A17390~1.PDF
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- Printed Circuit Boards (PCB) Design Federal contract opportunity
- Solicitation number
- N4523A19R1312
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DEPARTMENT OF THE NAVY
NAVAL SEA SYSTEMS COMMAND
WASHINGTON NAVY YARD, WASHINGTON DC 20376
SIZE CAGE WT GP DRAWING NO REV
SCALE: NONE
53711
PCB CIRCUIT SCHEMATICS,
ECI 15-5091E
ELECTRICAL CHARACTERISTICS,
STD 8577152 -
CODE 126.3
B
SHEET 1 OF 12
AND OPERATIONAL DETAILS
PREPARER DATE
CHECKER
CONCURRENCE
BRANCH HEAD
DIVISION HEAD
PROJECT MGR
TECHNICAL DIR
CONFIGURATION MGT
AUTHORITY
PUGET SOUND NAVAL
SHIPYARD & INTERMEDIATE
MAINTENANCE FACILITY
BREMERTON, WA 98314
CAGE CODE 82522
B. BENTON 10/15/2018
CR 15-5091
DATE
DATE
DATE
DATE
DATE
DATE
DATE
TEMPLATE VERSION 1.01
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY; CRITICAL TECHNOLOGY OCTOBER 2018. OTHER REQUESTS WILL BE REFERRED TO THE
NAVSEA ADVANCED UNDERSEA SYSTEMS PROGRAM OFFICE, PMS 394.
WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C. SEC 2751 ET SEQ) OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50, U.S.C., APP. 2401 ET SEQ. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH THE PROVISIONS OF DOD DIRECTIVE 5230.25.
DESTRUCTION NOTICE: FOR UNCLASSIFIED, LIMITED DISTRIBUTION DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION OF THE DOCUMENT. NO PUBLIC RELEASES OR PUBLIC DISPLAYS OF ANY KIND ARE AUTHORIZED WITHOUT THE EXPRESS WRITTEN CONSENT
OF NAVSEA (PMS394) OR HIGHER AUTHORITY.
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
ELECTROSTATIC DISCHARGE
CONTROL DRAWING
SIZE CAGE WT GP DRAWING NO REV
53711 STD 8577152
CODE 126.3
B
SHEET 2
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
SH TITLE REV
1 COVER SHEET
2 INDEX
3 REFERENCES
4 REVISIONS
5 NOTES
6 MATERIAL LIST
6A MATERIAL LIST
6B MATERIAL LIST
6C MATERIAL LIST
6D MATERIAL LIST
6E MATERIAL LIST
6F MATERIAL LIST
7 NC RELAY CIRCUIT
7A NC RELAY CIRCUIT DETAILS
8 NO RELAY CIRCUIT
8A NO RELAY CIRCUIT DETAILS
INDEX
SH TITLE REV
9 LATCHING RELAY CIRCUIT
9A LATCHING RELAY CIRCUIT DETAILS
10 OR-ING CIRCUIT
10A OR-ING CIRCUIT
10B OR-ING CIRCUIT DETAILS
11 SSR CONTROL CIRCUIT
11A SSR CONTROL CIRCUIT DETAILS
12 EMBEDDED DC-DC CONVERTER CIRCUIT
12A EMBEDDED DC-DC CONVERTER CIRCUIT DETAILS
INDEX
CODE 126.3
B
SHEET 3
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
NO TITLE CAGE IDENT
1 PACKAGE PRINTED WIRE ASSEMBLIES FABRICATION AND DETAILS 53711 8516396
REFERENCES
CODE 126.3
B
SHEET 4
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
REVISION HISTORY
REV SHT DESCRIPTION DATE APPROVED
- ALL INITIAL ISSUE - SEE SH 1
CODE 126.3
B
SHEET 5
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
GENERAL NOTES
1.0 ADMINISTRATIVE
1.1. THIS DRAWING PROVIDES SCHEMATICS AS WELL AS ELECTRICAL AND
OPERATIONAL CHARACTERISTICS FOR INDIVIDUAL CIRCUITS THAT ARE USED IN
PCBS. THE CIRCUIT SCHEMATIC SYMBOLS AND TOP ASSEMBLY NUMBERS ARE
USED IN PCB DRAWINGS SINGULARLY OR IN MULTIPLES TO SIMPLIFY CIRCUIT
SCHEMATICS AND MATERIAL LISTS. NO ASSEMBLIES ARE FABRICATED OR
INSTALLED FROM THIS DRAWING.
1.2. ABBREVIATIONS, ACRONYMS AND SYMBOLS ARE IN ACCORDANCE WITH ASME
Y14.38 AND IEEE 315, EXCEPT AS FOLLOWS:
GP = GENERAL PURPOSE
SSR = SOLID STATE RELAY
TVS = TRANSIENT VOLTAGE SUPPRESSION
VCL = CLAMPING VOLTAGE
VR = REVERSE VOLTAGE
VSENSE = VOLTAGE SENSE
1.3. ITEMS REFERRING TO THIS NOTE ARE ELECTROSTATIC DISCHARGE SENSITIVE
(ESDS). TAKE PRECAUTIONARY MEASURES IN ACCORDANCE WITH ESD
REQUIREMENTS OF GUIDELINE 75 OF MIL-HDBK-454, AND THE ESD CONTROL
PROGRAM PER MIL-STD-1686 WHEN HANDLING ESD SENSITIVE EQUIPMENT. ITEMS
SENSITIVE TO ESD ARE ALSO IDENTIFIED WITH THIS SYMBOL 7.
3.0 ASSEMBLY
3.1. TO CONFIGURE THE EMBEDDED DC-DC CONVERTER CIRCUIT OUTPUT VOLTAGE:
3.1.1. FOR 26VDC OUTPUT USE 23.2K RESISTOR (FN A6.2)
3.1.2. FOR 60VDC OUTPUT USE 5.62K RESISTOR (FN A6.3)
CODE 126.3
B
SHEET 6
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A1 1 NC RELAY CIRCUIT 7 VARIOUS
82522
8577152-A1-00
NOTE 1.3, SEE SHT 7 THRU 7A
A1.1 2 RESISTOR, SMD, 499Ω, 1%, .25W, 1206, R1/R4 COMMERCIAL RCA1206499RFKEA
A1.2 2 RESISTOR, SMD, 20kΩ, .1%, .1W, 0603, R2/R3 COMMERCIAL ERA-3AEB203V
A1.3 2 CAPACITOR, SMD, CERAMIC, 1µF, 100V, 5%, 1812, C1/C4 COMMERCIAL C1812J105J1RAC7800
A1.4 1 CAPACITOR, SMD, CERAMIC, 10µF, 100V, 10%, 2220, C2 COMMERCIAL CGA9N3X7S2A106K230KE
A1.5 1 CAPACITOR, SMD, CERAMIC, .1µF, 100V, 5%, 1812, C3 COMMERCIAL C1812H104J1GACTU
A1.6 1 IC REGULATOR, LINEAR, SMD, 5V, 50mA, 8MS0P, VR1 7 COMMERCIAL MIC5282-5.0YMME NOTE 1.3
A1.7 1 OPTOISOLATOR, SMD, 3.75kV, TRANSISTOR, 4SOIC, OC1 7 COMMERCIAL HMHA281 NOTE 1.3
A1.8 1 OPTOISOLATOR, SMD, 3.75kV, 2-CH, PHVOLT, 8DIPGW, OC2 7 COMMERCIAL ASSR-V622-302E NOTE 1.3
A1.9 1 MOSFET, P-CH, SMD, 50V, 130mA, SOT-323, Q1 7 COMMERCIAL BSS84W-7-F NOTE 1.3
A1.10 2 IGBT, THRU HOLE, 1200V, 200A, 833W, TO-264-3, Q2/Q3 7 COMMERCIAL APT75GN120LG NOTE 1.3
A1.11 1 DIODE, TVS, SMD, 100VR , 162VCL, BI-DIRECTION, D0214AB, D1 COMMERCIAL SMDJ100CA
A1.12 2 DIODE, TVS, SMD, 10VR, 17VCL, UNI-DIRECTION, D0214AC, D2/D3 COMMERCIAL SMAJ10A
LIST OF MATERIALS
CODE 126.3
B
SHEET 6A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A2 1 NO RELAY CIRCUIT 7 VARIOUS
82522
8577152-A2-00
NOTE 1.3, SEE SHT 8 THRU 8A
A2.1 1 RESISTOR, SMD, 499Ω, 1%, .25W, 1206, R1 COMMERCIAL RCA1206499RFKEA
A2.2 1 OPTOISOLATOR, SMD, 3.75kV, 2-CH, PHVOLT, 8DIPGW, OC1 7 COMMERCIAL ASSR-V622-302E NOTE 1.3
A2.3 2 IGBT, THRU HOLE, 1200V, 200A, 833W, TO264, Q1/Q2 7 COMMERCIAL APT75GN120LG NOTE 1.3
A2.4 1 DIODE, TVS, SMD, 100VR , 162VCL, BI-DIRECTION, D0214AB, D1 COMMERCIAL SMDJ100CA
A2.5 2 DIODE, TVS, SMD, 10VR, 17VCL, UNI-DIRECTION, D0214AC, D2/D3 COMMERCIAL SMAJ10A
CODE 126.3
B
SHEET 6B
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A3 1 LATCHING RELAY CIRCUIT 7 VARIOUS
82522
8577152-A3-00
NOTE 1.3, SEE SHT 9 THRU 9A
A3.1 3 RESISTOR, SMD, 1MΩ, 1%, .25W, 1206, R4/R7/R8 COMMERCIAL RMCF1206FT1M00
A3.2 1 RESISTOR, SMD, 2MΩ, 1%, .25W, 1206, R3 COMMERCIAL RMCF1206FT2M00
A3.3 3 RESISTOR, SMD, 10MΩ, 1%, .25W, 1206, R1/R2/R9 COMMERCIAL RMCF1206FT10M0
A3.4 1 RESISTOR, SMD, 5.1MΩ, 1%, .25W, 1206, R6 COMMERCIAL RMCF1206FT5M10
A3.5 1 RESISTOR, SMD, 499Ω, 1%, .25W, 1206, R10 COMMERCIAL RCA1206499RFKEA
A3.6 1 CAPACITOR, SMD, CERAMIC, 1µF, 100V, 5%, 1812, C1 COMMERCIAL C1812J105J1RAC7800
A3.7 1 CAPACITOR, SMD, CERAMIC, 10µF, 100V, 10%, 2220, C2 COMMERCIAL CGA9N3X7S2A106K230KE
A3.8 2 CAPACITOR, SMD, CERAMIC, .1µF, 100V, 5%, 1812, C3/C6 COMMERCIAL C1812H104J1GACTU
A3.9 1 CAPACITOR, SMD, CERAMIC, 1000pF, 100V, 1%, 1206, C4 COMMERCIAL CDR32BP102BFUS7185
A3.10 1 IC REGULATOR, SMD, LINEAR, 5V, 50mA, 8MS0P, VR1 7 COMMERCIAL MIC5282-5.0YMME NOTE 1.3
A3.11 1 IC COMPARATOR, SMD, DUAL, LOW POWER, 8SOIC, U1 7 COMMERCIAL MAX922ESA NOTE 1.3
A3.12 1 OPTOISOLATOR, SMD, 3.75kV, 2-CH, PHVOLT, 8DIPGW, OC1 7 COMMERCIAL ASSR-V622-302E NOTE 1.3
A3.13 1 IC SWITCH, SMD, DUAL, DPDT, 8SOIC, SW1 7 COMMERCIAL MAX4527ESA+ NOTE 1.3
A3.14 2 IGBT, THRU HOLE, 1200V, 200A, 833W, TO264, Q2/Q3 7 COMMERCIAL APT75GN120LG NOTE 1.3
A3.15 1 DIODE, TVS, SMD, 100VR , 162VCL, BI-DIRECTION, D0214AB, D1 COMMERCIAL SMDJ100CA
A3.16 2 DIODE, TVS, SMD, 10VR, 17VCL, UNI-DIRECTION, D0214AC, D2/D3 COMMERCIAL SMAJ10A
CODE 126.3
B
SHEET 6C
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A4 1 OR-ING CIRCUIT 7 VARIOUS
82522
8577152-A4-00
NOTE 1.3, SEE SHT 10 THRU 10B
A4.1 1 RESISTOR, SMD, 5kΩ, .1%, .25W, 1206, R1 COMMERCIAL RT1206BRD075KL
A4.2 1 RESISTOR, SMD, 20kΩ, .1%, .1W, 0603, R2 COMMERCIAL ERA-3AEB203V
A4.3 1 RESISTOR, SMD, 2kΩ, 1%, 25W, PFC10, R3/R7 COMMERCIAL PFC10-2KF1
A4.4 6 RESISTOR, SMD, 4.7Ω, 1%, .25W, 1206, R4/R5/R6/R8/R9/R10 COMMERCIAL CRCW12064R70FKEAC
A4.5 1 RESISTOR, SMD, 10kΩ, 1%, .5W, 1206, R11 COMMERCIAL RNCP1206FTD10K0
A4.6 1 RESISTOR, SMD, 200Ω, 1%, .5W, 1206, R12 COMMERCIAL RNCP1206FTD200R
A4.7 2 RESISTOR, SMD, 68kΩ, 1%, .25W, 1206, R13/R15 COMMERCIAL CRCW120668K0FKEA
A4.8 2 RESISTOR, SMD, 33.2kΩ, 1%, .25W, 1206, R14/R16 COMMERCIAL CRCW120633K2FKEA
A4.9 2 CAPACITOR, SMD, CERAMIC, 1.5µF, 100V, 10%, 1206, C1/C2 COMMERCIAL C3216X7S2A155K160AB
A4.10 1 CAPACITOR, SMD, CERAMIC, .33µF, 100V, 5%, 2220, C3 COMMERCIAL C2220C334J1GACTU
A4.11 1 CAPACITOR, SMD, CERAMIC, .1µF, 100V, 5%, 0805, C4 COMMERCIAL C0805C104J1RACTU
A4.12 2 DIODE, SMD, GENERAL PURPOSE, 400V, 5A, DO214AA, D1/D7 COMMERCIAL S5GB R5G
A4.13 5 TVS DIODE, SMD, 75VR, 121VCL, DO214AB, D2/D4/D8/D10/D12 COMMERCIAL 824550751
A4.14 1 TVS DIODE, SMD, 24VR, 50VCL, SOD523F, D5/D11 COMMERCIAL CPDU24V0U-HF
A4.15 1 TVS DIODE, SMD, 170VR, 275VCL, DO214AB, D6 COMMERCIAL 5.0SMDJ170A
A4.16 2 ZENER DIODE, SMD, 16V, 150mW, 5%, SOD523, D3/D9 COMMERCIAL DDZ9703T-7
CODE 126.3
B
SHEET 6D
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A4 1 OR-ING CIRCUIT 7 VARIOUS
82522
8577152-A4-00
NOTE 1.3, SEE SHT 10 THRU 10B
A4.17 1 ZENER DIODE, SMD, 33V, 550mW, 2%, SOD323F, D13 COMMERCIAL BZX84J-B33.115
A4.18 6 MOSFET, THRU HOLE, N-CH, 150V, 360A, TO264, Q1 THRU Q6 7 COMMERCIAL IXFK360N15T2 NOTE 1.3
A4.19 2 IC, OR CONT, SMD, 8MSOP, U1/U2 7 COMMERCIAL LTC4359HMS8#PBF NOTE 1.3
A4.20 1 IC SWITCH, SMD, DUAL, DPDT, 8SOIC, SW1 7 COMMERCIAL MAX4527ESA+ NOTE 1.3
A4.21 1 IC OPAMP, SMD, GP, 1.3MHZ, 8SOIC, U3 7 COMMERCIAL OP1177ARZ NOTE 1.3
A4.22 1 IC OPAMP, SMD, DIFFERENTIAL, 550kHZ, 8SOIC, U4 7 COMMERCIAL AD8276ARZ NOTE 1.3
CODE 126.3
B
SHEET 6E
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A5 1 SSR CONTROL CIRCUIT 7 VARIOUS
82522
8577152-A5-00
NOTE 1.3, SEE SHT 11 THRU 11A
A5.1 2 RESISTOR, SMD, 7.5kΩ, 1%, .25W, 1206, R1/R4 COMMERCIAL CRCW12067K50FKEA
A5.2 2 RESISTOR, SMD, 27kΩ, 1%, .25W, 1206, R2/R5 COMMERCIAL CRCW120627K0FKEA
A5.3 2 RESISTOR, SMD, 10kΩ, 1%, .5W, 1206, R3/R6 COMMERCIAL RNCP1206FTD10K0
A5.4 2 CAPACITOR, SMD, CERAMIC, 10µF, 100V, 10%, 2220, C1/C2 COMMERCIAL CGA9N3X7S2A106K230KE
A5.5 1 CAPACITOR, RADIAL, CERAMIC, 100µF, 100V, 20%, C3 COMMERCIAL KHD101E107M99C0B00
A5.6 1 IC COMPARATOR, SMD, DUAL, 8DIP, U1 7 COMMERCIAL LT1017IN8#PBF NOTE 1.3
CODE 126.3
B
SHEET 6F
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
FIND
NO
QTY DESCRIPTION
MATERIAL
SPECIFICATION
CAGE
PART NUMBER
REMARKS
A6 1 EMBEDDED DC-DC CONVERTER CIRCUIT 7 VARIOUS
82522
8577152-A6-00
NOTE 1.3, SEE SHT 12 THRU 12A
A6.1 1 RESISTOR, SMD, .01Ω, 1%, 3W, 3015 WIDE, R1 COMMERCIAL FCSL76R010FER
A6.2 1 RESISTOR, SMD, 23.2kΩ, 1%, .5W, 1210, R2 COMMERCIAL ERJ-14NF2322U NOTE 3.1.1, FOR 26VDC OUTPUT
A6.3 1 RESISTOR, SMD, 5.62kΩ, 1%, .5W, 1206, R3 COMMERCIAL RNCP1206FTD5K62 NOTE 3.1.2, FOR 60VDC OUTPUT
A6.4 4 CAPACITOR, RADIAL, CERAMIC, 100µF, 100V,C1-C4 COMMERCIAL KTD101B107M99A0B00
A6.5 1 DIODE, TVS, 78VR, 124VCL, UNI-DIRECTION, D0214AA, D1 COMMERCIAL SMBJ78D-M3/H
A6.6 1 DC-DC CONVERTER, DC-DC1 7 COMMERCIAL NQ90W90HGV26NRF-G NOTE 1.3
A6.7 1 PCB NQ90 HEADER, HDR1 COMMERCIAL CSP1900-11-01-508EP72-R27-L14
A6.8 1 RECEPTACLE, ES5 SERIES, SINGLE PIN, ISHARE COMMERCIAL ES5S001JF1R5500
V1
SIZE CAGE WT GP DRAWING NO REV
53711 STD 8577152
CODE 126.3
B
SHEET 7
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
C
G
E
OC2 Q2
C
G
E
Q3 C
G
E
D1
PWR +
LOAD +
V2
NC RELAY CIRCUIT SCHEMATIC
LOAD -
1 7
64 -
R4
PWR IN
CS +
CS -
CIRCUIT INPUT/OUTPUT
LOAD +
LOAD -
PWR OUT
CTRL IN
PWR +TB_
TB_
TB_
TB_
TB_
TB_
PWR -
LOAD +
LOAD -
PWR +
PWR -
CS +/-
SCHEMATIC SYMBOL
NC RELAY CIRCUIT
VIN
VOLTAGE REGULATION CIRCUIT
PWR + VIN
C1
VOUT
5V
SNS
VOUT
SNS
GND
C3
CPSRR
VR1
3NC
C2 5V
OC1
5V
R2
R3
C4
CS +
CS -
R1
D Q1
S
G
D2
D3
NC-X
INVERTING STAGE
RELAY STAGE
FN ID VALUE
A1.1 R1, R4 499Ω
A1.2 R2, R3 20KΩ
A1.3 C1, C4 1µF, 100V A1.4 C2 10µF, 100V A1.5 C3 .1µF, 100V
A1.6 VR1 5V
A1.7 OC1 OPTOCOUPLER
A1.8 OC2 OPTOCOUPLER
A1.9 Q1 50V, 130MA
A1.10 Q2, Q3 1200V, 200A
A1.11 D1 TVS 100VR, 162VCL
A1.12 D2, D3 TVS 10VR, 17VCL
COMPONENT LIST
CODE 126.3
B
SHEET 7A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE PURPOSE OF THE NORMALLY CLOSED (NC) RELAY CIRCUIT IS TO PROVIDE A PATH
FOR POWER (+/-) TO A DOWNSTREAM LOAD WHEN IN THE ON (CLOSED) STATE AND
PROVIDE LOAD ISOLATION WHEN IN THE OFF (OPEN) STATE. THE CIRCUIT IS IN THE ON
(CLOSED) STATE AS LONG AS INPUT POWER IS AVAILABLE AND NO CONTROL SIGNAL
INPUT IS PRESENT.
UPON RECEIPT OF A CONTROL SIGNAL (+/-), THE CIRCUIT WILL TRANSITION TO THE OFF
(OPEN) STATE PROVIDING POWER ISOLATION (+/-) FROM THE DOWNSTREAM LOAD. WHEN
THE CONTROL SIGNAL IS REMOVED THE CIRCUIT RETURNS TO THE ON (CLOSED) STATE
AS LONG A INPUT POWER IS AVAILABLE. WITH NO INPUT POWER AVAILABLE THE CIRCUIT
IS IN THE OFF (OPEN) STATE.
THE INVERTING STAGE PROVIDES CONTROL SIGNAL ISOLATION FROM THE REST OF THE
CIRCUIT VIA OC1 AND INVERTS THE CONTROL SIGNAL INPUT VOLTAGE LEVEL: IF THE
CONTROL SIGNAL INPUT IS A HIGH LEVEL, THE OUTPUT OF THE INVERTING STAGE WILL BE
A LOW LEVEL (OR ZERO) AND THE OPPOSITE IF THE CONTROL SIGNAL INPUT IS A LOW
LEVEL. THIS IS ACCOMPLISHED THRU THE USE OF A P-CHANNEL MOSFET, WHICH TURNS
ON WHEN THE GATE VOLTAGE LEVEL IS LOW (NO CS INPUT) AND TURNS OFF WHEN THE
GATE VOLTAGE LEVEL IS HIGH (CS INPUT PRESENT).
THE OUTPUT OF THE INVERTING STAGE IS FED TO THE RELAY STAGE. THE RELAY STAGE
ALSO PROVIDES SIGNAL ISOLATION VIA OC2 AND IS USED TO DRIVE THE GATES OF A PAIR
OF IGBTS. THE IGBTS TURN ON WITH HIGH INPUT LEVELS ON THE GATE. OC2 PRODUCES
A +7 VOLTAGE WHEN THE INPUT IS HIGH, WHICH SATISFIES THE IGBT REQUIREMENT OF
VGE > VGE(TH) (TYPICALLY 5.8VDC) FOR PROPER GATING OF THE IGBT. LOSS OF INPUT TO
OC2 WILL TURN THE IGBTS OFF.
R4 LIMITS THE INPUT CURRENT TO OC2 BELOW THE 30mA MAX FOR THE OPTO-COUPLER.
TVS DIODES ARE USED TO PROTECT THE RELAY STAGE FROM OVERVOLTAGE
CONDITIONS. D1 PROVIDES PROTECTION FOR THE LOAD. D2/D3 PROVIDE PROTECTION
FOR IGBT GATES.
OPERATIONAL CHARACTERISTICS
PARAMETER
VALUE
UNIT MIN TYP MAX
PWR/LOAD VOLTAGE 0 1200 VDC
PWR/LOAD CURRENT 0 200 ADC
CS VOLTAGE 0 5.6 VDC
CS CURRENT 0 25 mADC
VR1 OUTPUT VOLTAGE 4.75 7.5 VDC
VR1 OUTPUT CURRENT 50 mADC
VR1 INPUT VOLTAGE RANGE 6 120 VDC
INPUT/OUTPUT TABLE
INPUT LEVEL IGBT STATE
INITIAL POWER ON
ON (CLOSED)
CS H OFF (OPEN)
CS L ON (CLOSED)
LOSS OF POWER
OFF (OPEN)
CODE 126.3
B
SHEET 8
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
NO RELAY CIRCUIT SCHEMATIC
PWR IN
CS +
CS -
CIRCUIT INPUT/OUTPUT
LOAD +
LOAD -
PWR OUT
CTRL IN
PWR +TB_
TB_
TB_
TB_
TB_
TB_
PWR -
LOAD +
LOAD -
PWR +
PWR -
CS +/-
SCHEMATIC SYMBOL
NO RELAY CIRCUIT
NO-X
V1
C
G
E
OC1 Q1
C
G
E
Q2 C
G
E
D1
PWR +
LOAD +
V2
LOAD -
1 7
64 -
R1
8CS +
D2
D3
FN ID VALUE
A2.1 R1 499Ω
A2.2 OC1 OPTOCOUPLER
A2.3 Q1, Q2 1200V, 200A
A2.4 D1 100VR, 162VCL
A2.5 D2, D3 10VR, 17VCL
CODE 126.3
B
SHEET 8A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE PURPOSE OF THE NORMALLY OPEN (NO) RELAY CIRCUIT IS TO PROVIDE LOAD
ISOLATION WHEN IN THE OFF (OPEN) STATE AND A PATH FOR POWER (+/-) TO A
DOWNSTREAM LOAD WHEN IN THE ON (CLOSED) STATE.
THE CIRCUIT IS IN THE OFF STATE UNTIL RECEIPT OF A CONTROL SIGNAL (+/-) AT WHICH
POINT THE IGBTS WILL TURN ON PROVIDING A POWER PATH TO THE DOWNSTREAM LOAD.
ONCE THE CONTROL SIGNAL IS REMOVED OR PACKAGE POWER IS LOST THE CIRCUIT
RETURNS TO THE OFF STATE.
THE CIRCUIT PROVIDES SIGNAL ISOLATION VIA OC1. OC1 DRIVES THE GATES OF A PAIR
OF IGBTS. THE IGBTS TURN ON WITH HIGH INPUT LEVELS ON THE GATE. OC1 PRODUCES
A +7 VOLTAGE WHEN THE INPUT IS HIGH, WHICH SATISFIES THE IGBT REQUIREMENT OF
VGE > VGE(TH) FOR PROPER GATING OF THE IGBT. LOSS OF INPUT TO OC1 WILL TURN THE
IGBTS OFF.
R1 LIMITS THE INPUT CURRENT TO OC1 BELOW THE 30mA MAX FOR THE OPTO-COUPLER.
TVS DIODES ARE USED TO PROTECT THE RELAY CIRCUIT FROM OVERVOLTAGE
VALUE
UNIT MIN TYP MAX
PWR/LOAD VOLTAGE 0 1200 VDC
PWR/LOAD CURRENT 0 200 ADC
OC1 INPUT FWD VOLTAGE 1.1 1.7 VDC
OC1 INPUT CURRENT 0 30 mADC
OC1 OPEN CKT VOLTAGE 6.5 7 VDC
INPUT LEVEL IGBT STATE
INITIAL POWER ON OFF (OPEN)
CS H ON (CLOSED)
CS L OFF (OPEN)
LOSS OF POWER OFF (OPEN)
CODE 126.3
B
SHEET 9
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
R1 3 +
C4
5V
R2
5V 5V
R3
R6
4 -
5 -
R4
R7
R8
C6
5V 5V
R9
A
B
GND
IN
V+
V-
X
Y
SW1
5V5V
CS
U1-A
U1-B
LATCHING STAGE
PWR IN
CS +
CS -
CIRCUIT INPUT/OUTPUT
LOAD +
LOAD -
PWR OUT
CTRL IN
BATT +TB_
TB_
TB_
TB_
TB_
TB_
BATT -
VIN
VOLTAGE REGULATION CIRCUIT
C1
BATT + VIN
C1
VOUT
5V
SNS
VOUT
SNS
GND
C3
CPSRR
VR1
3NC
C2 5V
LOAD +
LOAD -
PWR +
PWR -
CS +/-
SCHEMATIC SYMBOL
LATCHING RELAY
CIRCUIT
LR-X
RELAY STAGE
V1
C
G
E
OC1 Q1
C
G
E
Q2 C
G
E
D1
PWR +
LOAD +
V2
LOAD -
1 7
64 -
R10
D2
D3
V1 = PWR+ + 7V
V2 = 7V
FN ID VALUE
A3.1 R4, R7, R8 1MΩ
A3.2 R3 2MΩ
A3.3 R1, R2, R9 10MΩ
A3.4 R6 5.1MΩ
A3.5 R10 499Ω A3.6 C1 1µF, 100V A3.7 C2 10µF, 100V A3.8 C3, C6 .1µF, 100V A3.9 C4 1000pF, 100V
A3.10 VR1 5V
A3.11 U1 DUAL COMPARATOR
A3.12 OC1 OPTOCOUPLER
A3.13 SW1 IC SWITCH
A3.14 Q1, Q2 1200V, 200A
A3.15 D1 100VR, 162VCL
A3.16 D2, D3 10VR, 17VCL
CODE 126.3
B
SHEET 9A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE LATCHING RELAY (LR) CIRCUIT IS SIMILAR TO THE NO RELAY CIRCUIT IN THAT IT
PROVIDES LOAD ISOLATION WHEN IN THE OFF (OPEN) STATE AND A PATH FOR POWER
(+/-) TO A DOWNSTREAM LOAD WHEN IN THE ON (CLOSED) STATE. HOWEVER, THE LR
REMAINS IN THE CURRENT STATE UNTIL THE RECEIPT OF A CONTROL SIGNAL INPUT.
THE CIRCUIT POWERS ON IN A KNOWN CONDITION WITH THE IGBTS IN THE OFF (OPEN)
STATE. UPON RECEIPT OF A PULSED CONTROL SIGNAL (+/-) THE IGBTS WILL TURN ON
(CLOSE) PROVIDING A POWER PATH TO THE DOWNSTREAM LOAD. THE CIRCUIT STAYS
LATCHED IN THE ON (CLOSED) STATE UNTIL ANOTHER CONTROL SIGNAL IS RECEIVED.
THE IGBTS WILL THEN TURN OFF (OPEN) ISOLATING THE DOWNSTREAM LOAD. THE
CIRCUIT STAYS IN THE OFF (OPEN) STATE UNTIL ANOTHER CONTROL SIGNAL IS
RECEIVED. THE CIRCUIT RETURNS TO THE OFF (OPEN) STATE WHEN POWER IS LOST.
THE RELAY STAGE PROVIDES SIGNAL ISOLATION VIA OC1 AND IS USED TO DRIVE THE
GATES OF A PAIR OF IGBTS. THE IGBTS TURN ON WITH HIGH INPUT LEVELS ON THE GATE.
OC1 PRODUCES A +7 VOLTAGE WHEN THE INPUT IS HIGH, WHICH SATISFIES THE IGBT
REQUIREMENT OF VGE > VGE(TH) FOR PROPER GATING OF THE IGBT. LOSS OF INPUT TO
OC1 WILL TURN THE IGBTS OFF.
R10 LIMITS THE INPUT CURRENT TO OC1 BELOW THE 30mA MAX FOR THE OPTO-COUPLER.
TVS DIODES ARE USED TO PROTECT THE RELAY STAGE FROM OVERVOLTAGE
VALUE
MIN MAX UNIT
PWR/LOAD VOLTAGE 0 1200 VDC
PWR/LOAD CURRENT 0 200 ADC
SW1 INPUT VOLTAGE PINS 1 & 2 0 44 VDC
SW1 INPUT CURRENT PINS 1 & 2 0 20 mADC
INPUT CS +
LEVEL
IGBT STATE
INITIAL POWER ON OFF (OPEN)
CS H ON (CLOSED)
CS L ON (CLOSED)
CS H OFF (OPEN)
CS L OFF (OPEN)
LOSS OF POWER OFF (OPEN)
CODE 126.3
B
SHEET 10
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
R7
V_B
D10
D11
IN SCE G OUT
SHTDN
VSS
4 2 1 8
C2 D8
D7
S D
G
S D
G
S D
G
Q6Q5Q4
R1
R3
V_A
D4
D5
IN SCE G OUT
SHTDN
VSS
4 2 1 8
C1 D2
D1
S D
G
S D
G
S D
G
R2
R6R5R4
D3
D9
U1
U2
Q3Q2Q1 C3
R10R9R8
D12
D6
VOUT
V_A
V_B
PWR IN
VSEN +
CS -
CKT INPUT/OUTPUT
VOUT +
VOUT -
PWR OUT
CTRL IN
V_A +
V_A -
TB_
TB_
TB_
V_B +
V_B -
TB_
TB_
CS +TB_
TB_
TB_
TB_
TB_
VSEN -
CTRL OUT
TB_
TB_
72V max
ORING STAGE
FN ID VALUE
A4.1 R1 5KΩ
A4.2 R2 20KΩ
A4.3 R3, R7 2KΩ
A4.4 R4-R6, R8-R10 4.7Ω A4.9 C1, C2 1.5µF, 100V
A4.10 C3 .33µF, 100V
A4.12 D1, D7 GP 400V, 5A
A4.13 D2, D4, D8, D10, D12 TVS 75VR, 121VCL
A4.14 D5, D11 TVS 24VR, 50VCL
A4.15 D6 TVS 170VR, 275VCL
A4.16 D3, D9 ZENER 16V
CODE 126.3
B
SHEET 10A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
2 +
3 -
A
B
GND
IN
V+
IN-
X
Y
SW1
U3
NC
D13
V_B
V_A
R13
R14
R15
R16
CS +
VOUT
R11 R12
C4
33V
6U4
IN+
SEN
REF
OUT
+VS
-VS
VSEN +
VSEN -
VSENSE STAGE
V_A + D1
V_B + D2
V_A -
V_B -
VOUT +
VOUT -
VSEN +
VSEN -
CS +
CS -
SCHEMATIC SYMBOL
FN ID VALUE
A4.5 R11 10KΩ
A4.6 R12 20KΩ
A4.7 R13, R15 68KΩ
A4.8 R14, R16 33.2KΩ
A4.11 C4 .1µF, 100V
A4.17 D13 ZENER 33V
A4.18 Q1-Q6 150V, 360A
A4.19 U1, U2 OR CONTROLLER
A4.20 SW1 MAX4527ESA+
A4.21 U3 GP OP AMP
A4.22 U4 DIFF OP AMP
CODE 126.3
B
SHEET 10B
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE OR-ING CIRCUIT USES TWO IDEAL DIODE CONTROLLERS TO DISTRIBUTE POWER
FROM ONE OF TWO POWER SOURCES (MAIN AND BACKUP). THE SOURCE WITH THE
HIGHEST VOLTAGE IS THE SOURCE THAT GETS DISTRIBUTED, TYPICALLY MAIN POWER.
WHEN MAIN POWER SOURCE IS LOST, THE ORING CIRCUIT TRANSITIONS TO THE BACKUP
POWER SOURCE WITHOUT CAUSING POWER INTERRUPTION, THUS MAINTAINING THE
POWER-ON STATE OF CRITICAL DOWNSTREAM COMPONENTS. ONCE THE MAIN POWER
SCOURCE IS RESTORED, THE OR-ING CIRCUIT TRANSITIONS BACK TO MAIN POWER AS
THE DISTRIBUTED SOURCE, AGAIN WITHOUT POWER INTERRUPTION. THE OR-ING
CIRCUIT ALSO PROVIDES SENSING OF THE MAIN AND BACKUP POWER SOURCE VOLTAGE
LEVELS.
EACH DIODE CONTROLLER CONTROLS THREE EXTERNAL MOSFETS BY REGULATING THE
GATE FORWARD VOLTAGE LEVELS BASED ON THE INPUT POWER SOURCE VOLTAGE
LEVEL, VA OR VB. THE MOSFETS ARE PARALLELED FOR SUFFICIENT VOLTAGE AND
CURRENT CAPABILITY FOR DOWNSTREAM LOAD REQUIREMENTS.
TVS DIODES (D2, D4-D6, D8, D10-D12) AS WELL AS CAPACITORS C2/C3 PROVIDE REVERSE
RECOVERY VOLTAGE SPIKE PROTECTION.
D3/D9 PROVIDE MOSFET PROTECTION DURING INPUT SHORT-CIRCUIT CONDITIONS.
D1/D7 PROTECTS SYSTEM GROUND CURRENT DURING INPUT REVERSE CONDITIONS.
EACH POWER SOURCE VOLTAGE IS SENT TO THE VOLTAGE SENSE CIRCUIT WHERE THE
VOLTAGE IS CONDITIONED BY A VOLTAGE DIVIDER (32/100) NETWORK. THE CONDITIONED
VOLTAGE IS THEN FED TO SWITCH SW1. SW1 IS TOGGLED BY A CONTROL SIGNAL INPUT
AT A PREDETERMINED DUTY CYCLE TO SELECT EITHER MAIN OR BACKUP POWER
VOLTAGE FOR OUTPUT. SW1 OUTPUT VOLTAGE IS FED TO BUFFER U3, WHICH PROVIDES
A HIGH IMPEDENCE UNITY GAIN BETWEEN SWITCH SW1 AND DIFFERENCE AMPLIFIER U4.
U4 TAKES THE SINGLE ENDED INPUT FROM U3 AND PROVIDES A UNITY GAIN PRECISION
DIFFERENTIAL OUTPUT FOR NOISE IMMUNITY AND INCREASED MEASUREMENT/SENSING
CAPABILITY.
D13, R11, R12 AND C4 PROVIDE A STABLE, FILTERED VOLTAGE SOURCE FOR THE
VOLTAGE SENSE COMPONENTS.
VALUE
UNIT MIN TYP MAX
PWR/LOAD VOLTAGE 4 100 VDC
PWR/LOAD CURRENT 0 30 ADC
SW1 INPUT VOLTAGE PINS 1 & 2 0 44 VDC
SW1 INPUT CURRENT PINS 1 & 2 0 20 mADC
CS+ ON RATE 1 PER SECOND
INPUT LEVEL OUTPUT
BOTH 0VDC ALL MOSFETS OFF (OPEN)
MAIN > BACKUP MAIN VOLTAGE
MAIN < BACKUP BACKUP VOLTAGE
CODE 126.3
B
SHEET 11
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
R4
R5
C2
R1
R2
C1 U1-A
CTRL2 -
C3
U1-B
R3
R6
VREF (20V)
CTRL2 +
CTRL1 -
CTRL1 +
VREF (20V)
SSR CONTROL CIRCUIT
PWR +
RET -
CS1
CS2
PWR +
RET -
CIRCUIT INPUT/OUTPUT
CTRL1 +
CTRL1 -
CTRL OUT
TB_
TB_
TB_
TB_
PCB should use 1oz copper for CTRL traces
CS1
CS2
TB_
TB_
CTRL IN
CTRL2 -
TB_
TB_
CTRL2 +
RET -
SCHEMATIC SYMBOL
SSR CONTROL CIRCUIT
PWR +
CS2
CS1
CTRL1 +
CTRL1 -
CTRL2 +
CTRL2 -
FN ID VALUE
A5.1 R1, R4 7.5KΩ
A5.2 R2, R5 27KΩ
A5.3 R3, R6 10KΩ
A5.4 C1, C2 10µF, 100V A5.5 C3 100µF, 100V
A5.6 U1 COMPARATOR
CODE 126.3
B
SHEET 11A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE SOLID STATE RELAY (SSR) CIRCUIT PROVIDES IMMUNITY FROM INTERMITTENT AND
SPORADIC INPUT CONTROL SIGNALS, WHICH CAN LEAD TO PREMATURE FAILURE OF
SOLID STATE RELAYS.
THE CIRCUIT WAS DEVELOPED IN RESPONSE TO HISTORICAL FAILURES SEEN USING
UNIVERSAL CONTROL MODULES (UCM) TO CONTROL SSRs. THE UCM DA OUTPUT DOES
NOT COME UP AT A KNOWN LEVEL DURING POWER ON. ONCE THE UCM INITIALIZES THE
DA OUTPUT IS DRIVEN TO 0VDC. VOLTAGE LEVELS SEEN AT POWER ON WERE IN THE
19VDC RANGE FOR A SHORT PERIOD OF TIME. THIS LEVEL WAS ENOUGH TO POWER ON
THE SSRs AND THEY BEGAN TO LOAD UP. ONCE THE UCM INITIALIZED AND THE DA
OUTPUT CHANGED TO 0VDC, THE SSR CONTROL SIGNAL WAS REMOVED. HOWEVER, THE
SHORT TERM SSR LOADING AND ABRUPT ATTEMPT TO SHUT DOWN UNDER LOAD CAUSED
SSR FAILURE.
ACTUAL UCM DA VOLTAGE LEVEL IS 22-26VDC. THE CIRCUIT UTILIZES A COMPARATOR TO
REJECT ANY INPUTS THAT ARE LESS THAN 20VDC (VREF). WITH NO DA SIGNAL INPUT, THE
COMPARATOR OUTPUTS A HIGH LEVEL (~25VDC). THE COMPARATOR OUTPUT IS TIED TO
THE RETURN SIDE OF A SINGLE POLE SINGLE THROW (SPST) NORMALLY OPEN (NO) SSR.
WITH A HIGH LEVEL ON THE CONTROL RETURN SIDE, THE SSR WILL REMAIN OPEN. ONCE
A DA SIGNAL IS RECEIVED THAT IS ABOVE THE VREF VOLTAGE, THE COMPARATOR
OUTPUTS A LOW LEVEL (0VDC) AND CLOSES THE SSR.
C3 REDUCES NOISE FOUND ON THE UCM 26VDC LINE.
R3/R6 AND C1/C2 FORM A FILTER NETWORK FOR SIGNAL NOISE REDUCTION AND PROVIDE
A TIME DELAY TO ALLOW A SMOOTH TRANSITION BETWEEN TURN ON AND TURN OFF.
OPERATIONAL CHARACTERISTICS
PARAMETER
VALUE
UNIT MIN TYP MAX
PWR + 26 VDC
CS1/CS2 0 26 VDC
LEVEL
CONTROL
SIGNAL
OUTPUT SSR STATE
INITIAL POWER ON 25VDC OFF
CS H 0VDC ON
CS L 25VDC OFF
LOSS OF POWER 25VDC OFF
CODE 126.3
B
SHEET 12
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
J1
EMBEDDED DC-DC CONVERTER SCHEMATIC
CIRCUIT INPUT/OUTPUT
VOUT +
VOUT -
VIN +
VIN -
SCHEMATIC SYMBOL
DC-DC CONVERTER
CIRCUIT
VIN +
VIN -
VOUT +
VOUT -
J2
ISHARE
VIN + 1 8
VOUT +
VOUT -
2 5
R1
RX
D1 C1 C2 C3
R5
C4
HDR1
VIN -
C
ISHARE
FN ID VALUE
A6.1 R1 .01Ω
A6.2 R2 23.2KΩ
A6.3 R3 5.62KΩ
A6.4 C1-C4 100µF, 100V
A6.5 D1 TVS 78VR, 124VCL
A6.6 DC-DC1 NQ90
A6.7 HDR1 NQ90 PCB HEADER
A6.8 ISHARE ES5 RECEPTACLE
COMPONENT LIST
SEE NOTE 3.1.
26V = R2 (23.2K) 60V = R3 (5.62K)
CODE 126.3
B
SHEET 12A
UNCLASSIFIED//FOR OFFICIAL USE ONLY
UNCLASSIFIED//FOR OFFICIAL USE ONLY
4 3 2 1
4 3 2 1
D
C
B
A
D
C
B
A
SCALE: NONE
CIRCUIT DESCRIPTION
THE EMBEDDED DC-DC CONVERTER CIRCUIT PROVIDES A FIXED OUTPUT VOLTAGE WITH
A WIDE INPUT VOLTAGE RANGE.
THE MAIN COMPONENT IS THE NQ90 AND THE REMAINING COMPONENTS MAKE UP THE
INPUT AND OUTPUT FILTERS, WHICH ENSURE STABLE CONVERTER OPERATION. THE
OUTPUT VOLTAGE IS SET TO ANY VOLTAGE BETWEEN 0VDC AND 90VDC BY THE USE OF A
FIXED RESISTOR CONNECTED BETWEEN THE VSET PIN (6) AND THE VSENSE (-) PIN (5).
THE FORMULA FOR RVSET IS PROVIDED IN THE VENDOR DATASHEET. THE VENDOR ALSO
PROVIDES A WORKSHEET TO DETERMINE INPUT/OUTPUT FILTER COMPONENT SIZING
BASED ON THE SYSTEM THE CONVERTER IS USED IN. CONVERTERS MAY ALSO BE
PARALLELED FOR CURRENT SHARING TO ENABLE HANDLING LOADS GREATER THAN THE
MAXIMUM CAPABILITY OF A SINGLE CONVERTER.
AS LONG AS POWER IS AVAILABLE AND ABOVE THE MINIMUM INPUT VOLTAGE THRESHOLD
VALUE THE DC-DC CONVERTER CIRCUIT WILL OUTPUT THE FIXED VOLTAGE LEVEL. THE
CONVERTER CAN BE CONTROLLED USING EXTERNAL COMPONENTS (SWITCHES, RELAYS,
ETC.) TO ISOLATE INPUT POWER TO THE CONVERTER. THE CONVERTER CAN ALSO BE
ENABLED OR DISABLED BY A REMOTE ON/OFF SIGNAL AT PIN 2, WHERE A LOGIC LOW WILL
ENABLE THE CONVERTER.
OPERATIONAL CHARACTERISTICS
PARAMETER
VALUE
MIN MAX UNIT
VIN 9 90 VDC
CURRENT INPUT 0 26
VOUT 0 90 VDC
CURRENT OUTPUT 0 26 ADC
File details come from the government source that posted it.