NIIN 016816394 - SPI.pdf
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- Solicitation number
- W56HZV_24_Q_0016
About this file
This is a DD Form 2169 Special Packaging Instruction (SPI) that provides detailed requirements for packaging a radiator (NSN 2930-01-681-6394, Part Number C638G01A) and its associated parts. The document outlines specific preservation, packing, and marking requirements for a kit containing one radiator and multiple hardware components including lockwashers, socket head cap screws, internal tooth washers, and flat washers.
The instructions specify detailed preservation methods for the radiator including operational fluid flushing, port sealing, and preservative application to exterior surfaces. All hardware components must be individually bagged using MIL-DTL-117 Type III bags with specific segregated pack numbers. The final package requires a modified ASTM-D 6880 container (33" x 32" x 5-1/4") with wooden blocking components and must be marked according to MIL-STD-129 standards. The unit pack weighs 117 pounds with dimensions of 36.1" x 35" x 9.9". The document includes specific illustrations and dimensions for the wooden blocking arrangement used to secure the radiator within the container.
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Other files
| File | Type | Posted |
|---|---|---|
| NIIN 016816412 SPI.pdf | ||
| 2L0077 FIRST ARTICLE TEST.docx | DOCX document | |
| 2L0074 FIRST ARTICLE TEST.docx | DOCX document | |
| First-Article-Waiver-Worksheet.pdf | ||
| W56HZV24R0016.pdf |
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DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 3 Pages
SPECIAL PACKAGING INSTRUCTION
Form Approved DT
OMB No. 0704-0188 JS SS
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN
YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.
C638G01A 43EN8 RADIATOR 34623 AK16816394
4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION
2930-01-681-6394 9-22-20
7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)
1 EA. NONE 117 7.239 36.1 X 35 X 9.9
12. MILITARY PRESERVATION (METHOD) 18.
STEPS
19.
REQ’D
20.
DESCRIPTION
MIL-STD-2073-1E (METHOD, SEE BLOCK 17) SEE NOTES FOR PACKAGING DETAILS.
13. CLEANING
MIL-STD-2073-1E
14. DRYING
MIL-STD-2073-1E
15. PACKING
a. LEVEL A
MIL-STD-2073-1E AND NOTE L
b. LEVEL B
NOT APPLICABLE
16. MARKING
MIL-STD-129 AND NOTE K
17. NOTES / DRAWING
A. PRESERVATION AND PACKING SHALL BE INSPECTED IN ACCORDANCE WITH MIL-STD-2073-1E.
B. KIT CONTENTS: THIS KIT CONTAINS THE FOLLOWING ITEMS SEGREGATED AS SHOWN BELOW:
SEGREGATED
QTY NAME PART NUMBER CAGE PACK NUMBER
1 RADIATOR C638G01A 43EN8 1
4 LOCKWASHER MS35338-44 19207 2
2 CAP SCREW, SOCKET HEAD MS16995-66 19207 3
2 CAP SCREW, SOCKET HEAD 6128527 34623 4
4 WASHER, INTERNAL TOOTH 138538 24617 5
4 WASHER, FLAT MS27183-12 19207 6
C. PREPARE ONE C638G01A RADIATOR IN ACCORDANCE WITH THE STEPS BELOW:
1. PRESERVATIVE: OPERATIONAL FLUID. FLUSH OR SLUSH INTERNALLY AND THOROUGHLY DRAIN EXCESS.
2. CLOSURE: NAS834. SEAL PORTS WITH PLUGS OR CAPS OF APPROPRIATE SIZE.
3. PRESERVATIVE: MIL-PRF-46010, TYPE 2. APPLY PRESERVATIVE TO ALL EXTERIOR UNPAINTED AND UNPLATED
METALLIC SURFACES.
D. PREPARE FOUR MS35338-44 LOCKWASHERS IN ACCORDANCE WITH THE STEPS BELOW:
1. BAG: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. AFTER PLACING ITEMS IN BAG, CLOSE BAG BY
HEAT SEALING.
2. IDENTIFICATION: IDENTIFY THE BAG WITH SEGREGATED PACK NUMBER “2”.
3. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.
DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 3 Pages
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188
-DT
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN
YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.
C638G01A 43EN8 RADIATOR 34623 AK16816394
4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION
2930-01-681-6394 9-22-20
E. PREPARE TWO MS16995-66 SOCKET HEAD CAP SCREWS IN ACCORDANCE WITH THE STEPS BELOW:
1. BAG: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. AFTER PLACING ITEM IN BAG, CLOSE BAG BY HEAT
2. SEALING.
3. IDENTIFICATION: IDENTIFY THE BAG WITH SEGREGATD PACK NUMBER “3”.
4. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 31.
F. PREPARE TWO 6128527 SOCKET HEAD CAP SCREWS IN ACCORDANCE WITH THE STEPS BELOW:
1. BAG: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. AFTER PLACING ITEMS IN BAG, CLOSE BAG BY
2. IDENTIFICATION: IDENTIFY THE BAG WITH SEGREGATD PACK NUMBER “4”.
3. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 31.
G. PREPARE FOUR 138538 INTERNAL TOOTH WASHERS IN ACCORDANCE WITH THE STEPS BELOW:
1. BAG: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. AFTER PLACING ITEMS IN BAG, CLOSE BAG BY
2. IDENTIFICATION: IDENTIFY THE BAG WITH SEGREGATED PACK NUMBER “5”.
H. PREPARE FOUR MS27183-12 FLAT WASHERS IN ACCORDANCE WITH THE STEPS BELOW:
1. BAG: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 2-1/2 X 3. AFTER PLACING ITEMS IN BAG, CLOSE BAG BY
2. IDENTIFICATION: IDENTIFY THE BAG WITH SEGREGATED PACK NUMBER “6”.
I. CONSOLIDATE ITEMS FROM NOTES C THROUGH H IN ACCORDANCE WITH THE STEPS BELOW:
1. CONTAINER: ASTM-D 5118, TYPCE CF, CLASS WR, VARIETY SW, GRADE W5c, STYLE RSC, SIZE: 5 X 5 X 1-1/2.
2. CLOSURE: SHALL BE IN ACCORDANCE WITH ASTM-D 1974, METHOD 2B3.
3. INSPECTION: INSPECT CONSOLIDATION PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.
4. MARK CONTAINER WITH NOTE: “THIS BOX CONTAINS SEGREGATED PACKS 2 THROUGH 6.”
J. CONSOLIDATE ITEMS FROM NOTES D AND I AS ILLUSTRATED ON SHEETS 3.
1. CONTAINER: ASTM-D 6880, CL. 1, STYLE 4, MOD. SIZE: 33 X 32 X 5-1/4.
2. CONTAINER MODIFIED USING 1-INCH THICK NOMINAL LUMBER, EXCEPT FOR SKIDS. TOP OF THE CONTAINER
SHALL BE SECURED TO SIDES AND ENDS USING WOOD SCREWS.
4. MARKINGS SHALL BE APPLIED IN ACCORDANCE WITH MIL-STD-129 INCLUDING SET MARKING INFORMATION.
K. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129 IDENTIFYING THE ITEMS WITHIN
THE KIT. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR
SEGREGATED PACK NUMBER.
L. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.
M. IN ADDITION TO MIL-STD-129 MARKINGS THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ONE SIDE WITH
1/2 INCH HIGH (MIN.) BLACK LETTERS “REUSABLE CONTAINER AND BLOCKING, DO NOT DESTROY”, IN ADDITION, THE
TOP SHALL BE MARKED WITH 1/2 INCH HIGH (MIN.) LETTERS “REMOVE SCREWS TO OPEN CONTAINER”.
DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 3 Pages
SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188
-DT
The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN
YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.
1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.
12637820 34623 RADIATOR 34623 AK16816394
4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION
2930-01-681-6394 9-22-20
NOTES:
1. ALL DIMENSIONS ARE IN INCHES. BLOCKING: ASTM D6199 LUMBER, GROUP II
2. FABRICATE BLOCKING “A”, EIGHT REQUIRED. SIZE: 2 NOM. X 4 NOM. X 5-1/4.
3. FABRICATE BLOCKING “B”, EIGHT REQUIRED. SIZE: 1 NOM. X 4 NOM. X 5-1/4. SECURE
BLOCKING “B” THROUGH BLOCKING “A” INTO CONTAINER ENDS AND SIDES USING NAILS,
ASTM-F 1667, NUMBER 8, LOCATE BLOCKING AS ILLUSTRATED.
4. FABRICATE BLOCKING “C”, ONE REQUIRED. SIZE: 2 NOM. X 4 NOM. X 33. AFTER PLACING
RADIATOR IN CONTAINER, PLACE BLOCKING “C” ON TOP CENTER OF RADIATOR AND
SECURE USING WOOD SCREWS.
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