S02 - Att1 Combined Bid Drawings - 585-25-103.pdf
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- Attached to
- Z1DA--585-25-103 - Upgrade Facility Generator Controls Construction Federal contract opportunity
- Solicitation number
- 36C25226B0003
About this file
This document is a set of bid documents consisting of architectural and engineering drawings for an upgrade to facility generator controls at Oscar G. Johnson VA Medical Center in Iron Mountain, Michigan. The project, identified as Comm. Number 24FED03.00 with project number 585-25-103, is fully sprinklered and dated October 29, 2025. The architect/engineer of record is Berners-Schober, located in Green Bay, Wisconsin.
The scope of work includes disconnection and removal of existing PLC and termination boards/equipment to be replaced with a new CPG-DMC 8000 enclosure; removal and relocation of data outlets and duplex receptacles; disconnection of electrical connections to the existing condensing unit; and installation of new generator control cabinets with PLC, termination boards, relays, and related components. The project requires extending the existing concrete pad to match specifications, installing new surface-mounted electrical devices, providing new 4" EMT conduit between the new DMC cabinet and medium voltage switchgear, and retrofitting existing facility automatic transfer switches with new Cummins network cards. Mechanical work includes disconnect and removal of refrigerant piping and conduit from the existing Liebert condenser, with new hard pipe copper lines provided with silver solder/brazing, and refrigerant reclamation, vacuum down, and recharge operations. The project mandates coordination among the electrical, mechanical, and general contractors, with a maximum cooling unit outage restricted to two working days. Construction documents include basement and first floor plans, first floor electrical demolition plans, first floor piping details, control/power riser diagrams, and an ATS schedule identifying 15 automatic transfer switches requiring network card upgrades.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| S05 - Att 1_36C25226B0003_3 RFI Updates.pdf | ||
| 36C25226B0003 0002.docx | DOCX document | |
| S06 - 36C25226B0003 A0001.docx | DOCX document | |
| S06 - 36C25226B0003 A0001.docx | DOCX document | |
| 36C25226B0003 0001.docx | DOCX document | |
| S02 - Att5 JA 585-25-103 - Redacted.pdf | ||
| 36C25226B0003_3.docx | DOCX document | |
| S02 - Att4 Wage Rate MI20260117_1.2.26.pdf | ||
| S02 - Att3 Final SOW - 585-25-103.docx | DOCX document | |
| S02 - Att2 Combined Bid Spec -585-25-103.pdf |
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Text version
COVER SHEET & LEGENDS
G001
VA FORM 08 - 6231
A
B
C
D
E
F
A
B
C
D
E
F
21 4 5 6 7 8 9 10
321 4 5 6 7 8 9 10
Project Number
Building Number
Drawing Number
Project Title
Location
Issue Date Checked Drawn
Drawing Title
Approved:
BID DOCUMENTS
FULLY SPRINKLERED
Office of Construction and Facilities Management
U.S. Department of Veterans Affairs
PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103
Revisions: Date:
ARCHITECT/ENGINEER
310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com
Comm. Number: 24FED03.00
UPGRADE FACILITY GENERATOR CONTROLS
OSCAR G. JOHNSON VA MEDICAL CENTER
325 E. H STREET,
IRON MOUNTAIN, MI 49801
OCT 29, 2025
BID DOCUMENTS 10/29/2025
CONSTRUCTION DOCUMENTS
UPGRADE FACILITY GENERATOR CONTROLS
325 H STREET,
IRON MOUNTAIN, MI 49801
BID DOCUMENTS
SHEET INDEX
DIRECTOR
ASSOCIATE DIRECTOR
ASSOCIATE DIRECTOR FOR N&PCS
CHIEF OF POLICE
CHIEF OF ENGINEERING
INFECTION CONTROL NURSE
PATIENT SAFETY
A.F.G.E.
INDUSTRIAL HYGIENIST
CHIEF OF STAFF
SAFETY
PROJECT SECTION SUPERVISOR
APPROVALS
DWG. 1 OF 4
ELECTRICAL SYSTEM DEVICES
JUNCTION BOX WITH BLANK COVER
PANELBOARD (EXISTING, NEW)
DUPLEX RECEPT. ( NORMAL, EMERG.) - STANDARD HEIGHT
DATA/VOICE RACKRK
DATA, VOICE OR COMB. VOICE/DATA OUTLET(S) - ABOVE COUNTER
DATA, VOICE OR COMB. VOICE/DATA OUTLET(S) - STANDARD HEIGHT
#X
#X
OCTOBER 29, 2025
VERIFY ALL DIMENSIONS RELATING NEW CONSTRUCTION TO EXISTING CONSTRUCTION.1.
2. TRADE SHALL PATCH HOLES IN SLABS, PARTITIONS, AND CEILINGS CAUSED BY ANY TRADE AS FOLLOWS:
A). AT REMOVED CONDUIT AND PIPING
B). AT NEW CONDUIT IN EXISTING PARTITIONS
WHERE EXPOSED TO VIEW, PATCHED SURFACES SHALL MATCH ADJACENT FINISHES. WORK SHALL MAINTAIN EXISTING
SEPARATION RATINGS.
3.
CONSTRUCTION IN SOME AREAS SURROUNDING THE LIMITS OF THIS CONTRACT IS CURRENTLY IN PROGRESS. ACTUAL
EXISTING CONDITIONS MAY VARY FROM CONDITIONS INDICATED ON THESE DRAWINGS.
4.
5.
4'0" 2' 8' 12'
2'0" 1' 4' 6'
1'0" 6" 2' 3'
8"0" 4" 16" 24"
6"0" 3" 12" 18"
4"0" 2" 8" 12"
2"0" 1" 4" 6"
1/8" = 1'-0"
1/4" = 1'-0"
1/2" = 1'-0"
3/4" = 1'-0"
1" = 1'-0"
1 1/2" = 1'-0"
3" = 1'-0"
SCALE VERIFICATION
SYMBOLSGENERAL NOTES
MAINTAIN EXISTING POWER AND LIGHTING CIRCUIT(S) IN SERVICE. CONTRACTOR IS RESPONSIBLE FOR CORRECTING ANY DISRUPTION
TO THESE CIRCUIT(S). PROVIDE CONDUIT AND WIRING AS REQUIRED.
6.
7.
ALL PENETRATIONS THROUGH FIRE RATED WALLS SHALL BE FIRE SEALED PER SPECIFICATIONS BY THE CONTRACTOR.
8.
ALL PENETRATIONS THROUGH NON-RATED WALLS SHALL BE SEALED PER SPECIFICATIONS BY THE CONTRACTOR.
ALL PENETRATIONS THROUGH THE FLOOR SHALL BE FIRE SEALED PER SPECIFICATIONS.
EMERGENCY BATTERY PACK (WALL, CEILING)
Sheet Number Sheet Title
ARCH
G001 COVER SHEET & LEGENDS
HVAC
MP101 BASEMENT & FIRST FLOOR PLANS
ELEC
ED101 FIRST FLOOR ELECTRICAL PLAN - DEMOLITION
EP101 FIRST FLOOR PLAN - POWER & SYSTEMS
ELECTRICAL/MECHANICAL
EXISTING
LIEBERT
CONDENER
DISCONNECT AND REMOVE REFRIGERANT
PIPING AND CONDUIT. COORDINATE WITH
GENERAL CONTRACTOR TO PATCH AND
REPAIR WALL AND FLOOR PENETRATION.
EXISTING
LIEBERT
CONDENER
PENETRATION AT
APPROXIMATELY 8'-0".
ROUTE PIPING
AND CONDUITS
ABOVE DOOR .
DOWN TO EXISTING REFRIGERANT PIPING
BELOW. TIE BACK INTO EXISTING. VACUUM DOWN
REFRIGERANT. INSULATE ALL LINES TO MATCH.
PROVIDE HARD PIPE COPPER LINES WITH SILVER
SOLDER/BRAZING. REINSTALL/RECHARGE
REFRIGERANT. TEST UNIT FOR OPERATION.
BASEMENT & FIRST FLOOR PLANS
VA FORM 08 - 6231
A
B
C
D
E
F
A
B
C
D
E
F
21 4 5 6 7 8 9 10
321 4 5 6 7 8 9 10
Project Number
Building Number
Drawing Number
Project Title
Location
Issue Date Checked Drawn
Drawing Title
Approved:
BID DOCUMENTS
FULLY SPRINKLERED
Office of Construction and Facilities Management
U.S. Department of Veterans Affairs
PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103
Revisions: Date:
ARCHITECT/ENGINEER
310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com
Comm. Number: 24FED03.00
UPGRADE FACILITY GENERATOR CONTROLS
OSCAR G. JOHNSON VA MEDICAL CENTER
325 E. H STREET,
IRON MOUNTAIN, MI 49801
OCT 29, 2025
BID DOCUMENTS 10/29/2025
CONSTRUCTION DOCUMENTS
MP101
C4 FIRST FLOOR DEMOLITION PLAN
1/4"=1'-0"
MP101
F1 FIRST FLOOR PIPING
NO SCALE
MP101
C1 EXTERIOR CONDENSER
NO SCALE
MP101
F4 FIRST FLOOR NEW WORK PLAN
1/4"=1'-0"
1 2
4 3
MP101
F7 BASEMENT FLOOR PIPING
NO SCALE
BAS CONDUIT
REFRIGERANT
PIPING
MP101
E7 FIRST FLOOR PIPING (2)
NO SCALE
MP101
DWG. 2 OF 4
AREA OF WORK
KEY PLAN
(THIS SHEET ONLY)
PLAN KEYED NOTES
NEW ELECTRICAL GEAR TO BE PROVIDED AT THIS LOCATION. REMOVE
INSULATION AND PIPING THRU WALL AND FLOOR. COORDINATE.
GENERAL CONTRACTOR TO INFILL EXISTING WALL AND FLOOR
OPENINGS.
NEW ELECTRICAL GEAR TO BE PROVIDED AT THIS LOCATION. REMOVE
CONTROL CONDUIT THRU WALL AND FLOOR. REMOVE JUNCTION BOX.
COORDINATE. GENERAL CONTRACTOR TO INFILL EXISTING WALL AND
FLOOR OPENINGS.
REMOVE EXISTING PIPING, INSULATION AND CONDUIT AS NECESSARY
FOR STREAMLINED ROUTING FROM EXTERIOR CONDENSER TO NEW
EXTERIOR WALL PENETRATION, UP AND OVER EXTERIOR DOOR.
EXTEND THRU NEW EXTERIOR WALL PENETRATION. COORDINATE.
NEW PIPING, INSULATION AND CONDUIT TO MATCH EXISTING.
RECLAIM REFRIGERANT FROM AIR COOLED CONDENSER, INTERIOR
COOLING UNIT AND PIPING. CHARGE UNIT PER MANUFACTURER
REQUIREMENTS WHEN PROJECT IS COMPLETE. REFRIGERANT TO
MATCH EXISTING (R-407C). COR TO PROVIDE TECHNICAL DOCUMENTS
ON UNIT FOR CONTRACTOR USE. RETURN TO COR WHEN PROJECT IS
COMPLETE.
APPROXIMATE LOCATION FOR NEW WALL AND FLOOR PENETRATIONS
(BY THIS CONTRACTOR) FOR REFRIGERANT PIPING AND CONTROLS
TO BE ON LEFT SIDE OF DOOR. COORDINATE PENETRATION LOCATION
WITH COR, ELECTRICAL CONTRACTOR AND GENERAL CONTRACTOR.
COORDINATE SIZE OF PENETRATION REQUIRED WITH COR AND
GENERAL CONTRACTOR. SEALING AND FIRE STOPPING BY GENERAL
CONTRACTOR.
PROVIDE NEW PIPING, INSULATION AND CONDUIT FROM POINT OF
NEW CONNECTION (EXTERIOR CONDENSER) THRU NEW WALL
PENETRATION, FIRST FLOOR, NEW FLOOR PENETRATION AND EXTEND
TO POINT OF NEW CONNECTION TO EXISTING INDOOR UNIT LOCATED
IN BASEMENT. NEW PIPING, INSULATION AND CONDUIT TO MATCH
EXISTING - COORDINATE. PROVIDE NEW CONTROL WIRING FROM
EXTERIOR CONDENSER TO INTERIOR COOLING UNIT - WIRING TO
MATCH EXISTING, COORDINATE.
REMOVE PIPING, INSULATION, AND CONDUIT IN BASEMENT AS
NECESSARY TO PERMIT STREAMLINED ROUTING FROM NEW FLOOR
PENETRATION TO INTERIOR UNIT. NEW PIPING, INSULATION AND
CONDUIT TO MATCH EXISTING, COORDINATE.
- CUT EXISTING WALLS FOR NEW WORK. PATCHING OF WALL BY
GENERAL CONTRACTOR.
- PROVIDE ADDITIONAL OFFSETS IN NEW WORK AS REQUIRED
FOR EXISTING CONDITIONS AND COORDINATED INSTALLATIONS.
- PREP SITE WITH NEW WORK TO EXTENT POSSIBLE, PRIOR TO
ANY DEMOLITION, TO MINIMIZE COOLING UNIT OUTAGE.
COORDINATE OUTAGE WITH OWNER. OUTAGE TO BE
RESTRICTED TO A MAXIMUM OF TWO WORKING DAYS -
COORDINATE WITH OWNER.
D
EXISTING GENERATOR
TO REMAIN
13.8KEX. GENERATOR #3
D
EXISTING GENERATOR
TO REMAIN
13.8KVEX. GENERATOR #1
D
EXISTING GENERATOR
TO REMAIN
13.8KEX. GENERATOR #2
EXISTING GENERATOR
SWITCH GEAR TO REMAIN
EXISTING GENERATOR CONTROL
PANEL TO REMAIN AS A PULL BOXA
EXISTING CONCRETE PAD TO
REMAIN AND TO BE EXTENDED.
REFERENCE POWER/SYSTEMS PLAN.
EXISTING CONDENSING UNIT TO
REMAIN. REMOVE/REVISE
ELECTRICAL AND MECHANICAL
/CONTROLS CONNECTION.
EX. RT
1D
1D B C E
MV GEAR F
EX. GS
EXISTING PANEL TO REMAIN.
EX. C
EX. A
EXISTING PANEL TO REMAIN.
EX. COND.
UNIT
J J
J J
J J
JJ
J J
CONTROL
POWER G
G
G(3) 4"
(2) 4"
(2) 4"(2) 4"
(2) 4"
(2) 4"
(2) 4"(2) 4" GG
2" POWER
G
POWER
CONTROL
1250KW
1250KW
1250KW
2" CONTROL
H
BOILER
ROOM
101-2
OFFICE/BOILER
CTRL ROOM
102-2
SWITCHGEAR
103A-2
TRANSPORT.
ASST.
103B-2
TRANSPORT.
ASST.
105B-2
SUPERVISOR
105A-2
PASSAGEWAY
/BREAK RM.
103-2
SHOWER
& LAB
104A-2
UNISEX
RESTROOM
104-2
PARALLEL
SWITCH GEAR
101B-2
GENERATOR
ROOM
101C-2
GENERATOR
ROOM
101D-2
GARAGE
& MAINT.
105-2
TOOL
ROOM
118-2
VA FORM 08 - 6231
A
B
C
D
E
F
A
B
C
D
E
F
21 4 5 6 7 8 9 10
KEY PLAN:
ED101
F2 BUILDING #2 - FIRST FLOOR PLAN - DEMOLITION
1/8" = 1'-0"
N
(THIS SHEET ONLY)
PLAN KEYED NOTES
A
B
C
D
DISCONNECT/REMOVE THE EXISTING PLC AND TERMINATION
BOARDS/EQUIPMENT WHICH WILL BE REPLACED/RELOCATED TO THE
NEW CPG - DMC 8000 ENCLOSURE. KEEP THE EXISTING ENCLOSURE
AND ALL CONDUITS AND WIRING FOR REUSE. PROVIDE A NEW DOOR
FOR THE EXISTING ENCLOSURE WITH NO CUT OUTS.
DISCONNECT/REMOVE DATA OUTLETS IN WAY OF NEW
CONSTRUCTION. SALVAGE ONE DATA CABLE FOR
REUSE/RELOCATION. REFERENCE THE POWER/SYSTEMS PLAN.
DISCONNECT/REMOVE DUPLEX RECEPTACLE IN WAY OF NEW
CONSTRUCTION. SALVAGE THE CIRCUIT FOR REUSE.
DISCONNECT/REMOVE/REPLACE THE EXISTING CONTROL PANEL AT
EACH GENERATOR. REUSE ALL CONDUITS FROM THE PANEL TO THE
MAIN PLC CONTROLLER AND/OR THE MEDIUM VOLTAGE SWITCH GEAR
FOR REUSE. ALL EXISTING WIRING SHALL BE REMOVED ONCE NEW
HAS BEEN INSTALLED.
DISCONNECT/REMOVE/SALVAGE EMERGENCY LIGHTING UNIT FOR
RELOCATION.
DISCONNECT ELECTRICAL CONNECTION TO CONDENSING UNIT.
SALVAGE THE CIRCUIT AND A PORTION OF THE FEEDER BELOW THE
FLOOR FOR REUSE/RELOCATION. COORDINATE WITH MECHANICAL
CONTRACTOR.
EXISTING CONTROL AND POWER RACEWAYS AND JUNCTION BOXES
SHALL REMAIN. (REUSE). SEE NEW WORK FOR REQUIRED NEW
CONDUCTORS.
EXISTING RS485 CABLES OUT TO FACILITY AUTOMATIC TRANSFER
SWITCHES TO REMAIN FOR REUSE. SEE NEW WORK DRAWINGS FOR
ATS UNITS TO BE RETROFITTED WITH NEW NETWORK CARDS.
E
DEMOLITION NOTES
1. ALL ELECTRICAL EQUIPMENT/FIXTURES AND DEVICES SHOWN BOLD
AND DASHED ON THE DEMOLITION PLAN ARE INTENDED TO BE
DISCONNECTED AND REMOVED UNLESS NOTED OTHERWISE.
ELECTRICAL ITEMS REMOVED AND NOT RELOCATED REMAIN THE
PROPERTY OF THE OWNER. THE CONTRACTOR SHALL BE
RESPONSIBLE FOR THE DISPOSAL OF ANY MATERIAL THE OWNER
DOES NOT WANT TO REUSE OR RETAIN.
2. THE DRAWINGS ARE INTENDED TO INDICATE THE SCOPE OF WORK
REQUIRED AND DO NOT INDICATE EVERY J-BOX, CONDUIT, OR WIRE
THAT MUST BE REMOVED. THE CONTRACTOR SHALL VISIT THE SITE
TO DETERMINE THE SCOPE OF DEMOLITION NECESSARY TO
ACCOMMODATE THE ELECTRICAL WORK. REFER TO SPECS FOR
ADDITIONAL REQUIREMENTS.
3. WHERE CONDUIT RUN IS EXPOSED, ALL ASSOCIATED SUPPORTS,
HANGERS, CLAMPS, ETC. SHALL ALSO BE REMOVED. WHERE
CONDUIT IS RUN IN CONCRETE SLAB, CUT OFF FLUSH WITH
CONCRETE, PULL OUT WIRE AND PLUG THE OPENING AS REQUIRED
BY FIRE RATING.
4. WHERE ELECTRICAL DEVICES (I.E. LIGHTS, RECEPTACLES,
SWITCHES, ETC.) ARE BEING REMOVED; ALL ASSOCIATED WIRE AND
CONDUIT BACK TO THE PANELBOARD OR FEEDER JUNCTION BOX
SERVING THE DEVICE SHALL BE REMOVED.
5. CONTRACTOR MAY REUSE EXISTING BLUE (CONTROL) AND RED
(POWER) #14 AWG CONDUCTORS AS EXIST IN EXISTING RACEWAYS
BETWEEN EXISTING DMC AND EACH GENERATOR.
6. CONTROL PANEL. CONDUCTORS SHALL ONLY BE REUSED IF SUPPLER
(CUMMINS) CONFIRMS/AUTHORIZES REUSE AND IF REUSE
COORDINATES WITH SEQUENCE.
4'0" 2' 8' 12'
F
G
Project Number
Building Number
Drawing Number
Project Title
Location
Issue Date Checked Drawn
Drawing Title
Approved:
BID DOCUMENTS
FULLY SPRINKLERED
Office of Construction and Facilities Management
U.S. Department of Veterans Affairs
PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103
Revisions: Date:
ARCHITECT/ENGINEER
310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com
Comm. Number: 24FED03.00
UPGRADE FACILITY GENERATOR CONTROLS
OSCAR G. JOHNSON VA MEDICAL CENTER
325 E. H STREET,
IRON MOUNTAIN, MI 49801
OCT 29, 2025
BID DOCUMENTS 10/29/2025
CONSTRUCTION DOCUMENTS
ED101
DWG. 3 OF 4
H
EX. GENERATOR #3
EX. GENERATOR #1
EX. GENERATOR #2
EX. RT
MV GEAR
NEW CONTROL PANEL
NEW CONTROL PANEL
1D
NEW CPG DMC 8000
EXTEND EXISTING PAD
EX. GS
EX. C
EX. A
EX. COND.
UNIT
J J
J J
J J
JJ
J J
CONTROL
POWER
POWER
CONTROL
J
GF 1
NEW CONTROL PANEL6
J
15 480: 13.8KV
3Ø, WYE: DELTA
STEP-UP
Y:
19 20
BOILER
ROOM
101-2
OFFICE/BOILER
CTRL ROOM
102-2
SWITCHGEAR
103A-2
TRANSPORT.
ASST.
103B-2
TRANSPORT.
ASST.
105B-2
SUPERVISOR
105A-2
PASSAGEWAY
/BREAK RM.
103-2
SHOWER
& LAB
104A-2
UNISEX
RESTROOM
104-2
PARALLEL
SWITCH GEAR
101B-2
GENERATOR
ROOM
101C-2
GENERATOR
ROOM
101D-2
GARAGE
& MAINT.
105-2
TOOL
ROOM
118-2
NEW (EX)
A
DDD
C
C
C
E
E
B
GEN 2
CP
GEN 3
CP
GEN 1
CP
B 2
B 2
MV
GEAR
52-G1 52-G2 52-G3
DMC
BREAKERS
(E)
VA FORM 08 - 6231
A
B
C
D
E
F
A
B
C
D
E
F
21 4 5 6 7 8 9 10
321 4 5 6 7 8 9 10
KEY PLAN:
Project Number
Building Number
Drawing Number
Project Title
Location
Issue Date Checked Drawn
Drawing Title
Approved:
BID DOCUMENTS
FULLY SPRINKLERED
Office of Construction and Facilities Management
U.S. Department of Veterans Affairs
PhaseARCHITECT/ENGINEER OF RECORD STAMP 585-25-103
Revisions: Date:
ARCHITECT/ENGINEER
310 Pine Street | Green Bay, WI 54301 920-432-4865 | www.berners-schober.com
Comm. Number: 24FED03.00
UPGRADE FACILITY GENERATOR CONTROLS
OSCAR G. JOHNSON VA MEDICAL CENTER
325 E. H STREET,
IRON MOUNTAIN, MI 49801
OCT 29, 2025
BID DOCUMENTS 10/29/2025
CONSTRUCTION DOCUMENTS
EP101
F2 BUILDING #2 FIRST FLOOR PLAN - POWER & SYSTEMS
1/8" = 1'-0"
N
4'0" 2' 8' 12'
(THIS SHEET ONLY)
PLAN KEYED NOTES
1 UTILIZE EXISTING CIRCUIT SALVAGED FROM DEMOLITION TO FEED
NEW DEVICE. PROVIDE SURFACE MOUNTED BOX(ES), CONDUIT AND
WIRING AS REQUIRED. EXTEND THROUGH EXTERIOR WALL TO
REFEED EXISTING EXTERIOR RECEPTACLE.
PROVIDE NEW SURFACE MOUNTED DATA OUTLET. UTILIZE EXISTING
CABLING SALVAGED FROM DEMOLITION.
REINSTALL EMERGENCY LIGHT FIXTURE SALVAGED FROM
DEMOLITION.
PROVIDE AN EXTENSION OF THE EXISTING CONCRETE PAD,
COORDINATE WITH GENERATOR CONTROLS MANUFACTURER FOR
EXACT REQUIREMENTS. MATCH EXISTING CONCRETE PAD HEIGHT,
REBAR REINFORCED, PINNED TO CHAMFER EDGES TO MATCH.
PROVIDE A NEW CUMMINS CONTROL CABINET PER SPECIFICATIONS
WITH PLC, TERMINATION BOARDS, RELAYS AND ALL COMPONENTS
REQUIRED FOR A COMPLETE INSTALLATION. CABINET SHALL BE PAD
MOUNTED, FREE STANDING, FRONT HINGED DOUBLE DOORS,
MATCHING ADJACENT EXISTING CABINET.
PROVIDE NEW GENERATOR CONTROL CABINET PER SPECIFICATIONS.
EXTEND CIRCUIT (A-20,22) 2#10, 1#10 GND IN 3/4' GRS EXTERIOR OF
BUILDING FOR CONTINUED SERVICE OF HEAT PUMP "2-OU-1".
COORDINATE WITH MECHANICAL CONTRACTOR. PROVIDE WALL
PENETRATION, SLEEVE AND SEAL WEATHER-TIGHT.
IN LOUVER LEVEL BELOW, INTERCEPT EXISTING 208V 1-PHASE 20A
CIRCUIT, PROVIDE 4" SQUARE JUNCTION BOX. RISE UP IN CORNER AS
DEPICTED. EXTEND CIRCUIT EXTERIOR ABOVE MAN DOOR TO
EXISTING FUSED DISCONNECT SWITCH. RECONNECT.
PROVIDE (1) 4" EMT BETWEEN NEW DMC CABINET AND MEDIUM
VOLTAGE SWITCHGEAR. PROVIDE 45 # 14'S TERMINATE BOTH ENDS
AS REQUIRED BY MANUFACTURE.
UTILIZE EXISTING EMT RACEWAYS OVER HEAD FOR PULL IN OF NEW
REQUIRED CONTROL, POWER AND DATA CABLES. REFERENCE THE
RISER DIAGRAM. ONCE NEW CONDUCTORS ARE PULLED IN AND
GENERATOR (EACH) IS RETROFITTED WITH NEW CONTROLS, PULL
OUT EXISTING (UNUSED) CONDUCTORS COMPLETE. (NOTE:
CONTRACTOR MAY REUSE EXISTING CONDUCTORS IF/AS QUALIFIED
BY CUMMINS FOR USE WITH THE NEW CONTROL SYSTEM).
NEW 3" EMT BETWEEN MEDIUM VOLTAGE GEAR (52-BREAKERS) AND
EXISTING POWER JUNCTION BOX. (SEE RISER DIAGRAM). (THIS
CONDUIT CONTAINS 24#10 AWG CONDUCTORS).
CONTRACTOR SHALL PROVIDE AND INSTALL NEW COMMUNICATIONS
NETWORK CARDS IN EXISTING FACILITY AUTOMATIC TRANSFER
SWITCHES. ALL ATS UNITS ARE THAT OF CUMMINS INC AND
CURRENTLY UTILIZE NETWORK CARDS. IN (15) FIFTEEN REMOTE ATS
CABINETS, REMOVE THE EXISTING NETWORK CARD, REPLACE WITH
NEW CUMMINS NETWORK CARD AND RECONNECT/PROGRAM FOR
OPERATION WITH THE NEW DMC 8000 V3.3 UPGRADE. EXISTING
NETWORK CABLES IN RACEWAYS SHALL ALL BE
REUSED/RECONNECTED. (UTILIZE CUMMINS #PC 80 CONTROLS).
PROVIDE TEMPORARY TRAILER MOUNTED 1000KW (MINIMUM) 480V
DIESEL GENERATOR. (MANUAL START OPERATION). COMPLETE
SYSTEM TO BE MANUAL SWITCHOVER IF STANDBY ON-LINE
13.8KV/1250KW INTERIOR GENERATOR SHOULD FAIL.
NEW 480V OUTPUT TO STEP-UP TRANSFORMER. 3 SETS OF 3
#600MCM, 1 #3/0 THHN/THWN IN 4" SCH 80 PVC (TEMPORARY).
PROVIDE TEMPORARY STEP-UP TRANSFORMER TO PROVIDE 13.8KV
INTO BUILDING. 1500KVA @480V INPUT, 13,800V OUTPUT. 3-PHASE
WYE (LOW SIDE) TO DELTA (HIGH SIDE). PROVIDE ACCESS INTO ANSI
LEFT AND RIGHT SECTIONS. PROVIDE STRESS CONE TERMINATIONS
ON 13.8KV SIDE.
PROVIDE 3 #3/0 15KV MEDIUM VOLTAGE CABLES, SHIELDED,
CONCENTRIC NEUTRAL TYPE. PROVIDE (1) #3 THHN/THWN GROUND IN
CONDUIT. PROVIDE 4" SCH 80 PVC. LAY ON GROUND ALONG WALL AS
SHOWN. PROTECT WITH CONES AND CAUTION TAPE.
PROVIDE TEMP J-BOX HIGH ON WALL. (PULL BOX) PROVIDE 5" CORE
PENETRATION THROUGH WALL. PATCH/MATCH EXISTING AT
REMOVAL. EXTEND TO GENERATOR MEDIUM-VOLTAGE SWITCHGEAR.
CONNECT #3/0 MV CABLES TO EXISTING/SPARE BREAKER IN LINEUP.
SET THE LONG TIME TRIP SETTING TO 50AMPS.
PROVIDE LOAD BANK TEST UNIT FOR PERIODIC (MONTHLY) TESTING
OF TEMPORARY GENERATOR. UNIT SHALL BE 30% MINIMUM RATING
OF KW SIZE OF TEMPORARY GENERATOR PROVIDED. SUPPLIER TO
PROVIDE MEANS OF CONNECTION (480V). MOUNT LOAD BANK ON
TRAILER WITH GENERATOR OR PROVIDE SEPARATE GROUND
MOUNTED UNIT. PROVIDE CONDUCTORS IN RACEWAY FOR
PROTECTION FROM DAMAGE AND WEATHER.
CONTRACTOR SHALL INCLUDE MONTHLY SERVICES OF TECHNICIAN
TO COME TO SITE AND RUN MONTHLY LOAD BANK TEST OF
GENERATOR DURING DURATION OF GENERATOR USE. PROVIDE 8 HRS
OF TECHNICIAN ON-SITE FOR EACH TEST.
PROVIDE AND INSTALL A 3/4" x 10' CU ROD DRIVEN INTO GROUND
NEXT TO THE TEMPORARY TRANSFORMER. BOND INTERIOR OF
ENCLOSURE. (XO OF 480V SIDE). CONTRACTOR TO PATCH REPAIR
CONCRETE AFTER REMOVAL OF TEMPORARY TRANSFORMER AND
GROUND ROD. PROVIDE BARE COPPER 3/0 CONDUCTOR TO ROD.
FIRST FLOOR PLAN - POWER &
SYSTEMS
(CONTROL/POWER RISER DIAGRAM ONLY)
DIAGRAM KEYED NOTES
NEW RACEWAY (1) 4" EMT.
UTILIZE EXISTING RACEWAYS.
UTILIZE NEW COMMON 3" EMT BETWEEN MV GEAR AND POWER J-BOX.
(CONTROL/POWER RISER DIAGRAM ONLY)
CABLE SCHEDULE
45#14
(1) 4PR CAT 6 DATA (SERIES IN/OUT)
16#14 DC (CONTROL)
4#14 AC (POWER)
6#10, 2#10 AC (POWER)
2#14,(1) 4/C #18 TW/SH CABLE BETWEEN #1 & #2, AND BETWEEN #2 &
#3.
EP101
B4 CONTROL/POWER RISER DIAGRAM
NTS
PROJECT # 585-25-103 “UPGRADE FACILITY GENERATOR CONTROLS”
SCOPE:
PROVIDE AND INSTALL AN UPGRADE TO THE EXISTING CUMMINS GENERATOR PARALLELING SYSTEM
SERVING THE VA HOSPITAL OF IRON MOUNTAIN. THE SYSTEM SHALL INCLUDE HARDWARE AND
SOFTWARE UPGRADES TO THE EXISTING CUMMINS DMC (DIGITAL MASTER CONTROL) SYSTEM
PRESENTLY CONTROLLING, STARTING AND PARALLELING THE THREE EXISTING 13,800V, 3-PHASE, 1250KW GENERATORS. THE NEW UPGRADE SHALL PROVIDE FOR CUMMINS DMC 8000 VERSION 3.3
SYSTEM NETWORK CONTROLS.
1. ADD A NEW DMC ENCLOSURE CABINET NEXT TO EXISTING DMP CABINET.
2. PROVIDE FRONT PANEL CLOSURE OF EXISTING CABINET AFTER EXISTING / AGED HMI DISPLAY IS
REMOVED.
3. PROVIDE AND INSTALL NEW PLC'S, NETWORK COMMUNICATIONS AND INDIVIDUAL GENERATOR
CONTROL PANELS AS REQUIRED TO PROVIDE FOR V3.3 SYSTEM UPGRADE.
a. CONDUCTORS AND CABLES TO INTERFACE BETWEEN:
b. DMC AND MEDIUM VOLTAGE SWITCHGEAR LINEUP.
c. DMC AND INDIVIDUAL GENERATOR CONTROL PANELS (QTY: 3).
d. MEDIUM VOLTAGE SWITCHGEAR LINEUP AND INDIVIDUAL GENERATOR CONTROL PANELS
(QTY: 3).
4. REPLACE ALL EXISTING CONDUCTORS WITH NEW AS SHOWN ON THE PLANS. EXISTING
CONDUCTORS MAY BE REUSED IF AUTHORIZED BY CUMMINS (SUPPLIER / INTEGRATOR).
MINIMUM OF # 14 AWG STRANDED THHN/THWN COPPER CONDUCTORS TO BE UTILIZED.
5. VERIFY, DISCONNECT AND AT END, RECONNECT EXISTING BUILDING AUTOMATION
MONITORING/CONTROL SYSTEM. CERTIFY FINAL OPERATION.
6. REUSE ALL EXISTING CONDUITS FOR PATHWAYS OF REQUIRED CONDUCTORS.
7. PROVIDE DC AND AC CONDUCTORS IN SEPARATE CONDUIT SYSTEMS. UTILIZE EXISTING
SEPARATED RACEWAYS.
8. PROVIDE NEW CONDUITS AS SHOWN ON THE PLAN DOCUMENTS. CONDUITS MOUNTED FROM
CEILING SHALL MAINTAIN MAXIMUM HEIGHT POSSIBLE.
9. PROVIDE 20% SPARE CONDUCTORS OVER AND ABOVE THE COUNTS REFLECTED ON THE NEW
WORK PLANS. COORDINATE WITH CUMMINS (SUPPLIER).
10. REMOVE ELECTRICAL DEVICES ON WALL PRIOR TO NEW DMC ENCLOSURE BEING ADDED.
11. PROVIDE 4” THICK CONCRETE PAD EXTENSION TO LEFT OF EXISTING DMC ENCLOSURE. (ADD TO
LINE-UP)
12. REFEED ELECTRICAL TO EXTERIOR ACCU CONDENSING UNIT.
13. PROVIDE FOR REMOVAL AND REINSTALL OF EXISTING LIQUID AND HOT GAS REFRIGERANT LINES.
MODIFY AND EXTEND. PROVIDE SILVER BRAZED JOINTS IN HARD PIPE LINES. PROVIDE
INSULATION PER SPEC.
14. PUMP DOWN ACCU AND RECLAIM R407C REFRIGERANT. REPLACE REFRIGERANT AND CERTIFY
OPERATION.
NOTE: 13,800V CUMMINS GENERATORS TO REMAIN. MEDIUM VOLTAGE SWITCHGEAR (ANSI 52
BREAKERS) TO REMAIN. EXISTING CONDUIT SYSTEMS TO REMAIN. EXISTING SYSTEMS TO REMAIN
ON-LINE AND ACTIVE DURING RETROFIT. SEE SEQUENCE FOR STEPS TO UPGRADE / REPLACE
CONTROLS.
SEQUENCE OF EVENTS FOR UPGRADE:
1. REMOVE AND REWORK EXISTING EMERGENCY BATTERY LIGHT, RECEPTACLE AND DATA JACKS
ON EAST WALL OF EXISTING ROOM.
2. REMOVE AND REWORK / REPLACE REFRIGERANT LINES AND ELECTRICAL TO EXTERIOR ACCU.
3. PROVIDE NEW CONCRETE BASE TO MATCH EXISTING BASE HEIGHT FOR NEW DMC 8000
CABINET.
4. INSTALL LEFT EXPANSION DMC CABINET HOUSING NEW DMC 8000 HARDWARE AND V3.3
SOFTWARE CONTROLS.
5. NIPPLE TOGETHER / CONNECT EXISTING DMC CABINET TO NEW DMC ENCLOSURE. EXISTING
DMC CABINET SHALL REMAIN FOR TERMINAL / JUNCTION LOCATION OF CABLES.
6. PROVIDE COMPLETE STAND-BY TEMPORARY EXTERIOR GENERATOR TRANSFORMER AND LOAD
BANK CELL FOR MANUAL CONNECTION IF BACKUP 13.8 SYSTEM INTERIOR SHOULD FAIL.
7. KEEP GENERATOR # 1 ONLINE AND OPERATIONAL ON EXISTING SYSTEM. UNIT # 1 TO PROVIDE
FOR COMPLETE BACKUP / EMERGENCY SERVICES TO FACILITY WHILE CONTROLS UPGRADE IS
PERFORMED TO UNITS #2 AND #3. EXISTING FULL CAMPUS LOAD DURING WINTER MONTHS IS
648KW. EXISTING FULL CAMPUS LOAD DURING SUMMER MONTHS IS 1,170KW. ALL WORK
SHALL BE PERFORMED DURING LOW ELECTRICAL CONSUMPTION MONTHS (OCTOBER -MARCH).
8. UPGRADE UNITS # 2 AND # 3 SIMULTANEOUSLY. PROVIDE NEW DMC 8000 AND V3.3 SYSTEMS IN NEW DMC CABINET. PROVIDE ALL NEW CONDUCTORS. TEST AND CERTIFY UNITS # 2 / #3 AS
OPERATIONAL ON NEW SYSTEM. TEST FOR PARALLEL OPERATION.
a. TIMELINE: 2 WEEKS.
9. LOAD BANK TEST UNITS # 2 AND # 3. CERTIFY.
a. TIMELINE: 3 DAYS.
10. TRANSFER OPERATION TO UNITS # 2 AND # 3. UNITS # 2 AND # 3 SHALL BE ONLINE AND FULLY AUTOMATIC FOR BACKUP WHILE UNIT # 1 IS RETROFITTED. BOTH UNITS #2 AND #3 NOW RESIDE
ON NEW DMC AND SHALL BE MADE FULLY OPERATIONAL.
11. UPGRADE UNIT # 1. REPLACE CONTROL PANEL LOCAL AT UNIT.
a. TIMELINE: 1 WEEK.
12. LOAD BANK TEST UNIT #1 AND CERTIFY.
a. TIMELINE: 3 DAYS.
13. CONNECT UNIT # 1 TO NEW DMC 8000 SYSTEM V3.3.
14. REMOVE EXISTING AGED DMC SYSTEM FROM RIGHT SIDE ENCLOSURE.
15. REMOVE ALL UNUSED #14 AWG CONDUCTORS COMPLETE FROM EXISTING RACEWAYS. RED (AC)
AND BLUE (DC).
16. TEST AND CERTIFY ENTIRE SYSTEM AS A WHOLE. PROVIDE FINAL LOAD BANK TESTING OF THREE UNITS OPERATING IN PARALLEL. CERTIFY 10 SECOND START TO PARALLEL OPERATION. RECORD
ALL TESTING AND CERTIFICATION ON NFPA 110 DOCUMENTS.
b. TESTING SHALL BE PROVIDED WITHIN A 3-DAY PERIOD.
17. PROGRAM FINAL HMI DISPLAY AND INTEGRATION WITH EXISTING SYSTEMS AS INSTRUCTED BY
VA OPERATIONS.
18. VERIFY TIE-IN TO EXISTING (BAS) BUILDING AUTOMATION SYSTEM.
EP101
DWG. 4 OF 4
GENERAL NOTES
1. CABLE TYPES AND CONDUCTOR COUNTS LISTED BELOW DO NOT
INCLUDE SPARE 20% COUNTS. CONTRACTOR SHALL FOLLOW
SPECIFICATION FOR ADD SPARE CAPACITY.
ATS SCHEDULE
TAG AMPS
ATS-CR 400A
ATS-CR2 400A
ATS-CR3 400A
ATS-CLC-CR2 225A
ATS-LS 400A
ATS-CLC-LS2 100A
ATS-CLC-EQ2 225A
ATS-EQ 400A
ATS-EQ2 800A
ATS-FIRE PUMP 225A
ATS-XRAY 800A
ATS-CLC-NHCU 400A
ATS-1 225A
ATS-2 225A
ATS-3 225A
A
B
C
D
E
File details come from the government source that posted it. Updated .