Section 1000_26 09 16 Electrical Controls and Relays_69CRC-S3768~3.pdf

Project No. 3636S Stage II Reliability Upgrades Commitment No. 011409.1 Power Substation Rev. 08/2023 (CMAR) 00 01 07-5 Professional Seals

Initials Design Professionals of Record Seal

KJL

Kenneth Long License No. 031249 Expiration December 31, 2025 Electrical Engineer

Stantec 601 SW Second Avenue Suite 1400 Portland, Oregon 97204-3128

Number Specification Title 26 05 19 Low-Voltage Electrical Power Conductors and Cables 26 05 23 Control-Voltage Electrical Power Cables 26 05 26 Grounding and Bonding 26 05 33.13 Conduit for Electrical Systems 26 05 33.23 Surface Raceways for Electrical Systems 26 05 43 Underground Ducts and Raceways for Electrical Systems 26 05 53 Electrical Identification 26 09 16 Electrical Controls and Relays 26 24 00 Panelboards and Switchboards 26 26 10 Conductors and Cables 26 26 20 Conduits, Cable Trays, Boxes, Manholes, and Pullboxes 26 28 16 Enclosed Switches and Circuit Breakers 26 33 13 Batteries 26 33 16 Battery Racks 26 33 19 Battery Units 26 33 43 Battery Chargers 26 33 46 Battery Monitoring 33 71 23 Insulators and Fittings 33 71 26.23/26 Combined Instrument Transformers 33 72 23.13 Bus Support Insulators 33 72 33 Power Control Enclosure 33 73 13.01 Liquid-Filled Main Power Transformers 33 75 19 Gas High-Voltage Circuit Breaker 33 75 30 69 kV Three-Pole Group-Operated Disconnect Switch 33 75 39 High-Voltage Surge Arresters 33 77 23 Vacuum Medium-Voltage Circuit Breaker si

02/26/2024

WBruninga Highlight 26 09 16 Electrical Controls and Relays

Rev. 02/2022 26 09 16-1 Electrical Controls and Relays

SECTION 26 09 16

ELECTRICAL CONTROLS AND RELAYS

PART 1 - GENERAL

1.1 SUMMARY

A. Relay and Control:

1. This document contains the specification for supply, delivery, installation, and testing of electrical controls and relays within a pre-fabricated and assembled Power Control Enclosure (PCE) with integral Control and Relay Panels (CRP). Delivery includes the following essential equipment and features:

2. The Supplier shall furnish and deliver the completed and fully integrated PCE incorporating all Control and Relay Panels (CRP) as shown on the Drawings. The CRP shall be final designed and fully assembled at the factory, tested, and delivered, fully integrated into the PCE.

3. Equipment, materials, and accessories shall be furnished, mounted, and connected as indicated on the Drawings. Equipment, materials, and accessories listed by type or catalog number shall be furnished as specified. Proposed exceptions, alterations, and substitutions require written approval by Owner before being purchased.

4. The included physical arrangement of the control and relay panels is for reference only. The specific details for construction, fabrication and assembly of the individual panels are responsibility of the Supplier of the

PCE.

B. Inspections:

1. The Owner reserves the right to assign representative(s) to inspect and review the nearly completed CRPs prior to the execution of the Factory Acceptance Test(s) (FAT). The purpose of this is to verify the quality and compliance with these specifications and the readiness of the individual panels for executing the FAT in the most efficient manner possible.

C. Testing:

1. The Manufacturer/Supplier shall test all components, devices, circuits, and assemblies of the completed CRPs within the panel lineup prior to preparation for and shipment to the job site.

2. All testing shall be performed in accordance with applicable NETA-ATS guidelines. NETA Level III certified personnel shall perform testing.

3. Perform operational tests of the CRPs within the panel lineup in accordance with applicable industry standards. Test all point-to-point wiring, inputs and outputs, analog and digital signals, components, and circuits of each CRP when assembly is complete to assure proper assembly, settings, connections, and functioning of the control circuitry in accordance with the Drawings, specifications, and the Supplier's recommendations.

4. The Supplier shall have in place a system for recording, correcting, and verifying resolution of discrepancies discovered during the inspection and testing processes.

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D. Material Specification Compliance - No alternate quotation to, or deviation from, this material specification without prior written approval of the Owner will be permitted. Any such submission may void the equipment Supplier’s quotation.

E. Technical Application Questions - Technical questions regarding this material specification or notice of any other technical matters which arise during the proposal process or during equipment design, manufacture, or test, shall be directed to the Owner.

1.2 RELATED SECTIONS:

A. Section 26 05 19 - Low-Voltage Electrical Power Conductors and Cables.

B. Section 26 05 23 - Control-Voltage Electrical Power Cables.

C. Section 26 05 26 - Grounding and Bonding.

D. Section 26 05 33.13 - Conduit for Electrical Systems.

E. Section 26 05 53 - Electrical Identification.

F. Section 26 24 00 - Panelboards and Switchboards.

G. Section 26 26 10 - Conductors and Cables.

H. Section 26 26 20 - Conduits, Cable Trays, Boxes, Manholes, and Pullboxes.

I. Section 26 33 46 - Battery Monitoring.

1.3 REFERENCES

A. American National Standards Institute Standards:

1. ANSI C12.1 - Code for Electricity Metering.

2. ANSI C39.1 - Requirements, Electrical Analog Indicating Instruments.

3. ANSI Z535.4 - Product Safety Signs and Labels.

B. International Electrical Testing Association (NETA):

1. NETA ATS - Standard for Acceptance Testing Specifications for Electrical

Power Equipment & Systems.

C. National Electrical Manufacturers Association (NEMA)Standards:

1. NEMA 250 - Enclosures for Electrical Equipment (1,000 Volts Maximum).

2. NEMA FU-1 - Low-Voltage Cartridge Fuses.

3. NEMA ICS-1 - Industrial Control and Systems: General Requirements.

4. NEMA ICS-2 - Controllers, Contactors, and Overload Relays Rated 600

Volts.

5. NEMA WD-1 - General Color Requirements for Wiring Devices.

6. NEMA WD-6 - Wiring Devices Dimensions Specifications.

D. National Fire Protection Association:

1. NFPA 70 - National Electric Code (NEC)

2. NFPA 70E - Standard for Electrical Safety in the Workplace

E. United States Department of Labor - Occupational Safety and Hazard Association:

Rev. 02/2022 26 09 16-3 Electrical Controls and Relays

OSHA 3075 2002 (Revised) - Controlling Electrical Hazards.

F. Underwriters Laboratories, Inc. Standards:

1. UL 50A - Standard for Industrial Control Panels.

G. Design Drawing- Requirement Drawings:

1. Contract Drawings

SUBMITTALS

H. In accordance with Section 01 33 00.

I. Drawings providing sufficient detail for the construction, fabrication and assembly of the individual panels shall be submitted to the Owner for review and approval prior to beginning fabrication of any panel.

J. Submit sufficient information to determine compliance with the Contract Documents. Identify submittal data with the specific equipment tags and/or service descriptions to which they pertain. Submittal data shall be clearly marked to identify the specific model numbers, options, and features of equipment and work proposed.

K. Deviations from the Contract Documents shall be indicated within the submittal.

Each deviation shall reference the corresponding drawing or specification number, show the Contract Document requirement text and/or illustration, and shall be accompanied by a detailed written justification for the deviation.

L. Prior to beginning fabrication submit shop drawings that shall include:

1. Detail the design, construction, layout, and equipment to be provided as part of the PCE.

2. Detail panel assemblies that indicate dimensions, weights, loads, required clearances, method of field assembly or installation, integrated components, and location and details of each of the control and relay devices.

3. Detail the arrangement and layout of the control and relay panels including the specific description of the devices in each lineup.

4. As a minimum, the following drawings shall be created and provided:

a. Detailed electrical interconnection diagram for equipment installed as part of the basic PCE.

b. Applicable three-line diagrams.

c. CRP panel assembly details.

d. CRP equipment physical arrangement, layout, and details.

e. CRP component bill of material indicating quantity, description, and part number.

f. CRP schematic diagrams for the control elements included in the lineup.

g. CRP wiring diagrams for each individual panel.

h. AC and DC panel schedules.

i. Control diagrams for systems, assemblies, or other items provided by a third party.

5. Three (3) sets of the final documents shall be provided as follows:

a. One (1) set shall be attached and shipped with the equipment in a weatherproof envelope or in the control compartment.

b. Two (2) sets shall be forwarded for the Contractor.

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c. Other copies in other formats shall be furnished as outlined within this specification.

M. Operation and Maintenance Manuals as described below:

1. Supplier shall provide consolidated Operation and Maintenance (O&M) manual for the completed, assembled, and installed PCE. Information shall include instructions for operating and maintaining all systems, components, devices, and assemblies.

N. Equipment and material lists. Specific materials identified on bill(s) of materials for installation in CRPs shall be reviewed and approved by the Owner prior to purchase.

O. Test reports and results of testing.

1.4 DEFINITIONS

A. AC: Alternating current.

B. CRP: Control and relay panel.

C. DC: Direct current.

D. FTC: Field termination cabinet.

E. GFCI: Ground-Fault Circuit Interrupter

F. I/O: Input/Output.

G. LED: Light emitting diode.

H. PCE: Power control enclosure.

I. SS: Station service.

PART 2 - PRODUCTS

2.1 DELIVERABLES

This document contains the specification for supply and delivery of Control and Relay Panels (CRP). Delivery includes the following essential equipment and features:

1. Freestanding relay panel lineups.

2. Integrated CRP and related components, equipment devices, and wiring.

3. FTC for interface of interior equipment with field cables.

4. Interior cable connections between the FTC and each CRP and SS.

5. Equipment bonding and grounding.

2.2 INSTALLATION DESIGN

A. The CRP shall be designed for installation directly on the PCE floor as identified in the accompanying Drawings and design documents. Location of the panels shall comply with the OSHA clearance requirements for accessing energized panels.

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2.3 QUALITY ASSURANCE

A. Manufacturer Qualifications: The Manufacturer shall be a firm engaged in the manufacture of specified products of types and sizes required, and whose products have been in satisfactory use in similar service for a minimum of five years.

1. The manufacturer shall have a valid ISO 9001 certification and an applicable quality assurance system that is regularly reviewed and audited by a third party registrar. Manufacturing, inspection, and testing procedures shall be developed and controlled under the guidelines of the quality assurance system.

2. The manufacturer shall have the ISO 14001 Environment Certification and shall supply the Product Environmental Profile (P.E.P) upon request of the Owner.

3. The manufacturer or their representative shall have service, repair, and technical support services available 24 hours 7 days a week basis.

B. All work performed and all materials used shall be in accordance with the National Electrical Code, and with applicable local regulations and ordinances. Relay and control devices, process controllers, assemblies, materials, and equipment shall be listed and labeled by Underwriter’s Laboratories or by a testing agency acceptable to authorities having jurisdiction and marked for intended use.

2.4 WARRANTY

A. Special Warranty: Manufacturer's/Supplier's standard form in which Manufacturer/Supplier agrees to repair or replace control and relay panels and auxiliary components that fail in materials or workmanship within a five (5) year warranty period beginning on the date of substantial completion.

PART 3 - EXECUTION

3.1 CONTROL AND RELAY PANELS

A. The Supplier shall furnish and deliver the completed and fully integrated PCE incorporating all Control and Relay Panels as shown on the Drawings. The CRP shall be final designed and fully assembled at the factory, tested, and delivered, fully integrated into the PCE.

B. Equipment, materials, and accessories shall be furnished, mounted, and connected as indicated on the Drawings. Equipment, materials, and accessories listed by type or catalog number shall be furnished as specified. Proposed

Rev. 02/2022 26 09 16-6 Electrical Controls and Relays exceptions, alterations, and substitutions require written approval by Owner before being purchased.

C. The included physical arrangement of the control and relay panels is for reference only. The specific details for construction, fabrication and assembly of the individual panels are responsibility of the Supplier of the PCE.

D. Drawings providing sufficient detail for the construction, fabrication and assembly of the individual panels shall be submitted to the Owner for review and approval prior to beginning fabrication of any panel.

E. Control and Relay Panel Requirements:

1. The relay racks shall be freestanding and rack type UL508 is listed. Relays and control devices shall be semi-flush mounted on the front.

2. Each individual CRP structure shall be an assembly of standard fixed frame with individual vertical panels, each approximately 30-inches wide, fabricated from not less than 11 USS gage leveled steel sheets and formed steel members reinforced as required to form a rigid free-standing structure.

3. Each panel shall be formed with edges bent back and shall be designed to be readily removable from the structure without disturbing the remaining lineup or control or cross panel wiring. All joints shall be welded and ground smooth.

4. Mounting brackets or side panels at a minimum 60-inch high shall be provided on each side of each CRP for mounting and wiring auxiliary devices and terminal blocks.

5. Auxiliary equipment may be mounted on interior panels hinged and located to allow access to the back of equipment mounted on front panels only when approved by the Owner. Intermediate barriers between adjacent panels shall be provided.

6. The distance between the fronts of back to back panels structures shall be as shown on the Drawings. The height to top of the panel structure, above the floor or base surface, shall be 90-inches plus 2-inch allowance for base channel.

7. Panel structures arranged back to back shall have an open aisle, a minimum of 30-inches wide, without permanent braces and for top entry of wiring without removal of permanent braces. Equipment and devices mounted in the rear of the panels shall not impinge on the aisle way.

8. Each panel structure shall be equipped with lifting eyes.

9. Each panel lineup shall be provided with removable end closures designed to permit future extension from either or both ends.

10. As a minimum, two (2) separate 20A, 120VAC, single phase utility power receptacle circuits from AC panels, shall be furnished. Receptacles shall be mounted and wired in a convenient location at the end and approximate midpoint of the lineup.

11. Provide continuous ground bar, 1/4-inch thick by 1-inch wide, in the rear of each panel lineup. Drill and tap for #10 NF screws along the length, with provision for NEMA 2-hole pad at each end.

F. Individual Panel Configuration:

1. The Supplier shall prepare a drawing depicting the proposed front panel device arrangement for each panel. Submit proposed bill of material, Rev. 02/2022 26 09 16-7 Electrical Controls and Relays nameplate schedule, and arrangement to the Owner for review and approval prior to beginning fabrication.

2. Hinged panel construction shall not be used except with prior Owner approval. When used, no equipment may be mounted on the hinged panel unless approved.

3. Instruments, meters, control switches, and protective relays shall be mounted on the fixed panels. Panel cutouts, mounting studs, and support brackets shall be accurately located.

4. Unused panel space shall be filled with blank plates. Multiple blank plates each no larger than eight (8) rack units high shall be used to fill the space.

Blank space shall remain clear of any equipment mounting for addition of future equipment.

5. Relay and control devices shall be semi-flush panel mounted on the front panel.

6. The bottom edge of panel mounted devices, particularly those requiring frequent and/or direct Operator interface, shall be no higher than 74-inches and no lower than 6-inches above the floor unless approved prior to beginning fabrication.

7. Terminal blocks shall be mounted on vertical rails, located near the rear of each of the side panels. These terminal blocks are intended for control, status, alarm, and low voltage power functions.

8. Provide a wire duct adjacent to the terminal blocks for wire management.

Wire duct shall be PVC, wide finger slotted, with cover, Panduit Type G (light gray), or equivalent.

G. Marking and Labeling - All devices, terminal blocks and conductor terminations shall be labeled, including fiber optic jumpers and communication cable terminations.

1. Plainly and permanently identify control and other devices using the same identification as shown on the schematic diagrams and as identified herein.

Place identification for devices inside the enclosure, adjacent to, but not on the device.

a. Exception No. 1: Where the size or location of the devices makes individual identification impractical, such as on electronic assemblies, use group identification.

b. Exception No. 2: Where panel layouts do not permit mounting identification plates adjacent to components, such as relays, place the permanent relay identification on the relay where it is plainly visible, and provide a second identification on the top of the panel wireway cover directly below the relay. Identify the wireway covers to show their proper location.

2. Identification plates for devices visible in the rear of control and relay panels shall be labeled as follows:

a. Laminated phenolic for engraving stock; a minimum of 0.062-inch thick. Use adhesive backed plates. Nameplates to be white with black lettering.

b. Information provided shall include both the panel location identifier (as described below) and the device name as shown on the schematic diagram.

3. Control and relay panels and mounted devices visible from both the front and rear of the panels shall have duplicate labels prepared and located as shown on the Drawings.

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4. Each Test Switch (TS) shall be titled and labeled as shown on the Drawings. Each individual TS pole shall identify the specific circuit or function affected. Only the title of the TS is necessary for rear panel identification.

5. Rear panel device labels including location identifiers (when used) may be machine printed adhesive backed labels when approved in writing by the Owner prior to fabrication. Provide brand and style of label making device and type of material to be used with submittal information when proposing machine printed adhesive labels.

6. Device identifiers as described below shall not include the letters "I" or "O".

H. Device Labels - Devices mounted and/or connected in the rear of the panel will be identified in the panel rear, using a 2-letter grid style designation. The two letters shall not be the same. Devices mounted through or mounted on the rear of the front panel will begin with A, B, C, etc. Example: AB, AC, AD, BA, BC, BD, CA, CB, CD, etc.

I. Terminal Blocks - Terminal boards mounted in a panel will be identified with a single or a 2-letter designation. For 2-letter designations the letters will be the same. Example: A, B, C, AA, BB, CC.

J. Conductor Terminations:

1. Identification tags shall be preprinted white heat shrinkable tubing, Raychem Shrinkmark system or equivalent.

a. Provide white marking sleeves with black lettering.

b. Lettering shall be marked onto marking sleeves with a machine designed for such use. Hand lettering is not acceptable. Lettering height shall be as large as possible (1/8-inch high minimum) and shall be clearly legible after shrinkage of sleeves.

c. Identify wire termination with an identifier corresponding to the destination as identified above.

2. Wiring between destinations (e.g., terminal boards and/or field devices) shall have permanent wire markers on both ends of all wires, digital, analog signal cables, and RTD cables. Label shall identify the beginning source (run from) and end destination (run to). Each tag name shall be unique.

The tag name closest to the termination point will identify the RUN FROM termination and the tag name toward the end destination (away from the termination point) will identify the RUN TO termination. Example:

Originating terminal- 1BC3C/2DT2; End destination- 2DT2/1BC3C.

K. Panel Wiring - All devices shall be completely wired, tested and ready for use, however, the final setting and programming and set-up of all relays will be by others.

1. Terminal Blocks:

a. For all panel and cabinet devices, including instrument transformers, provide terminal blocks for interfacing between wiring originating external to the relay panel devices and going to or coming from other wiring sources in the PCE.

b. Terminal blocks, fuse blocks, CT shorting blocks and other control devices are to be mounted inside the panel.

1) Terminal blocks shall be rated 25A, 600V with barriers between terminals. Terminal blocks shall be equipped with #10-32 washer-head binding screws and white fiber

Rev. 02/2022 26 09 16-9 Electrical Controls and Relays marking strip. Use General Electric Type EB terminal blocks or approved equivalent.

2) Not more than 2-wires connected under one (1) screw will be allowed for any terminal board or device.

3) Compression type connections on devices will have single wire connections.

4) Devices requiring multiple connections will be done at a terminal board.

5) Spare or unused contacts of all devices are to be connected to suitable terminal blocks for future use, as shown on the schematics.

2. Fuses - Sections of control circuits may be isolated using fused connections as shown in the schematic diagrams. Fuse Blocks shall be:

a. Located on the CRP side panels.

b. May be either panel or DIN rail mounted.

c. 2-pole or 3-pole rated 30A and 600 Volts, screw connected.

d. "Finger safe" design and not require special tools to open or remove fuses.

e. Optionally, DIN rail mounted circuit breakers may be substituted with prior written authorization.

3. Wire Requirements - Control wiring inside and between individual panels shall be completed as follows:

a. Digital signal and internal power: No.14 AWG SIS, rated 600 Volts, 90°C.

b. Current transformers: No.12 AWG SIS, rated 600 Volts, 90°C.

c. Digital Input/Output (I/O) wiring to devices with 'connectorized' terminals may use #16 AWG SIS wiring to the relay panel or device where large wire cannot be terminated at the device. Wiring between terminal blocks shall be #14 AWG.

d. #16 AWG SIS may be used for other applications with prior authorization from the Owner.

e. Communication, instrument signal and similar wiring required for specialty applications shall be as recommended by the supplier of the associated equipment.

f. All control and signal wiring shall be terminated by way of a compression style lug or terminating device as follows. Deviation from the methods or alternate termination methods outline below may not be used without written approval from the Owner prior to beginning fabrication.

1) Control and instrument wire –Insulated locking spade or fork lug.

2) Current transformer leads – Insulated ring tongue lug.

3) Wires terminating in clamp style terminals shall be tinned or fitted with ferrules.

4) Termination of bare stranded control or signal wire SHALL

NOT be permitted.

4. Communication Cables - All communication and specialty interconnection wiring shall be completed as shown on the network Drawings and as required to provide a complete communication network within the limits of the PCE. Connections to communication network external to the PCE shall be provided for when required.

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5. Fiber Optic Equipment - A fiber optic patch panel shall be mounted in the PCE. The minimum requirements, unless otherwise shown in the Drawings, are:

a. Patch panel to be Corning WCH-12P including four (4) each CCH-

CP12-G5 and four (4) each CCH-CP12-19T, or an approved equivalent.

b. Size to accommodate two (2) 48 fiber cables.

c. Supply connector or adapter plates for single mode and multimode simplex ST connectors.

d. Provide and install fiber optic patch cords and jumpers between devices and the patch panel as shown on the communication and network diagrams.

PART 4 - INSPECTIONS, TESTING, AND VERIFICATION

4.1 INSPECTIONS

A. Notification of Readiness - The Owner reserves the right to assign representative(s) to inspect and review the nearly completed PCE prior to the execution of the Factory Acceptance Test(s) (FAT). The purpose of this is to verify the quality and compliance with these specifications and the readiness of the CRPs for executing the FAT in the most efficient manner possible.

1. The Supplier shall provide a written notification to the Owner a minimum of ten (10) working days in advance of completion of installation of the control and relay installation work within the PCE, and before being ready for the execution of the FAT.

2. Owner will be responsible for the travel costs for the Owner or Owner to perform factory inspection of the PCE only. All other costs associated with the inspection activities are the responsibility of the Supplier.

3. Advance written notice shall include a completion schedule and test plan for the FAT.

B. Inspection Follow-up:

1. At the conclusion of the inspection and review of the nearly complete CRP lineup at the factory when performed, the Supplier and the Owner/Owner’s Representative(s) shall assess compliance with the specifications and the general readiness of the CRPs for the FAT. Any deficiencies shall be promptly and permanently corrected prior to execution of the FAT.

2. Additional inspections and review of the CRPs performed at the time of the FAT shall verify that the PCE is complete and ready for shipping to the site.

The Supplier shall certify that all fabrication work, equipment, and materials supplied are complete, and installed, and no fabrication or assembly work is required to be completed by the site installation contractor(s) unless specifically identified and agreed upon in writing by the Owner or Owner.

a. Any CRP installation and testing work not completed and not agreed upon prior to shipment shall be completed on the job site, to the Owner's satisfaction, at the Supplier's sole expense.

b. Any damage to existing control and relaying devices, the wirings connections within each panel, the wiring connections between the panels and the FTC, test switches and nameplates resulting from this work, shall be repaired to the Owner's satisfaction at the Supplier's sole expense.

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c. At the conclusion of job site installation and prior to final acceptance of the CRPs, the Supplier shall demonstrate to the Owner that the control and relaying functions and field installation work is fully operational and in compliance with these specifications and applicable Codes.

d. Any previously unidentified deficiencies in the supplied equipment shall be promptly and permanently corrected by the Supplier at the Supplier's sole expense.

4.2 TESTING

A. The Supplier shall test all components, devices, circuits, and assemblies of the completed PCE and related CRP lineups prior to preparation for and shipment to the job site.

B. All testing shall be performed in accordance with applicable NETA-ATS guidelines.

NETA Level III certified personnel shall perform testing.

C. Notification of Test - The Supplier shall inform the Owner not less than 30-calendar days in advance of any production or functional testing so that designated representative(s) may be available to witness the tests.

D. Production Tests - Perform production tests for the CRPs in accordance with applicable industry standards. Test all wire, cable, control and relay devices, and systems of each panel when assembly is complete to assure proper installation, settings, connections, and functioning of the support services and equipment.

Verify operation is in accordance with the Drawings, specifications, and/or components Supplier's recommendations. As a minimum perform the following:

1. Component bill of material shall be checked for proper quantity, description, and part number.

2. Physical dimensions shall be checked against approved Drawings.

3. Ground continuity tests.

4. Electrical Operation and Control Wiring Tests:

a. Control wiring continuity.

b. Control wiring insulation tests.

c. Polarity verification.

d. Sequence tests.

e. Wiring checks including point-to-point verification.

5. Equipment shall be subjected to a primary current injection procedure to determine proper operation of all current sensitive components.

6. The Supplier is required to have in place a system of recording, correcting, and verifying resolution of discrepancies discovered during the inspection and testing process.

E. Operational Testing:

1. Perform operational tests of the CRP panel lineups in accordance with applicable industry standards. Test all wire, signals, components, and circuits of the CRP lineups when assembly is complete to assure proper assembly, settings, connections, and functioning of the control circuitry in accordance with the Drawings, specifications, and the Supplier's recommendations.

2. As a minimum perform the following operational tests:

Rev. 02/2022 26 09 16-12 Electrical Controls and Relays

a. Verify interconnection wiring is according to the schematic diagrams.

b. "Yellow off" each connection on the associated control or schematic diagram as it is verified.

c. Operate and verify correct action for each operator interface device.

d. Verify correct operation of indicating lights.

F. Failures - The Supplier shall notify Owner immediately of any test result not in accordance with applicable industry standards prior to any modifications and retesting. Owner will accept the enclosure only if it has passed all tests.

G. Testing Follow-up – The Supplier shall have in place a system for recording, correcting, and verifying resolution of discrepancies discovered during the inspection and testing processes.

1. The Supplier shall notify Owner immediately of any test result not in accordance with applicable industry standards prior to any modifications and retesting. Owner will accept the enclosure only if it has passed all tests.

2. Certified production test reports indicating satisfactory completion of all inspection and test procedures shall be forwarded to the Owner.

3. Certified operational test reports indicating satisfactory completion of functional operational test procedures shall be forwarded to the Owner.

4. The test reports shall be accompanied by copies of the data sheets used to record test results, including, but not limited to:

a. Tests done for setup and calibration.

b. Tests repeated due to incomplete test records.

c. Test failures.

d. Test records incorporated into the final report.

PART 5 - SITE ASSISTANCE

5.1 SITE ASSISTANCE

A. The PCE Supplier shall engage a factory-authorized service representative or service engineer to assist Owner personnel with the final placement, installation, reassembly, anchorage, and field commissioning of the PCE at the site.

B. The factory service engineer shall have a thorough working knowledge of the complete enclosure including all internal and external components and parts detailed 'shipped loose' as part of the PCE. Factory service engineer shall provide for a complete pre-energization inspection of the completed and installed PCE.

C. The factory service engineer shall:

1. Provide documentation to confirm that the appropriate procedures have been followed and the Supplier's warranty terms have been met.

2. Have a thorough working knowledge of the complete enclosure including all internal and external components and systems and the CRP panel lineups.

3. Be responsible for the delivery of a fully functional and complete enclosure including all internal and external components, systems and CRP panel lineups supplied as part of the package. This includes necessary repair or replacements (including spare parts) that may be required due to failure, or defective or failed parts identified during testing prior to the equipment being declared operational.

Rev. 02/2022 26 09 16-13 Electrical Controls and Relays

4. Provide technical support including supervision of contractor functional tests of any wiring disconnected for shipment and any equipment not assembled and tested at the Supplier's facility. Testing shall include mechanical function of all equipment to ensure no damage has occurred during shipment and assembly.

5. Repair or replace any wiring or device that fails the above tests prior to equipment being declared ready for energization.

END OF SECTION

Rev. 09/2023 26 09 16-14 Electrical Controls and Relays

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