Section J Att 003 - Specifications Volume 2 of 2.pdf

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REHAB CLOVER CREEK WASTEWATER TREATMENT PLANT
Solicitation number
140P8620R0010
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This document provides specifications for rehabilitation work at the Clover Creek Wastewater Treatment Plant located in Sequoia and Kings Canyon National Parks. The project includes replacing septic tanks and dump stations, installing new vault toilets, and renovating the wastewater treatment plant. Work will be performed according to divisions covering concrete, metals, wood and plastics, thermal and moisture protection, doors and windows, finishes, equipment, furnishings, special construction, conveyances, utilities, earthwork, exterior improvements, and process interconnections. Submittals are due within 30 days of award with the contractor responsible for design and fabrication. Construction must meet standards for materials, testing, welding, and coating applications.

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VOLUME 2 OF 2

SEQUOIA & KINGS CANYON

NATIONAL PARKS

PMIS No. 184193, 184197, 244956, & 245567

REHABILITATE CLOVER CREEK WASTEWATER TREATMENT

PLANT & DUMP STATIONS & INSTALL VAULT TOILETS

PROJECT SPECIFICATIONS

Division 2 – 49 – General Requirements

February 28, 2020

NATIONAL PARK SERVICE

PACIFIC WEST REGION

RFP No. 140P8620R0010 Section J - Attachment No. 003

VOLUME 2 OF 2

SEKI – 184193, 184197, 244956, & 245567 00 01 10 - 1

TABLE OF CONTENTS

TABLE OF CONTENTS

DIVISION, SECTION & PARAGRAPH NUMBERING

Numbering and lettering of sections and paragraphs in this Project Manual are merely for identification.

Sections included are listed in this Table of Contents together with the number of pages in each section.

The Contractor shall check their copies of the Project Manual against this Table of Contents and confirm there are no missing pages or sections.

Number Title No. of Pages

00 01 10 Table of Contents

DIVISION 02 – EXISTING CONDITIONS

02 05 00 General Site Construction Requirements 02 41 00 Demolition & Abandonment 02 41 13.13 Pavement Removal 02 41 19 Selective Demolition 02 84 16 Handling of Lighting Ballasts & Lamps

DIVISION 03 - CONCRETE

03 11 13 Cast-In-Place Concrete Forms 03 15 10 Concrete Accessories – Epoxy Anchors 03 21 00 Concrete Reinforcing Steel 03 30 00 Cast-In-Place Concrete 03 31 00 Normal Weight Structural Concrete (CA) 03 40 00 Precast Concrete Items

DIVISION 05 – METALS

05 09 00 Metal Fastening 05 10 00 Structural Steel 05 12 00 Structural Steel Framing 05 50 00 Metal Fabrications 05 53 00 Aluminum Grating

DIVISION 06 – WOOD, PLASTICS, AND COMPOSITES (Section Not Used)

DIVISION 07 – THERMAL & MOISTURE PROTECTION

07 62 00 Sheet Metal Flashing & Trim 07 90 00 Joint Sealers

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DIVISION 08 – OPENINGS (Section not used)

DIVISION 09 – FINISHES

09 90 00 Paints & Coatings 09 96 00 High-Performance Coatings 09 97 00.10 Specialty Coatings – Epoxy Lining for Wastewater Structures 09 97 13.23 Exterior Painted Iron and Steel

DIVISION 10 – SPECIALTIES (Section not used)

DIVISION 11 – EQUIPMENT (Section not used)

DIVISION 12 – FURNISHINGS (Section not used)

DIVISION 13 – SPECIAL CONSTRUCTION

13 42 75.13 Precast-Concrete Vault Toilet Modules

DIVISION 14 – CONVEYING EQUIPMENT (Section not used)

DIVISION 21 – FIRE SUPPRESSION (Section not used)

DIVISION 22 - PLUMBING

22 00 00 Plumbing General Requirements 22 05 00 Common Work Results for Plumbing 22 05 13 Common Motor Requirements for Plumbing Equipment 22 05 23 General Duty Valves for Plumbing Piping 22 05 29 Hangers & Supports for Plumbing Piping & Equipment 22 05 48 Vibration & Seismic Controls for Plumbing Piping & Equipment 22 05 53 Identification for Plumbing Piping & Equipment 22 13 13 Facility Sanitary Sewers 22 13 16 Sanitary Waste & Vent Piping 22 14 29 Sump Pumps

DIVISION 23 HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 05 00 Common Work Results for HVAC 23 05 29 Hangers & Supports for HVAC Piping & Equipment 23 34 23 HVAC Power Ventilators 23 37 20 Louvers, Intakes, & Vents 23 82 39 Unit Heaters

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DIVISION 25 INTEGRATED AUTOMATION (Section Not Used)

DIVISION 26 - ELECTRICAL

26 00 00 Electrical General Requirements 26 05 00 Common Work Results for Electrical 26 05 19 Low Voltage Electrical Power Conductors & Cables 26 05 26 Grounding & Bonding for Electrical Systems 26 05 29 Hangers & Supports for Electrical Systems 26 05 33 Raceway & Boxes for Electrical Systems 26 05 48 Vibration & Seismic Requirements for Electrical Systems 26 05 53 Identification for Electrical Systems 26 24 16 Panelboards 26 27 26 Wiring Devices 26 28 13 Fuses 26 28 16 Enclosed Switches & Circuit Breakers 26 29 23 Variable-Frequency Motor Controllers 26 51 00 Interior Lighting 26 56 00 Exterior Lighting

DIVISION 27 – COMMUNICATIONS (Section not used)

DIVISION 28 – ELECTRONIC SAFETY & SECURITY (Section not used)

DIVISION 31 – EARTHWORK

31 10 00 Site Clearing 31 22 13 Rough Grading 31 22 19 Finish Grading 31 23 16.10 Importing Soils & Fill Materials 31 23 16.13 Rock Removal 31 23 33 Utility Excavation & Backfill 31 23 33.20 Restoration of Surfaces 31 25 00 Erosion & Sediment Control

DIVISION 32 – EXTERIOR IMPROVEMENTS

32 06 00 Exterior Restoration of Surfaces 32 11 23 Aggregate Base Courses 32 12 16 Asphalt Paving (CA) 32 15 43 StaLok® Paving Material Waterless Natural Pavement 32 16 13.13 Cast-in-Place Curbs & Gutters 32 17 23 Pavement Markings

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DIVISION 33 – UTILITIES

33 00 00 Pipe & Pipe Fittings: General Statement 33 01 30.13 Sewer & Manhole Testing 33 01 30.63 Polyurea Interior Coating (Manholes, Tanks, & Vaults) 33 05 00 Common Work Results for Utilities 33 05 63 Concrete Vaults & Chambers 33 08 30 Commissioning of Sanitary Sewerage Utilities 33 12 00 Valves: General Statement 33 12 16 Water Utility Distribution Valves 33 31 13 Site Sanitary Sewer Pipe (CA) 33 34 13.13 Precast Concrete Septic Tanks 33 39 23 Sanitary Sewer Cleanouts & Valves

DIVISION 34 – TRANSPORTATION (Section not used)

DIVISION 35 – WATERWAY & MARINE CONSTRUCTION (Section not used)

DIVISION 40 – PROCESS INTERCONNECTIONS

40 05 00 Common Work Results for Process Piping 40 05 07 Hangers & Supports for Process Piping 40 05 19 Ductile Iron Process Pipe 40 05 51 Common Requirements for Process Valves 40 05 59.33 Cast Iron Sluice Gates 40 05 62.16 Eccentric Plug Valves 40 05 57.13 Reduced Pressure Zone Backflow Preventers for Process Service 40 05 71.23 Mud Valves 40 05 71.33 Telescoping Valves 40 05 93 Common Motor Requirements Process Equipment 40 61 13 Process Control System - General 40 61 21 Process Control System Testing 40 66 33 Process Control System Conductors 40 73 13 Pressure & Differential Pressure Gauges 40 75 43 Dissolved Oxygen Analyzer

DIVISION 41 – MATERIAL PROCESSING & HANDLING EQUIPMENT

41 43 19 Equipment Labels

DIVISION 42 – PROCESS HEATING, COOLING, & DRYING EQUIPMENT (Section not used)

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DIVISION 43 – PROCESS EQUIPMENT

43 11 33 Rotary-Lobe Blowers: Positive Displacement 43 23 13.19 Overhung Flexibly-Coupled Horizontal Foot-Mounted Self-Priming Centrifugal (RAS/WAS) Pumps

DIVISION 44 – POLLUTION CONTROL EQUIPMENT (Section not used)

DIVISION 45 – INDUSTRY – SPECIFIC MANUFACTURING EQUIPMENT (Section not used)

DIVISION 46 – WATER AND WASTEWATER EQUIPMENT

46 33 13 Onsite Sodium Hypochlorite Generating Equipment 46 43 11 Chain-and-Flight Clarifier Equipment 46 51 33 Flexible Membrane Disc Diffusers 46 76 01 Sludge Drying Bed Media

DIVISION 48 – ELECTRICAL POWER GENERATION (Section not used)

DIVISION 02

EXISTING CONDITIONS

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GENERAL SITE

CONSTRUCTION REQUIREMENTS

SECTION 02 05 00

GENERAL SITE CONSTRUCTION REQUIREMENTS

PART 1 - GENERAL

1.1 DESCRIPTION

A. The work of this Section includes the general procedures and requirements for Site Work.

PART 2 - PRODUCTS - NOT USED.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Site Verification of Conditions

1. The contractor shall perform necessary potholing or locating of underground utilities and services. Perform minor, investigative excavations to verify the location of various existing underground facilities at sufficient locations to assure that no conflict with the proposed work exists and sufficient clearance is available to avoid damage to existing facilities.

2. Upon discovery of conflicts or problems with existing facilities or construction documents, notify Contracting Officer within twenty-four (24) hours.

3. The existing mapping may be used to approximate locations of existing utilities. The contractor is responsible for determining the actual locations of all utilities.

3.2 PREPARATION

A. Protection

1. Spillage -

a. Avoid spillage by covering and securing loads when hauling on or adjacent to public streets or highways.

b. Remove spillage and sweep, wash, or otherwise clean project, streets, and highways.

2. Dust Control: See Division 01 Section 01 57 23 “Temporary Storm Water Pollution

Prevention.”

3. Sediment & Erosion Control: See Division 01 Section 01 57 23 “Temporary Storm

Water Pollution Prevention.”

4. Existing Plants and Features: Do not damage tops, trunks, and roots of existing trees and shrubs on site which are intended to remain. Do not use heavy equipment within the branch spread. Interfering branches may be removed only with the permission of the Contracting Officer. Do not damage other plants and features which are to remain.

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GENERAL SITE

CONSTRUCTION REQUIREMENTS

3.3 REPAIR / RESTORATION - NOT USED.

3.4 FIELD QUALITY CONTROL

A. Notify Contracting Officer forty-eight (48) hours before performing excavation or fill work.

B. If work has been interrupted by weather, scheduling, or other reason, notify Contracting Officer twenty-four (24) hours minimum prior to the intended resumption of grading or compacting.

C. NPS reserves the right to require additional testing to re-affirm suitability of completed work including compacted soils that have been exposed to adverse weather conditions.

END OF SECTION

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DEMOLITION & ABANDONMENT

SECTION 02 41 00

A. The work of this Section includes all demolition, removal, salvage, and disposal of existing structures, piping, pavement and other miscellaneous materials.

1.2 SUBMITTALS

A. As specified in Division 01 Section 01 33 23 “Submittal Procedures.”

B. Certifications and Testing consistent with Division 01 Section 01 33 23 “Submittal Procedures” and including:

1. Permit for transport and disposal of debris.

2. The proposed method of demolition, proposed schedule, the sequence of work, and proposed method and schedule for removing, maintaining, and re-establishing facilities and utilities prior to scheduling the preconstruction meeting.

1.3 SITE CONDITIONS

A. Protection

1. Erect barriers, fences, guardrails, enclosures, chutes, and shoring around all construction activities to protect personnel, structures, and utilities remaining intact.

2. Protect designated trees and plants from damage.

B. Maintaining Traffic

1. Assure minimum interference with roads, streets, driveways, sidewalks, and adjacent facilities.

C. Utility Lines and Services

1. Keep existing structures to remain and adjacent structures intact and in operation.

2. Obtain permission to disrupt any utilities or services temporarily or permanently.

3. Coordinate with the utility company for disconnecting existing service on structures to be demolished.

4. Coordinate with Park for services to be disconnected and schedule with the utility company. Schedule and coordinate with Park and utility company far enough in advance so as to not delay work.

5. Work to be done on the Chlorine Generation room shall minimize the time between demolition and installation of the replacement system to be brought back online.

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D. Prior to demolishing a utility or facility, notify the Contracting Officer three (3) days in advance, and plan the demolition such that the demolition will not create an unsafe condition or interfere with ongoing operations.

E. Where demolition must occur in such a sequence that a portion of this facility must remain operational, coordinate this aspect with the Contracting Officer.

F. Do not burn waste material. All organic material removed from the construction area must be properly chipped and recycled or removed from the Park and properly disposed of.

G. Provide adequate fire protection. Keep the area clear of hazardous substances and debris.

H. Maintain access to exits at all times.

I. Separate demolition area from building to remain with temporary dustproof partitions.

J. Provide temporary weather protection to prevent damage to the structure and interior area.

K. Explosives are not permitted.

PART 2 - PRODUCTS

2.1 BACKFILL MATERIALS

A. Native soils, stone, gravel, or sand, free from debris, frozen materials, and roots and other organic matter may be used for backfill of demolition areas that are not designated for new construction. Pieces of concrete and masonry smaller than one (1) square foot and suitably shaped for compaction may be used in backfill more than one (1) foot below finished grade.

Restrictions to Backfill:

B. See Section 01 11 00 – Summary of Work; Subsection 1.3.C Preservation of Natural Features, Section 01 12 00 – Natural Features Protection, and Section 01 35 13.22 – Archeological Protection.

A. Verify that areas to be demolished are unoccupied and discontinued in use.

B. Do not commence work until conditions are acceptable to Contracting Officer

A. Arrange for and verify termination of utility services to include capping lines.

B. Remove items scheduled to be salvaged and place in the designated storage area.

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3.3 DEMOLITION/ABANDONMENT

A. All debris from demolition and abandonment shall be removed off the Park and disposed of in a legal manner. Any material which the Contracting Officer may wish to save or reuse shall be stored per the Contracting Officer direction.

B. General

1. Dampen debris and use temporary enclosures as necessary to control dust.

2. Do not use water to the extent it causes flooding, contaminated runoff, or icing.

3. Break concrete and masonry into sections less than three (3) feet in any dimension and dispose of off-site.

4. Repair damage to adjacent structures.

5. Make neat saw cuts around areas of concrete to be removed, where remaining concrete is to be incorporated into new work.

6. Remove existing exposed piping to the extent shown on the Drawings.

7. Remove buried piping to the extent shown on the Drawings.

8. All equipment to be removed or replaced shall be done so in a safe manner and such that the equipment and any associated piping or wiring is not damaged.

9. All debris from demolition and abandonment shall be removed off the Park and disposed of in a legal manner. Any material which the Contracting Officer may wish to salvage shall be cleaned and stored per the Contracting Officer’s direction and requirements of this specification.

3.4 HAZARDOUS MATERIALS

A. If suspected hazardous materials are encountered during the demolition of existing facilities, all work is to be stopped immediately and the Contracting Officer is to be immediately notified.

3.5 DISPOSAL

A. Place demolition debris in debris boxes onsite for weekly removal.

B. Dispose of unsuitable and excess material off-site. The contractor shall recycle all recyclable demolished materials. The contractor shall submit names and contact information for proposed recyclers to the Contracting Officer prior to beginning demolition. Only materials not suitable for recycling shall be disposed of in a landfill.

C. Disposal of demolition material shall be in accordance with all EPA, OSHA, Tulare County, and State of California requirements for materials disposal.

3.6 SALVAGE

A. Carefully remove items to be salvaged and delivered to the Contracting Officer’s storage

1. Store and protect items indicated to be salvaged.

2. Replace any items damaged through carelessness in removal, storage, or handling with new items of the same type.

3. Do not reuse materials or equipment not specifically indicated or specified to be reused.

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B. Preparation of Equipment for Storage

1. Identify each component with markings or tags to show its position in the assembly and the assembly of which it belongs.

2. Place small parts in wooden boxes and clearly mark contents on the outside.

3. Thoroughly clean and dry equipment.

4. Coat unpainted surfaces with two (2) coats of rust-preventive compound.

5. Attach the unit to a suitable crate bottom.

6. Enclose unit in polyethylene film and seal all seams and the film to the base of the unit with tape.

7. Construct crate of wooden slats around the top and sides of the unit.

8. Attach permanent instruction tag to the outside of crate stating, "This unit has been prepared for storage.”

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PAVEMENT REMOVAL

SECTION 02 41 13.13

PAVEMENT REMOVAL

1.1 SUMMARY

A. This section includes the work necessary for the removal of pavement at the Dorst, Lodgepole and Potwish dump stations, and the Giant Forest Museum Parking areas.

PART 2- -PRODUCTS (Not Applicable)

3.1 PAVEMENT REMOVAL

A. The Contractor shall refer to General Site Construction Requirements as specified regarding possible conflicts with underground utilities and services.

B. Pavement shall be removed to an existing joint or to a sawed joint. An existing crack is not suitable for the limit of removal. Sawed joints for pavement removal are to be either parallel or perpendicular to the longitudinal centerline. Sawed joints shall extend substantially through the full thickness of the pavement so that a "clean break" is made and that the adjacent pavement or structures that are to remain are not damaged.

C. At locations where the new full-depth pavement will meet existing pavement a second, less deep, sawcut shall be made two (2) feet beyond the indicated sawcut so that this area can be milled, and tack coated. The new wearing course shall extend to this second sawcut.

D. The Contractor shall not damage pavement or structures as a result of the Contractor's removal operations.

E. Broken concrete, bituminous, brick, and other debris resulting from pavement removal operations shall be disposed of according to the Contractor’s Waste Management Plan.

F. Where pavements are encountered that are composed of more than one material or multiple courses of the same material. The pavement shall be removed in its entirety and all components shall be considered part of the same pavement area.

G. The Contractor shall provide sufficient barricades and fences to protect pedestrians and vehicles from hazardous areas.

H. Pavement removal shall be by milling or grinding of the material for reuse as subbase in areas where regrading is required or necessary to address issues with the roadbed. Onsite storage locations will be coordinated with the COR.

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SELECTIVE DEMOLITION

SECTION 02 41 19

A. The work of this section consists of removal and disposal of existing, wood fencing, septic tanks, wet well tanks and associated internal mechanical components, abandonment of water lines, valves, sewer lines, sewer cleanouts; and the selective demolition and removal of concrete.

1.2 RELATED WORK

A. Section 01 50 00 – Temporary Facilities & Controls

B. Section 31 23 33 – Utility Excavation & Backfilling

1.3 SUBMITTALS

A. As specified in Section 01 33 23

B. Submit schedule showing sequence of work and methods of demolition and relocation.

Include a schedule for isolating, shutting off and capping utilities and re-establishing utility services.

1.4 QUALITY ASSURANCE

A. Comply with safety requirements for demolition, ANSI A10 Series.

1.5 PROJECT CONDITIONS

A. Take all necessary measures to control dust during demolition.

B. Ensure the safety of persons in the demolition area. Provide temporary barricades as required.

C. Provide adequate fire protection. Keep the area clear of hazardous substances and debris.

D. Hazardous Materials: Hazardous materials may be present in buildings and structures, such as solvents, oils, and greases. Demolition shall be conducted per Contracting Officer direction.

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E. Storage or sale of removed items or materials on-site is not permitted.

F. Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations.

1.6 SCHEDULING

A. Complete demolition that might damage new construction before starting new work.

PART 2 - PRODUCTS NOT USED.

A. Verify that utilities have been disconnected, isolated and capped before starting selective demolition operations.

B. Contracting Officer does not guarantee that existing conditions are the same as those indicated in record documents.

C. Survey existing conditions and correlate with requirements indicated to determine the extent of selective demolition required.

A. Provide temporary supports and protection for a portion of the structure to remain. Protect fixtures and equipment to remain. Protect nearby structures and vegetation as necessary.

B. The contractor shall saw-cut the edges of all pavement, walkway, gutters and concrete curb sections that are to be removed. The saw cut line shall be straight and smooth to allow for a clean line of repair.

C. Water and wastewater lines (including stormwater) abandoned in place shall be capped.

D. Cap or disconnect utilities. Provide bypass connections as necessary to maintain utility service to occupied areas. Abandon utilities in place that are no longer required in areas not disturbed by construction.

E. Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.

F. Provide protection to ensure the safe passage of people around the selective demolition area and to and from occupied portions of the building.

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G. Provide temporary weather protection, during the interval between selective demolition of existing construction on exterior surfaces and new construction, to prevent water leakage and damage to the structure and interior areas.

H. Provide and maintain shoring, bracing, and structural supports as required to preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.

3.3 DEMOLITION

A. Concrete shall be demolished in small sections. Using a power-driven saw, cut concrete to a depth of at least three-fourths (3/4) inch at junctures with construction to remain. Dislodge concrete from reinforcement at the perimeter of areas being demolished, cut reinforcement, and then remove the remainder of concrete.

3.4 SALVAGE

A. Carefully clean and store items to be salvaged or reused.

B. Storage Area: As directed by the Contracting Officer.

3.5 DISPOSAL OF DEMOLISHED MATERIALS

A. Except for items and materials indicated to be salvaged, remove all demolished materials from the project site.

B. Do not allow demolished materials to accumulate on-site.

C. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.

3.6 RESTORATION AND CLEAN-UP

A. Repair and clean adjacent surfaces damaged or soiled by demolition work.

B. Restore utility service to normal operation.

C. Remove equipment, temporary protection and barriers, and debris. Dispose of unsalvageable material as specified in Section 01 50 00.

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HANDLING OF LIGHTING BALLAST & LAMPS

SECTION 02 84 16

HANDLING OF LIGHTING BALLASTS & LAMPS

A. This section includes the work necessary for the disposal of lighting ballasts and fluorescent lamps within the Clover Creek Treatment Plant Main building, including basin areas, pipe galleries, and offices but excludes the separate pretreatment building and the attached sludge dewatering building at the northeast end of the main building.

B. This specification covers the removal of mercury-containing material. All mercury material removed under this section to be removed, transported, and recycled to an Environmental Protection Agency (EPA) approved facility.

1.2 DESCRIPTION OF WORK

A. The contractor shall adhere to all state and local codes for the handling and reporting of ballast and lamp disposal. The Contractor is to furnish all transportation, labor, materials, services, training, insurance, permits, and equipment as needed to complete removal of mercury-containing material as directed. The Contractor shall follow all federal, state and local ordinances, regulations and rules pertaining to mercury, including its handling, storage, transportation, and disposal.

B. The work specified herein is to be performed by competent persons trained, knowledgeable, and qualified in the techniques of handling and disposal of mercury. Work shall be performed by Contractors who comply with all applicable federal, state and local regulations, and per this specification.

C. The work specified herein shall be performed under the strict work practices and procedures for this project. The decision(s) of the Contracting Officer shall be final in all matters relating to the interpretation of these specifications and all applicable regulations. The Contractor shall abide by all directions and decisions relative to mercury removal.

1.3 STANDARDS AND GUIDELINES

A. The applicable sections, latest editions and addenda of regulations, codes, industry standards and recommended practices issued on behalf of or by the following government agencies, form a part of this specification.

1. EPA - Environmental Protection Agency

2. OSHA - Occupational Safety and Health Administration

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3. Cal/OSHA - California Occupational Safety and Health Administration

4. NEMA - National Electrical Manufacturers Association

5. RCRA - Resource Conservation and Recovery Act

6. TSCA - Toxic Substances and Control Act

7. Caltrans – California Department of Transportation

8. DHS - California Department of Health Services

9. All other applicable Federal, State, county and city codes, standard and regulations.

10. The Contractor is cautioned that s/he is responsible for ascertaining the extent to which these regulations affect its operations and to comply therewith.

1.4 SAFETY PROCEDURES AND WORKER PROTECTION

A. Take all precautions and measures required to protect employees, inspection personnel, and the general public from exposure to mercury solids, liquids, and vapors.

B. Worker Protection and Marking: Prior to commencing any mercury-related work activities, provide barricades, and warning signs clearly to identify and effectively to guard against unauthorized entry into the work area.

C. All mercury-related activities that are to be performed shall be disconnected from any power source prior to commencing any work.

D. All equipment shall be confined to the work area until work is complete, and containers are sealed properly and safely stored for transport.

E. Protective Clothing and Equipment: At all times when mercury bulbs are not sealed in drums, workers shall wear:

1. Disposable, non-porous gloves with a high degree of impermeability to chlorinated and aromatic solvents. For use on this project, gloves shall be Viton gloves or an approved equal;

2. Disposable whole-body clothing, impermeable to mercury.

3. Respiratory protection (NIOSH/OSHA-approved);

4. If asbestos abatement activities are being performed simultaneously, the level of particulate respiratory protection must be at least the level required at the stage of asbestos work. The level of organic vapor respiratory protection is dependent upon the particular solvent being use in decontamination procedures - refer to the Material Safety Data Sheet of specific solvent for respiratory protection requirements.

5. Eye protection

6. Hard hats

F. Workers who accidentally incur minor cuts or scratches during work activities shall leave the work area, cleanse the wound with medical-grade soap, seal the wound and cover with a protective bandage before returning to the work area.

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1.5 MERCURY CONTINGENCY PLAN

A. The contractor shall submit a detailed job-specific plan of the work and site safety and health procedures to be used in the removal and transportation of materials containing mercury. This plan shall be in accordance with all federal, state and local requirements.

B. Site safety and health plan shall follow the requirements of 29 CFR 1910 Part 120.

1.6 EMPLOYEE TRAINING

A. Within one (1) year prior to assignment to mercury work, each employee of the Contractor shall be instructed by an industrial hygienist or other qualified people of the hazards of mercury.

Submit certifications, signed and dated, that each such employee meets the training required by 29 CFR 1910.120.

1.7 SUPERVISION

A. The Contractor shall provide the services of a qualified supervisor.

B. All mercury-related work shall be under the direct supervision of the qualified supervisor.

C. The supervisor shall have attended a documented formal training course on regulations and procedures of handling, marking, transportation, disposal spill prevention, cleanup, safety precautions, and testing of mercury items.

D. The supervisor shall have had training in awareness of obligations and responsibilities for the protection of people, property, and environment from hazardous waste exposure or contamination.

1.8 PERMITS, LICENCING, AND NOTIFICATION

A. The contractor shall be responsible for obtaining all necessary permits in conjunction with mercury removal, hauling and disposal, and furnish timely notifications of such actions required by federal, state, regional, and local authorities. Provide copies of all permits for the removal, hauling, and disposal to the Contracting Officer. Permits shall be in compliance with 40 CFR 761 and 40 CFR 260-280 and State and local disposal rules where applicable.

1.9 RELATED REQUIREMENTS

A. Definition of Contract Line Items – Section 01 27 00

B. Submittal Procedures – Section 01 33 23

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C. Safety Requirements – Section 01 35 23

D. Environmental Procedures for Hazardous Material – Section 01 35 43.13

E. Closeout Procedures – Section 01 77 00

PART 2 – PRODUCTS

2.1 MATERIALS AND EQUIPMENT

A. Storage Containers: All mercury-containing materials shall be stored in sealed containers.

PART 3 – EXECUTION

3.1 WORK SCHEDULE

A. The work is to be carried out diligently to completion with the utmost speed. The Contractor shall furnish to the Contracting Officer a schedule showing anticipated starting and completion dates for each removal phase, area, unit and/or building. The schedule shall be furnished to the Contracting Officer within five (5) working days from the issuance of the Task Order. The schedule shall be reviewed weekly and updated, as required.

B. If in the opinion of the Contracting Officer, it becomes necessary to work additional men for maintaining the schedule for the completion of any phase of the project within the specified time, the Contractor must immediately do so upon written request by the Contracting Officer or the Contracting Officer's Representative.

C. Site work shall proceed immediately upon approval of all required submittals, including the

Contractor's Work Plan, by the Contracting Officer/COR.

D. During the project, work will be phased and coordinated with other projects concurrent with this project.

3.2 SPILL CLEANUP, CONTAMINATION, AND MARKING

A. Mercury-Containing Equipment or Mercury Contaminated Material: All exterior surfaces of electrical equipment to be removed that may have come in contact with mercuries, either due to leakage from ballasts or breakage of the lighting tubes during the course of work activities or due to past leaks, shall be thoroughly cleaned using a combination of sorbents, solvents, and cleaners.

B. Slabs, Floors, and Walls: All concrete (or other surfaces) which have come in contract with mercuries or mercury mixtures in the course of the work as a result of past leaks or from current breakage shall be thoroughly cleaned using a combination of sorbents, solvents, and cleaners.

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C. Clean-up of work area at the end of each work shift:

1. Equipment and tools: After the last unit of mercury-containing equipment or mercury-contaminated material has been removed, all tools and equipment used in the work shall be decontaminated and properly stored for reuse.

a. Where work surfaces have contacted mercury, they shall be thoroughly cleaned using a combination of sorbents, solvents and cleaners and all debris placed in open-type drums.

b. All tools that may have come in contact with mercury at any concentration shall thoroughly be cleaned using a combination of sorbents, solvents, and cleaners and properly stored.

D. Where feasible, the Contractor shall arrange to remove mercury-containing equipment or mercury-contaminated material and place it into an appropriate DOT container, then transfer directly to a transport vehicle prior to general clean-up.

3.3 CONTAINERIZATION AND MARKING

A. All liquids generated from work activities and clean-up operations shall be placed in closed-top drums and sealed.

B. All solids such as sorbents, rags, disposable protective clothing, and other incidentals shall be placed in open-top drums and sealed.

C. All drums shall be labeled “UNIVERSAL WASTE. MERCURY RECYCLABLE” along with the generator name, date and telephone number. In addition, each drum shall be marked in accordance with 40 CFR 761.40 and 40 CFR 761.45.

3.4 HANDLING AND TRANSPORTATION TO OFF-SITE DISPOSAL FACILITIES

A. Handling:

1. All drums containing mercury must be sealed, marked and inventoried prior to loading on transport a vehicle. Containers shall be securely fastened to wood pallets (supplied by Contractor) using metal banding prior to transfer to the transport vehicle using a hoist or lift truck.

2. Drums and pallets shall be secured to the transport vehicle to prevent movement in transit.

3.5 WASTE DISPOSAL

A. All mercury materials shall be drummed and transported under a properly filled out Uniform Hazardous Waste Manifest (UHWM). The contractor and subcontractors shall comply with all Federal, State, and local laws, regulations, and ordinances on hazardous waste handling, storage, and transportation.

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B. Transportation of hazardous waste to the designated licensed recycler shall be by the designated DOHS licensed hazardous waste transporter in a licensed vehicle in accordance with all applicable regulations.

C. The Contractor shall use the temporary or provisional EPA Generator ID number procured by the NPS from the California EPA, Department of Toxic Substance Control, prior to transport and disposal.

D. Only the AHJ authorized National Park Service personnel shall sign the UHWM. The contractor shall contact the Contracting Officer for the names and telephone numbers of personnel who are authorized to sign the manifests.

E. The generator's copy of each UHWM shall be given to the Contracting Officer or authorized government signatory by the Contractor upon its completion.

3.6 RECORDKEEPING

A. Upon completion of all mercury work-related activities, the Contractor performing the work outlined in this section shall provide a complete record with the project closeout. The record shall include, but not be limited to, the following data:

1. Name of the firm performing the work outlined in this Section and the supervisor in charge.

2. Drums (containers, where applicable):

a. Drum size (i.e., 30 or 55 gallons).

b. Identification of contents.

c. Weight in pounds of contents of each drum (or container).

d. Date items were disposed of and locations and names of the company receiving them.

B. The Contract work will not be considered complete until receipt of listed record data by the Contracting Officer.

DIVISION 03

CONCRETE

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CAST-IN-PLACE CONCRETE FORMS

SECTION 03 11 13

A. The work of this Section consists of furnishing and installing required formwork ready for placing of concrete. This includes the design, construction, safety, removal and disposal of the formwork.

1.2 REFERENCES

A. American Society For Testing And Materials

1. ASTM D 1751-97, 'Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Non-extruding and Resilient Bituminous Types)'

A. Quality Assurance/Control - Manufacturer's application instructions for a form release agent.

B. Shop Drawings and Engineering Data shall be submitted in accordance with the requirements of Division 01 Section 01 33 23 “Submittal Procedures.”

2.1 COMPONENTS

A. Forms - wood, metal, or plastic as arranged by the Contractor. Forming material shall be compatible with specified form release agents and with finish requirements for concrete to be left exposed or to receive the decorative finish.

B. Expansion / Contraction Joints

1. Asphalt Impregnated Fiber:

a. Manufactured commercial fiber type meeting requirements of ASTM D 1751 and one half (1/2) inch thick.

b. Acceptable Products and Manufacturers:

1) Conflex by Masonite Building & Industrial Products Group, Chicago, IL

2) Sealtight by W R Meadows Inc, Elgin, IL

3) Equal as approved by the Contracting Officer before installation. See

Division 01 Section 01 33 23 “Submittal Procedures.”

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3.1 INSTALLATION

A. Forms

1. Assemble forms so forms are sufficiently tight to prevent leakage.

2. Properly brace and tie forms.

3. Make proper form adjustments before, during, and after concreting.

4. Use new forms or used forms that have been cleaned of loose concrete and other debris from previous concreting and repaired to proper condition. Provide smooth liner on forms used for concrete to be exposed if necessary, to attain specified finish quality.

5. Use metal cold joint forms when unable to place concrete for footings, foundations, and slabs in continuous pours.

B. Accessories

1. Provide for installation of inserts, templates, fastening devices, and other accessories to be set in concrete prior to placing.

2. Position anchor bolts for hold-down anchors and columns and securely tie in place prior to placing concrete.

C. Expansion Joints: Install at joints between the floor slab and foundation wall where shown on Drawings.

D. Form Removal: Removal of forms can usually be accomplished in twelve (12) to twenty-four

(24) hours. If the temperature is below fifty (50) deg F or if concrete (stairs, beams, etc.)

depends on forms for structural support, leave forms intact for a sufficient period of time for the concrete to reach adequate strength.

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CONCRETE ACCESSORIES

– EPOXY ANCHORS

SECTION 03 15 10

CONCRETE ACCESSORIES – EPOXY ANCHORS

A. The work covered in this Section includes furnishing and installing two-part epoxy adhesive anchor for rebar embed placement involving concrete construction and threaded bolt embed placement into cast in place or precast concrete as indicated in the Contract Documents.

A. American Concrete Institute

1. ACI 318-05

2. ACI 318-08

B. American Society For Testing And Materials

1. ASTM D 695-96, 'Compressive Strength'

2. ASTM D 638-97, 'Tensile Strength'

C. Concrete Reinforcing Steel Institute

1. CRSI ‘Reinforcing Steel—The Manual of Standard Practice’

A. As specified in Section – 01 33 23.

B. Manufacturer’s material specifications.

C. Manufacturer’s technical datasheet.

D. Manufacturer’s recommendations for storage and installation.

1.4 DELIVERY, STORAGE, AND HANDLING

A. The epoxy adhesive shall be stored per manufacturer’s recommendations prior to and at time of delivery and placing. Properly protect material on-site after delivery.

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CONCRETE ACCESSORIES

– EPOXY ANCHORS

2.1 MATERIAL

A. Two-Part Epoxy Adhesive Anchor

1. Approved Product: The following material is approved; others shall be approved by the Contracting Officer following Section 01 33 23 “Submittal Procedures.”

Hilti RE 500 Epoxy Adhesive Anchor Hilti, Inc.

5400 South 122nd East Avenue Tulsa, OK 74146

(800) 879-8000 http://www.us.hilti.com/holus/

A. Installation shall be per manufacturer’s recommendations and guidelines.

http://www.us.hilti.com/holus/

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CONCRETE REINFORCING STEEL

SECTION 03 21 00

A. The work covered in this Section includes furnishing and installing concrete reinforcing steel for concrete construction as indicated in the Contract Documents.

A. American Concrete Institute

1. ACI 318-08

B. American Society For Testing And Materials

1. ASTM A615 / A615M-15a, 'Standard Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement'

2. ASTM A934 / A934M - 13 Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars

C. Concrete Reinforcing Steel Institute

1. CRSI ‘Reinforcing Steel—The Manual of Standard Practice.’

B. Certification from steel supplier that meets minimum requirements of the specification.

A. Reinforcing steel shall be free of heavy rust scales and flakes, or other coatings at time of delivery and placing. Properly protect rebar on-site after delivery.

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A. Reinforcing Steel

1. Rebar shall have grade identification marks and conform to ASTM A 615.

a. Grade sixty (60) minimum.

b. Bars shall be deformed type.

c. Bars shall be epoxy coated and conform to ASTM A934 for use in the cast-in-place construction where groundwater has been encountered.

d. Bars shall be free of heavy rust scales and flakes, or other bond-reducing coatings.

B. Welded Wire

1. Welded wire fabric shall conform to ASTM 185.

2.2 FABRICATION - NOT USED.

A. Bend bars cold according to the recommendations of Chapter 7, the current ACI 318.

B. Accurately place and support with chairs, bar supports, spacers, or hangers as recommended by the current edition of CRSI ‘Reinforcing Steel—The Manual of Standard Practice’.

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CAST-IN-PLACE CONCRETE

SECTION 03 30 00

A. The work of this Section consists of furnishing and performing all operations necessary for the placement of cast-in-place concrete as described in Contract Documents. For all precast concrete items, refer to specification section 03 40 00, “Precast Concrete Items.”

A. Normal Weight Structural Concrete – Section 03 31 00

B. ACI 301-05: Specifications for Structural Concrete, American Concrete Institute

A. Test results – Gradation at the base.

B. Structural calculations for all cast in place elements intended to replace precast items with “Professional Engineer’s” or “Structural Engineer’s” seal and signature with current licensure to practice civil or structural engineering in the state of California. Anti-buoyancy calculations shall be included with all cast in place concrete or precast item submittals demonstrating that anti-buoyancy measures have been satisfied.

1. Anti-buoyancy measure calculation assumptions shall use groundwater at surface level in the zone of placement for all cast in place or precast items.

2.1 MATERIALS

A. Granular Base

1. Base type gravel or crushed rock, graded as follows -

Sieve Size Percent by Weight Passing Sieve 1 inch 100 3/4 inch 85 - 100 No. 4 45 - 60 No. 10 30 - 50 No. 200 5 - 10 (non-plastic)

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B. Concrete

1. Meet requirements specified in Division 03 Section 03 31 00 “Normal Weight Structural Concrete” for exterior concrete; “unless otherwise noted in the specifications or drawings.”

3.1 PREPARATION

A. Sub-Base

1. Compact sub-base as specified in Division 31 Utility Excavation & Backfill – Section 31 23 33.

3.2 INSTALLATION

A. Place four (4) inches minimum of the granular base, level, and compact as specified.

B. Joints

1. Scored Control Joints:

a. Spacing, as approved by the Contracting Officer.

b. Depth of control joints shall be approximately one fourth (1/4) of concrete slab thickness, but not less than one (1) inch.

C. Finish

1. Slab and Flatwork:

a. Broom finish as specified by ACI 301 unless noted otherwise in the plans or contract documents.

b. Round edges including edges formed by expansion joints.

c. Remove edger marks

3.3 FIELD QUALITY CONTROL

A. Inspection

1. To allow the Contracting Officer’s verification of grades and elevations, notify the Contracting Officer three days minimum before placing concrete for specified concrete site elements.

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NORMAL WEIGHT

STRUCTURAL CONCRETE

SECTION 03 31 00

NORMAL WEIGHT STRUCTURAL CONCRETE (CA)

A. The work in this Section includes furnishing and installing cast in place concrete work as described in Contract Documents. For all precast concrete items, refer to specification section 03 40 00, “Precast Concrete Items”.

A. American Society for Testing and Materials

1. ASTM C 33-99, 'Standard Specification for Concrete Aggregates'

2. ASTM C 94-98c, 'Standard Specification for Ready-Mixed Concrete'

3. ASTM C 150-98, 'Standard Specification for Portland Cement'

4. ASTM C 260-98, 'Standard Specification for Air-Entraining Admixtures for Concrete'

5. ASTM C 494-98a, 'Standard Specification for Chemical Admixtures for Concrete'

6. ASTM C 618-98, 'Standard Specification for Coal Fly Ash and Raw or Calcined Natural

Pozzolan for Use as a Mineral Admixture in Portland Cement Concrete'

7. ASTM E 1155-96 (2001), ‘Standard Test Method for Determining FF Floor Flatness and

FL Floor Levelness Numbers’

B. "Greenbook Standard Specifications, 2015 or current edition"

1.3 SYSTEM DESCRIPTION

A. Design Requirements

1. Concrete cast in place elements of Project are designed to meet "Greenbook Standard Specifications, 2015 or current edition" Section 201 – CONCRETE, MORTAR, and

RELATED MATERIALS

a. Mix Type Class (565-C-3250P) three thousand-two hundred fifty (3250) psi

B. Performance Requirements

1. Conform to requirements of ASTM C 94 unless specified otherwise.

2. For testing purposes, the following concrete strengths are required -

a. At seven (7) days: Sixty (60) percent minimum of twenty-eight (28) day strengths

b. At twenty-eight (28) days:

1) Mix Type Class (565-C-3250P) - three thousand-two hundred fifty (3250) psi

2) Alternate Mix Type Class (537-CFW-3250P) - three thousand-two hundred fifty (3250) psi

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1.4 SUBMITTALS

B. Quality Assurance/Control

1. Concrete mix design.

2. Delivery Tickets: Require mix plant to furnish delivery ticket for each batch of concrete.

Keep delivery tickets at the job-site for use by the Government or his representatives.

Tickets shall show following:

a. Name of ready-mix batch plant

b. The serial number of ticket

c. Date and truck number

d. Name of Contractor

e. Name and location of Project

f. Specific class or designation of concrete in conformance with that employed in

Project specification

g. Amount of concrete

h. Time loaded

i. Type, name and amount of admixtures used

j. Amount and type of cement

k. Total water content

l. Sizes and weights of sand and aggregate

1.5 PROJECT CONDITIONS

A. Project Environmental Requirements

1. Cold Weather Concreting Procedures:

a. No frozen materials shall be used.

b. Forms, reinforcement, and fillers shall be free from frost. Place no concrete on frozen ground.

c. For temperatures below forty (40) degrees F, maintain concrete at between sixty

(60) and eighty (80) degrees F when placing, and fifty (50) degrees F minimum for five (5) days if regular concrete or at fifty (50) degrees F for three (3) days if high early strength concrete, or longer if determined necessary by the Contracting Officer.

d. Housing, covering, or other protection shall remain in place for twenty-four (24) hours after heat is discontinued.

2. Hot Weather Concreting Procedures -

a. Maximum concrete temperature allowed is ninety (90) degrees F in hot weather.

b. Cool aggregate and subgrades by sprinkling.

c. Avoid cement over one hundred forty (140) degrees F

d. Use cold mixing water or ice.

e. Use fog spray or evaporation retardant to lessen rapid evaporation from the concrete surface.

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STRUCTURAL CONCRETE

2.1 MATERIALS – CAST IN PLACE CONCRETE

A. Portland Cement: Meet requirements of ASTM C 150, Type II.

B. Aggregates

1. Combined Aggregate Grading - Grading C

a. Meet requirements of "Greenbook Standard Specifications, 2015 or current edition" Section 201-1.3.2 Combined Aggregate Gradings which by test or actual service produces concrete of required strength and conforms to local governing codes.

b. Aggregate shall be uniformly graded as follows -

1) All Work

Sieve Size Percent Passing 1-1/2 inch 100 1 inch 95 - 100 3/4 inch 77 - 93 3/8 inch 50 - 70 No. 4 39 - 51 No. 8 31 - 41 No. 16 22 - 32 No. 30 12 - 22 No. 50 3 - 15 No. 100 0 - 5 No. 200 0 - 2

C. Water - Clear, apparently clean, and potable.

D. Admixtures And Miscellaneous

1. Mineral -

a. Fly Ash Pozzolan - Meet requirements of ASTM C 618, Class F or C and with the loss on ignition (LOI) of four (4) and two (2) percent maximum respectively.

2. Chemical -

a. No admixture shall contain calcium chloride nor shall calcium chloride be used as an admixture. All chemical admixtures used shall be from the same manufacturer and compatible with each other.

b. Air Entraining Admixture -

1) Meet requirements of ASTM C 260.

2) Approved Products -

a) Air Mix 200 or AEA-92 by Euclid

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STRUCTURAL CONCRETE

b) Air plus or Super Air Plus by Fritz-Pak

c) MB-VR or MB-AE by Master Builders

d) Sika Air by Sika

e) Daravair or Darex II AEA by W R Grace.

c. Water Reducing Admixture -

1) Meet requirements of C 494, Type A and containing not more than 0.05 percent chloride ions.

2) Approved Products -

a) Eucon WR 75 or Eucon 91 by Euclid

b) FR-2 or FR-3 by Fritz-Pak

c) Pozzolith Normal by Master Builders

d) Plastocrete 160 by Sika

e) Daracem 50/55, WRDA-64, or WRDA-82 by W R Grace.

d. Water Reducing, Retarding Admixture -

1) Meet requirements of ASTM C 494, Type D and contain no more than 0.05 percent chloride ions.

2) Approved Products -

a) Eucon Retarder 75 by Euclid

b) FR-1 or Modified FR-1 by Fritz-PakPozzolith Retarder by Master

Builders

c) Plastiment by Sika

d) Daratard-17 or Daratard-40 by W R Grace.

e. High Range Water Reducing Admixture (Superplasticizer) -

1) Meet requirements of ASTM C 494, Type F or G and containing not more than 0.05 percent chloride ions.

2) Approved Products -

a) Eucon 37 or Eucon 537 by Euclid

b) Supercizer 1 through 7 by Fritz-Pak

c) Rheobuild 1000 by Master Builders

d) Sikament 300 by Sika

e) Darachem-100 or WRDA-19 by W R Grace.

f. Non-Chloride, Non-Corrosive Accelerating Admixture -

1) Meet requirements of ASTM C 494, Type C or E and not contain more chloride ions than are present in municipal drinking water.

2) Approved Products -

a) Accelguard 80 by Euclid

b) Daraset…

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