S02 - Att1 Combined Bid Drawings - 585-25-103.pdf

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Attached to
Z1DA--585-25-103 - Upgrade Facility Generator Controls Construction Federal contract opportunity
Solicitation number
36C25226B0003
Issued by
Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 12

About this file

This document is a set of bid documents consisting of architectural and engineering drawings for an upgrade to facility generator controls at Oscar G. Johnson VA Medical Center in Iron Mountain, Michigan. The project, identified as Comm. Number 24FED03.00 with project number 585-25-103, is fully sprinklered and dated October 29, 2025. The architect/engineer of record is Berners-Schober, located in Green Bay, Wisconsin.

The scope of work includes disconnection and removal of existing PLC and termination boards/equipment to be replaced with a new CPG-DMC 8000 enclosure; removal and relocation of data outlets and duplex receptacles; disconnection of electrical connections to the existing condensing unit; and installation of new generator control cabinets with PLC, termination boards, relays, and related components. The project requires extending the existing concrete pad to match specifications, installing new surface-mounted electrical devices, providing new 4" EMT conduit between the new DMC cabinet and medium voltage switchgear, and retrofitting existing facility automatic transfer switches with new Cummins network cards. Mechanical work includes disconnect and removal of refrigerant piping and conduit from the existing Liebert condenser, with new hard pipe copper lines provided with silver solder/brazing, and refrigerant reclamation, vacuum down, and recharge operations. The project mandates coordination among the electrical, mechanical, and general contractors, with a maximum cooling unit outage restricted to two working days. Construction documents include basement and first floor plans, first floor electrical demolition plans, first floor piping details, control/power riser diagrams, and an ATS schedule identifying 15 automatic transfer switches requiring network card upgrades.

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S05 - Att 1_36C25226B0003_3 RFI Updates.pdf PDF
36C25226B0003 0002.docx DOCX document
S06 - 36C25226B0003 A0001.docx DOCX document
S06 - 36C25226B0003 A0001.docx DOCX document
36C25226B0003 0001.docx DOCX document
S02 - Att5 JA 585-25-103 - Redacted.pdf PDF
36C25226B0003_3.docx DOCX document
S02 - Att4 Wage Rate MI20260117_1.2.26.pdf PDF
S02 - Att3 Final SOW - 585-25-103.docx DOCX document
S02 - Att2 Combined Bid Spec -585-25-103.pdf PDF

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Text version

COVER SHEET & LEGENDS

G001

VA FORM 08 - 6231

A

B

C

D

E

F

A

B

C

D

E

F

21 4 5 6 7 8 9 10

321 4 5 6 7 8 9 10

Project Number

Building Number

Drawing Number

Project Title

Location

Issue Date Checked Drawn

Drawing Title

Approved:

BID DOCUMENTS

FULLY SPRINKLERED

Office of Construction and Facilities Management

U.S. Department of Veterans Affairs

PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103

Revisions: Date:

ARCHITECT/ENGINEER

310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com

Comm. Number: 24FED03.00

UPGRADE FACILITY GENERATOR CONTROLS

OSCAR G. JOHNSON VA MEDICAL CENTER

325 E. H STREET,

IRON MOUNTAIN, MI 49801

OCT 29, 2025

BID DOCUMENTS 10/29/2025

CONSTRUCTION DOCUMENTS

UPGRADE FACILITY GENERATOR CONTROLS

325 H STREET,

IRON MOUNTAIN, MI 49801

BID DOCUMENTS

SHEET INDEX

DIRECTOR

ASSOCIATE DIRECTOR

ASSOCIATE DIRECTOR FOR N&PCS

CHIEF OF POLICE

CHIEF OF ENGINEERING

INFECTION CONTROL NURSE

PATIENT SAFETY

A.F.G.E.

INDUSTRIAL HYGIENIST

CHIEF OF STAFF

SAFETY

PROJECT SECTION SUPERVISOR

APPROVALS

DWG. 1 OF 4

ELECTRICAL SYSTEM DEVICES

JUNCTION BOX WITH BLANK COVER

PANELBOARD (EXISTING, NEW)

DUPLEX RECEPT. ( NORMAL, EMERG.) - STANDARD HEIGHT

DATA/VOICE RACKRK

DATA, VOICE OR COMB. VOICE/DATA OUTLET(S) - ABOVE COUNTER

DATA, VOICE OR COMB. VOICE/DATA OUTLET(S) - STANDARD HEIGHT

#X

#X

OCTOBER 29, 2025

VERIFY ALL DIMENSIONS RELATING NEW CONSTRUCTION TO EXISTING CONSTRUCTION.1.

2. TRADE SHALL PATCH HOLES IN SLABS, PARTITIONS, AND CEILINGS CAUSED BY ANY TRADE AS FOLLOWS:

A). AT REMOVED CONDUIT AND PIPING

B). AT NEW CONDUIT IN EXISTING PARTITIONS

WHERE EXPOSED TO VIEW, PATCHED SURFACES SHALL MATCH ADJACENT FINISHES. WORK SHALL MAINTAIN EXISTING

SEPARATION RATINGS.

3.

CONSTRUCTION IN SOME AREAS SURROUNDING THE LIMITS OF THIS CONTRACT IS CURRENTLY IN PROGRESS. ACTUAL

EXISTING CONDITIONS MAY VARY FROM CONDITIONS INDICATED ON THESE DRAWINGS.

4.

5.

4'0" 2' 8' 12'

2'0" 1' 4' 6'

1'0" 6" 2' 3'

8"0" 4" 16" 24"

6"0" 3" 12" 18"

4"0" 2" 8" 12"

2"0" 1" 4" 6"

1/8" = 1'-0"

1/4" = 1'-0"

1/2" = 1'-0"

3/4" = 1'-0"

1" = 1'-0"

1 1/2" = 1'-0"

3" = 1'-0"

SCALE VERIFICATION

SYMBOLSGENERAL NOTES

MAINTAIN EXISTING POWER AND LIGHTING CIRCUIT(S) IN SERVICE. CONTRACTOR IS RESPONSIBLE FOR CORRECTING ANY DISRUPTION

TO THESE CIRCUIT(S). PROVIDE CONDUIT AND WIRING AS REQUIRED.

6.

7.

ALL PENETRATIONS THROUGH FIRE RATED WALLS SHALL BE FIRE SEALED PER SPECIFICATIONS BY THE CONTRACTOR.

8.

ALL PENETRATIONS THROUGH NON-RATED WALLS SHALL BE SEALED PER SPECIFICATIONS BY THE CONTRACTOR.

ALL PENETRATIONS THROUGH THE FLOOR SHALL BE FIRE SEALED PER SPECIFICATIONS.

EMERGENCY BATTERY PACK (WALL, CEILING)

Sheet Number Sheet Title

ARCH

G001 COVER SHEET & LEGENDS

HVAC

MP101 BASEMENT & FIRST FLOOR PLANS

ELEC

ED101 FIRST FLOOR ELECTRICAL PLAN - DEMOLITION

EP101 FIRST FLOOR PLAN - POWER & SYSTEMS

ELECTRICAL/MECHANICAL

EXISTING

LIEBERT

CONDENER

DISCONNECT AND REMOVE REFRIGERANT

PIPING AND CONDUIT. COORDINATE WITH

GENERAL CONTRACTOR TO PATCH AND

REPAIR WALL AND FLOOR PENETRATION.

EXISTING

LIEBERT

CONDENER

PENETRATION AT

APPROXIMATELY 8'-0".

ROUTE PIPING

AND CONDUITS

ABOVE DOOR .

DOWN TO EXISTING REFRIGERANT PIPING

BELOW. TIE BACK INTO EXISTING. VACUUM DOWN

REFRIGERANT. INSULATE ALL LINES TO MATCH.

PROVIDE HARD PIPE COPPER LINES WITH SILVER

SOLDER/BRAZING. REINSTALL/RECHARGE

REFRIGERANT. TEST UNIT FOR OPERATION.

BASEMENT & FIRST FLOOR PLANS

VA FORM 08 - 6231

A

B

C

D

E

F

A

B

C

D

E

F

21 4 5 6 7 8 9 10

321 4 5 6 7 8 9 10

Project Number

Building Number

Drawing Number

Project Title

Location

Issue Date Checked Drawn

Drawing Title

Approved:

BID DOCUMENTS

FULLY SPRINKLERED

Office of Construction and Facilities Management

U.S. Department of Veterans Affairs

PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103

Revisions: Date:

ARCHITECT/ENGINEER

310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com

Comm. Number: 24FED03.00

UPGRADE FACILITY GENERATOR CONTROLS

OSCAR G. JOHNSON VA MEDICAL CENTER

325 E. H STREET,

IRON MOUNTAIN, MI 49801

OCT 29, 2025

BID DOCUMENTS 10/29/2025

CONSTRUCTION DOCUMENTS

MP101

C4 FIRST FLOOR DEMOLITION PLAN

1/4"=1'-0"

MP101

F1 FIRST FLOOR PIPING

NO SCALE

MP101

C1 EXTERIOR CONDENSER

NO SCALE

MP101

F4 FIRST FLOOR NEW WORK PLAN

1/4"=1'-0"

1 2

4 3

MP101

F7 BASEMENT FLOOR PIPING

NO SCALE

BAS CONDUIT

REFRIGERANT

PIPING

MP101

E7 FIRST FLOOR PIPING (2)

NO SCALE

MP101

DWG. 2 OF 4

AREA OF WORK

KEY PLAN

(THIS SHEET ONLY)

PLAN KEYED NOTES

NEW ELECTRICAL GEAR TO BE PROVIDED AT THIS LOCATION. REMOVE

INSULATION AND PIPING THRU WALL AND FLOOR. COORDINATE.

GENERAL CONTRACTOR TO INFILL EXISTING WALL AND FLOOR

OPENINGS.

NEW ELECTRICAL GEAR TO BE PROVIDED AT THIS LOCATION. REMOVE

CONTROL CONDUIT THRU WALL AND FLOOR. REMOVE JUNCTION BOX.

COORDINATE. GENERAL CONTRACTOR TO INFILL EXISTING WALL AND

FLOOR OPENINGS.

REMOVE EXISTING PIPING, INSULATION AND CONDUIT AS NECESSARY

FOR STREAMLINED ROUTING FROM EXTERIOR CONDENSER TO NEW

EXTERIOR WALL PENETRATION, UP AND OVER EXTERIOR DOOR.

EXTEND THRU NEW EXTERIOR WALL PENETRATION. COORDINATE.

NEW PIPING, INSULATION AND CONDUIT TO MATCH EXISTING.

RECLAIM REFRIGERANT FROM AIR COOLED CONDENSER, INTERIOR

COOLING UNIT AND PIPING. CHARGE UNIT PER MANUFACTURER

REQUIREMENTS WHEN PROJECT IS COMPLETE. REFRIGERANT TO

MATCH EXISTING (R-407C). COR TO PROVIDE TECHNICAL DOCUMENTS

ON UNIT FOR CONTRACTOR USE. RETURN TO COR WHEN PROJECT IS

COMPLETE.

APPROXIMATE LOCATION FOR NEW WALL AND FLOOR PENETRATIONS

(BY THIS CONTRACTOR) FOR REFRIGERANT PIPING AND CONTROLS

TO BE ON LEFT SIDE OF DOOR. COORDINATE PENETRATION LOCATION

WITH COR, ELECTRICAL CONTRACTOR AND GENERAL CONTRACTOR.

COORDINATE SIZE OF PENETRATION REQUIRED WITH COR AND

GENERAL CONTRACTOR. SEALING AND FIRE STOPPING BY GENERAL

CONTRACTOR.

PROVIDE NEW PIPING, INSULATION AND CONDUIT FROM POINT OF

NEW CONNECTION (EXTERIOR CONDENSER) THRU NEW WALL

PENETRATION, FIRST FLOOR, NEW FLOOR PENETRATION AND EXTEND

TO POINT OF NEW CONNECTION TO EXISTING INDOOR UNIT LOCATED

IN BASEMENT. NEW PIPING, INSULATION AND CONDUIT TO MATCH

EXISTING - COORDINATE. PROVIDE NEW CONTROL WIRING FROM

EXTERIOR CONDENSER TO INTERIOR COOLING UNIT - WIRING TO

MATCH EXISTING, COORDINATE.

REMOVE PIPING, INSULATION, AND CONDUIT IN BASEMENT AS

NECESSARY TO PERMIT STREAMLINED ROUTING FROM NEW FLOOR

PENETRATION TO INTERIOR UNIT. NEW PIPING, INSULATION AND

CONDUIT TO MATCH EXISTING, COORDINATE.

- CUT EXISTING WALLS FOR NEW WORK. PATCHING OF WALL BY

GENERAL CONTRACTOR.

- PROVIDE ADDITIONAL OFFSETS IN NEW WORK AS REQUIRED

FOR EXISTING CONDITIONS AND COORDINATED INSTALLATIONS.

- PREP SITE WITH NEW WORK TO EXTENT POSSIBLE, PRIOR TO

ANY DEMOLITION, TO MINIMIZE COOLING UNIT OUTAGE.

COORDINATE OUTAGE WITH OWNER. OUTAGE TO BE

RESTRICTED TO A MAXIMUM OF TWO WORKING DAYS -

COORDINATE WITH OWNER.

D

EXISTING GENERATOR

TO REMAIN

13.8KEX. GENERATOR #3

D

EXISTING GENERATOR

TO REMAIN

13.8KVEX. GENERATOR #1

D

EXISTING GENERATOR

TO REMAIN

13.8KEX. GENERATOR #2

EXISTING GENERATOR

SWITCH GEAR TO REMAIN

EXISTING GENERATOR CONTROL

PANEL TO REMAIN AS A PULL BOXA

EXISTING CONCRETE PAD TO

REMAIN AND TO BE EXTENDED.

REFERENCE POWER/SYSTEMS PLAN.

EXISTING CONDENSING UNIT TO

REMAIN. REMOVE/REVISE

ELECTRICAL AND MECHANICAL

/CONTROLS CONNECTION.

EX. RT

1D

1D B C E

MV GEAR F

EX. GS

EXISTING PANEL TO REMAIN.

EX. C

EX. A

EXISTING PANEL TO REMAIN.

EX. COND.

UNIT

J J

J J

J J

JJ

J J

CONTROL

POWER G

G

G(3) 4"

(2) 4"

(2) 4"(2) 4"

(2) 4"

(2) 4"

(2) 4"(2) 4" GG

2" POWER

G

POWER

CONTROL

1250KW

1250KW

1250KW

2" CONTROL

H

BOILER

ROOM

101-2

OFFICE/BOILER

CTRL ROOM

102-2

SWITCHGEAR

103A-2

TRANSPORT.

ASST.

103B-2

TRANSPORT.

ASST.

105B-2

SUPERVISOR

105A-2

PASSAGEWAY

/BREAK RM.

103-2

SHOWER

& LAB

104A-2

UNISEX

RESTROOM

104-2

PARALLEL

SWITCH GEAR

101B-2

GENERATOR

ROOM

101C-2

GENERATOR

ROOM

101D-2

GARAGE

& MAINT.

105-2

TOOL

ROOM

118-2

VA FORM 08 - 6231

A

B

C

D

E

F

A

B

C

D

E

F

21 4 5 6 7 8 9 10

KEY PLAN:

ED101

F2 BUILDING #2 - FIRST FLOOR PLAN - DEMOLITION

1/8" = 1'-0"

N

(THIS SHEET ONLY)

PLAN KEYED NOTES

A

B

C

D

DISCONNECT/REMOVE THE EXISTING PLC AND TERMINATION

BOARDS/EQUIPMENT WHICH WILL BE REPLACED/RELOCATED TO THE

NEW CPG - DMC 8000 ENCLOSURE. KEEP THE EXISTING ENCLOSURE

AND ALL CONDUITS AND WIRING FOR REUSE. PROVIDE A NEW DOOR

FOR THE EXISTING ENCLOSURE WITH NO CUT OUTS.

DISCONNECT/REMOVE DATA OUTLETS IN WAY OF NEW

CONSTRUCTION. SALVAGE ONE DATA CABLE FOR

REUSE/RELOCATION. REFERENCE THE POWER/SYSTEMS PLAN.

DISCONNECT/REMOVE DUPLEX RECEPTACLE IN WAY OF NEW

CONSTRUCTION. SALVAGE THE CIRCUIT FOR REUSE.

DISCONNECT/REMOVE/REPLACE THE EXISTING CONTROL PANEL AT

EACH GENERATOR. REUSE ALL CONDUITS FROM THE PANEL TO THE

MAIN PLC CONTROLLER AND/OR THE MEDIUM VOLTAGE SWITCH GEAR

FOR REUSE. ALL EXISTING WIRING SHALL BE REMOVED ONCE NEW

HAS BEEN INSTALLED.

DISCONNECT/REMOVE/SALVAGE EMERGENCY LIGHTING UNIT FOR

RELOCATION.

DISCONNECT ELECTRICAL CONNECTION TO CONDENSING UNIT.

SALVAGE THE CIRCUIT AND A PORTION OF THE FEEDER BELOW THE

FLOOR FOR REUSE/RELOCATION. COORDINATE WITH MECHANICAL

CONTRACTOR.

EXISTING CONTROL AND POWER RACEWAYS AND JUNCTION BOXES

SHALL REMAIN. (REUSE). SEE NEW WORK FOR REQUIRED NEW

CONDUCTORS.

EXISTING RS485 CABLES OUT TO FACILITY AUTOMATIC TRANSFER

SWITCHES TO REMAIN FOR REUSE. SEE NEW WORK DRAWINGS FOR

ATS UNITS TO BE RETROFITTED WITH NEW NETWORK CARDS.

E

DEMOLITION NOTES

1. ALL ELECTRICAL EQUIPMENT/FIXTURES AND DEVICES SHOWN BOLD

AND DASHED ON THE DEMOLITION PLAN ARE INTENDED TO BE

DISCONNECTED AND REMOVED UNLESS NOTED OTHERWISE.

ELECTRICAL ITEMS REMOVED AND NOT RELOCATED REMAIN THE

PROPERTY OF THE OWNER. THE CONTRACTOR SHALL BE

RESPONSIBLE FOR THE DISPOSAL OF ANY MATERIAL THE OWNER

DOES NOT WANT TO REUSE OR RETAIN.

2. THE DRAWINGS ARE INTENDED TO INDICATE THE SCOPE OF WORK

REQUIRED AND DO NOT INDICATE EVERY J-BOX, CONDUIT, OR WIRE

THAT MUST BE REMOVED. THE CONTRACTOR SHALL VISIT THE SITE

TO DETERMINE THE SCOPE OF DEMOLITION NECESSARY TO

ACCOMMODATE THE ELECTRICAL WORK. REFER TO SPECS FOR

ADDITIONAL REQUIREMENTS.

3. WHERE CONDUIT RUN IS EXPOSED, ALL ASSOCIATED SUPPORTS,

HANGERS, CLAMPS, ETC. SHALL ALSO BE REMOVED. WHERE

CONDUIT IS RUN IN CONCRETE SLAB, CUT OFF FLUSH WITH

CONCRETE, PULL OUT WIRE AND PLUG THE OPENING AS REQUIRED

BY FIRE RATING.

4. WHERE ELECTRICAL DEVICES (I.E. LIGHTS, RECEPTACLES,

SWITCHES, ETC.) ARE BEING REMOVED; ALL ASSOCIATED WIRE AND

CONDUIT BACK TO THE PANELBOARD OR FEEDER JUNCTION BOX

SERVING THE DEVICE SHALL BE REMOVED.

5. CONTRACTOR MAY REUSE EXISTING BLUE (CONTROL) AND RED

(POWER) #14 AWG CONDUCTORS AS EXIST IN EXISTING RACEWAYS

BETWEEN EXISTING DMC AND EACH GENERATOR.

6. CONTROL PANEL. CONDUCTORS SHALL ONLY BE REUSED IF SUPPLER

(CUMMINS) CONFIRMS/AUTHORIZES REUSE AND IF REUSE

COORDINATES WITH SEQUENCE.

4'0" 2' 8' 12'

F

G

Project Number

Building Number

Drawing Number

Project Title

Location

Issue Date Checked Drawn

Drawing Title

Approved:

BID DOCUMENTS

FULLY SPRINKLERED

Office of Construction and Facilities Management

U.S. Department of Veterans Affairs

PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103

Revisions: Date:

ARCHITECT/ENGINEER

310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com

Comm. Number: 24FED03.00

UPGRADE FACILITY GENERATOR CONTROLS

OSCAR G. JOHNSON VA MEDICAL CENTER

325 E. H STREET,

IRON MOUNTAIN, MI 49801

OCT 29, 2025

BID DOCUMENTS 10/29/2025

CONSTRUCTION DOCUMENTS

ED101

DWG. 3 OF 4

H

EX. GENERATOR #3

EX. GENERATOR #1

EX. GENERATOR #2

EX. RT

MV GEAR

NEW CONTROL PANEL

NEW CONTROL PANEL

1D

NEW CPG DMC 8000

EXTEND EXISTING PAD

EX. GS

EX. C

EX. A

EX. COND.

UNIT

J J

J J

J J

JJ

J J

CONTROL

POWER

POWER

CONTROL

J

GF 1

NEW CONTROL PANEL6

J

15 480: 13.8KV

3Ø, WYE: DELTA

STEP-UP

Y:

19 20

BOILER

ROOM

101-2

OFFICE/BOILER

CTRL ROOM

102-2

SWITCHGEAR

103A-2

TRANSPORT.

ASST.

103B-2

TRANSPORT.

ASST.

105B-2

SUPERVISOR

105A-2

PASSAGEWAY

/BREAK RM.

103-2

SHOWER

& LAB

104A-2

UNISEX

RESTROOM

104-2

PARALLEL

SWITCH GEAR

101B-2

GENERATOR

ROOM

101C-2

GENERATOR

ROOM

101D-2

GARAGE

& MAINT.

105-2

TOOL

ROOM

118-2

NEW (EX)

A

DDD

C

C

C

E

E

B

GEN 2

CP

GEN 3

CP

GEN 1

CP

B 2

B 2

MV

GEAR

52-G1 52-G2 52-G3

DMC

BREAKERS

(E)

VA FORM 08 - 6231

A

B

C

D

E

F

A

B

C

D

E

F

21 4 5 6 7 8 9 10

321 4 5 6 7 8 9 10

KEY PLAN:

Project Number

Building Number

Drawing Number

Project Title

Location

Issue Date Checked Drawn

Drawing Title

Approved:

BID DOCUMENTS

FULLY SPRINKLERED

Office of Construction and Facilities Management

U.S. Department of Veterans Affairs

PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103

Revisions: Date:

ARCHITECT/ENGINEER

310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com

Comm. Number: 24FED03.00

UPGRADE FACILITY GENERATOR CONTROLS

OSCAR G. JOHNSON VA MEDICAL CENTER

325 E. H STREET,

IRON MOUNTAIN, MI 49801

OCT 29, 2025

BID DOCUMENTS 10/29/2025

CONSTRUCTION DOCUMENTS

EP101

F2 BUILDING #2 FIRST FLOOR PLAN - POWER & SYSTEMS

1/8" = 1'-0"

N

4'0" 2' 8' 12'

(THIS SHEET ONLY)

PLAN KEYED NOTES

1 UTILIZE EXISTING CIRCUIT SALVAGED FROM DEMOLITION TO FEED

NEW DEVICE. PROVIDE SURFACE MOUNTED BOX(ES), CONDUIT AND

WIRING AS REQUIRED. EXTEND THROUGH EXTERIOR WALL TO

REFEED EXISTING EXTERIOR RECEPTACLE.

PROVIDE NEW SURFACE MOUNTED DATA OUTLET. UTILIZE EXISTING

CABLING SALVAGED FROM DEMOLITION.

REINSTALL EMERGENCY LIGHT FIXTURE SALVAGED FROM

DEMOLITION.

PROVIDE AN EXTENSION OF THE EXISTING CONCRETE PAD,

COORDINATE WITH GENERATOR CONTROLS MANUFACTURER FOR

EXACT REQUIREMENTS. MATCH EXISTING CONCRETE PAD HEIGHT,

REBAR REINFORCED, PINNED TO CHAMFER EDGES TO MATCH.

PROVIDE A NEW CUMMINS CONTROL CABINET PER SPECIFICATIONS

WITH PLC, TERMINATION BOARDS, RELAYS AND ALL COMPONENTS

REQUIRED FOR A COMPLETE INSTALLATION. CABINET SHALL BE PAD

MOUNTED, FREE STANDING, FRONT HINGED DOUBLE DOORS,

MATCHING ADJACENT EXISTING CABINET.

PROVIDE NEW GENERATOR CONTROL CABINET PER SPECIFICATIONS.

EXTEND CIRCUIT (A-20,22) 2#10, 1#10 GND IN 3/4' GRS EXTERIOR OF

BUILDING FOR CONTINUED SERVICE OF HEAT PUMP "2-OU-1".

COORDINATE WITH MECHANICAL CONTRACTOR. PROVIDE WALL

PENETRATION, SLEEVE AND SEAL WEATHER-TIGHT.

IN LOUVER LEVEL BELOW, INTERCEPT EXISTING 208V 1-PHASE 20A

CIRCUIT, PROVIDE 4" SQUARE JUNCTION BOX. RISE UP IN CORNER AS

DEPICTED. EXTEND CIRCUIT EXTERIOR ABOVE MAN DOOR TO

EXISTING FUSED DISCONNECT SWITCH. RECONNECT.

PROVIDE (1) 4" EMT BETWEEN NEW DMC CABINET AND MEDIUM

VOLTAGE SWITCHGEAR. PROVIDE 45 # 14'S TERMINATE BOTH ENDS

AS REQUIRED BY MANUFACTURE.

UTILIZE EXISTING EMT RACEWAYS OVER HEAD FOR PULL IN OF NEW

REQUIRED CONTROL, POWER AND DATA CABLES. REFERENCE THE

RISER DIAGRAM. ONCE NEW CONDUCTORS ARE PULLED IN AND

GENERATOR (EACH) IS RETROFITTED WITH NEW CONTROLS, PULL

OUT EXISTING (UNUSED) CONDUCTORS COMPLETE. (NOTE:

CONTRACTOR MAY REUSE EXISTING CONDUCTORS IF/AS QUALIFIED

BY CUMMINS FOR USE WITH THE NEW CONTROL SYSTEM).

NEW 3" EMT BETWEEN MEDIUM VOLTAGE GEAR (52-BREAKERS) AND

EXISTING POWER JUNCTION BOX. (SEE RISER DIAGRAM). (THIS

CONDUIT CONTAINS 24#10 AWG CONDUCTORS).

CONTRACTOR SHALL PROVIDE AND INSTALL NEW COMMUNICATIONS

NETWORK CARDS IN EXISTING FACILITY AUTOMATIC TRANSFER

SWITCHES. ALL ATS UNITS ARE THAT OF CUMMINS INC AND

CURRENTLY UTILIZE NETWORK CARDS. IN (15) FIFTEEN REMOTE ATS

CABINETS, REMOVE THE EXISTING NETWORK CARD, REPLACE WITH

NEW CUMMINS NETWORK CARD AND RECONNECT/PROGRAM FOR

OPERATION WITH THE NEW DMC 8000 V3.3 UPGRADE. EXISTING

NETWORK CABLES IN RACEWAYS SHALL ALL BE

REUSED/RECONNECTED. (UTILIZE CUMMINS #PC 80 CONTROLS).

PROVIDE TEMPORARY TRAILER MOUNTED 1000KW (MINIMUM) 480V

DIESEL GENERATOR. (MANUAL START OPERATION). COMPLETE

SYSTEM TO BE MANUAL SWITCHOVER IF STANDBY ON-LINE

13.8KV/1250KW INTERIOR GENERATOR SHOULD FAIL.

NEW 480V OUTPUT TO STEP-UP TRANSFORMER. 3 SETS OF 3

#600MCM, 1 #3/0 THHN/THWN IN 4" SCH 80 PVC (TEMPORARY).

PROVIDE TEMPORARY STEP-UP TRANSFORMER TO PROVIDE 13.8KV

INTO BUILDING. 1500KVA @480V INPUT, 13,800V OUTPUT. 3-PHASE

WYE (LOW SIDE) TO DELTA (HIGH SIDE). PROVIDE ACCESS INTO ANSI

LEFT AND RIGHT SECTIONS. PROVIDE STRESS CONE TERMINATIONS

ON 13.8KV SIDE.

PROVIDE 3 #3/0 15KV MEDIUM VOLTAGE CABLES, SHIELDED,

CONCENTRIC NEUTRAL TYPE. PROVIDE (1) #3 THHN/THWN GROUND IN

CONDUIT. PROVIDE 4" SCH 80 PVC. LAY ON GROUND ALONG WALL AS

SHOWN. PROTECT WITH CONES AND CAUTION TAPE.

PROVIDE TEMP J-BOX HIGH ON WALL. (PULL BOX) PROVIDE 5" CORE

PENETRATION THROUGH WALL. PATCH/MATCH EXISTING AT

REMOVAL. EXTEND TO GENERATOR MEDIUM-VOLTAGE SWITCHGEAR.

CONNECT #3/0 MV CABLES TO EXISTING/SPARE BREAKER IN LINEUP.

SET THE LONG TIME TRIP SETTING TO 50AMPS.

PROVIDE LOAD BANK TEST UNIT FOR PERIODIC (MONTHLY) TESTING

OF TEMPORARY GENERATOR. UNIT SHALL BE 30% MINIMUM RATING

OF KW SIZE OF TEMPORARY GENERATOR PROVIDED. SUPPLIER TO

PROVIDE MEANS OF CONNECTION (480V). MOUNT LOAD BANK ON

TRAILER WITH GENERATOR OR PROVIDE SEPARATE GROUND

MOUNTED UNIT. PROVIDE CONDUCTORS IN RACEWAY FOR

PROTECTION FROM DAMAGE AND WEATHER.

CONTRACTOR SHALL INCLUDE MONTHLY SERVICES OF TECHNICIAN

TO COME TO SITE AND RUN MONTHLY LOAD BANK TEST OF

GENERATOR DURING DURATION OF GENERATOR USE. PROVIDE 8 HRS

OF TECHNICIAN ON-SITE FOR EACH TEST.

PROVIDE AND INSTALL A 3/4" x 10' CU ROD DRIVEN INTO GROUND

NEXT TO THE TEMPORARY TRANSFORMER. BOND INTERIOR OF

ENCLOSURE. (XO OF 480V SIDE). CONTRACTOR TO PATCH REPAIR

CONCRETE AFTER REMOVAL OF TEMPORARY TRANSFORMER AND

GROUND ROD. PROVIDE BARE COPPER 3/0 CONDUCTOR TO ROD.

FIRST FLOOR PLAN - POWER &

SYSTEMS

(CONTROL/POWER RISER DIAGRAM ONLY)

DIAGRAM KEYED NOTES

NEW RACEWAY (1) 4" EMT.

UTILIZE EXISTING RACEWAYS.

UTILIZE NEW COMMON 3" EMT BETWEEN MV GEAR AND POWER J-BOX.

(CONTROL/POWER RISER DIAGRAM ONLY)

CABLE SCHEDULE

45#14

(1) 4PR CAT 6 DATA (SERIES IN/OUT)

16#14 DC (CONTROL)

4#14 AC (POWER)

6#10, 2#10 AC (POWER)

2#14,(1) 4/C #18 TW/SH CABLE BETWEEN #1 & #2, AND BETWEEN #2 &

#3.

EP101

B4 CONTROL/POWER RISER DIAGRAM

NTS

PROJECT # 585-25-103 “UPGRADE FACILITY GENERATOR CONTROLS”

SCOPE:

PROVIDE AND INSTALL AN UPGRADE TO THE EXISTING CUMMINS GENERATOR PARALLELING SYSTEM

SERVING THE VA HOSPITAL OF IRON MOUNTAIN. THE SYSTEM SHALL INCLUDE HARDWARE AND

SOFTWARE UPGRADES TO THE EXISTING CUMMINS DMC (DIGITAL MASTER CONTROL) SYSTEM

PRESENTLY CONTROLLING, STARTING AND PARALLELING THE THREE EXISTING 13,800V, 3-PHASE, 1250KW GENERATORS. THE NEW UPGRADE SHALL PROVIDE FOR CUMMINS DMC 8000 VERSION 3.3

SYSTEM NETWORK CONTROLS.

1. ADD A NEW DMC ENCLOSURE CABINET NEXT TO EXISTING DMP CABINET.

2. PROVIDE FRONT PANEL CLOSURE OF EXISTING CABINET AFTER EXISTING / AGED HMI DISPLAY IS

REMOVED.

3. PROVIDE AND INSTALL NEW PLC'S, NETWORK COMMUNICATIONS AND INDIVIDUAL GENERATOR

CONTROL PANELS AS REQUIRED TO PROVIDE FOR V3.3 SYSTEM UPGRADE.

a. CONDUCTORS AND CABLES TO INTERFACE BETWEEN:

b. DMC AND MEDIUM VOLTAGE SWITCHGEAR LINEUP.

c. DMC AND INDIVIDUAL GENERATOR CONTROL PANELS (QTY: 3).

d. MEDIUM VOLTAGE SWITCHGEAR LINEUP AND INDIVIDUAL GENERATOR CONTROL PANELS

(QTY: 3).

4. REPLACE ALL EXISTING CONDUCTORS WITH NEW AS SHOWN ON THE PLANS. EXISTING

CONDUCTORS MAY BE REUSED IF AUTHORIZED BY CUMMINS (SUPPLIER / INTEGRATOR).

MINIMUM OF # 14 AWG STRANDED THHN/THWN COPPER CONDUCTORS TO BE UTILIZED.

5. VERIFY, DISCONNECT AND AT END, RECONNECT EXISTING BUILDING AUTOMATION

MONITORING/CONTROL SYSTEM. CERTIFY FINAL OPERATION.

6. REUSE ALL EXISTING CONDUITS FOR PATHWAYS OF REQUIRED CONDUCTORS.

7. PROVIDE DC AND AC CONDUCTORS IN SEPARATE CONDUIT SYSTEMS. UTILIZE EXISTING

SEPARATED RACEWAYS.

8. PROVIDE NEW CONDUITS AS SHOWN ON THE PLAN DOCUMENTS. CONDUITS MOUNTED FROM

CEILING SHALL MAINTAIN MAXIMUM HEIGHT POSSIBLE.

9. PROVIDE 20% SPARE CONDUCTORS OVER AND ABOVE THE COUNTS REFLECTED ON THE NEW

WORK PLANS. COORDINATE WITH CUMMINS (SUPPLIER).

10. REMOVE ELECTRICAL DEVICES ON WALL PRIOR TO NEW DMC ENCLOSURE BEING ADDED.

11. PROVIDE 4” THICK CONCRETE PAD EXTENSION TO LEFT OF EXISTING DMC ENCLOSURE. (ADD TO

LINE-UP)

12. REFEED ELECTRICAL TO EXTERIOR ACCU CONDENSING UNIT.

13. PROVIDE FOR REMOVAL AND REINSTALL OF EXISTING LIQUID AND HOT GAS REFRIGERANT LINES.

MODIFY AND EXTEND. PROVIDE SILVER BRAZED JOINTS IN HARD PIPE LINES. PROVIDE

INSULATION PER SPEC.

14. PUMP DOWN ACCU AND RECLAIM R407C REFRIGERANT. REPLACE REFRIGERANT AND CERTIFY

OPERATION.

NOTE: 13,800V CUMMINS GENERATORS TO REMAIN. MEDIUM VOLTAGE SWITCHGEAR (ANSI 52

BREAKERS) TO REMAIN. EXISTING CONDUIT SYSTEMS TO REMAIN. EXISTING SYSTEMS TO REMAIN

ON-LINE AND ACTIVE DURING RETROFIT. SEE SEQUENCE FOR STEPS TO UPGRADE / REPLACE

CONTROLS.

SEQUENCE OF EVENTS FOR UPGRADE:

1. REMOVE AND REWORK EXISTING EMERGENCY BATTERY LIGHT, RECEPTACLE AND DATA JACKS

ON EAST WALL OF EXISTING ROOM.

2. REMOVE AND REWORK / REPLACE REFRIGERANT LINES AND ELECTRICAL TO EXTERIOR ACCU.

3. PROVIDE NEW CONCRETE BASE TO MATCH EXISTING BASE HEIGHT FOR NEW DMC 8000

CABINET.

4. INSTALL LEFT EXPANSION DMC CABINET HOUSING NEW DMC 8000 HARDWARE AND V3.3

SOFTWARE CONTROLS.

5. NIPPLE TOGETHER / CONNECT EXISTING DMC CABINET TO NEW DMC ENCLOSURE. EXISTING

DMC CABINET SHALL REMAIN FOR TERMINAL / JUNCTION LOCATION OF CABLES.

6. PROVIDE COMPLETE STAND-BY TEMPORARY EXTERIOR GENERATOR TRANSFORMER AND LOAD

BANK CELL FOR MANUAL CONNECTION IF BACKUP 13.8 SYSTEM INTERIOR SHOULD FAIL.

7. KEEP GENERATOR # 1 ONLINE AND OPERATIONAL ON EXISTING SYSTEM. UNIT # 1 TO PROVIDE

FOR COMPLETE BACKUP / EMERGENCY SERVICES TO FACILITY WHILE CONTROLS UPGRADE IS

PERFORMED TO UNITS #2 AND #3. EXISTING FULL CAMPUS LOAD DURING WINTER MONTHS IS

648KW. EXISTING FULL CAMPUS LOAD DURING SUMMER MONTHS IS 1,170KW. ALL WORK

SHALL BE PERFORMED DURING LOW ELECTRICAL CONSUMPTION MONTHS (OCTOBER -MARCH).

8. UPGRADE UNITS # 2 AND # 3 SIMULTANEOUSLY. PROVIDE NEW DMC 8000 AND V3.3 SYSTEMS IN NEW DMC CABINET. PROVIDE ALL NEW CONDUCTORS. TEST AND CERTIFY UNITS # 2 / #3 AS

OPERATIONAL ON NEW SYSTEM. TEST FOR PARALLEL OPERATION.

a. TIMELINE: 2 WEEKS.

9. LOAD BANK TEST UNITS # 2 AND # 3. CERTIFY.

a. TIMELINE: 3 DAYS.

10. TRANSFER OPERATION TO UNITS # 2 AND # 3. UNITS # 2 AND # 3 SHALL BE ONLINE AND FULLY AUTOMATIC FOR BACKUP WHILE UNIT # 1 IS RETROFITTED. BOTH UNITS #2 AND #3 NOW RESIDE

ON NEW DMC AND SHALL BE MADE FULLY OPERATIONAL.

11. UPGRADE UNIT # 1. REPLACE CONTROL PANEL LOCAL AT UNIT.

a. TIMELINE: 1 WEEK.

12. LOAD BANK TEST UNIT #1 AND CERTIFY.

a. TIMELINE: 3 DAYS.

13. CONNECT UNIT # 1 TO NEW DMC 8000 SYSTEM V3.3.

14. REMOVE EXISTING AGED DMC SYSTEM FROM RIGHT SIDE ENCLOSURE.

15. REMOVE ALL UNUSED #14 AWG CONDUCTORS COMPLETE FROM EXISTING RACEWAYS. RED (AC)

AND BLUE (DC).

16. TEST AND CERTIFY ENTIRE SYSTEM AS A WHOLE. PROVIDE FINAL LOAD BANK TESTING OF THREE UNITS OPERATING IN PARALLEL. CERTIFY 10 SECOND START TO PARALLEL OPERATION. RECORD

ALL TESTING AND CERTIFICATION ON NFPA 110 DOCUMENTS.

b. TESTING SHALL BE PROVIDED WITHIN A 3-DAY PERIOD.

17. PROGRAM FINAL HMI DISPLAY AND INTEGRATION WITH EXISTING SYSTEMS AS INSTRUCTED BY

VA OPERATIONS.

18. VERIFY TIE-IN TO EXISTING (BAS) BUILDING AUTOMATION SYSTEM.

EP101

DWG. 4 OF 4

GENERAL NOTES

1. CABLE TYPES AND CONDUCTOR COUNTS LISTED BELOW DO NOT

INCLUDE SPARE 20% COUNTS. CONTRACTOR SHALL FOLLOW

SPECIFICATION FOR ADD SPARE CAPACITY.

ATS SCHEDULE

TAG AMPS

ATS-CR 400A

ATS-CR2 400A

ATS-CR3 400A

ATS-CLC-CR2 225A

ATS-LS 400A

ATS-CLC-LS2 100A

ATS-CLC-EQ2 225A

ATS-EQ 400A

ATS-EQ2 800A

ATS-FIRE PUMP 225A

ATS-XRAY 800A

ATS-CLC-NHCU 400A

ATS-1 225A

ATS-2 225A

ATS-3 225A

A

B

C

D

E

File details come from the government source that posted it. Updated .