A9_-_Drawings_-_KT02088.pdf

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ORIGINAL DATE OF DRAWING

(YYYY/MM/DD)

DRAFTSMAN CHECKER

CHECKER

STRESSENGINEER

ENGINEER

SUBMITTED

APPROVED

REVCAGE CODE

SCALE UNIT WEIGHT SHEET

DWG NOSIZE

OF

ENGINEER

SOFTWARE

FILENAME

MATERIAL

HEAT TREATMENT

FINAL PROTECTIVE FINISH

R E

V S

H E

E T

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O

NOTICE - WHEN GOVERNMENT DRAWINGS, SPECIFICATIONS, OR OTHER DATA ARE USED FOR

ANY PURPOSE OTHER THAN IN CONNECTION WITH A DEFINITELY RELATED GOVERNMENT

PROCUREMENT OPERATION, THE UNITED STATES GOVERNMENT THEREBY INCURS NO

RESPONSIBILITY NOR OBLIGATION WHATSOEVER; AND THE FACT THAT THE GOVERNMENT

MAY HAVE FORMULATED, FURNISHED, OR IN ANY WAY SUPPLIED THE SAID DRAWINGS,

SPECIFICATIONS OR OTHER DATA IS NOT TO BE REGARDED BY IMPLICATION OR OTHERWISE

AS IN ANY MANNER LICENSING THE HOLDER OR ANY OTHER PERSON OR CORPORATION, OR

CONVEYING ANY RIGHTS OR PERMISSION TO MANUFACTURE, USE, OR SELL ANY PATENTED

INVENTION THAT MAY IN ANY WAY BE RELATED THERETO.

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"L"

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"L"

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R8.0

JOHN F. KENNEDY SPACE CENTER, NASA

KENNEDY SPACE CENTER, FLORIDA

FLEXHOSE ASSEMBLY,

TVC HYDRAULIC

SERVICING SUBSYSTEM

E 22264 KT02088 B

NONE 1 1

2015/12/10

B.J.TRAHAN J.L. SCOTTI

G.B. MCCORQUODALE

V.J. WARD H. SOLANKY

R. BUKAC

T.O.ADAMS

A.C. LITTLEFIELD

UNLESS OTHERWISE SPECIFIED DIM ARE

IN INCHES. INTERPRET DIM AND TOL PER

ASME Y14.5-2009. TOLERANCES ON:

FRACTIONS DECIMALS ANGLES

1/16 1 PL .1 1 PL .5

2 PL .03

3 PL .010

THIRD ANGLE PROJECTION

SLS THSS

NEXT ASSY USED ON

APPLICATION

CAD MAINTAINED.

CHANGES SHALL BE INCORPORATED

ONLY BY THE DESIGN ACTIVITY.

CREO PARAMETRIC 2.0

KT02088D

NONE

NONE

NONE

K T

B

REVISION HISTORY

REV DESCRIPTION DATE APPROVAL

A SEE R-CN-29895. 2016/02/22 A.C. LITTLEFIELD

B SEE R-CN-32254. 2016/05/12 A.C. LITTLEFIELD

TABLE I

HOSE CONFIGURATION

QTY.

REQ.

HOSE ASSEMBLY

PART NUMBER

PARTS LIST HOSE ASSEMBLY DETAILS

PART

DESCRIPTION HOSE BODY INDENTIFICATION

TAG

FLUID

FITTING

QUICK DISCONNECT

SIDE 1

QUICK DISCONNECT/

FITTING, SIDE 2

FLUID

FITTING

PLUG/CAP/

FITTING SIDE 1

PLUG/CAP

FITTING SIDE 2

SNAP HOOK

(SIZE 7/32 INCH)

TUBE

ASSEMBLY

HOSE

CONTAINMENT FITTINGS FITTINGS LENGTH

"L"

(FEET)

NOMINAL

SIZE

(INCHES)

HOSE OD

(INCHES) DELETED

DESIGN PRESSURE

(PSIG)

WEIGHT

PER FOOT

(POUNDS)

(REF)

FIND NO/

ITEM NO 1 2 3 4 5 5B 6 7 8 9 5C 10 11 5D 12 13

1 KT02088-1

PART

NUMBER

32EFG5KXLL 75M04185-10 AS4307K32-AB FD96-1004-32-32 5B FD96-1004-32-32 - FD96-1009-32 5B FD96-1009-32 5B 558618 - 014-02-1523 - - 15 2 2.80 - 3500 4.86

1 KT02088-2 32G2XCTN 75M04185-10 AS4307K32-AB FD96-1005-32-32 5B FD96-1005-32-32 - FD96-1010-32 5B FD96-1010-32 5B 558618 - 014-02-1523 - - 15 2 2.62 - 600 2.25

3 KT02088-3 32EFG5KXLL 75M04185-10 AS4307K32-AB FD96-1004-32-32 5B - - FD96-1009-32 5B AS1369K32-A 558618 - 014-02-1523 - - 5.25 2 2.80 - 3500 4.86

3 KT02088-4 32G2XCTN 75M04185-10 AS4307K32-AB FD96-1005-32-32 5B - - FD96-1010-32 5B AS1369K32-A 558618 - 014-02-1523 - - 5.25 2 2.62 - 600 2.25

5 KT02088-5 20EFG5K 75M04185-10 AS4307K20-AB 0031-1036 5E FD96-1004-20-20 AS1251K20-A - FD96-1009-20 5B 558618 KT00002-201343N 014-02-1512 AS1368K2012-A AS4347K12 27 1-1/4 1.97 - 3500 2.25

5 KT02088-6 24M2TXCTN 75M04185-10 AS4307K24-AB 0031-1036 5E FD96-1004-24-24 AS1251K24-A - FD96-1009-24 5B 558618 KT00002-241883N 014-02-1521 AA67001-24-12KAG-A 5G AS4347K12 27 1-1/2 1.672 - 600 .875

5 KT02088-7 20EFG5K 75M04185-10 AS4307K20-AB 201-025305-13 5F FD96-1004-20-20 AS1251K20-A - FD96-1009-20 5B 558618 KT00002-201343N 014-02-1512 AS1368K2016-A AS4347K16 27 1-1/4 1.97 - 3500 2.25

5 KT02088-8 24M2TXCTN 75M04185-10 AS4307K24-AB 201-025305-15 5F FD96-1004-24-24 AS1251K24-A - FD96-1009-24 5B 558618 KT00002-241883N 014-02-1521 AS1368K2016-A AS4347K20 27 1-1/2 1.672 - 600 .875

3 KT02088-9 16M2TX50FT 75M04185-10 AS4319K1624-AB AA67013-8KG FD96-1004-24-24 AS1251K16-A AS4862K03 FD96-1009-24 5B - KT00002-160953N - AS1368K1608-A AS4347K08 27 1 1.109 - 600 .526

TABLE II

PARTS REQUIRED FOR TESTING

HOSE ASSEMBLY

PART NUMBER

QUICK DISCONNECT

QTY

REQ PART NUMBER

KT02088-1 1 FD96-1005-32-32

KT02088-2 1 FD96-1004-32-32

KT02088-3 - -

KT02088-4 - -

KT02088-5 1 FD96-1005-20-20

KT02088-6 1 FD96-1004-24-24

KT02088-7 1 FD96-1005-20-20

KT02088-8 1 FD96-1004-24-24

KT02088-9 - -

NOTE: THIS TABLE ONLY DEFINES THE REQUIRED INTERFACING

PART NEEDED TO PERFORM PRESSURE TESTING OF THE

HOSE ASSEMBLY. IT DOES NOT INCLUDE ALL FITTINGS,

TUBING, HOSES, PRESSURE SOURCES OR OTHER

EQUIPMENT REQUIRED FOR A COMPLETE TEST SET UP.

TABLE III

HOSE ASSEMBLY REFERENCE DESIGNATORS

FLEX HOSE

PART NUMBER

A NUMBERS

SIDE 1 QD HOSE SIDE 2 QD

KT02088-1 - - -

KT02088-2 - - -

KT02088-3 A197287 A197286 -

KT02088-3 A197218 A197217 -

KT02088-3 - - -

KT02088-4 A197293 A197292 -

KT02088-4 A199983 A199945 -

KT02088-4 - - -

KT02088-5 A197167 A197169 A199985

KT02088-5 A197282 A197186 A199987

KT02088-5 A197250 A197252 A199989

KT02088-5 A197268 A197270 A199991

KT02088-5 - - -

KT02088-6 A197164 A197165 A199984

KT02088-6 A197182 A197183 A199986

KT02088-6 A197247 A197248 A199988

KT02088-6 A197265 A197266 A199990

KT02088-6 - - -

KT02088-7 A197198 A197200 A199992

KT02088-7 A197210 A197212 A199994

KT02088-7 A197222 A197224 A199996

KT02088-7 A197234 A197236 A199998

KT02088-7 - - -

KT02088-8 A197211 A197213 A199995

KT02088-8 A197199 A197201 A199993

KT02088-8 A197223 A197226 A199997

KT02088-8 A197235 A197237 A199999

KT02088-8 - - -

KT02088-9 A200005 A197177 -

KT02088-9 A197168 A197181 -

KT02088-9

SYMBOL LEGEND

SYMBOL DESCRIPTION

FITTING, MALE TUBE TO MALE TUBE

FITTING, FEMALE TUBE TO FEMALE TUBE

FITTING, MALE TUBE TO MALE BOSS

FITTING, MALE TUBE TO FEMALE TUBE

TUBE ASSEMBLY

QUICK DISCONNECT WITH INTERNAL CHECK VALVE, FEMALE

QUICK DISCONNECT WITH INTERNAL CHECK VALVE, MALE

FLEX HOSE ASSEMBLY

HOSE CONTAINMENT GRIP WITH LATCH

NOTES:

GENERAL

1A. INTERPRET THIS DRAWING PER ASME Y14.100-2013.

1B. HOSE LENGTHS "L" ARE DEFINED AS THE DISTANCE MEASURED FROM FERRULE TIP TO FERRULE TIP IN FEET.

1C. GATES FLEXHOSES ARE TO BE PURCHASED WITH GLOBALSPIRAL COUPLINGS, FEMALE JIC 37 FLARE SWIVEL, FOR

32EFG5K USE GLOBALSPIRAL HIGH PRESSURE COUPLING, FEMALE JIC 37 FLARE SWIVEL.

ASSEMBLY

2A. INSTALLATION OF TUBING ASSEMBLIES, FITTINGS AND FITTING ASSEMBLIES SHALL BE PER KSC-SPEC-Z-0008.

2B. IDENTIFICATION TAGS SHALL BE PERMANENTLY MARKED USING MIL-STD-792, TYPE V (DIE STAMP) LETTERING,

0.25 INCH HIGH. MARKING SHALL INCLUDE THE FOLLOWING: PART NUMBER: KT02088-<INSERT APPLICABLE DASH NUMBER>, SERIAL NUMBER, APPLICABLE "A NUMBER" (FROM TABLE III), NOMINAL HOSE SIZE, LENGTH, HYDROSTATIC TEST PRESSURE

AND DATE OF HYDROSTATIC TEST.

2C LUBRICATE TUBE FITTING THREADS PER KSC-SPEC-Z-0009 WITH KRYTOX 240AC, BRAYCOTE 601, BRAYCOTE

815Z, OR ENGINEERING APPROVED EQUAL FROM QPL-27617.

2D HOSES PROCURED AS SPARES SHALL HAVE THEIR REFERENCE DESIGNATORS / "A NUMBERS"

ASSIGNED BY OTHERS.

2E. FITTING ASSEMBLY NUMBERING SHALL BE AS FOLLOWS:

PART NUMBER EXAMPLE 1 AS1250K12 - A

PART NUMBER EXAMPLE 2 AS4307K08 - A B

PART NUMBER EXAMPLE 3 KC176K8 - A W

PART NUMBER EXAMPLE 4 AS4301K0601 - A

PART NUMBER EXAMPLE 5 AS4315K12 - A BW

FIELD

1. FITTING PART NUMBER

THE SAE, KC, OR ALLEN AIRCRAFT FITTING PART NUMBER

(INCLUDING APPLICABLE DASHES)

2. ASSEMBLY

THE FITTING ASSEMBLY INCLUDES:

1 EACH AS1097 PTFE (TEFLON) SEAL RING FOR EVERY AS109 FLARED TUBE END

1 EACH PREFORMED PACKING (MATERIAL SPECIFICATION IN FIELD 3) FOR EVERY AS4320 BOSS END

1 EACH AN924 NUT AND 1 EACH NAS 1149 WASHER FOR AS1099 BULKHEAD TYPE FITTINGS

1 EACH AS4326 STAINLESS STEEL COUPLING NUT FOR AS4301 REDUCER-ADAPTER FITTINGS

3. O-RING MATERIAL / ADDITIONAL COMPONENTS

THE FOLLOWING O-RING MATERIALS MAY BE SPECIFIED:

B - FOR BUNA N PER AS28778

T - FOR PTFE (TEFLON) PER AS9956

V - FOR VITON PER AS3209

THE FOLLOWING ADDITIONAL COMPONENTS MAY BE SPECIFIED:

W - FOR ADDITIONAL WASHER (2 TOTAL)

CLEANING

3A. UNLESS OTHERWISE SPECIFIED, FLUID SYSTEM INTERNAL SURFACES SHALL BE CLEANED TO LEVEL 200 PER ISO-14952, PARTS 1 THROUGH 6 OR ONE OF THE FOLLOWING STANDARDS IF SUBMITTED AND APPROVED BY NASA/KSC DESIGN ENGINEERING: KSC-C-123, MSFC-SPEC-164, JPR 5322.1, ASTM G93, IEST-STD-CC1246, OR SAE ARP 1176. CLEANLINESS SHALL BE MAINTAINED THROUGHOUT THE ASSEMBLY, FUNCTIONAL TESTING AND FINAL INSPECTION PROCESSES.

TESTING

4A. PNEUMATIC LEAK TEST EACH FLEXHOSE ASSEMBLY PER ASME B31.3 PARAGRAPH 345.5 USING GASEOUS NITROGEN CONFORMING TO MIL-PRF-27401 TYPE 1 GRADE A. THE DESIGN PRESSURE OF EACH FLEXHOSE IS AS SPECIFIED IN TABLE I.

THE LEAK TEST SHALL BE PERFORMED WITH LEAK TEST SOLUTION CONFORMING TO MIL-L25567 TYPE I. FLEXHOSE ASSEMBLY SHALL BE BUBBLE FREE FOR A MINIMUM OF 10 MINUTES WHEN LEAK TEST SOLUTION IS APPLIED.

FOLLOWING BUBBLE LEAK CHECK, RINSE JOINTS WITH FILTERED WATER AND WIPE DRY WITH LOW LINT CLOTH.

SEE TABLE II FOR REQUIRED TEST EQUIPMENT

DELETED

4C DELETED

VENDOR

5A GATES, 2876 MARKHAM WOODS ROAD, LONGWOOD, FL, 32779 USA, (407) 805-3056

5B EATON, HYDRAULICS GROUP USA, 14615 LONE OAK ROAD, EDEN PRAIRIE, MN 55344 USA, (800) 386-1911

5C COLUMBUS MCKINNON CORP., 140 JOHN JAMES AUDUBON PARKWAY, AMHERST, NY 14228 USA, (716) 689-5400.

5D KELLEMS DIVISION, HARVEY HUBBELL INC., 40 WATERVIEW DRIVE, SHELTON, CT 06484 USA, (475) 882-4852

5E KAISER AEROSPACE AND ELECTRONICS CORPORATION, ORANGE COUNTY PLANT, 17000 S. RED HILL AVENUE, IRVINE,CA 92705 USA

5F PARKER HANNIFIN 6035 PARKLAND BOULEVAR, CLEVLAND, OH 44124USA, (216) 896-3000

5G ALLAN AIRCRAFT, 11643 VANOWEN ST. N. HOLLYWOOD, CA 91605

KT02088-7

CORE SUPPLY FLEX HOSES

KT02088-8

CORE RETURN FLEX HOSES

KT02088-6

BOOSTER RETURN FLEX HOSES

KT02088-9

BOOSTER DRAIN FLEX HOSES

(ML TUB TO BLEED KIT)

SIDE 1

SIDE 2

SIDE 1

SIDE 2

SIDE 1

SIDE 2

SIDE 1

SIDE 2KT02088-5

BOOSTER SUPPLY FLEX HOSES

SIDE 1

SIDE 2

KT02088-3

UIP TO ML SUPPLY FLEX HOSES

SIDE 1

SIDE 2

KT02088-4

UIP TO ML RETURN FLEX HOSES

SIDE 1

SIDE 2

KT02088-2

HPU TO UIP RETURN FLEX HOSES

SIDE 1 SIDE 2

KT02088-1

HPU TO UIP SUPPLY FLEX HOSES

SIDE 1 SIDE 2

B1

B1

B1 B2

B2

B3

B3

B2

EAR 99 -- NO LICENSE REQUIRED

THE INFORMATION CONTAINED IN THE DOCUMENT IS TECHNICAL IN CONTENT, BUT NOT

TECHNICAL DATA AS DEFINED BY THE INTERNATIONAL TRAFFIC IN ARMS REGULATIONS (ITAR)

OR THE EXPORT ADMINISTRATION REGULATIONS (EAR), AND THEREFORE IS EAR 99 NLR, NO

EXPORT LICENSE REQUIRED. [GENERAL PROHIBITION SIX (EMBARGO) APPLIES TO ALL ITEMS

SUBJECT TO THE EAR, (I.E., ITEMS ON THE CCL AND WITHIN EAR 99 NLR). YOU MAY NOT MAKE

AN EXPORT OR RE-EXPORT CONTRARY TO THE PROVISIONS OF PART 746 (EMBARGOS AND

OTHER SPECIAL CONTROLS) OF THE EAR AND 22 CFR PART 126.1 OF THE ITAR].

REFERENCE EDR 1527184

NASA KSC EXPORT CONTROL OFFICE -- 321-867-9209

2D

2D

2D

2D

2D

2D

2D

2D

1 2

1 2

11 11

11 11

1 2

611 11

134 1 2

1 2

611 11

1 2

7 4

3 8

11 11

1 2

7 4

3 8

11 11

34 53 87 21

34 53 87 21

12 6

4 13 12

4 12

4 13 12

2D

4B

5A