es ar e t aken. Not i f y t he Cont r act i ng Of f i cer i mmedi at el y of exposur e t o l ead at or i n excess of t he act i on l evel of 30 mi cr ogr ams per cubi c met er of ai r out s i de of t he l ead cont r ol ar ea, and 0. 5 ppm f or benzene.
3. 6. 1. 1 Moni t or i ng Dur i ng Tank Cl eani ng Wor k
Per f or m per sonal and ar ea moni t or i ng dur i ng t he ent i r e t ank c l eani ng oper at i on. Suf f i c i ent ar ea moni t or i ng must be conduct ed at t he physi cal boundar y t o ensur e unpr ot ect ed per sonnel ar e not exposed above 30 mi cr ogr ams per cubi c met er of ai r f or l ead and 0. 5 ppm f or benzene at al l t i mes. I f t he out si de boundar y l ead l evel s ar e at or exceed 30 mi cr ogr ams per cubi c met er of ai r or t he benzene l evel s ar e at or exceed 0. 5 ppm, wor k must be st opped and t he CI H must i mmedi at el y cor r ect t he condi t i on( s) causi ng t he i ncr eased l evel s and not i f y t he Cont r act i ng Of f i cer i mmedi at el y. The CI H must r evi ew t he sampl i ng dat a col l ect ed on t hat day t o det er mi ne i f condi t i on( s) r equi r es any f ur t her change i n wor k met hods.
Tank cl eani ng wor k must r esume when appr oval i s gi ven by t he CI H. The Cont r act or must cont r ol t he l ead l evel out s i de of t he wor k boundar y t o l ess t han 30 mi cr ogr ams per cubi c met er of ai r and t he benzene l evel s t o l ess t han 0. 5 ppm at al l t i mes. As a mi ni mum, conduct ar ea moni t or i ng dai l y on each shi f t i n whi ch t ank cl eani ng oper at i ons ar e per f or med i n ar eas i mmedi at el y adj acent t o t he cont r ol ar ea. For out door oper at i ons, at l east one sampl e on each shi f t must be t aken on t he downwi nd si de of t he cont r ol ar ea. I f adj acent ar eas ar e cont ami nat ed, c l ean and vi sual l y i nspect cont ami nat ed ar eas. The CI H must cer t i f y t hat t he ar ea has been cl eaned of cont ami nat i on.
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3. 6. 2 Lead Hazar d Per sonnel Saf et y
Due t o t he l ead hazar d ( i nor gani c and or gani c ( TEL) ) associ at ed wi t h t hi s t ank, compl y wi t h API St d 2015, and t he appl i cabl e r ul es and r egul at i ons of t he St at e of…
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