NSGL Roofing MACC RFP Bldgs 328 and 7260.pdf
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- Solicitation number
- N4008520R0041
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| File | Type | Posted |
|---|---|---|
| Amendment 0002.pdf | ||
| Amendment 0001.pdf | ||
| Attachment E - Price Proposal Form (Seed Project).docx | DOCX document | |
| Attachment C - Construction and Design Experience Project Data Sheet.docx | DOCX document | |
| Attachment D - Past Performance Questionnaire.docx | DOCX document | |
| Attachment B - SECNAV_5512_1_11787.pdf | ||
| Attachment A - Pre-Proposal Inquiry Form.xlsx | XLSX spreadsheet | |
| N4008520R0041 Solicitation.pdf | ||
| NSGL Roofing MACC Specifications Bldgs 328 and 7260.pdf |
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Roofing MACC (Seed Projects) eProject# 1637687 Building 328 & Building 7260, NAVSTA Great Lakes, IL
PART THREE - PROJECT PROGRAM - Page 1
PART THREE - PROJECT PROGRAM
Project Program
Roofing Multiple Award Construction Contract; Seed Projects Building 328 & Building 7260
FY-20
Naval Station Great Lakes, Illinois
Date 10 January 2020
PART THREE - PROJECT PROGRAM - Page 2
TABLE OF CONTENTS
COVER PAGE
TABLE OF CONTENTS
1. PROJECT DESCRIPTION
2. PROJECT OBJECTIVES
3. NOT USED
4. BUILDING REQUIREMENTS
5. NOT USED
6. ENGINEERING SYSTEMS REQUIREMENTS
B30 Roofing F20 Selective Building Demolition
PART 3 - CHAPTER 2 - Page 1
1.0 PROJECT DESCRIPTION
The purpose of this solicitation is to provide the design documents for two seed projects to be used as part of the Roofing Multiple Award Construction Contact (MACC). These projects include the partial roof replacement of Building 328 and various roof repairs at Building 7260, both located at Naval Station Great Lakes, Illinois.
328:
Building 328 was built in 1987, and over the course of 32-years, portions of the existing ballasted EPDM roof system have failed. The failure of the roofing system has allowed water to infiltrate the building, causing damage to the ceiling located above the trainer housed inside.
The project includes the removal of an existing and the installation of a new ballasted EPDM (single-ply) roofing system on the upper south roof area (above the trainer) of Building 328; totaling approximately 4,964 SF. Existing stone ballast, EPDM roofing, and insulating roof fill must be removed down to the top of the existing structural steel roof deck. Stone ballast must be salvaged for re-use.
7260:
Portions of the existing standing seam metal roofing system located on the northeast corner of Building 7260, above room 211 (legal offices) and an area in the corridor south of room 206, are prone to leaking.
Identify the cause of the leak(s) and implement the necessary corrective actions to repair the deficiencies.
This includes, but is not limited to: open seams, open penetration flashings, oxidation, fastener backout, open ridge/headwall flashing, loose counterflashing, improper installation methods, panel damage. Any interior damage, caused by leaks, must also be repaired (ACT, GWB, etc.). Damaged interior materials must be replaced in kind.
2.0 PROJECT OBJECTIVES
2.1 Mission Statement
328:
The Surface Warfare Officers School Command Unit’s (SWOSU) mission is to provide a continuum of professional education and training in support of the surface Navy’s requirements that prepare enlisted Sailors to serve at sea.
7260:
Naval Station Great Lakes Battle Stations 21 Recruit Scenario Facility is a one-of-a-kind training facility and replica of a guided missile destroyer.
2.2 Facility Function
SWOSU (328):
Basic Engineering Common Core Cold Iron Trainer Lab
7260:
Battle Stations 21 immerses recruits in a virtual reality simulation of real-life training exercises. Designed
PART 3 - CHAPTER 2 - Page 2 and installed to emulate the look, feel, and even smells of a real ship. Recruits conduct an all-night, 12-hour mission on Battle Stations 21, completing their training and earning the title of Sailor, if they are successful. This training facility is the first of its kind in the U.S. Armed Forces.
2.3 Project Specific Priorities
Roof assembly must not leak. Special care must be taken to seal all roof penetrations.
All roofing systems must be furnished and installed per roof manufacturer’s printed instructions and standards.
2.3.1 Sustainable Design and Construction
Energy Conservation and Sustainable Development are not applicable to this project. This project must utilize best practices in the design documents.
2.3.2 Storm Water Management - Low Impact Development (LID)
Lay-down areas must be pre-approved. Lay down areas must be placed in locations away from environmentally sensitive areas, e.g. storm drains.
2.3.3 Energy Efficiency
Not applicable.
2.3.4 Building Commissioning
Not applicable.
2.3.5 Accessibility Requirements
Not applicable.
2.3.6 Antiterrorism Criteria
The primary design requirement document for antiterrorism and physical security measures is UFC 4-010-01 DoD Minimum Antiterrorism Standards for Buildings, 12 December 2018.
328:
The existing two-story facility was constructed in 1987 and is within a controlled perimeter. The minimum antiterrorism standards are not triggered under the UFC 4-010-01, by paragraph 1-5.2, as the project cost is under 50% replacement value of the facility, the project does not include: any glazing or window replacements, new additions, a change in occupancy level, or roadway improvements.
7260:
The existing two-story facility was constructed in 2007 and is within a controlled perimeter. The minimum antiterrorism standards are not triggered under the UFC 4-010-01, by paragraph 1-5.2, PART 3 - CHAPTER 2 - Page 3 as the project cost is under 50% replacement value of the facility, the project does not include: any glazing or window replacements, new additions, a change in occupancy level, or roadway improvements.
2.3.7 Cybersecurity
Not applicable.
2.4 Appropriate Design
New roofs and patches/repairs must match the existing in color, material, and design standards meeting the latest edition of the Installation Appearance Plan, March 2009.
2.5 Workflow Process
2.5.1 Hours of Operation
Regular working hours consist of an 8-1/2 hour period, generally between 7:00 a.m. and 3:30 p.m., Monday through Friday, excluding Government holidays.
2.5.2 Staffing/Occupancy
Not applicable.
2.6 Special Design Challenges
Building 328 and Building 7260 will be occupied during construction. Carefully plan work to protect the safety and environment of the tenants in the building. Minimize impact to the daily operations, to the fullest extent possible.
Protect the work in progress creating a watertight barrier at the end of each workday.
An Environmental Protection Plan must be included and contain elements such as spill notification requirements, emergency telephone numbers, identification of environmentally sensitive areas (storm drains), lay-down areas for hazardous materials, noise, dust protection, housekeeping, etc.
2.7 Adaptability and Flexibility
Not used.
PART 3 - CHAPTER 4 - Page 1
4.0 BUILDING REQUIREMENTS
4.1 Photographs: Existing Conditions at Building 328
Roof Scuttle Roof – Looking East
Air Conditioning Unit; Mechanical Equipment Roof – Looking Southeast
PART 3 - CHAPTER 4 - Page 2
Roof Scuttle
Plumbing Vents
Roof – Looking North
Air Conditioning Unit; Mechanical Equipment
EPDM Patch – Looking East
EPDM Patch – Looking North
PART 3 - CHAPTER 4 - Page 3
Brick Parapet
EPDM Patch
EPDM Patch
Roof Drain
Trainer-Interior
PART 3 - CHAPTER 4 - Page 1
4.2 Photographs: Existing Conditions at Building 7260
Leak location – looking south Leak location – northeast corner
Exterior – water damage Leak location – southeast corner
PART 3 - CHAPTER 4 - Page 2
Flashing detail at roof Room 211 (Legal Offices) – water damage; interior wall
Room 211 - water damage; interior ACT Corridor south of room 206 – water damage; interior
ACT
PART 3 - CHAPTER 6 - Page 1
6.0 ENGINEERING SYSTEM REQUIREMENTS
PART 3 - CHAPTER 6 / ESR B30 - Page 1
6. ENGINEERING SYSTEMS REQUIREMENTS
B30 ROOFING
B30 GENERAL SYSTEM DESCRIPTION
Provide watertight roof systems compatible with the facility function, construction, and service conditions. Provide complete roof system design and construction services for the entire new facility roof system, including all ancillary and incidental work necessary for a complete, new, watertight roof system installation.
Submittal Requirements: Components of a minimum roof submittal include the roof plan, method of drainage, standard details and details unique to the project, wind load calculations and requirements.
Provide a Pre-Design Roofing Conference (if required in RFP Part 4) and Pre-Roofing Conference to assure roof design and construction is properly coordinated before construction begins.
Built-in gutter systems where drainage passes through an interior space or is concealed in the exterior cavity wall is prohibited.
Refer to Unified Facilities Criteria (UFC) 3-110-03, Roofing, UFC 3-101-01, Architecture, and UFC 1- 200-02, High Performance Sustainable Building Requirements for additional roofing requirements.
Note: Latest editions, of the references above, must be used. A revised UFC 3-110-03, Roofing with Change 4 was published on 10/29/2019.
B3010 ROOF COVERINGS
B301001 STEEP SLOPE ROOFING SYSTEMS
Remove any standing seam metal panels that may be the cause of the leaks due to damage, failed components (fasteners, seams, flashing, sealant), improper installation, poor detailing, etc. Any new panels that are provided, must match the existing in material, color, and design.
Provide a roofing system that resists wind uplift pressures calculated in accordance with American Society of Civil Engineers (ASCE) 7. Uplift resistance must be validated by applicable Factory Mutual (FM), Underwriters Laboratories (UL) or American Society for Testing and Materials (ASTM) uplift resistance test procedures.
B301002 LOW SLOPE ROOFING SYSTEMS
Wind Uplift - Provide a complete roof covering assembly rated Class 1- 90, and FM I-49 for perimeter and flashing attachment.
Fire Safety - Provide a complete roof covering assembly:
1. Rated Class A in accordance with ASTM E 108; and
2. Listed as part of Fire-Classified roof deck construction in UL Roofing Materials and
Systems Directory (RMSD) or Class I roof deck construction in FM P7825c.
PART 3 - CHAPTER 6 / ESR B30 - Page 2
The low slope roofing system that is acceptable is single-ply EPDM to match existing. Once the new EPDM membrane is installed, redistribute existing ballast stones and add new to meet a minimum of 10-pounds of ballast per square foot.
B301003 ROOF INSULATION AND FILL
Minimum roof insulation to equal R-30 or greater. For fastening roof insulation on low-slope membrane roofs, place fasteners to withstand and obtain an uplift pressure of 90 pounds per square foot (with a safety factor of 2) in the field of the roof and FM Loss Prevention Data Sheets (LPDS) 1- 49 for perimeter component and flashing attachment.
Provide roof insulation values no less than in accordance with UFC 1-200-02, High Performance and Sustainable Building Requirements and UFC 3-110-03, Roofing.
B301004 FLASHINGS AND TRIM
Flashing and sheet metal work includes scuppers, splash pans, and sheet metal roofing.
328:
Properly flash new EPDM membrane and all penetrations, curbs, drains, pipes, flue stacks, vents, etc.
per manufacturer’s specifications. Flashing material must be compatible with the roofing material.
7260:
Install flashing, where required, to prevent moisture from entering at joints/additions. Replace any flashing that could be the source of the leaks.
Provide new flashing in accordance with UFC 3-110-03, Roofing.
B301005 GUTTERS AND DOWNSPOUTS
Not used.
B301006 ROOF OPENINGS AND SUPPORTS
Provide fall protection measures (guards, rails, etc.) where required by the Occupational Safety and Health Administration (OSHA).
B301090 OTHER ROOFING
Provide a lightning risk assessment in accordance with NFPA 780 Annex L and document the required level of protection. Provide documentation to the Government for review. If the calculation results in a required system, design and install a complete lightning protection system in accordance with UFC 3-575-01, Lightning and Static Electricity Protection System, including, but not necessarily limited to, strike termination devices, conductors, ground terminals, interconnecting conductors, surge protective devices, and other connectors and fittings required for a complete and usable system.
Upon completion of the installation, furnish the UL Lightning Protection Inspection Certificate certified to NFPA 780 for the system.
Reuse existing roof drains with new, compatible flashing materials, a new drain clamping ring and new bolts for anchorage.
PART 3 - CHAPTER 6 / ESR B30 - Page 3
--End of Section--
PART 3 - CHAPTER 6 / ESR F20 - Page 1
6. ENGINEERING SYSTEMS REQUIREMENTS
F20 SELECTIVE BUILDING DEMOLITION
GENERAL SYSTEMS REQUIREMENTS
Perform all off-site work necessary to meet the requirements of the project, local codes, reference standards, technical specifications and performance criteria.
Identify and obtain permits to comply with federal, state, and local regulatory requirements associated with this work. Complete the Permits Record of Decision (PROD) form with the first design submittal package. Determine correct permit fees and pay said fees. Forward copies of permits, permit applications, and the completed PROD form to the Government's Civil Reviewer. Perform work in accordance with the approved permits.
Coordinate and obtain approval from the Contracting Officer for proposed haul route(s), work site access point(s), utility connections, employee parking location(s) and material laydown and storage area(s).
F2010 BUILDING ELEMENTS DEMOLITION
The objective of this project is to remove and replace approximately 4,964 SF of the existing ballasted EPDM roofing system on Building 328.
F2010 1.1 GENERAL DEMOLITION
Landfilling demolition and associated debris on-site is prohibited. Demolition debris shall be disposed of off-site to an approved and licensed disposal facility.
Abandoning demolition and associated debris on-site is prohibited.
F2010 1.2 UTILITIES
Remove any existing penetrations no longer in use. Close the openings and repair the roof with compatible roofing material.
F2010 1.3 DUST CONTROL
Prevent the spread of dust and debris to occupied portions of the building and avoid the creation of a nuisance or hazard in the surrounding area.
F2010 1.4 TRAFFIC CONTROL
Not used.
F2010 1.5 WEATHER PROTECTION
Protect the work in progress creating a weather-tight barrier at the end of each workday.
F2010 1.6 BURNING
PART 3 - CHAPTER 6 / ESR F20 - Page 2
Burning will not be permitted.
F201001 SUBSTRUCTURE & SUPERSTRUCTURE
Not used.
F201002 EXTERIOR CLOSURE
Not used.
F201003 ROOFING
328:
Remove and replace the existing ballasted EPDM roofing system. Stone ballast, EPDM roofing, and insulating roof fill must be removed to the structural steel deck. Ballast stones must be retained for re-use.
7260:
Remove any standing seam metal panels that may be the cause of the leaks due to damage, failed components (fasteners, seams, flashing, sealant), improper installation, poor detailing, etc. Any new panels that are provided, must match the existing in material, color, and design.
F201004 INTERIOR CONSTRUCTION & FINISHES
Any interior damage, caused by leaks, must be repaired/replaced (ACT, GWB, etc.) in kind.
F201005 CONVEYING SYSTEMS
Not used.
F201006 MECHANICAL SYSTEMS
The work involves temporary removal of all rooftop equipment in order to replace the roofing beneath the equipment. In general, not more than one (1) piece of equipment may be removed at a time to minimize disruptions to occupants. Coordinate key equipment removals with the construction manager (CM) and engineering technician (ET). Upon completion of roofing, reinstall the equipment to its original function.
Remove any existing roof penetrations no longer in use. Close the openings and repair the roof with compatible roofing material.
F201007 ELECTRICAL SYSTEMS
The work involves temporary removal of all rooftop equipment in order to replace the roofing beneath the equipment. In general, not more than one (1) piece of equipment may be removed at a time to minimize disruptions to occupants. Coordinate key equipment removals with the construction manager (CM) and engineering technician (ET). Upon completion of roofing, reinstall the equipment to its original function.
Remove any existing roof penetrations no longer in use. Close the openings and repair the roof with
PART 3 - CHAPTER 6 / ESR F20 - Page 3 compatible roofing material.
F201008 EQUIPMENT & FURNISHINGS
Not used.
F201090 OTHER NON-HAZARDOUS SELECTIVE BUILDING
DEMOLITION
Not used.
F2020 HAZARDOUS COMPONENT ABATEMENT
Prior to starting work, the Contractor shall hire a first tier subcontractor to conduct a Hazardous Material Survey of the project site and prepare a report. Refer to UFC 3-810-01N, Environmental Engineering for Facility Construction, for restrictions and for additional requirements and criteria.
Facility areas and components affected by the project shall be inspected, as a minimum, for materials that contain asbestos and paint containing lead, cadmium and/or chromium. The inspection shall be performed by an EPA-Accredited Asbestos Inspector and EPA-Accredited Lead Inspector or Lead Risk Assessor. The inspectors shall be appropriately licensed in the State of project site location. Follow 40 CFR 763 Subpart E, Asbestos Hazard Emergency Response Act (AHERA) requirements for inspection of friable and non-friable asbestos containing materials.
Send samples to a third party accredited laboratory. Laboratories performing analysis for asbestos must be NIST/NVLAP accredited and rated proficient in the NIST/NVLAP sponsored quality assurance program for asbestos identification. Laboratories performing analysis for lead must be NLLAP accredited and rated proficient in the NIOSH/EPA Environmental Lead Proficiency Analytical Testing Program (ELPAT). Retest all roofing tars with PLM results of 1% or less. Retest using Transmission Electron Microscopy (TEM). The Contractor shall submit the report to the Government for review and approval prior to starting work. Any historical surveys provided by the Government shall be for reference purposes only. Hazardous component abatement will be contingent on the results of the survey. The report shall include as a minimum the following information:
Main Body of Report
1) Cover Page (include Project Title; Project Location; Contract Number; Prepared By;
Prepared For; Report Date including revision date as applicable)
2) Table of Contents
3) Executive Summary
4) Purpose and Scope of the survey
5) Inspection Date
6) Inspector Name(s) and License Number(s)
7) Survey Methodology
8) Summary of Findings
PART 3 - CHAPTER 6 / ESR F20 - Page 4
9) Conclusions and Recommendations
10) Statement of Limitations
Additionally, each page of the main body of report shall include the project title and date of report (including revision date as applicable).
Appendices or Attachments to Report
1) Table summarizing all identified suspect and assumed ACM. The table shall include as a minimum the following information: Homogenous Area (HA) Number, HA Description, HA Location, HA Type (surfacing material, thermal system insulation, or miscellaneous), Approx.
HA Quantity (LF/SF/EA), HA Sample Identification Number, Test Result (% and type of asbestos), Test Method (PLM, PC, TEM), Friability (friable/non-friable), Condition (good, damaged, severely damaged), and Photo Identification Number.
2) Table summarizing all identified paint testing combinations. The table shall include as a minimum the following information: Room Equivalent, Component Type, Substrate, Paint Color, Results, Approx. Quantity, Condition, and Photo Identification Number.
3) Scaled drawings showing location of Homogenous Areas, Paint Testing Combinations and Sample Collection Points.
4) Lab results including inspector sample identification number, physical description of sample as received, analytical method used, % and type of asbestos, name and signature of person performing analysis, and date of analysis.
5) Instrument Quality Control (QC) information
6) Chain of Custody forms
7) Inspector training certifications
8) Laboratory certifications
9) Photographs of Homogenous Areas and Paint Testing Combinations
10) Historical survey reports or sampling data (if provided by the Government). Large reports should be incorporated by reference.
11) Other supporting documentation if used (e.g. As-Built Drawings, Original Construction Specifications, Building Material Safety Data Sheets and/or Material Specification Sheets, etc.). Large documents should be incorporated by reference.
If any unforeseen hazardous materials are encountered during demolition or construction, it shall be brought to the Government's attention for action. The Contractor shall immediately notify the Government of potential schedule impacts from the discovered materials.
F2020 1.1 PRIVATE QUALIFIED PERSON (PQP)
The General Contractor is required to hire, as a first tier subcontractor, a PQP to ensure compliance with the approved work plans and perform independent inspections, testing and verification of any hazardous components work required to be performed. The PQP shall be appropriately licensed in
PART 3 - CHAPTER 6 / ESR F20 - Page 5 the State of project site location.
F2020 1.2 FURNISHINGS
Not used.
F2020 1.3 ASBESTOS
Perform work which requires the abatement of asbestos-containing materials in accordance with the edited UFGS 02 82 00, Asbestos Remediation. The specification must be edited by an EPA-accredited and State-licensed Asbestos Abatement Project Designer. Submit edited specification for government review and approval.
The Contractor may elect to leave Category I & II Non-Friable Asbestos-Containing Materials in place during demolition and dispose of the entire waste contents as Category I & II ACM if this is determined to be the most cost-effective option. If the Contractor elects to follow this method, all procedures, monitoring, waste disposal, dust control measures, and other work activities shall be addressed within the asbestos work plan. In addition, the Contractor will not be allowed to segregate/salvage waste materials, or compact debris for transport. The Contractor shall also submit certification that the landfill to be used for disposal has been notified and is willing to accept Category
I & II ACM.
A recent EV survey must be reviewed prior to construction.
F2020 1.5 PAINT RELATED WORK- LEAD, CADMIUM, CHROMIUM,
AND OTHER HAZARDOUS METALS
Perform work which requires the removal of paint containing lead, cadmium and/or chromium in accordance with the edited UFGS 02 83 00, Lead Remediation. The specification must be edited by an EPA-accredited and State-licensed Lead Abatement Project Designer or Supervisor. Submit edited specification for government review and approval.
Work involving the only the disturbance (e.g. drilling) of paint containing lead, cadmium and/or chromium shall be performed in accordance with all Federal, State and Local requirements including 29 CFR 1926.62, 29 CFR 1926.1126, 29 CFR 1926.1127, and Illinois Administrative Code 77 Part 845.
F2020 1.11 WASTE CHARACTERIZATION
Landfilling demolition and associated debris on-site is prohibited. Demolition debris shall be disposed of off-site to an approved and licensed disposal facility.
Abandoning demolition and associated debris on-site is prohibited.
F202001 SUBSTRUCTURE & SUPERSTRUCTURE
Not used.
F202002 EXTERIOR CLOSURE
PART 3 - CHAPTER 6 / ESR F20 - Page 6
F202003 ROOFING
Locations and quantities of the roofing materials to be abated will be determined by the results of the Hazardous Materials Survey conducted as a part of this project.
F202004 INTERIOR CONSTRUCTION & FINISHES
Not used.
F202005 CONVEYING SYSTEMS
Not used.
F202006 MECHANICAL SYSTEMS
Not used.
F202007 ELECTRICAL SYSTEMS
Not used.
F202008 EQUIPMENT & FURNISHINGS
Not used.
F202090 OTHER HAZARDOUS SELECTIVE BUILDING DEMOLITION
--End of Section--
PART SIX - ATTACHMENTS - Page 1
PART SIX - ATTACHMENTS
FORMS: PERFORMANCE ASSESSMENT PLAN (PAP); PERMITS RECORD OF DECISION (PROD)
DRAWINGS: BUILDING 328 ROOF PLAN; BUILDING 328 ROOF ACCESS DETAILS
SURVEYS: BUILDING 7260 ROOF SURVEY; BUILDING 7260 ROOFING PROGRESS REPORT
CONTRACTOR ENVIRONMENTAL REQUIREMENTS ON NAVAL STATION GREAT LAKES
DEFENSE BIOMETRICS IDENTIFICATION SYSTEM (DBIDS) STANDARD OPERATING
PROCEDURES
CONTRACTOR ENVIRONMENTS REQUIREMENTS ON NAVAL STATION GREAT LAKES
RFP PART 6 – Performance Assessment Plan Page 1
Performance Assessment Plan
MONTHLY EVALUATION
MONTH: __________YEAR:______
Evaluation Factor Yes No N/A Comments
Experience of Personnel
1. Did the team identified in the proposal actively participate in the project?
2. If personnel substitutions were needed, was the degree of technical competence maintained?
Working Relationships
1. Did the Construction team participate in the design process (i.e. attend meetings, provide insight, etc.)?
Were the coordination meetings between Construction and Design team personnel documented?
2. Did the Design team participate in the construction process (i.e. attend CQC meetings, perform field oversight, etc.)? Were coordination meetings between Construction and Design team personnel documented?
3. Did the collaboration between the Construction and Design Team deliver a high value innovative facility?
- Were Total Operating Cost minimized
- What LEED points can be obtained
- Was energy efficiency optimized, and the energy goals exceeded.
4. Was the budget management process clear; was an estimate submitted on time with each design submittal. Was the estimate updated to reflect the changes in the design submittal?
5. Did the Contractor's team effectively manage the project budget and the User's requirements to meet the customer's needs? Was project budget and emphasis in cost control exhibited in the estimate?
(Contractor to document in comments block
RFP PART 6 – Performance Assessment Plan Page 2 materials/systems innovations and provision of higher quality than required in the RFP Part 4)
Additional factors to be developed during Partnering.
Quality Control
1. Were re-submittals of design deliverables or construction rework required this month?
2. Were as built redlines updated this month?
Additional factors to be developed during Partnering.
Timely Performance
1. Is the Contractor on schedule?
2. Is the Contractor maintaining the schedule? (Can the Government confirm the project is on schedule?)
3. Is the Contractor following his schedule?
Additional factors to be developed during Partnering.
Effectiveness of Management
1. Did the Government need to intercede in resolving a subcontractor issue?
Additional factors to be developed during Partnering.
Compliance with Labor Standards
1. Did payrolls have to be resubmitted this month due to inaccuracies or errors?
Additional factors to be developed during Partnering.
Compliance with Safety Standards
1. Were there any lost time accidents this month?
RFP PART 6 – Performance Assessment Plan Page 3
Additional factors to be developed during Partnering.
GENERAL PERFORMANCE COMMENTS THIS MONTH:
Concurrence:
CM/ROICC Representative ______________Date______.
Project Manager ______________________Date_______.
Contractor Representative ______________Date______.
PERMITS RECORD OF DECISION (PROD)
PERMIT PROJECT TITLE: WORK ORDER NUMBER:
REQUIRED LOCATION:
(Check Box) GOVERNMENT PROJECT MANAGER:
**Use referenced notes where additional space required.
Air Quality PERMIT: Construction Date Obtained: Date Closed:
Basis of Decision (Yes/No):**
Issuing Agency:
Special Provisions and Requirements:**
Air Quality PERMIT: Operating Date Obtained: Date Closed:
Air Quality PERMIT: Asbestos Demolition & Removal Date Obtained: Date Closed:
Air Quality PERMIT: Other Date Obtained: Date Closed:
(Check Box) GOVERNMENT PROJECT MANAGER:
Water Pollution PERMIT: Wastewater Collection System Date Obtained: Date Closed:
Water Pollution PERMIT: Wastewater Pump Station Date Obtained: Date Closed:
Issuing Agency Special Provisions and Requirements:
Water Pollution PERMIT: Wastewater Treatment Plant Date Obtained: Date Closed:
Water Pollution PERMIT: Pretreatment, i.e. Oil/Water Separator Date Obtained: Date Closed:
Water Pollution PERMIT: Septic System Date Obtained: Date Closed:
Water Pollution PERMIT: Erosion & Sediment Control Date Obtained: Date Closed:
Water Pollution PERMIT: Stormwater Management Date Obtained: Date Closed:
Water Pollution PERMIT: Other Date Obtained: Date Closed:
Discharge Permit PERMIT: New or Increased Capacity NPDES Date Obtained: Date Closed:
Discharge Permit PERMIT: General NPDES (≥1 Acre Land Disturbance)
Date Obtained: Date Closed:
Discharge Permit PERMIT: Other Date Obtained: Date Closed:
Drinking Water PERMIT: Water Distribution System Date Obtained: Date Closed:
Drinking Water PERMIT: Water Treatment Plant Date Obtained: Date Closed:
Drinking Water PERMIT: Well Construction Date Obtained: Date Closed:
Drinking Water PERMIT: Underground Injection Date Obtained: Date Closed:
Drinking Water PERMIT: Other Date Obtained: Date Closed:
(Check Box) GOVERNMENT PROJECT MANAGER:
Fuel Tanks PERMIT: Underground Storage Tank Construction
Fuel Tanks PERMIT: Underground Storage Tank Operating
Fuel Tanks PERMIT: Other Date Obtained: Date Closed:
Special Provisions, and Requirements:
Solid and Hazardous Waste
PERMIT: Hazardous Waste Treatment, Storage, Disposal, Handling
(Check Box) GOVERNMENT PROJECT MANAGER:
Solid and Hazardous
PERMIT: Landfill Date Obtained: Date Closed:
PERMIT: Used Oil Collection Center, Aggregation Point, Transporter & Transfer Facility
PERMIT: Other Date Obtained: Date Closed:
Coastal Management Permit
PERMIT: Coastal Consistency Determination Authorization
(Check Box) GOVERNMENT PROJECT MANAGER:
Coastal Management
PERMIT: Coastal Barrier Date Obtained: Date Closed:
PERMIT: Floodplain Management Date Obtained: Date Closed:
PERMIT: Other Date Obtained: Date Closed:
Other Permits PERMIT: Work in Navigable Waters Date Obtained: Date Closed:
Other Permits PERMIT: Dredging Date Obtained: Date Closed:
Other Permits PERMIT: Clearing Date Obtained: Date Closed:
Other Permits PERMIT: Essential Fish Habitat Assessment Consultation
Other Permits PERMIT: Marine Mammal Protection Act Date Obtained: Date Closed:
Other Permits PERMIT: Take Permits Date Obtained: Date Closed:
Other Permits PERMIT: Work in Wetlands Date Obtained: Date Closed:
Other Permits PERMIT: Digging Permit Date Obtained: Date Closed:
Other Permits PERMIT: Traffic Date Obtained: Date Closed:
(Check Box) GOVERNMENT PROJECT MANAGER:
Other Permits PERMIT: Airport Hazard/Airfield Safety Clearances
Other Permits PERMIT: Railroad Crossing Date Obtained: Date Closed:
Other Permits PERMIT: Historic Preservation Date Obtained: Date Closed:
Other Permits PERMIT: Noise Abatement Date Obtained: Date Closed:
PERMITS RECORD OF DECISION (PROD)
PERMIT PROJECT TITLE: WORK ORDER NUMBER:
REQUIRED LOCATION:
Other Permits PERMIT: Endangered/Species/Critical Habitat Date Obtained: Date Closed:
Other Permits PERMIT: Other Date Obtained: Date Closed:
Special Provisions and Requirements:**
Prepared by: Date
Roof Survey
Navfac Midwest
Facility: B-7260 Address: B-7260, Great Lakes, IL
Customer:
Address: 3320 Mississippi St.,BLDG 3223 Great Lakes, IL 60088
Roof Survey Work Order #: 824 Navfac Midwest, Great Lakes, IL Inspection Date: 8/10/2017 4:00:00 PM
Interior-Leak #1 Leak occuring at valley/roof to wall transition.
Overview-Leak #1 Leak is occuring at this location. Multiple repairs have been made to stop the leak with sealant. Poor detail at the end cap/sill/valley transition.
Valley-Leak #1 Valley has been caulked as well.
Roof to Wall-Leak #1 Counterflashings and valley were recently caulked.
Pan-Leak #1 The pan was recently installed and sealed with caulk.
Pan-Leak #1 The pan was recently installed and sealed with caulk.
Pan-Leak #1 Pan at the wall tie in is open.
Masonry-Leak #1 Masonry parapet wall has also been caulked.
Masonry-Leak #1 Masonry parapet wall has also been caulked.
Masonry-Leak #1 Masonry parapet wall has also been caulked.
Interior-Leak #2 Leak occuring at valley/roof to wall transition.
Overview-Leak #2 Leak is occuring at this location. No repairs have been previously performed. Poor detail at the end cap/sill/valley transition.
Valley-Leak #2 Roof panels are overlapping the valley metal.
Sill-Leak #2 All roof water drains onto this sill.
Masonry-Leak #2 Roof water then runs down the face of this wall. Wall is open at mortar joint.
Roof to Wall-Leak #2 Counter flashings appear well installed.
Masonry-Leak #2 Mortar joints are open.
Masonry-Leak #2 Water drains onto this masonry paraper wall. Mortar joint is open.
OBSERVATIONS:
· Leak #1
· Leak occuring at the valley/roof to wall transition.
· Many repairs have previously been performed at this location with sealant at the seams and a sheet metal pan installed over the masonry wall/sill. Leaking still continues.
· There does not appear to be any recent damage to the roof that would be the cause of the leaking.
· Many of the transitions from the roof to the wall, roof to the sill, valley/end cap we're poorly designed and poorly installed.
· Leak #2
· Leak occuring at the valley/roof to wall transition.
· No prior repairs have been performed at this location.
· There does not appear to be any recent damage to the roof that would be the cause of the leaking.
· Many of the transitions from the roof to the wall, roof to the sill, valley/end cap we're poorly designed and poorly installed.
RECOMMENDATIONS:
· We believe that the source of the leaking at both Leak #1 and Leak #2 is due to the improper design of the roof/sill transition and the improper installation of the sheet metal panels, valley transition to the lower roof, and the end cap at the sill. Removal and reinstallation of new panels and transition flashings is needed for a long term repair to these areas. The issues at both leaks are caused by exactly the same conditions. Recommended work scope applies to both locations.
· WORK SCOPE (Permanent repair):
· Remove all roof panels and associated flashings to 4' above sill or to nearest ridge line on both sides of the valley.
· Remove 10' of "W" valley.
· Remove 1 panel at the roof to wall transition that is below the valley.
· Remove counter flashings at the roof to wall transition that is below the valley.
· Replace deteriorated decking with matching steel/wood decking.
· Cover all areas with Grace Ultra ice and water shield.
· Install 1 new panel and counter flashings at the roof to wall transition that is below the valley.
· Install new sill cover panel and welded/soldered end caps over the masonry sill.
· Install new "W" style valley with hem for locking roof panels into.
· Install new drip edge with hem over the sill cover.
· Install new roof panels locked into the hem on the drip edge and properly seamed into any existing roof panels.
· Install new roof panels locked into the hem on the "W" valley and properly seamed into any existing roof panels.
· WORK SCOPE (Temporary repair):
· Clean and prime transitions and seams in the valley, sill, and sill end caps surrounding the leak location.
· Apply uncured EPDM pressure sensitive flashing to all seams, transitions and deficiencies found on the metal roof and sky joints of the masonry sill and parapet wall surrounding the leak location.
· Apply urethane sealant to deficiencies found on the mortar joints surrounding the leak location.
RDM Consultants, Inc.
233 S. Wacker Drive - 84th Floor - Chicago, IL 60606
Project
Customer
DWG. By
Date Scale
This drawing is the property of RDM Consultants, Inc.
It may not be reproduced without consent.
N.T.S
Notes
B-7260-Roof Leaks
NAVFAC
JDM
Blister
Drain (Existing) Scupper
Skylight
Hot StackPlumbing Stack
Gas Line
Ridging
Control Joint Expansion Joint
* Note: -U indicates an unused item
Roof Top Units
HVAC on Curb
Drainage
Miscellaneous
Problem Indicators
Crickets
Projections xxxxx
Roof Hatch
HVAC on Sleepers
Unit on Curb
Unit on Sleepers
Pitch Pan/Portal Metal Sleeve Stack
Walkway
Paver Walkway
Roof Level Change
Core Test
Ponding
Flashing Problem
Bare Spot
Photo Indicator
Tel: (877) 708-5550
8/10/17
S L
C
L
L
Leak #1 Leak #2
Project
Customer
DWG. By
Date Scale
This drawing is the property of RDM Consultants, Inc.
It may not be reproduced without consent.
N.T.S
Notes
B-7260-Roof Leaks
NAVFAC
JDM
Blister
Drain (Existing) Scupper
Skylight
Hot StackPlumbing Stack
Gas Line
Ridging
Control Joint Expansion Joint
* Note: -U indicates an unused item
Roof Top Units
HVAC on Curb
Drainage
Miscellaneous
Problem Indicators
Crickets
Projections xxxxx
Roof Hatch
HVAC on Sleepers
Unit on Curb
Unit on Sleepers
Pitch Pan/Portal Metal Sleeve Stack
Walkway
Paver Walkway
Roof Level Change
Core Test
Ponding
Flashing Problem
Bare Spot
Photo Indicator
Tel: (877) 708-5550
8/10/17
S L
C
Remove S.S.
panels
Remove valley
Remove S.S.
panels
Remove S.S. panels & c-flah at brick wall
Remove metal sill
Project
Customer
DWG. By
Date Scale
This drawing is the property of RDM Consultants, Inc.
It may not be reproduced without consent.
N.T.S
Notes
B-7260-Roof Leaks
NAVFAC
JDM
Blister
Drain (Existing) Scupper
Skylight
Hot StackPlumbing Stack
Gas Line
Ridging
Control Joint Expansion Joint
* Note: -U indicates an unused item
Roof Top Units
HVAC on Curb
Drainage
Miscellaneous
Problem Indicators
Crickets
Projections xxxxx
Roof Hatch
HVAC on Sleepers
Unit on Curb
Unit on Sleepers
Pitch Pan/Portal Metal Sleeve Stack
Walkway
Paver Walkway
Roof Level Change
Core Test
Ponding
Flashing Problem
Bare Spot
Photo Indicator
Tel: (877) 708-5550
8/10/17
S L
C
Remove S.S. panels and C-flashing
Remove S.S. panels
Remove S.S. panels
Remove Valley
Add new sill metal
800-479-6832 | P.O. Box 7000 | Carlisle, PA 17013 | Fax: 717-245-7053 | www.carlislesyntec.com
E X P E R I E N C E T H E C A R L I S L E D I F F E R E N C E
Pressure-Sensitive Elastoform Flashing®
Overview
Carlisle’s Sure-Seal EPDM Pressure-Sensitive (PS) Elastoform Flashing is a nominal 60-mil-thick (1.5 mm) uncured EPDM membrane, laminated to a nominal 30-mil-thick (0.75 mm), fully cured PS adhesive. This product is available in 6" x 100', 9" x 50', and 12" x 50' rolls and is easily malleable and highly adaptable to irregular shapes and surfaces. PS Elastoform Flashing is self-curing and can be used to fl ash pipes and scuppers, as well as other rooftop structures and penetrations. The clear poly release liner on the 12"-wide product is pre-slit down the center, allowing the applicator to partially remove the liner for ease of installation.
Features and Benefi ts
» Available in 6" x 100', 9" x 50', and 12" x 50' rolls
» Adaptable to irregular shapes and surfaces
» Self-curing membrane
» Labor and cost savings in fi eld applications
Installation
1. The entire surface where the PS Elastoform Flashing will be applied must be clean. The adhesive on the back of the PS Elastoform Flashing will not adhere to dusted or dirty surfaces. Any residual contamination will be detrimental to the bond strength of the adhesive.
2. Remove all foreign material.
a. Remove excess mica dust by brooming or wiping with a clean, dry rag or Carlisle HP Splice Wipe.
b. The use of Weathered Membrane Cleaner may be necessary.
This process is essential on membrane that has been exposed for a number of weeks.
Note: Permeation-resistant gloves (that meet ANSI/ISEA 105- 2005) are required for hand protection when cleaners or primers are being used.
c. Allow the membrane to dry thoroughly before proceeding.
3. Apply HP-250 or Low-VOC Primer per instructions on respective product data sheets. Review Carlisle specifi cations and details for complete installation information.
Note: The use of excessive amounts of primer will not signifi cantly enhance the adhesion of the PS Elastoform Flashing to the EPDM membrane. Use only the amount necessary to obtain 100% coverage of the area where the PS Elastoform Flashing will be applied.
4. Allow the primer to fl ash-off until it does not transfer to a dry fi nger touch yet remains tacky. Install the pressure-sensitive product immediately after the primer has fl ashed-off to promote adhesion and avoid contamination.
5. Position the fl ashing over the area to be covered and press down the exposed tape adhesive using fi rm, even hand pressure across the entire area. Install the elongated diamond pattern parallel to the deck when fl ashing corners around vertical pipe wraps.
6. Immediately roll the PS Elastoform Flashing with a 2"-wide (50 mm) roller, using positive pressure. Roll across the fl ashing edge, not parallel to it.
E X P E R I E N C E T H E C A R L I S L E D I F F E R E N C E
800-479-6832 | P.O. Box 7000 | Carlisle, PA 17013 | Fax: 717-245-7053 | www.carlislesyntec.com
06.25.15 © 2015 Carlisle.
REPRINT CODE: 603138 - “PS Elastoform Flashing Product Data Sheet”
Carlisle, Sure-Seal, Pre-Kleened and Elastoform Flashing are trademarks of Carlisle.
LEED is a registered trademark of the U.S. Green Building Council.
7. To achieve proper adhesion of the PS Elastoform Flashing when jobsite temperatures fall below 40°F (4°C), heat the primed area of the membrane with a hot-air gun as the fl ashing is applied and pressed into place.
8. PS Elastoform Flashing is used to fl ash many different roofi ng system structures and penetrations. The specifi c method of applying the fl ashing for each individual situation is different. The appropriate Carlisle specifi cation and/or detail must be consulted prior to application.
Review Carlisle specifi cations and details for complete installation information.
Precautions
» Avoid prolonged contact with skin. In case of contact with skin, thoroughly wash affected area with soap and water.
» Prolonged jobsite storage temperatures in excess of 90°F (32°C) will shorten product shelf life.
» In warm, sunny weather, keep PS Elastoform Flashing rolls in their box and in a shaded area until ready to use.
» Storage and use of PS Elastoform Flashing at temperatures below 40°F (4°C) will result in a loss of adhesive tack and, in extreme cases, will result in no bond to the substrate. Overnight storage must be available to keep the temperature of the PS Elastoform Flashing at a minimum of 60°F (15°C). Hot boxes for jobsite storage must be provided to maintain a minimum product temperature of 40°F (4°C).
» PS Elastoform Flashing must be stored in a dry area. It is recommended to store the fl ashing below 80°F (27°C) to ensure maximum formability and shelf life.
» Due to solvent fl ash-off, condensation may form on applied primer when the ambient temperature is near the dew point. If condensation develops, the application of primer and PS Elastoform Flashing must be discontinued as proper adhesion will not be achieved. Allow the surface to dry and reapply primer to the previously coated surface. Apply PS Elastoform Flashing when conditions allow.
» Do not allow waste products (petroleum, grease, oil, solvents, vegetable or mineral oils, animal fats, etc.) or direct steam venting to come in contact with the PS Elastoform Flashing.
» A heat gun is required when forming PS Elastoform Flashing in colder temperatures as outlined in the specifi cation.
» KEEP OUT OF THE REACH OF CHILDREN.
Pressure-Sensitive Elastoform Flashing
Typical Properties and Characteristics
Color Black
Base Membrane Adhesive
EPDM
Synthetic Rubber
Ozone Resistance Condition after exposure to 100 pphm Ozone in air for 168 hours @ 104°F (40°C). Specimen under 50% strain.
No cracks
Brittleness Temp -49°F (-45°C)
Nominal Thickness 90 mil (2.25 mm)
Nominal Width Membrane Adhesive
6" (150 mm), 9" (225 mm), 12" (300 mm), 63⁄16" (155 mm), 93⁄16" (230 mm), 123⁄16" (305 mm)
Net Weight Per Roll 6"= 30 lbs (13.6 kg) 9"= 24 lbs (10.9 kg) 12"= 32 lbs (14.5 kg)
Packaging 6"= 2 rolls/carton, 100' (30 m) 9"= 1 roll/carton, 50' (15 m) 12"= 1 roll/carton, 50' (15 m)
Shelf Life 9 months when stored between 60°–80°F (15°–27°C)
Typical properties and characteristics are based on samples tested and are not guaranteed for all samples of this product. This data and information is intended as a guide and does not refl ect the specifi cation range for any particular property of this product.
Sure-Seal Pressure-Sensitive Elastoform Flashing meets or exceeds the minimum requirements set forth by ASTM D4811 for a Type 1 (EPDM). Class V (cures on the roof) fl ashing material.
LEED® Information
Pre-consumer Recycled Content 0%
Post-consumer Recycled Content 0%
Manufacturing Location Greenville, IL
Solar Refl ectance Index (SRI) N/A
Description NP 1™ is a one-component, high-performance, nonpriming, gun-grade, elastomeric polyurethane sealant. It requires no mixing and typically requires no priming to bond to many materials, including concrete and masonry.
Yield
See page 3 for charts.
Packaging
300 ml (10.1 fl oz) cartridges, 30 cartridges per carton
20 fl oz (590 ml) ProPaks, 20 per carton
2 gallons (7.6 L) pails; available on special order only
For color availability in bulk packaging, call Customer Service.
Color
White, off-white, limestone, stone, tan, aluminum gray, hunter green, medium bronze, special bronze, redwood tan, tile red and black.
Shelf Life
Cartridges and ProPaks:
1 year when properly stored.
Pails:
6 months when properly stored.
Storage
Store in original, unopened containers away from heat and direct sunshine.
Storing at elevated temperatures will reduce the shelf life.
Where to Use
APPLICATION
• Expansion joints
• Curtain wall construction
• Panel walls
• Precast units
• Aluminum and wood window frames
• Roofing
• Fascia
• Parapets
• Structural components
• Vinyl siding
• Wastewater treatment plants
• Dams
• Spillways and storm drains
• Wetwells and manholes
LOCATION
• Interior and exterior
• Above and below grade
• Immersed in water
SUBSTRATE
• Concrete
• Masonry
• Aluminum
• Wood
• Clay & concrete roof tiles
Features Benefits
• Ready to use Requires no mixing; reduces labor costs
• Joint movement capability ±35% Provides excellent flexibility for keeping moving joints tight
• Easy to gun and tool Speeds application and makes neater joints
• Available in cartridges, Reduces jobsite waste, lowers disposal costs 20 ounce ProPaks, and in bulk
• Twelve standard colors Matches common substrates
• No primer required for most Lowers installation costs construction materials
• Weather resistant Produces long-lasting weather-tight seals
• Wide temperature-application range Suitable for all climates
• Compatible with nonrigid coatings May be painted
• Superior holding power Long-lasting roof tile instalation
• UL listed Passes 4 hour, 4 inch, fire and hose stream test when used with Ultra Block® or mineral wool
• Suitable for water immersion Documented performance in wet areas
• Low VOC content Meets VOC requirements in all 50 states
SONOLASTIC® NP 1™
One-component, elastomeric, gun-grade polyurethane sealant
PRODUCT DATA
Joint Sealants
07 92 007
Technical Data Composition
Sonolastic® NP 1™ is a one-component moisture-curing polyurethane.
Compliances
• ASTM C 920, Type S, Grade NS, Class 35, Use NT, M, A, G, and I
• Federal Specification TT-S- 00230C, Type II, Class A
• Corps of Engineers CRD-C- 541, Type II, Class A
• Canadian Specification CAN/CGSB-19.13-M87, Classification MCG-2-25-A-N, No. 81026
• USDA compliant for use in meat and poultry areas
• Underwriters Laboratories Inc.® classified (fire resistance only)
• Canadian approval for use in establishments that handle food
• SWR Institute validated
• ISO 11600-F-25LM
Typical Properties
Test Data
PROPERTY RESULTS TEST METHODS
SONNEBORN® PRODUCT DATA
NP 1™
PROPERTY VALUE
Service temperature -40 to 180 range, ° F (° C) (-40 to 82)
Shrinkage None
Movement capability, % ±35 ASTM C 719
Tensile strength, 350 (2.4) ASTM D 412 psi (MPa)
Tear strength, pli 50 ASTM D 1004
Ultimate elongation at break, % 800 ASTM D 412
Rheological, No sag ASTM C 639 (sag in vertical displacement) at 120° F (49° C)
Extrudability, 3 seconds Passes ASTM C 603
Hardness, Shore A ASTM C 661 At standard conditions 25 – 30 After heat aging (max Shore A: 50) 25
Weight loss, after heat aging, % 3 ASTM C 792
Cracking and chalking, None ASTM C 792 after heat aging
Tack-free time, hrs, Passes ASTM C 679 (maximum 72 hrs)
Stain and color change Passes ASTM C 510 (no visible stain)
Bond durability,* on glass, Passes ASTM C 719 aluminum, and concrete ±35% movement
Adhesion* in peel, pli (min. 5 pli) 30 ASTM C 794
Adhesion* in peel after Passes ASTM C 794 UV radiation through glass (min. 5 pli)
Artificial weathering, Passes ASTM C 793 Xenon arc, 250 hours
Artificial weathering, No surface cracking ASTM G 26 Xenon arc, 3,000 hours
Water immersion, 122˚ F (50˚ C) Passes 10 weeks with ASTM C 1247 movement cycling
*Primed for water immersion dictated by ASTM C 920. Concrete and aluminum primed with 733; glass primed with 766.
Test results are typical values obtained under laboratory conditions. Reasonable variations can be expected.
SEALANT•WATERPROOFING
& RESTORATION INSTITUTE
SEALANT VALIDATION
www.swrionline.org
Issued to: BASF Building Systems Product: Sonolastic NP-1
C719: Pass 3 Ext:+35% Comp:-35%
Substrate: Aluminum, Mortar, Granite [mortar and granite substrates primed with primer No. 733]
C661: Rating 25
Validation Date: 6/20/06 - 6/19/11
No. 606-NP1611 Copyright © 2006
INSTITUTE
How to Apply Joint Preparation
1. The number of joints and the joint width should be designed for a maximum of ±25% movement.
2. The depth of the sealant should be 1/2 the width of the joint. The maximum depth is 1/2” (13 mm) and the minimum is 1/4” (6 mm). Refer to Table 1.
3. In deep joints, the sealant depth must be controlled by Closed-Cell Backer-Rod or Soft Backer- Rod. Where the joint depth does not permit the use of backer-rod, a bondbreaker (polyethylene strip) must be used to prevent three-point bonding.
4. To maintain the recommended sealant depth, install backer-rod by compressing and rolling it into the joint channel without stretching it lengthwise.
Closed-Cell Backer-Rod should be about 1/8" (3
mm) larger in diameter than the width of the joint to allow for compression. Soft Backer-Rod should be approximately 25% larger in diameter than the joint width. The sealant does not adhere to it, and no separate bondbreaker is required. Do not prime or puncture the backer-rod.
Surface Preparation
Surfaces must be structurally sound, fully cured, dry, clean, free of dirt, moisture, loose particles, oil, grease, asphalt, tar, paint, wax, rust, waterproofing or curing and parting compounds, and membrane materials.
CONCRETE, STONE, AND OTHER MASONRY
Clean by grinding, sandblasting, or wire brushing to expose a sound surface free of contamination and laitance.
WOOD
New and weathered wood must be clean and sound.
Scrape away loose paint to bare wood.
Any coating that cannot be removed must be tested to verify adhesion of sealant or to to determine an appropriate primer.
METAL
Remove scale, rust, and coatings from metal to expose a bright white surface. Remove protective coatings as well as any chemical residue or film.
Aluminum window frames are frequently coated with a clear lacquer that must be removed before the application of NP 1™. Any coating that cannot be removed must be tested to verify adhesion of sealant or determine an appropriate primer.
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