N390406156V628 Attachment 1_TC _ HOSE ASSEMBLIES.pdf

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VARIOUS HOSE ASSEMBLIES PNSY
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N39040Q6156V628
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This is a Technical Specification and Contract Requirements document for the procurement of nine line items of hose assemblies. The contractor must supply a total of 24 individual hose assemblies across various sizes and lengths, ranging from 3 feet to 100 feet, with diameters of 1 inch or 1.5 inches. The items are specified with precise technical requirements including working pressures ranging from 150 to 225 PSI, vacuum ratings of 29 inches of mercury or higher, and minimum bend radii from 1.0 to 1.5 inches. Eight items utilize Goodyear/Continental ExtremeFlex Plicord hose with CRES Camlock crimped fittings from manufacturers such as Dixon and PT Coupling, while Item 009 specifies a Kuriyama Kuritec Polywire Plus K7300 hose with barbed end fittings.

All hose assemblies must undergo hydrostatic proof testing at their rated pressures for five minutes with zero leakage tolerance, followed by post-test inspection to ensure freedom from damage, proper cleaning, drying, and end plugging prior to shipment. Crimp sleeve and ferrule installation must conform to manufacturer recommendations and NAHAD 500 guidelines. The contractor is required to provide certification of hydrostatic testing results in accordance with Exhibit A (DD Form 1423) and Attachment #1 for all sequence items A010 through A018. The Request for Proposal document numbers are N390406156V628 through N390406156V636.

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N390406156V628 Exhibit A _ HOSE ASSEMBLIES.pdf PDF
N390406156V628 Attachment 2_OPSEC Contract Requirements_Redacted.pdf PDF
N390406156V628 Combined Synopsis Solicitation.pdf PDF
N390406156V628 Attachment 1 to Exhibit A _ HOSE ASSEMBLIES.pdf PDF

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TECHNICAL SPECIFICATION: HOSE ASSEMBLIES

TECHNICAL SPECIFICATION & CONTRACT

REQUIREMENTS

Procurement, Testing, and Quality Certification of Hose Assemblies

REQ DOC NO. N390406156V628 through N390406156V636__

CONTRACT NO. _______________

SYSTEM / ITEM Hose Assemblies (All Items)

CATEGORY / ATTACHMENT Attachment Continuation Sheet

Table of Contents

Right-click and select 'Update Field' to populate the table of contents.

C.1. Schedule of Supplies & Services

The contractor shall supply the following hose assemblies in accordance with the quantities, dimensions, and specifications detailed in this document:

ITEM # SUPPLIES / SERVICES QTY U/I

001 1 IN x 10 FT LONG; HOSE ASSEMBLY 2 EA

002 1 IN x 10 FT LONG; HOSE ASSEMBLY 4 EA

003 1 IN x 100 FT LONG; HOSE ASSEMBLY 2 EA

004 1 IN x 34 FT LONG; HOSE ASSEMBLY 3 EA

005 1 IN x 85 FT LONG; HOSE ASSEMBLY 2 EA

006 1 IN x 30 FT LONG; HOSE ASSEMBLY 2 EA

007 1 IN x 20 FT LONG; HOSE ASSEMBLY 2 EA

008 1.5 IN x 3 FT LONG; HOSE ASSEMBLY 2 EA

009 1 IN x 34 FT LONG; HOSE ASSEMBLY 3 EA

C.2. Description & Technical Specifications

C.2.1. Technical Specification Summary Matrix

The following matrix provides a consolidated technical overview of the hose assemblies. Detailed descriptions and individual item requirements follow in Section 2.2.

Item Size/Len End 1 Fitting End 2 Fitting WP (PSI) MBR Hose Model

001 1" x 10' 1" CRES Camlock (Dixon

150-C-SS)

1.5" CRES Camlock (PT 15X10C-S / Dixon 1510-C-

SS)

250 1.5" ExtremeFlex Plicord

002 1" x 10' 1" CRES Camlock (Dixon

100-C-SS)

1" CRES Camlock (Dixon

100-C-SS)

250 1.0" ExtremeFlex Plicord

003 1" x 100' 1.5" CRES Camlock (PT 15X10C-S / Dixon 1510-C-

SS)

1" MNPT x Hansen 1" QD

H8F8-SS

250 1.0" ExtremeFlex Plicord

004 1" x 34' 1" CRES Camlock (Dixon

100-C-SS)

1" CRES Camlock (Dixon

100-C-SS)

250 1.0" ExtremeFlex Plicord

005 1" x 85' 1" CRES Camlock (Dixon

100-C-SS)

1" CRES Camlock (Dixon

100-C-SS)

150 1.0" ExtremeFlex Plicord (Reinf.)

006 1" x 30' 1" CRES Camlock (Dixon

100-C-SS)

1" CRES Camlock (Dixon

100-C-SS)

250 1.0" ExtremeFlex Plicord

007 1" x 20' 1" CRES Camlock (Dixon

100-C-SS)

1" CRES Camlock (Dixon

100-C-SS)

250 1.0" ExtremeFlex Plicord

008 1.5" x 3' 1.5" CRES Camlock (Dixon

150-C-SS)

1.5" CRES Camlock (Dixon

150-C-SS)

250 1.5" ExtremeFlex Plicord

009 1" x 34' 1.5" CRES Camlock Barbed 1.5" CRES Camlock Barbed 225 / 112* N/A Kuritec Polywire K7300

* Note for Item 009: Maximum Working Pressure is 225 PSI @ 70°F and 112 PSI @ 122°F.

C.2.2. Detailed Item Specifications

C.2.2.1. ITEM 1: 1" Hose Assembly with female 1" CRES Camlock crimped fitting (Dixon 150-C-SS) on one end, 1.5" CRES female Camlock crimped fitting on other end (PT Coupling P/N 15X10C-S or

Dixon 1510-C-SS reducing female end fitting) — 10' overall length, 250 PSIG working pressure, 29 in

Hg vacuum, 1.5 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.2. ITEM 2: 1" Hose Assembly with female 1" CRES Camlock crimped fittings (Dixon 100-C-SS) on both ends — 10' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.3. ITEM 3: 1" Hose Assembly with female 1.5" CRES Camlock crimped fitting (PT Coupling P/N

15X10C-S or Dixon 1510-C-SS) on one end and crimped CRES 1" MNPT x Hansen 1" QD H8F8-SS on other end — 100' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.4. ITEM 4: 1" Hose Assembly with female 1" CRES Camlock crimped fittings (Dixon 100-C-SS) on both ends — 34' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.5. ITEM 5: 1" Reinforced Rubber Hose Assembly with female 1" CRES Camlock crimped fittings

(Dixon 100-C-SS) — 85' overall length, 150 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.6. ITEM 6: 1" Hose Assembly with female 1" CRES Camlock crimped fittings (Dixon 100-C-SS) on both ends — 30' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius (Goodyear/Continental ExtremeFlex Plicord).

C.2.2.7. ITEM 7: 1" Hose Assembly with female 1" CRES Camlock crimped fittings (Dixon 100-C-SS) —

20' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1 inch minimum bend radius

(Goodyear/Continental ExtremeFlex Plicord).

C.2.2.8. ITEM 8: 1.5" Hose Assembly with female 1.5" CRES Camlock crimped fittings (Dixon 150-C-

SS) — 3' overall length, 250 PSIG working pressure, 29 in Hg vacuum, 1.5 inch minimum bend radius

(Goodyear/Continental ExtremeFlex Plicord).

C.2.2.9. ITEM 9: 34' Kuriyama Kuritec Polywire Plus K7300 Hose — -16 size (1" nominal ID), Max WP

@ 70°F: 225 PSI, @ 122°F: 112 PSI, 29.9" Hg vacuum rated, 1.5" CRES Camlock barbed end fittings, clamped on, hydrostatically tested.

C.2.3. General Requirements

All hoses must meet the following requirements unless noted otherwise in the specific item description:

C.2.3.1. Working Pressure: As specified per item (e.g., 250 PSIG, 150 PSIG, etc.).

C.2.3.2. Vacuum Rating: 29 in Hg or higher (as specified).

C.2.3.3. Minimum Bend Radius (MBR): As specified per item.

C.2.3.4. Installation: Crimp sleeve/ferrule installation to conform with manufacturer's recommendations and NAHAD 500 guidelines.

C.2.4. Testing and Quality Control

C.2.4.1. Hydrostatic Proof Test: Perform a hydrostatic proof test of all assemblies to the rated/specified pressure for a duration of 5 minutes.

C.2.4.1.1. Acceptance Criteria: No leakage allowed.

C.2.4.2. Post-Test Inspection & Packaging: After hydrostatic proof testing, hoses shall be inspected to ensure they are free of damage, nicks, cuts, soft spots, bulges, etc. Hoses must be thoroughly cleaned, dried, and plugged on both ends prior to shipment.

C.2.4.3. Data Requirements: Data requirements shall be provided in accordance with Exhibit A (DD Form

1423) and Attachment #1.

C.2.4.3.1. Certification of Hydrostatic Test: Required for Exhibit A Sequence A010 through A018.

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