N3319116R1004Attachment_1b_-_Performance_Technical_Statement_-_Missile_Warning_Facility_(Pages_501-777).pdf

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Design/Build Missile Warning Facility located at Naval Station Sigonella, Sicily.
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N3319116R1004
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N3319116R1004 Attachment 1b - Performance Technical Statement - Missile Warning Facility (Pages 501-777 of 1008)

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Joint Tactical Ground Station (JTAGS) Relocation WO 1335929 Naval Air Station II Sigonella, Sicily, Italy

PART 4 - SECTION D20 - Page 10

D203003 FLOOR DRAINS

Floor drains shall be flush strainer or extended rim type as required by the IPC. Provide in mechanical rooms, restrooms, fire pump room, laundry room, and plumbing chase areas. Provide floor sinks in kitchens. Provide floor sinks where required for interior air handling unit condensate drains.

D203004 SANITARY & VENT EQUIPMENT

D203004 1.1 PUMPS

D203004 1.1.1 Submersible Sump Pumps

Factory assembled and tested submersible type pumps for operation under water.

D203004 1.1.2 Sewage Pumps

FS A-A-50555, single or duplex type to meet demand. Duplex types shall be provided with automatic controls to alternate the operation from one pump to the other.

D2040 RAIN WATER DRAINAGE

D204001 PIPE & FITTINGS

Cast iron hubless pipe and fittings, CISPI 301 with CISPI 310 couplings.

Where indicated in ESR Section D20, plastic PVC or ABS piping, fittings, and solvent cement per ASTM D 2665 or ASTM D 2661 may be used. PVC piping shall be equipped with approved firestopping devices as required by code. Size and install piping in accordance with the IPC.

D204002 ROOF DRAINS

Roof drains shall conform to ASME A112.6.4, with dome and integral flange, and shall have a device for making a watertight connection between roofing and flashing.

D204003 RAIN WATER DRAINAGE EQUIPMENT

Where required by building design, provide expansion joint(s) of proper size to receive the conductor pipe. The expansion joint shall consist of a heavy cast-iron housing, brass or bronze sleeve.

D204004 INSULATION & IDENTIFICATION

Mineral fiber insulation on all drainage piping that may be subject to condensation. Provide a vapor retarder. Identify aboveground pipe with the type of service and direction of flow. Letter size, lengths and colors shall be per ANSI A13.1.

D2090 OTHER PLUMBING SYSTEMS

D209001 SPECIAL PIPING SYSTEMS

D209001 1.1 NATURAL GAS PIPING

Conform to requirements of the local natural gas utility and ASME B31.8, Gas Transmission and Distribution Piping Systems, for exterior piping.

Conform to requirements of NFPA 54, National Fuel Gas Code, for interior gas piping. Provide meter and pressure regulator in accordance with the

PART 4 - SECTION D20 - Page 11 requirements of the local utility. Provide earthquake valve where required by code.

D209002 ACID WASTE SYSTEMS

Acid-resistant DWV pipe, fittings, and couplings with mechanical, bell and spigot, or fusion type joints. Material for buried piping and aboveground piping shall be silicon-iron composition. Borosilicate glass pipe and fitting may be provided for aboveground piping where acid composition dictates, except vent piping through and above roofs shall be silicon-iron composition.

Provide cleanouts and drains as specified for DWV piping, except material shall be silicon-iron composition.

D209003 INTERCEPTORS

D209003 1.1 OIL/WATER SEPARATOR

Oil/water separator, where required, in accordance with the IPC and with a minimum flow capacity to meet system demand.

D209003 1.2 GREASE INTERCEPTORS

Provide in accordance with the IPC and PDI G 101.

D209005 COMPRESSED AIR SYSTEM (NON-BREATHING)

D209005 1.1 AIR COMPRESSOR

Factory packaged electric motor driven, duplex air compressor including manufacturer’s standard air filter, oil filter, and plug drain. Air compressor, aftercooler, and receiver shall be factory packaged as a unit. Receiver tank shall be per ASME PBVC Sec. VIII D1, labeled and rated for 125 PSI (862 kPa) gage, equipped with required valves and trimmings, including gage and automatic drain valve and ASME BPVC pressure safety relief valve. Air compressor and receiver shall be sized in accordance with the Compressed Air and Gas Institute (CAGI) guidelines. Locate air compressor away from noise sensitive areas.

D209005 1.2 REFRIGERATED AIR DRYER

Low-pressure compressed air dryer of the mechanical refrigeration type, equipped with an automatic temperature shutdown switch to prevent freezing, a regenerative air-to-air exchanger (as standard with the manufacturer), and a main compressed air cooling exchanger.

Refrigeration system shall use non-CFC refrigerant and shall cool compressed air to dry the air. Dryer operating pressure shall be not less than 125 PSI (862 kPa) gage. Dryer size shall be based on system pressure, the entire system air flow, and provide air with a dew point 5 degrees F (-15 degrees C) lower than the most stringent equipment or outlet requirement. The pressure drop of the dryer shall not exceed 2 PSI (13.8 kPa) gage.

D209005 1.3 COMPRESSED AIR PIPING SYSTEM

Piping shall conform to the requirements of ASME B31.1 for materials, assembly, and testing. Piping shall be steel, black seamless schedule 40 carbon steel per ASTM A 53/A 53M with threaded fittings or copper tubing per ASTM B 88, Type K or Type L, hard drawn, Class 1, with wrought copper or bronze fittings. Provide compressed air drops in locations to facilitate work required with quick disconnects throughout the work areas to allow connection of such as pneumatic tools and air guns. Each air drop shall be equipped with a filter/moisture separator, PART 4 - SECTION D20 - Page 12 pressure gauge, air pressure regulator, and a quick-disconnect.

-- End of Section --

PART 4 - SECTION D30 - Page 1

SECTION D30

HVAC

11/10

D30 GENERAL

RFP Part 3 including the Engineering System Requirements (ESR) provide project specific requirements. The RFP Part 4, Performance Technical Sections (PTS) provide generalized technical requirements that apply to multiple facility types and include more requirements than are applicable to any one project.

Therefore, only the RFP Part 4 requirements that apply to the project and further define the RFP Part 3 project specific requirements are required.

D30 1.1 NARRATIVE

This section includes the construction of interior mechanical systems.

This section covers installations inside the facility and out to the five foot line. See Section G30, Site Civil/Mechanical Utilities, for continuation of systems beyond the five-foot line.

D30 1.2 MECHANICAL DESIGN GUIDANCE

Provide the design and installation in accordance with the following references. This Performance Technical Specification (PTS) adds clarification to the fundamental requirements contained in the following Government Standards. The general requirements of this PTS section are located in PTS Section Z10, General Performance Technical Specification.

D30 1.2.1 Government Standards

Federal Energy Management Program (FEMP)

UNIFIED FACILITIES CRITERIA (UFC)

UFC 1-200-01

General Building Requirements(A reference in this PTS section to UFC 1-200-01 requires compliance with the Tri-Service Core UFCs that are listed in UFGS Section 01 33 10.05 20, which includes the following significant UFC(s):UFC 3-401-01, Mechanical EngineeringUFC 3-420-01, Plumbing Systems)

UFC 3-440-04N

Solar Heating of Buildings and Domestic Hot Water

UNIFIED FACILITIES GUIDE SPECIFICATIONS (UFGS)

UFGS 01 78 24.00 20

Electronic Facility Operation and Maintenance Support Information

UFGS 23 05 93

Testing, Adjusting, and Balancing for HVAC

UFGS 23 09 23.13 20

BACNET Direct Digital Control Systems for HVAC

PART 4 - SECTION D30 - Page 2

UFGS 23 81 23.00 20

Computer Room Air Conditioning Units

D30 1.3 PERFORMANCE VERIFICATION AND ACCEPTANCE TESTING

a. Verification of satisfactory HVAC system performance shall be via Performance Verification Testing, as detailed in this section.

b. The Government reserves the right to witness all Acceptance Tests and Inspections, review data, and request other such additional inspections and repeat tests as necessary to ensure that the system and provided services conform to the stated requirements.

c. The Qualified Testing Organization shall provide the Acceptance Tests and Inspections test plan and perform the acceptance tests and inspections. Test methods, procedures, and test values shall be performed and evaluated in accordance with appropriate standards, and the manufacturer's recommendations. Equipment shall be placed in service only after completion of required tests and evaluation of the test results have been completed. Contractor shall supply to the testing organization complete sets of shop drawings, settings of adjustable devices, and other information necessary for an accurate test and inspection of the system prior to the performance of any final testing. Perform acceptance tests and inspections on Computer Room Air Conditioning Units, Direct Digital Control System, and HVAC Testing/Adjusting/Balancing.

D30 1.4 HVAC COMMISSIONING

Commission the HVAC systems per the Commissioning Plan as required by UFGS Specification Section 01 45 00.05 20, Design & Construction Quality Control. HVAC system commissioning shall coordinate with and incorporate the testing, reporting, training & O&M documentation requirements of UFGS 23 05 93, Testing, Adjusting, and Balancing for HVACand UFGS 23 09 23.13 20, BACnet Direct Digital Control Systems for

HVAC.

D30 1.5 DESIGN SUBMITTALS

Design Submittals shall be in accordance with Z10, General Performance Technical Specifications, UFGS section 01 33 10.05 20, Design Submittal Procedures, UFC 1-300-09N, Design Procedures, and UFC 3-401-01, Mechanical Engineering.

In addition, UFGS sections listed below or in the body of the PTS text are to be used by the Designer of Record (DOR) as a part of the design submittal. If the UFGS products or systems are applicable to the project, the DOR shall edit these referenced UFGS sections and submit them as a part of the design submittal specification. Edit the specification sections in accordance with the limitations stated in PTS section Z10, General Performance Technical Specifications.

UFGS 01 78 24.00 20, ElectronicFacility Operation and Maintenance Support Information

UFGS 23 09 23.13 20, BACnet Direct Digital Control Systems for

HVAC

UFGS 23 05 93, Testing, Adjusting, and Balancing for HVAC

UFGS 48 14 13.00 20, Solar Liquid Flat Plate Collectors

PART 4 - SECTION D30 - Page 3

D30 1.6 CONSTRUCTION SUBMITTALS

Submit construction submittals in accordance with PTS section Z10, General Performance Technical Specifications. In addition to the Z10 requirements, the Designer of Record (DOR) shall approve the following construction submittals as a minimum:

Solar hot water heating system fixtures and equipment, and OMSI information for all equipment and fixtures.

D30 1.7 MOTORS

Single-phase fractional-horsepower alternating-current motors shall be high efficiency types corresponding to the applications listed in NEMA MG 11. Select polyphase motors based on high efficiency characteristics relative to the applications as listed in NEMA MG 10. Additionally, all polyphase squirrel-cage medium induction motors with continuous ratings shall meet or exceed energy efficient ratings per Table 12-10 of NEMA MG

1. Provide controllers for 3-phase motors rated 1 hp (0.75 kW) and above with phase voltage monitors designed to protect motors from phase loss and over/under-voltage. Provide means to prevent automatic restart by a time adjustable restart relay. For packaged equipment, the manufacturer shall provide controllers including the required monitors and timed restart. Provide reduced voltage starters for all motors 25 hp and larger.

D3010 ENERGY SUPPLY

D301001 OIL SUPPLY SYSTEM

Conform to requirements of International Mechanical Code for piping. Conform to requirements of NFPA 31 for testing. Contractor is responsible for providing the complete oil supply system to the facility, including any applications and permits.

D301001 1.1 OIL SUPPLY SYSTEM PIPING & EQUIPMENT

ASTM A 53/A 53M or ASTM A 106/A 106M piping with associated ASME fittings or ASTM B 88, type L or M copper tubing with ASME B16.26 flared fittings or compression type fittings. Provide welded fittings on piping below grade. Pumps that are not part of the burner assembly shall be positive displacement type. Provide oil filter prior to oil entering appliance or pump. Storage tanks shall meet the requirements of NFPA 31.

D301002 GAS SUPPLY SYSTEM

D301002 1.1 NATURAL GAS PIPING

Conform to requirements of the local natural gas utility and ASME B31.8, Gas Transmission and Distribution Piping Systems, for exterior piping.

Conform to requirements of NFPA 54, National Fuel Gas Code, for interior gas piping. Provide meter and pressure regulator in accordance with the requirements of the local utility. Provide earthquake valve where required by code. Contractor is responsible for providing the complete natural gas system to the facility, including any applications and permits.

D301002 1.2 MATERIALS AND EQUIPMENT

PART 4 - SECTION D30 - Page 4

D301002 1.2.1 Aboveground Within Buildings

Black steel per ASTM A 53/A 53M, Schedule 40, and associated ASME fittings threaded ends for sizes 2 inches (50 mm) and smaller;

otherwise, plain end beveled for butt welding.

D301002 1.3 PRESSURE TESTS

Pressure test per NFPA 54 at 1.5 times maximum working pressure, but in no case less than 50 PSI (350 kPa).

D301002 1.4 PROPANE PIPING

If required, provide the same as specified for natural gas and comply with NFPA 58.

D301002 1.4.1 Underground

Polyethylene (PE) pipe conforming to ASTM D 2513 for 100 PSI (690 kPa) (gage) working pressure. Standard Dimension Ratio shall be

11.5 maximum. Provide detectable aluminum plastic backed tape or detectable magnetic plastic tape manufactured specifically for warning and identification of direct buried piping. Tape shall be detectable by an electronic detection instrument. Polyethylene Fittings shall be ASTM D 2683 socket fittings or ASTM D 2513 molded butt-fusion fittings.

D301002 1.5 PROPANE TANKS

If not provided by the propane provider, the tank material and installation shall comply with NFPA 58.

D301003 STEAM SUPPLY SYSTEM (FROM CENTRAL PLANT)

Refer to Section G30, Site Civil/Mechanical Utilities

D301004 HOT WATER SUPPLY SYSTEM (FROM CENTRAL PLANT)

Refer to Section G30, Site Civil/Mechanical Utilities

D301005 SOLAR ENERGY SUPPLY SYSTEM

Design and build each solar domestic hot water heating system meeting the requirements of UFC 3-440-04N Solar Heating of Buildings and Domestic Hot Water. Each system shall be fully integrated with the building DDC controls system.

Provide complete solar domestic hot water system designed and built by a single contractor who specializes in solar heated water systems. System shall be designed, built, and tested by this contractor who shall be responsible for the provided system to operate as proposed. This design-build contractor must be endorsed in writing, prior to system design, by the manufacturer of the solar plate collectors provided for this solicitation.

The solar domestic hot water system designer shall work with the building designers to optimize the roof area, slope and orientation available for solar domestic hot water. Coordinate with other solar systems utilizing the roof area such as photovoltaic systems.

Provide solar liquid flat plate collector systems to comply with the requirements specified in UFGS Section 48 14 13.00 20, Solar Liquid Flat Plate

PART 4 - SECTION D30 - Page 5

Collectors.

D3020 HEAT GENERATING SYSTEMS

D302001 BOILERS

If required, provide Boiler(s) type for the load capacity of the building as indicated in ESR Section D30.

D302001 1.1 REQUIREMENTS

Boiler shall be designed, tested, and installed per ASME CSD-1 (Controls and Safety Devices) and ASME BPVC (Boiler and Pressure Vessel Code).

The boiler shall meet the requirements of the UL 795, ANSI Z83.3, and ASME CSD. Oil-fired boiler system design shall be in accordance with

NFPA 31.

D302001 1.2 BOILER BURNER

Burners provided shall be the make, model and type certified and approved by the manufacturer of the boiler being provided. Burner controls and flame safety equipment shall conform to either ASME CSD-1 or NFPA 58 as dictated by the input.

D302001 1.3 BOILER TRIM AND CONTROL EQUIPMENT

D302001 1.3.1 Boiler Controls

Mount controls, including operating switches, indicating lights, gages, alarms, motor starters, fuses, and circuit elements of the control systems, on a single control panel mounted on the burner or separate from the burner. Location of the separate panel shall be at the side of the boiler or in a freestanding control cabinet away from the front of the boiler. When using BACnet communication protocol, use the ASHRAE 135 protocol without gateways to interface with the BACnet Direct Digital Control System in specification UFGS 23 09 23.13 20.

D302001 1.3.2 Boiler Trim

Comply with ASME BPVC SEC IV, ASME CSD-1, and additional appurtenances as specified herein.

D302001 1.3.3 Pressure Gages

Provide pressure gages with a scale equivalent to 1.5 times the outlet water pressure on supply water piping and return water piping.

D302001 1.3.4 Thermometers

Provide thermometers with a scale equivalent to 1.5 times the outlet water temperature on supply water piping and return water piping.

D302001 1.3.5 Drain Trapping

Provide drain valve and piping to a floor drain.

D302001 1.3.6 Air Vent Valve

PART 4 - SECTION D30 - Page 6

Provide with screwed connection, stainless steel disk, and stainless steel seats to vent entrapped air.

D302001 1.4 STEAM BOILERS

Steam boilers shall meet the requirements of hot water boilers, except as follows.

D302001 1.4.1 Pressure Gages

Provide pressure gages with a scale equivalent to 1.5 times the outlet water pressure on boiler feedwater supply piping and condensate return water piping. Provide boiler steam pressure gage with scale equivalent to 1.5 times the boiler rated working pressure.

D302001 1.4.2 Thermometers

Provide thermometers with a scale equivalent to 1.5 times the outlet water temperature on boiler feedwater piping and return water piping.

D302001 1.5 BOILER STACK AND ACCESSORIES

Provide pre-manufactured, multi-wall stacks complying with NFPA 54 or NFPA 58 and UL-listed. Provide flue gas thermometer and mount in flue gas outlet.

D302001 1.6 BOILER STARTUP AND OPERATIONAL TESTS

D302001 1.6.1 Boiler Cleaning

Prior to startup, clean boiler(s) in accordance with ASME Boiler and Pressure Vessel Codeand manufacturer's recommendations.

D302001 1.6.2 Operational Tests

Furnish the services of an engineer or technician approved by the boiler manufacturer for installation, startup, operational and safety testing. Demonstrate proper operability of combustion control, flame safeguard control, and safety interlocks.

D302003 FUEL-FIRED UNIT HEATERS

D302003 1.1 GAS-FIRED UNIT HEATERS

ANSI Z83.8 and AGA label. Equip each heater with individually adjustable package discharge louver. Provide with thermostat.

D302003 1.2 INFRARED HEATERS

ANSI Z83.8 and AGA label.

D302004 AUXILIARY EQUIPMENT

D302004 1.1 HEAT EXCHANGERS

Steam to hot water converter as required for the application. Provide factory assembled, u-tube units constructed in accordance with ASME BPVC for steam or hot water. Factory assembled, plate type heat exchangers may be provided for hot water.

PART 4 - SECTION D30 - Page 7

D302004 1.2 CONDENSATE RETURN UNITS

Floor-mounted receiver and duplex pump unit.

D302005 EQUIPMENT THERMAL INSULATION

Insulate hot water pumps and equipment as suitable for the temperature and service in rigid block, semi-rigid board, or flexible unicellular insulation to fit as closely as possible to equipment.

D3030 COOLING GENERATING SYSTEMS

If coatings are indicated in ESR Section D30, provide with copper tube/copper fin construction or immersion applied, baked phenolic or other approved coating that passes the 3000 hour salt spray resistance test using the ASTM B117 procedure. Field applied coatings are not acceptable.

D303001 CHILLED WATER SYSTEMS

D303001 1.1 AIR-COOLED CHILLERS

Air-cooled chillers shall be type indicated in Project Program and meet the requirements of AHRI 550/590. Provide control panel with the manufacturers' standard controls and protection circuits. If DDC system is required in project, provide a control interface for remote monitoring of the chiller's operating parameters, functions and alarms from the DDC control system central workstation. When using BACnet communication protocol, use the ASHRAE 135 protocol without gateways to interface with the BACnet DDC system in specification UFGS 23 09 13.13 20.

D303001 1.1.1 Stages

Provide continuous variable speed compressor adjustment to match actual load, or minimum of four stages of unloading at 25% per stage minimum for reciprocating, centrifugal, and scroll chillers.

Provide reciprocating units with hot gas bypass.

D303001 1.1.2 Pressure Control

Provide head pressure control for cold temperature operation.

Provide freeze protection for chiller and piping.

D303001 1.1.3 Coil Construction

Provide copper tube, aluminum fins for condenser coils. Provide manufacturer's optional louvered covers or hail guards for condenser coils to provide protection against vandalism, debris, or hail.

D303001 1.2 WATER-COOLED CHILLERS

Self-contained chiller meeting the requirements of AHRI 550/590.

Provide control panel with the manufacturers' standard controls and protection circuits. If DDC system is required in project, provide a control interface for remote monitoring of the chiller's operating parameters, functions and alarms from the DDC control system central workstation. Provide automatic capacity-reduction system for stable operation from 100 to 10 percent of full load capacity. When using BACnet protocol, use the ASHRAE 135 protocol without gateways to interface with the BACnet DDC system in specification 23 09 23.13 20.

PART 4 - SECTION D30 - Page 8

D303001 1.3 COOLING TOWERS

Factory assembled, conforming to NFPA 214. Fire hazard rating for plastic impregnated materials shall not exceed 25. Provide Cooling Technology Institute 201 certification of tower capability and performance. Cooling Tower performance shall meet or exceed that listed in ASHRAE 90.1. Construct as indicated in ESR Section D30 with fill material of PVC formed sheets. Provide stainless steel hardware.

Provide vibration cutout switch interlocked with the fan motor. Provide 2-speed or adjustable frequency drive fan motors. Provide work platform(s) at all locations in the tower that require periodic maintenance. For multi-cell installations, provide isolation valves on inlets and outlets of each cell.

D303001 1.4 CLOSED CIRCUIT COOLERS

Factory assembled, conforming to NFPA 214. Fire hazard rating for plastic impregnated materials shall not exceed 25. Provide Cooling Technology Institute 201 certification of tower capability and performance. Cooler performance shall meet or exceed that listed in ASHRAE 90.1. Provide stainless steel hardware. Provide vibration cutout switch interlocked with the fan motor. Provide 2-speed or adjustable frequency drive fan motors. Meet OSHA safety requirements for stairs and handrails.

D303002 DIRECT EXPANSION SYSTEMS

If coatings are indicated in ESR Section D30, provide with copper tube/copper fin construction or immersion applied, baked phenolic or other approved coating that passes the 3000 hour salt spray resistance test using the ASTM B117 procedure. Field applied coatings are not acceptable.

D303002 1.1 HEAT PUMPS

D303002 1.1.1 Air to Air

Air-cooled, split system heat pumps with ducted air distribution.

Provide units factory assembled, designed, tested, and rated in accordance with AHRI 210/240 or AHRI 340/360. Provide manufacturer's minimum recommended clearance around condensing units. Refrigerant piping size shall be per the manufacturer's recommendations. Insulate refrigerant piping suction lines and condensate drain.

D303002 1.1.2 Water Source

Factory assembled, designed, tested, and rated in accordance with AHRI/ISO 13256-1 or AHRI/ISO 13256-2. Unit shall be AHRI/ISO 13256-1 or AHRI/ISO 13256-2 certified, or listed in the AHRI/ISO 13256-1 or AHRI/ISO 13256-2 directory.

D303002 1.1.3 Ground-Coupled

Factory assembled, designed, tested, and rated in accordance with AHRI/ISO 13256-1 or AHRI/ISO 13256-2. Unit shall be AHRI/ISO 13256-1 or AHRI/ISO 13256-2 certified, or listed in the AHRI/ISO 13256-1 or AHRI/ISO 13256-2 directory. Ground-coupled heat pumps shall be connected to the heat exchanger by a closed loop ground source vertical well field. Design and installation of each well field shall comply with IGSHPA and ASHRAE Standards.

D303002 1.2 CONDENSING UNITS

PART 4 - SECTION D30 - Page 9

Air-cooled, split system air conditioner with ducted air distribution.

Provide units factory assembled, designed, tested, and rated in accordance with AHRI 210/240 or AHRI 340/360. Provide manufacturer's minimum recommended clearance around condensing units. Refrigerant piping size shall be per the manufacturer's recommendations.

D303002 1.3 DX VARIABLE AIR VOLUME (VAV) UNITS

Direct expansion equipment shall be specifically designed and manufactured for VAV applications. The same manufacturer shall provide central air handling units, VAV boxes/zone dampers and zone controls.

Airflow through the evaporator coils shall not be modulated. Provide duct mounted zone control damper units with integral control box, designed for use with DX VAV packaged systems. Self-modulating air diffusers will not be allowed.

D303002 1.4 DUCTLESS SPLIT SYSTEM

Air-cooled, ductless split system. Provide units factory assembled, designed, tested, and rated in accordance with ARI 210/240. Provide manufacturer's minimum recommended clearance around heat pump or condensing units. Refrigerant piping size shall be per the manufacturer's recommendations. Insulate refrigerant piping suction lines and condensate drain.

D3040 DISTRIBUTION SYSTEMS

D304001 AIR DISTRIBUTION, HEATING & COOLING

D304001 1.1 DUCTWORK

Except as specified herein, provide ductwork constructed, braced, reinforced, installed, supported, and sealed per SMACNA standards.

D304001 1.1.1 Flexible Ducts

Use insulated flexible duct only for connections to air distribution devices to adapt to minor offsets. Flexible duct shall be UL 181 listed and per SMACNA 1966 duct construction standards with a minimum R value of 4. Maximum length of flexible ductwork shall be 6 feet (2 meters).

D304001 1.1.2 Flexible Connections

Provide flexible connectors between fans and ducts.

D304001 1.1.3 Volume Dampers

Provide manual volume dampers in each branch take-off from the main duct to control air quantity except for primary supply ductwork on VAV systems. Dampers shall conform to SMACNA 1966 duct construction standards and shall be seal class "A" construction.

D304001 1.1.4 Fire Dampers

Fire dampers shall be rated per UL 555. Fire dampers shall be dynamic type rated for closure against a moving airstream.

Provide fire dampers that do not intrude into the air stream when in the open position.

PART 4 - SECTION D30 - Page 10

D304001 1.1.5 Smoke Dampers

Smoke dampers shall be rated per UL 555S.

D304001 1.1.6 Sound Attenuators

Fabricated attenuators that will reduce the rated sound pressure level of the fan down to at least 65 decibels in the 250 Hz (third octave band) center frequency by using a reference sound source calibrated in decibels of sound power at 10 to 12 watts. Maximum permissible pressure drop shall not exceed 0.63 inch of water (157 Pa).

D304001 1.2 LOUVERS & HOODS

D304001 1.2.1 Louvers

Louvers shall bear AMCA ratings seal for air performance and water penetration in accordance with AMCA 500L and AMCA 511. Louvers shall be constructed of anodized aluminum alloy or stainless steel. Provide birdscreens.

D304001 1.2.2 Hoods

Hoods shall be constructed of anodized aluminum alloy or stainless steel. Provide with birdscreens.

D304001 1.3 GRILLES, REGISTERS, & DIFFUSERS

Factory-finished grilles, registers, and diffusers. Exterior and exposed edges shall be rolled, or otherwise stiffened and rounded.

D304001 1.4 INSULATION

Provide external thermal insulation for all ductwork. Insulate ductwork in concealed spaces with blanket flexible mineral fiber. Insulate ductwork in Mechanical Rooms and exposed locations with rigid mineral fiber insulation.

Provide insulation with factory applied all-purpose jacket with integral vapor retarder. In exposed locations, provide a jacket with white surface suitable for painting. Flame spread/smoke developed rating for all insulation shall not exceed 25/50. Minimum insulation thickness shall be the minimum thickness required by ASHRAE 90.1. Insulate the backs of all supply air diffusers with blanket flexible mineral fiber insulation.

D304001 1.5 VAV BOXES

Pressure-independent type variable air volume units rated per AHRI 880.

Boxes shall not be allowed to fully shut-off. Provide each box with a heating coil unless not required by space reheat or heating. Provide electronic controls.

D304001 1.6 VARIABLE AIR VOLUME VAV FAN-POWERED UNITS

Pressure-independent, fan powered, VAV units rated per AHRI 880 and UL listed. Provide each box with a heating coil. Provide electronic controls with speed controller, discharge volume control damper(s), and return/recirculation air frame and filter. If discharge dampers are not provided with the unit, coordinate installation with the sheet metal

PART 4 - SECTION D30 - Page 11 contractor. Insulate in accordance with ASHRAE 90.1.

D304003 HOT WATER DISTRIBUTION SYSTEMS

D304003 1.1 HOT WATER PIPING

Hot water piping shall be ASTM B 88 Type K or L copper.

In lieu of copper piping composite polypropylene reinforced piping may be used if suitable for the duty temperature.

Composite polypropylene (PP-R / PP-R fiber reinforced / PP-R) shall be SDR 7.4, PN16 bar pipe. Composite PP-R piping shall not be installed exposed where subject to UV-radiation. Install piping per manufacturer’s printed instructions and recommendations. Size and provide expansion loops where required and recommended by the pipe manufacturer.

D304003 1.3 FITTINGS

ASME B16.18 cast bronze solder joint type or ASME B16.22 wrought copper solder joint type.

Provide composite PPR pipe fitting and accessories from the same manufacturer of the composite pipe. Use only manufactured approved welding tools and welding devices.

D304003 1.4 ISOLATION VALVES

Provide isolation valves on supply and return lines at take-offs for service to each building(s). Valves shall be located in valve boxes.

D304003 1.5 INSULATION

Insulate hot water piping with mineral fiber insulation with factory-applied all-purpose jacket. Provide aluminum metal wrap over insulation for all exterior piping.

D304003 1.6 VALVES

Provide shut off valves, appropriately sized relief valves, and appropriately sized balancing valves as necessary to balance water flows, protect components and isolate equipment for service and repairs.

D304003 1.7 APPURTENANCES

Provide appurtenances such as air separators, expansion tanks, suction diffusers, strainers, and other required features to allow for proper operation of hot water systems.

D304003 1.8 TEST PORTS

Provide test ports in piping at inlet and outlet of all major system components including boilers, pumps, and other equipment as required.

D304004 CHANGEOVER DISTRIBUTION SYSTEMS

Provide as specified for Hot Water Distribution Systems see D304003.

PART 4 - SECTION D30 - Page 12

D304005 GLYCOL DISTRIBUTION SYSTEMS

Provide as specified for Chilled Water Distribution Systems see D304006.

D304006 CHILLED / CONDENSER WATER DISTRIBUTION SYSTEMS

D304006 1.1 ABOVEGROUND CHILLED AND CONDENSER WATER PIPING

Aboveground chilled water and condenser water piping shall be multilayer piping (HDPE / AL / PEXb) consisting of HDPE UV resistant outer layer, welded edge aluminum pipe central layer, and a PE crosslinked reinforced inner layer maybe used.

For main distribution lines and piping located in the mechanical room provide composite polypropylene (PP-R / PP-R fiber reinforced / PP-R) SDR 7.4, PN16 bar pipe. Composite PP-R piping shall not be installed exposed where subject to UV-radiation.

Install piping per manufacturer’s printed instructions and recommendations. Size and provide expansion loops where required and recommended by the pipe manufacturer.

Galvanized steel and black steel piping are not acceptable.

D304006 1.3 FITTINGS

ASME B16.18 cast bronze solder joint type or ASME B16.22 wrought copper solder joint type.

Provide fittings and accessories from the same manufacturer of the multilayer pipe and composite pipe. Use only approved pipe manufacturer welding tools and welding devices.

D304006 1.4 ISOLATION VALVES

Provide isolation valves on supply and return lines at take-offs for service to each building(s). Valves shall be located in valve boxes.

D304006 1.5 INSULATION

Insulate chilled water pumps and accessories for the temperature and service in rigid block, semi-rigid board, or flexible unicellular insulation to fit as closely as possible to equipment. Insulate above ground chilled water piping with cellular glass insulation (ASTM C 552, Type II, and Type III). Flexible unicellular insulation may be used on small piping runouts. Insulate condenser water piping with mineral fiber insulation. Provide all-purpose jacket with vapor retarder.

Provide aluminum metal wrap over insulation for all exterior piping.

D304006 1.6 VALVES

Provide shut off valves, appropriately sized relief valves, and appropriately sized balancing valves as necessary to balance water flows, protect components and isolate equipment for service and repairs.

D304006 1.7 TEST PORTS

Provide test ports in piping at inlet and outlet of all major system components including chillers, pumps, and other equipment as required.

PART 4 - SECTION D30 - Page 13

D304007 EXHAUST SYSTEMS

D304007 1.1 FANS

Fans shall be AMCA 210 certified, with AMCA seal. Fan bearings shall have a minimum average life of 200,000 hours at design operating conditions. Provide bird screens for outdoor inlets and outlets.

Provide direct-drive type fans with means for verifying operation via the building DDC system or with speed controllers

D304007 1.2 IN-LINE FANS

UL-Listed centrifugal fans.

D304007 1.3 WALL FANS

Propeller fans with fan guards. Provide centrifugal fans with backdraft dampers and wall bracket.

D304007 1.4 ROOFTOP FANS

UL-Listed centrifugal fans with roof curb.

D304007 1.5 UTILITY SETS

AMCA 210 with AMCA seal.

D304007 1.6 BATHROOM FANS

UL 507 and UL-listed, Home Ventilating Institute (HVI) certified and with AMCA seal for ceiling installation.

D304007 1.7 RANGE HOODS

UL 507 and UL-listed, with AMCA seal, range hood with light over stove.

Minimum fan capacity shall be 160 cfm with maximum sound level of 5.6 sones.

D304008 AIR HANDLING UNITS

AMCA 210 certified fans with AMCA seal. Fan bearings shall have a minimum average life of 200,000 hours at design operating conditions. Provide bird screens for outdoor inlets and outlets.

D304008 1.1 CENTRAL STATION AIR HANDLERS

Modular construction, double wall air handling units with minimum of 1 inch (25 mm) casing insulation. Provide AHRI 430 certified fans and AHRI certified coils. Provide stainless steel, positive draining condensate drain pan. For 100% outside air units provide capability for cooling, heating, dehumidification and reheat.

D304008 1.1.1 Ultraviolet Disinfection System

For central station air handling units provide an ultra violet c-band (UVC) disinfection system for mold, bacteria and odor control in each air handler that has a chilled water or DX cooling coil.

Irradiation-emitters and fixtures are to be installed in sufficient quantity and in such an arrangement so as to provide an equal distribution of UVC energy on the coil and in the drain pan.

To maintain energy efficiency, the UVC energy produced shall be of

PART 4 - SECTION D30 - Page 14 the lowest possible reflected and shadowed losses. Energy Efficiency - Power supplies shall be of the high efficiency electronic type and matched to the emitter. Intensity - The minimal UVC energy striking the leading edge (if installed upstream) or trailing edge (if installed downstream) of all the coil fins shall not be less than 820 µW/cm2 at the closest point and through placement, not less than 60% of that value at the farthest point. Equal amounts are to strike the drain pan, either directly or indirectly through reflection. The foregoing sets the placement and minimum quantity of fixtures to be installed.

Installation - emitters and fixtures shall be installed at right angles to the conforming lines of the coil fins, such that through incident angle reflection, UVC energy bathes all surfaces of the coil and drain pan as well as all of the available line of sight airstream. One complete set of spare bulbs will be supplied.

D304090 OTHER DISTRIBUTION SYSTEMS

D304090 1.1 PUMPS

Centrifugal circulating pumps with motor, motor starter, and motor enclosure conforming to the appropriate NEMA standards. Provide suction diffusers on base-mounted pumps. Insulate pumps used for hot service and chilled water service.

D304090 1.1.1 In-Line Pumps

Pumps constructed of manufacturer's standard materials suitable for chilled, condenser, and hot water heating systems.

D304090 1.1.2 Base Mounted Pumps

Single stage end suction pumps suitable for chilled, condenser, and hot water heating systems.

D304090 1.2 VARIABLE FREQUENCY DRIVES (VFD)

Factory-assembled variable frequency drive control systems for variable speed control. All air handling unit and pump VFD's shall be from the same manufacturer. Each VFD shall include motor starter, motor disconnects and controls as required for a complete system. Units shall be UL-listed and comply with the National Electric Code.

Provide the following accessories:

Disconnect switch

Control circuit transformer, with primary and secondary fuses

Manual bypass

System hand-off-auto switch with provisions for remote start/stop of the system.

System initialized light

Run light

Failure alarm

LCD digital display with numeric keypad

PART 4 - SECTION D30 - Page 15

Provide a control interface for remote monitoring of VFD functions and alarms from the DDC control system computer.

D304090 1.3 AIR SEPARATORS

ASME rated air separators with tangential inlet and outlet connections and automatic air vent.

D304090 1.4 SOLIDS SEPARATORS

Provide centrifugal solids separator with automatic drain in open systems.

D304090 1.5 EXPANSION TANKS

ASME rated expansion tanks with polypropylene or butyl diaphragm or compression tanks as indicated in UFC 3-401-01.

D304090 1.6 MAKE-UP WATER STATION

Station shall consist of a water pressure-reducing valve and a relief valve in the make-up water line to the chilled and hot water systems to maintain the operating pressure. Provide a 3/4 inch (20 mm) globe valve by-pass around this pressure reducing station. Provide reduced pressure backflow preventer upstream of the by-pass.

D304090 1.7 GLYCOL MAKE-UP STATION

If required, provide a glycol makeup system to maintain system proper operating mixture.

D304090 1.8 CONDENSATE DRAIN PIPING

ASTM B 88, Type M or L, hard drawn copper or Schedule 40 PVC. PVC shall not be used in areas that utilize an above ceiling return air plenum.

D304090 1.9 CONDENSATE DRAIN INSULATION

Insulate condensate drain piping with flexible cellular insulation.

D304090 1.10 CHEMICAL TREATMENT

If required, Provide chilled and hot water systems with automatic chemical treatment system for the control of pH, scale formation, and corrosion inhibition. Provide shot-type feeders for manual chemical feed. Feeders shall be rated for use with pressures up to 130 PSI (900 kPa) (gage). Provide condenser water systems with automatic chemical treatment systems that monitor conductivity, and pH, and provide for water metering and bleed-off. Provide chemicals in accordance with EPA and equipment manufacturer’s recommendations.

D304090 1.11 PIPING IDENTIFICATION

Provide piping identification labels or Stencil names or code letters for piping systems in clearly visible letters and symbols. Provide arrow-shaped markings to indicate direction of flow.

D304090 1.12 PIPE SLEEVES

Provide pipe sleeves at each wall and floor penetration. The sleeve

PART 4 - SECTION D30 - Page 16 shall be of a material suitable to protect the carrier pipe (two pipe sizes larger) and sealed with an appropriate flexible material. Provide fire stopping in fire rated walls in accordance with IBC.

D304090 1.13 SYSTEM FLUSHING

Thoroughly flush hydronic systems prior to system startup. Isolate coils during initial flushing until water is clear.

D304090 1.14 HEAT TAPE

UL-Listed, self-regulating, heat tape on piping subject to freezing.

D3050 TERMINAL & PACKAGE UNITS

D305002 UNIT HEATERS

See D302004 for gas fired unit heaters.

D305002 1.1 STEAM

UL-Listed, factory assembled, unit heaters.

D305002 1.2 HOT WATER

UL-Listed, factory assembled, unit heaters.

D305002 1.3 CABINET UNIT HEATER

UL-Listed, factory assembled, heaters.

D305003 FAN COIL UNITS

UL-Listed, factory assembled and tested fan coils, AHRI 440 and AHRI certified.

D305004 FIN TUBE RADIATION

D305004 1.1 FIN TUBE RADIATORS AND CONVECTORS

Fin tube radiators and Convectors shall be provided with copper tubes and aluminum fins. Provide normally open, spring return control valves.

D305005 ELECTRIC HEATING

D305005 1.1 UNIT HEATERS

Factory assembled, UL-1025, unit heaters.

D305005 1.2 BASEBOARD HEATERS

Factory assembled, UL-1042, heaters.

D305005 1.3 WALL HEATERS

Factory assembled, UL-1025, cabinet heaters.

D305005 1.4 INFRARED HEATERS

Factory assembled, UL-Listed and labeled heaters.

PART 4 - SECTION D30 - Page 17

D305006 PACKAGE UNITS

D305006 1.1 ROOFTOP AIR HANDLERS

Factory packaged units in accordance with AHRI 430 and suitable for outdoor installation. Provide with manufacturer's roof curb.

D305006 1.2 DUCT HEATER

Factory assembled, UL-listed heaters. Provide control cabinet and heating coil.

D3060 CONTROLS AND INSTRUMENTATION

D306001 HVAC CONTROLS

D306001 1.1 DIRECT DIGITAL CONTROLS

Provide one of the following as directed in ESR Section D30.

a. Provide Direct Digital Controls (DDC) to comply with the requirements specified in UFGS Section 23 09 23.13 20, BACNET Direct Digital Control Systems for HVAC.

b. Provide a partial direct digital control (DDC) system to that will communicate with the existing DDC system. If using BACnet protocol, comply with the requirements specified in UFGS Section 23 09 23.13 20, BACnet Direct Digital Control Systems for HVAC.

Notwithstanding any other provisions of this contract, no other product will be acceptable other than that indicated in ESR Section D30. Provide a distributed control system. Integrate all new DDC points on the existing server providing a seamless logical flow from the existing facilities to the new integrated facility.

The Designer of Record shall use UFGS Section 23 09 23.13 20 if using BACnet protocol, and submit the edited specification section as a part of the project design submittal.

Design requirements shall be in accordance with all specification notes and the BAS Owner shall be identified and designated early in the design documentation.

The system shall have stand alone digital controllers, a communication network, and a workstation computer with control software. Provide stand-alone control routines that operate without connection to the network during a loss of communication. Provide trending, scheduling and alarm tables (may be included with the sequence of operation).

Provide reset routines (based on outdoor air temperature or zone demand) for hot water loop temperature setpoints and supply air static pressure control. Use alarming and trending services during performance testing or commissioning. Alarm every sequence routine when out-of-limits or control/response failure occurs. Display all graphic floor plans, equipment graphics, DDC ladder diagrams, and sequence of operations graphic pages.

All 120-volt wiring shall comply with NFPA 70. All 24-volt wiring shall comply with the IMC and terminal device manufacturer’s recommendations.

Provide training on the installed system according to the maximum training days in UFGS 23 09 23.13 20. All operator workstation functions requiring BACnet services, i.e., navigating through the graphic displays, trending, alarming and monitoring of the new controls system must be demonstrated from the existing operator workstation using

PART 4 - SECTION D30 - Page 18 only the existing application software and without the need to launch other applications or logon to other vendor applications.

D306001 1.2 ELECTRONIC CONTROLS

If required, provide programmable thermostats with built in keypads for scheduling of day and night temperatures with two setback periods per day. Provide independent summer and winter programs. Thermostats shall have temporary and manual override of schedule and battery backup.

D3070 SYSTEMS TESTING AND BALANCING

D3070 1.1 HVAC SYSTEM

Provide HVAC systems testing and balancing that complies with the requirements specified in UFGS Specification Section 23 05 93, Testing, Adjusting, and Balancing for HVAC. The Designer of Record shall prepare UFGS Specification Section 23 05 93, as a part of the project specification and shall include the prepared specification section in the design submittal for the project.

D3090 OTHER HVAC SYSTEMS AND EQUIPMENT

D309001 GENERAL CONSTRUCTION ITEMS

D309001 1.1 SEISMIC DESIGN

Provide in accordance with UFC 3-401-01, Mechanical Engineering.

D309002 REFRIGERATION SYSTEMS

D309090 OTHER SPECIAL MECHANICAL SYSTEMS

D309090 1.1 ENERGY RECOVERY WHEELS

Total energy (enthalpy) type energy recovery wheels (heat wheels). Media shall be aluminum or a lightweight polymer coated with a corrosion-resistant finish. Etched or oxidized surfaces are not acceptable. Heat transfer surfaces shall be coated with a non-migrating (permanently bonded) absorbent specifically developed for the selective transfer of water vapor. Equal sensible and latent recovery efficiencies shall be documented through a certification program conducted per ASHRAE 84 and AHRI 1060. The energy recovery wheel shall have an insulated housing of double wall construction, rotor seals that are specifically designed to limit cross-contamination, and a rotation detector. Should rotation stop, the rotation detector shall alarm the HVAC control system. Filter sections shall be readily accessible for maintenance.

D309090 1.2 HEAT PIPES

Factory fabricated, assembled and tested heat pipes with counter-flow arrangement. Provide hermitically sealed, seamless aluminum tube cores with extended surfaces. Heat exchanger frame shall be constructed of not less than 16-gage galvanized steel and fitted with intermediate tube supports, and flange connections. Provide tube end covers and a partition of galvanized steel to separate exhaust and supply air streams without cross-contamination. A refrigerant shall be used as the working fluid. Type I refrigerants are not allowed.

-- End of Section --

PART 4 - SECTION D40 - Page 1

SECTION D40

FIRE PROTECTION

11/10

D40 GENERAL

RFP Part 3 including the Engineering System Requirements (ESR) provide project specific requirements. The RFP Part 4, Performance Technical Sections (PTS) provide generalized technical requirements that apply to multiple facility types and include more requirements than are applicable to any one project.

Therefore, only the RFP Part 4 requirements that apply to the project and

D40 1.1 DESIGN GUIDANCE

Provide the design and installation of fire protection systems in accordance with the following references. This Performance Technical Specification (PTS) adds clarification to the fundamental requirements contained in the following Government Standards. The general requirements of this PTS section are located in PTS Section Z10, General Performance Technical Specification.

D40 1.1.1 Government Standards

1-200-01 requires compliance with the Tri-Service Core UFCs that are listed in UFGS Section 01 33 10.05 20, which includes the following significant UFC(s):UFC 3-600-01, Fire Protection Engineering for Facilities)

UFC 3-600-10N

Fire Protection Engineering

D40 1.2 QUALITY ASSURANCE

Materials and assemblies installed in the work shall be inspected and found to be in compliance with industry standards and these specifications prior to acceptance of the work. Items found not to be in compliance shall be removed, or corrective measures taken, to assure compliance with the referenced standard.

Qualifications, Training Plans, and Test Plans and Procedures indicated herein, shall be submitted 45 calendar days prior to the expected date of execution. Notify the Contracting Officer 14 calendar days prior to all testing. Submit test results within 7 calendar days of completion of testing.

D40 1.2.1 Qualified Workers

D40 1.2.1.1 Fire Protection Designer of Record

Services and qualifications of the FPDOR shall be as

PART 4 - SECTION D40 - Page 2 specified in UFC 3-600-01 and UFC 3-600-10N. The FPDOR shall review and approve all fire protection engineering submittals.

D40 1.2.1.2 Fire Protection Engineering Technicians

Workers required herein to be certified by the National Institute for Certification in Engineering Technologies (NICET) as an engineering technician in the Fire Protection Engineering Technology program shall be thoroughly trained and experienced, and completely familiar with the specified requirements and the methods needed for proper performance of the work in this section. All documentation required to be submitted for record and/or approval shall include the NICET engineering technician's signature, along with the technician's current NICET certification number, certification subfield, and level.

Installation drawings, shop drawings or working plans, calculations, other required pre-construction documentation and as-built drawings shall be prepared by, or under the direct supervision of a NICET engineering technician as specified in Section 6 D40 of Part 3.

D40 1.2.1.3 Qualified System Installers

Fire Suppression System and Fire Alarm System installers shall be regularly engaged in the installation of the type and complexity of system specified in the Contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months.

Installers of Chlorinated Poly Vinyl Chloride (CPVC) sprinkler systems shall be certified by the manufacturer and maintain a copy of their certification on hand at all times.

D40 1.2.1.4 Fire Protection QC Specialist

The Fire Protection (FP) QC Specialist shall be a U.S.

Registered Fire Protection Engineer (FPE) and shall be an integral part of the Prime…

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