6_-_Sherwin_Williams_MIL-PRF-23236_Type_VII_TDS.pdf

Performance Specification PDF 570 KB Posted

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REPAIR OF 36FT HARBOR SECURITY BOATS
Solicitation number
N4523A-17-R-0023
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6. SW Mil-PRF-23236

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Fast Clad® ER Epoxy With opti-ChECk oap tEChnology

Part a B62W230 White Base Part a B62L230 BLue OaP Part a B62rW230 red Oxide Part B B62V230 CLear hardener Part B B62aV230 Gray hardener

Protective

Marine Coatings

9.50Revised: October 28, 2014 www.sherwin-williams.com/protective

Product descriPtion Fast Clad ER Epoxy is an edge retentive, ultra high solids epoxy amine coating engineered for immersion service in sea water ballast tanks, fuel/sea water ballast tanks, and petroleum storage tanks. The rapid return to service and high build, edge retentive properties of this coating provide superior protection compared to conventional epoxies.

•Onecoatprotection•Fastreturntoservice
•LowVOC•Lowodor
•Drytowalk-onwithinfourhours
•Designedforplural-componentapplicationequipment
•Greaterthan70%edgebuildretention
•LowTemperatureapplicationandcurecapabilitiesto35°F(See
ApplicationConditions)

Product characteristics Finish: Gloss

Color: White-Base, Blue OAP, Red Oxide

Volume solids: 98%, ± 2%, mixed

Weight solids: 98%, ± 2%, mixed

VoC (Epa method #24): <85 g/L; 0.71 lb/gal, mixed

Mix Ratio: 1:1 by volume

Recommended spreading Rate per coat:

Minimum Maximum

Wet mils(microns) 18.0 (450) 22.0 (550)
dry mils(microns) 18.0 (450) 22.0 (550)
~Coverage sq ft/gal(m2/L) 73 (1.8) 89 (2.2)
*Canbeappliedupto60.0mils(1500microns)dftifrequired.

theoretical coverage sq ft/gal (m2/L) @ 1 mil / 25 microns dft 1568 (38.4)

NOTE: Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance.

drying schedule @ 20.0 mils (500 microns):

@ 40°F/4.5°C @ 77°F/25°C @ 100°F/38°C

50% RH

to touch: 6hours 1 hour 35minutes
to handle: 8-12 hours 3hours 55 minutes

to recoat:

minimum: 6 hours 1 hour 35 minutes maximum: 14 days 14 days 14 days

Foot traffic: 8-12 hours 3hours 1 hour
Cure to service: 36hours 24 hours 12 hours
pot life: 7minutes
sweat-in-time: Nonerequired

shelf life: 24 months

Storeindoorsat40°F(4.5°C)to
100°F(38°C)

Flash point: 230°F (110°C), PMCC, mixed Reducer: Not recommended Clean Up: MEK (R6K10) or Reducer R7K104 continued on back recommended uses For use over prepared steel or masonry surfaces in industrial and marine exposures such as:

•Ballasttankinteriorsandoilstoragetankinteriors
•Fuelstoragetanksandexternalpipelinecoating
•PrimaryorSecondarycontainment
•Acceptableforusewithcathodicprotectionsystems
•Whererapidreturntoserviceandedgeprotectionfilmbuild
propertiesarerequired
•MeetsMIL-PRF-23236TypeVII,Class5,7,5/18,7/18,13/18,17,
17/18GradeCrequirementsforsingleandmulti-coatseawater,
fuel,bilges,andCHTtanks
•BlueOAPcontainsfluorescentpigment
•Windtowergearboxliningandtransformerliningupto204°F

(96°C)

• Suitable for use in the Mining & Minerals Industry

Performance characteristics

substrate*:Steel
surface preparation*:SSPC-SP10

system tested*:

1 ct. Fast Clad ER Epoxy @ 18.0-22.0 mils (450-550 microns) dft

*unless otherwise noted below test name test Method Results abrasion Resistance

ASTM D4060, CS17

wheel, 1000 cycles, 1 kg load

22.4 mg loss adhesion ASTM D4541 >2000 psi

Cathodic disbondment ASTM G8

Passes30days@
1.5volts(Cu/CuSO4),

<10 mm disbondment radius

Corrosion Weathering

ASTMD5894,4
cycles,1134hours
Rating10perASTM
D610forRusting
(field);Rating10per
ASTMD714for
Blistering(field)

direct impact Resistance ASTM D2794 15 in-lb

dry heat Resistance ASTMD2485 250°F(121°C)
Flexibility ASTMD522 7/16"(24-hourcure)

Moisture Condensation Resistance

ASTMD4585,100°F
(38°C),2000hours
Rating10perASTM
D610forRusting
(field);Rating10per
ASTMD714for
Blistering(field)
pencil hardness ASTMD3363 H
*ReportNo.IM54.1382-09

immersion (ambient temperature) for the following:

•Ballasttankmix...............................Recommended
•Crudeoil...........................................Recommended
•Freshwater......................................Recommended
•Gasoline...........................................Recommended
•Seawater...........................................Recommended
•Reformulatedgasoline..................Recommended
•Kerosene..........................................Recommended
Epoxycoatingsmaydarkenoryellowafterapplicationandcuring.

Part a B62rW230 red Oxide Part B B62V230 CLear hardener Part B B62aV230 Gray hardener

Protective

Marine Coatings

9.50Revised: October 28, 2014 www.sherwin-williams.com/protective surface PreParation Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign material to ensure adequate adhesion.

Refer to product Application Bulletin for detailed surface prepara-tion information.

Minimumrecommendedsurfacepreparation:
Iron&Steel:
Atmospheric:SSPC-SP6/NACE3,2mil
(50micron)profileor
SSPC-SP12/NACENo.5,WJ-3/SC-2
Immersion:SSPC-SP10/NACE2,2-3mil
(50-75micron)profileor
SSPC-SP12/NACENo.5,
WJ-2/SC-2
Concrete&Masonry:
Atmospheric:SSPC-SP13/NACE6,orICRI
No.310.2R,CSP2-3
Immersion:SSPC-SP13/NACE6-4.3.1or4.3.2,
orICRINo.310.2R,CSP2-3

surface preparation standards Condition of surface iso 8501-1 Bs7079:a1 swedish std.

sis055900 sspC naCE

WhiteMetal Sa3 Sa3 SP5 1
NearWhiteMetal Sa2.5 Sa2.5 SP10 2
CommercialBlast Sa2 Sa2 SP6 3
Brush-Off Blast Sa1 Sa1 SP7 4
HandToolCleaning Rusted CSt2 CSt2 SP2 -
Pitted&Rusted DSt2 DSt2 SP2 -
PowerToolCleaning Rusted CSt3 CSt3 SP3 -

Pitted & Rusted D St 3 D St 3 SP 3 -tinting

DonottintpartA.5gallons(18.9L)ofclearhardenerpartBmay
betintedwithupto2.75ouncesofMaxitonerColorantPhthalo
GreenorBlackonly.

aPPlication conditions Temperature:

Air & surface: 40°F (4.5°C) minimum*, 110°F (43°C) maximum

*For application at 35°F (1.7°C) to 40°F (4.5°C), specific guidelines are required:

• Air & Surface temperature conditions must be expected to remain stable or improve for a period of four hours.

• Environmental controls (dehumidication, heating, forced-air ventilation) are recommended to maintain acceptable application conditions.

•FinalcuremustbeconfirmedinaccordancewithASTMD5402,"Assess-
ingtheSolventResistanceofOrganicCoatingsUsingSolventRubs".
Testshallconsistof50doublerubswithMEK.Testshallconfirmnoloss
ofDFT,andnocoatingresidueonrubbingcloth.

The material should be 85°F-130°F/29°C-54°C (vary as needed) at the mixing block for optimal atomization based on tip size and pump pressure.. do not heat above 140°F/60°C.

Relative humidity: 85% maximum

Refer to product Application Bulletin for detailed application information.

ordering information Packaging:

PartA:5gallon(18.9L)container
PartB:5gallon(18.9L)container

Weight: 11.71, ± 0.3 lb/gal ; 1.4 Kg/L, mixed

PrOduCt infOrmatiOn recommended systems dry Film thickness / ct.

Mils (Microns) steel, immersion:

1 ct. Fast Clad ER Epoxy 18.0 -22.0 (450-550) steel, immersion:

1ct.FastCladEpoxyPrimer4.0-8.0**(100-200)
1ct.FastCladEREpoxy18.0-22.0(450-550)

steel, immersion:

2 cts. Fast Clad ER Epoxy 9.0-11.0 (225-275)

Concrete, immersion:

1 ct. Corobond 100 Epoxy Primer/Sealer; apply primer to achieve uniform hiding, appearance, and complete

wettingoftheconcretesurface,approximately4-6.
Coatingwillbepartiallyabsorbedintotheconcrete.

Roll out any pudles.

2 cts. Fast Clad ER Epoxy 9.0 – 11.0 (225-275)

**WhenusingB62L245PrimercontainingtheOAPfluorescent
pigment,makesureanon-containingOAPfluorescentpigment

topcoat is used.

The systems listed above are representative of the product's use, other systems may be appropriate.

safety Precautions Refer to the MSDS sheet before use.

Published technical data and instructions are subject to change without notice. Contact your Sherwin-Williams representative for ad-ditional technical data and instructions.

disclaimer

TheinformationandrecommendationssetforthinthisProductDataSheetare
basedupontestsconductedbyoronbehalfofTheSherwin-WilliamsCompany.
Suchinformationandrecommendationssetforthhereinaresubjecttochangeand
pertaintotheproductofferedatthetimeofpublication.ConsultyourSherwin-
WilliamsrepresentativetoobtainthemostrecentProductDataInformationand

Application Bulletin.

Warranty

TheSherwin-WilliamsCompanywarrantsourproductstobefreeofmanufacturing
defectsinaccordwithapplicableSherwin-Williamsqualitycontrolprocedures.
Liabilityforproductsprovendefective,ifany,islimitedtoreplacementofthede-

fective product or the refund of the purchase price paid for the defective product

asdeterminedbySherwin-Williams.NOOTHERWARRANTYORGUARANTEE
OFANYKINDISMADEBYSHERWIN-WILLIAMS,EXPRESSEDORIMPLIED,
STATUTORY,BYOPERATIONOFLAWOROTHERWISE,INCLUDINGMER-
CHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.

Part a B62rW230 red Oxide Part B B62V230 CLear hardener Part B B62aV230 Gray hardener

Protective

Marine Coatings

9.50Revised: October 28, 2014 www.sherwin-williams.com/protective surface PreParations

Surface must be clean, dry, and in sound condition. Remove all oil, dust, grease, dirt, loose rust, and other foreign material to ensure adequate adhesion.

iron & steel (atmospheric service)

MinimumsurfacepreparationisCommercialBlastCleaningper
SSPC-SP6/NACE3orSSPC-SP12/NACENo.5.Forsurfaces
preparedbySSPCSP6/NACE3,firstremovealloilandgrease
fromsurfacebySolventCleaningperSSPC-SP1.Forbetterper-
formance,useNearWhiteMetalBlastCleaningperSSPC-SP10/
NACE2.Blastcleanallsurfacesusingasharp,angularabrasive
foroptimumsurfaceprofile(2-3mils/50-75microns).Forsurfaces
preparedbySSPC-SP12/NACENo.5,allsurfacesshallbecleaned
inaccordancewithWJ-3/SC2.Pre-existingprofileshouldbeap-
proximately2mils(50microns).Primeanybaresteelthesame
dayasitiscleanedorbeforeflashrustingoccurs.

iron & steel (immersion service)

RemovealloilandgreasefromsurfacebySolventCleaningper
SSPC-SP1.MinimumsurfacepreparationisNearWhiteMetal
BlastCleaningperSSPC-SP10/NACE2,orSSPC-SP12/NACE
No.5.ForSSPC-SP10/NACE2,blastcleanallsurfacesusing
asharp,angularabrasiveforoptimumsurfaceprofile(2-3mils/
50-75microns).ForSSPC-SP12/NACENo.5,allsurfacestobe
coatedshallbecleanedinaccordancewithWJ-2/SC2standards.
Pre-existingprofileshouldbeapproximately2mils(50microns).

Remove all weld spatter. Prime any bare steel the same day as it is cleaned or before flash rusting occurs.

Concrete and Masonry

Forsurfacepreparation,refertoSSPC-SP13/NACE6,orICRINo.
310.2R,CSP2-3.Surfacesshouldbethoroughlycleananddry.
Concreteandmortarmustbecuredatleast28days@75°F(24°C).
Removeallloosemortarandforeignmaterial.Surfacemustbe

free of laitance, concrete dust, dirt, form release agents, moisture

curingmembranes,loosecementandhardeners.Fillbugholes,air
pocketsandothervoidswithSteel-SeamFT910.Primerrequired.

Follow the standard methods listed below when applicable:

ASTMD4258StandardPracticeforCleaningConcrete.
ASTMD4259StandardPracticeforAbradingConcrete.
ASTMD4260StandardPracticeforEtchingConcrete.
ASTMF1869StandardTestMethodforMeasuringMoistureVapor
EmissionRateofConcrete.
SSPC-SP13/Nace6SurfacePreparationofConcrete.
ICRINo.310.2RConcreteSurfacePreparation.

Concrete, immersion service:

Forsurfacepreparation,refertoSSPC-SP13/NACE6,Section
4.3.1or1.3.2orICRINo.310.2R,CSP2-3.

surface preparation standards Condition of surface iso 8501-1 Bs7079:a1 swedish std.

sis055900 sspC naCE

WhiteMetal Sa3 Sa3 SP5 1
NearWhiteMetal Sa2.5 Sa2.5 SP10 2
CommercialBlast Sa2 Sa2 SP6 3
Brush-Off Blast Sa1 Sa1 SP7 4
HandToolCleaning Rusted CSt2 CSt2 SP2 -
Pitted&Rusted DSt2 DSt2 SP2 -
PowerToolCleaning Rusted CSt3 CSt3 SP3 -

Pitted & Rusted D St 3 D St 3 SP 3 -aPPLiCatiOn BuLLetin aPPlication conditions Temperature:

Air & surface: 40°F (4.5°C) minimum*, 110°F (43°C) maximum

*For application at 35°F (1.7°C) to 40°F (4.5°C), specific guidelines are required:

• Air & Surface temperature conditions must be expected to remain stable or improve for a period of four hours.

• Environmental controls (dehumidication, heating, forced-air ventilation) are recommended to maintain acceptable application conditions.

•FinalcuremustbeconfirmedinaccordancewithASTMD5402,"Assess-
ingtheSolventResistanceofOrganicCoatingsUsingSolventRubs".
Testshallconsistof50doublerubswithMEK.Testshallconfirmnoloss
ofDFT,andnocoatingresidueonrubbingcloth.

The material should be 85°F-130°F/29°C-54°C (vary as needed) at the mixing block for optimal atomization based on tip size and pump pressure.. do not heat above 140°F/60°C.

Relative humidity: 85% maximum aPPlication equiPment

The following is a guide. Changes in pressures and tip sizes may be needed for proper spray characteristics. Always purge spray

equipmentbeforeusewithlistedreducer.Anyreductionmustbe
compliantwithexistingVOCregulationsandcompatiblewiththe

existing environmental and application conditions.

Reduction ........................Not recommended

Clean Up ..........................MEK (R6K10) or R7K104 plural Component Equipment Pump..............................WIWA DUOMIX 1:1, Graco Extreme

Mix, Graco XM, or Graco XP Pressure.........................4000 psi

Hose...............................3/8"ID
Tip ...................................021"-.025"
Pump heater setting .......70-80
Materialtemperatureat
gun tip .......................85°F-130°F(29°C-54°C)

(vary as needed)

Brush ...............................For stripe coating and repair only Brush..............................Nylon/Polyester or Natural Bristle

Roller ...............................Forstripecoatingandrepaironly
Cover .............................3/8"wovenwithsolventresistantcore
Ifspecificapplicationequipmentisnotlistedabove,equivalent
equipmentmaybesubstituted.

continued on back

Part a B62rW230 red Oxide Part B B62V230 CLear hardener Part B B62aV230 Gray hardener

Protective

Marine Coatings

9.50Revised: October 28, 2014 www.sherwin-williams.com/protective aPPLiCatiOn BuLLetin aPPlication Procedures

Surface preparation must be completed as indicated.

Mixing instructions:Mixcontentsofeachcomponentthoroughly
usinglowspeedpoweragitation.Makecertainnopigmentremains

on the bottom or the sides of the can. Then combine one part by volume of Part A with one part by volume of Part B. Thoroughly agitate the mixture with power agitation.

To ensure that no unmixed material remains on the sides or bottom of the cans after mixing, visually observe the container by pouring the material into a separate container.

Apply paint at the recommended film thickness and spreading rate as indicated below:

Recommended spreading Rate per coat:

Minimum Maximum

Wet mils(microns) 18.0 (450) 22.0 (550)
dry mils(microns) 18.0 (450) 22.0 (550)
~Coverage sq ft/gal(m2/L) 73 (1.8) 89 (2.2)
*Canbeappliedupto60.0mils(1500microns)dftifrequired.

theoretical coverage sq ft/gal (m2/L) @ 1 mil / 25 microns dft 1568 (38.4)

NOTE: Brush or roll application may require multiple coats to achieve maximum film thickness and uniformity of appearance.

drying schedule @ 20.0 mils (500 microns):

@ 40°F/4.5°C @ 77°F/25°C @ 100°F/38°C

50% RH

to touch: 6hours 1 hour 35minutes
to handle: 8-12 hours 3hours 55 minutes

to recoat:

minimum: 6 hours 1 hour 35 minutes maximum: 14 days 14 days 14 days

Foot traffic: 8-12 hours 3hours 1 hour
Cure to service: 36hours 24 hours 12 hours
pot life: 7minutes
sweat-in-time: Nonerequired

Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance.

clean uP instructions

CleanspillsandspattersimmediatelywithMEK,R6K10.Clean
tools immediately after use with MEK,R6K10.Followmanufac-

turer's safety recommendations when using any solvent.

disclaimer

TheinformationandrecommendationssetforthinthisProductDataSheetare
basedupontestsconductedbyoronbehalfofTheSherwin-WilliamsCompany.
Suchinformationandrecommendationssetforthhereinaresubjecttochangeand
pertaintotheproductofferedatthetimeofpublication.ConsultyourSherwin-
WilliamsrepresentativetoobtainthemostrecentProductDataInformationand

Application Bulletin.

Performance tiPs Repair of pitted tank Bottoms Extensive, deep pitting:

options:

option 1 ..Apply a full wet coat, by spray application, of Fast

CladEpoxyPrimer.Followwithrubbersqueegeeto
workmaterialintoandfillthepittedareas.Afterrecom-
mendeddryingtime,applyafullcoatofFastCladER
atrecommendedfilmthickness.
option 2 ..ApplyDura-PlateUHSClearLaminantResinwith1½
ozfiberglassmatoverthepittedareas.Afterrecom-
mendeddryingtime,applyafullcoatofFastCladER
atrecommendedfilmthickness.
option 3 ..Weldnewsteelplates,orusepuddlewelds,asrequired
torepairpittedareas.Coatareasasrecommended.

shallow pitting, isolated areas:

options:

option 1 ..Sameasnumber1above.
option 2 ..ApplySteelSeamFT910asrequiredtofillthepitted

areas. Coat areas as recommended.

Whenusingsprayapplication,usea50%overlapwitheachpass
oftheguntoavoidholidays,bareareas,andpinholes.Ifnecessary,

cross-coat spray at a right angle.

Spreadingratesarecalculatedonvolumesolidsanddonotinclude
anapplicationlossfactorduetosurfaceprofile,roughnessorpo-
rosityofthesurface,skillandtechniqueoftheapplicator,method

of application, various surface irregularities, material lost during mixing, spillage, overthinning, climatic conditions, and excessive

filmbuild.
Noreductionofmaterialisrecommendedasthiscanaffectfilm

build, appearance, and adhesion.

Stripe coat all crevices, welds, and sharp angles to prevent early failure in these areas.

Do not mix previously catalyzed material with new.

Do not apply the material beyond recommended pot life.

Remove and solvent clean tip housing every 20-30 minutes.

For immersion service:(ifrequired)Holidaytestinaccordance
withASTMD5162forsteel,orASTMD4787forconcrete.
WhenusinganOAPfluorescentpigmentsystem,usetheFast
CladEpoxyPrimer,withanon-OAPcontainingFastCladER

topcoat color.

Guidanceontechniquesandrequiredequipmenttoinspecta
coatingsystemincorporatingOpti-CheckOAPTechnologycanbe
foundinSSPC-TU11.
RefertoProductInformationsheetforadditionalperformance

characteristics and properties.

safety Precautions Refer to the MSDS sheet before use.

Published technical data and instructions are subject to change without notice.

Contact your Sherwin-Williams representative for additional technical data and instructions.

Warranty

TheSherwin-WilliamsCompanywarrantsourproductstobefreeofmanufacturing
defectsinaccordwithapplicableSherwin-Williamsqualitycontrolprocedures.
Liabilityforproductsprovendefective,ifany,islimitedtoreplacementofthede-

fective product or the refund of the purchase price paid for the defective product

asdeterminedbySherwin-Williams.NOOTHERWARRANTYORGUARANTEE
OFANYKINDISMADEBYSHERWIN-WILLIAMS,EXPRESSEDORIMPLIED,
STATUTORY,BYOPERATIONOFLAWOROTHERWISE,INCLUDINGMER-
CHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.

File details come from the government source that posted it. Updated .