0601B_A___Annual_Fire_Fighting_Recert.doc

USNS LEROY GRUMMAN

T-AO 195

OUTFITTING, FURNISHING & HABITABILITY N32205-14-R-1001

06 OCT 2013

ITEM NO. 601B CATEGORY “A” MSFSC/N43A/REC

ANNUAL INSPECTION OF FIRE FIGHTING EQUIPMENT(ABS/ USCG)

1.0

ABSTRACT

1.1 Accomplish the annual survey, inspection, overhaul, and re-certification of the vessel's fire fighting equipment and systems.

2.0

REFERENCES/ENCLOSURES

2.1 References:

2.1.1 Code of Federal Regulations, 46 CFR, Chapter 1, part 76.27

(latest revision).

2.1.2 NAVSEA Drawing No. 555-6240575 Rev. C, Fire Control Plan.

(available onboard)

2.1.3 NAVSEA Tech. Manual T9555-A8-MMC-010, Halon 1301 Total Flooding System. (available onboard)

2.1.4 NAVSEA Tech. Manual TE168-AU-MMC-010, Fire Detection System.

2.1.5 NAVSEA Tech. Manual T9555-AT-MMC-010, Fire Protection System, AFFF.

2.2 Enclosures:

2.2.1

FIRE FIGHTING EQUIPMENT LIST

3.0

ITEM LOCATION/DESCRIPTION

3.1 Location/Quantity:

3.1.1 Various, as per reference 2.1.2 and enclosure 2.2.1.

3.2 Description/Manufacturer's Data:

3.2.1 CO2 Systems

Mfr: Kidde-Belleville, Division of Kidde, Inc.

3.2.2 Halon 1301 Flooding System

Mfr: Ansul Corp.

3.2.3 Fire Detection System

Mfr: Herbert S. Hiller Corp.

3.2.4 Fire Protection System, AFFF

Mfr: National Foam System. INC.

3.3 Contractor Furnished Material:

3.3.1 Description:

FWD Foam 4 Inch RCF-6%-(USCG6) Proportioner

Part No:

1233-7976-6 Qty:

3.3.2

FWD Foam 8 Inch RCF-6%-(USCG6)Proportioner

Part No.:

1233-7976-5

3.3.2

AFT Foam Proportioner RCF-6%-(USCG6)

Model No.

1233-7972-6

4.0

GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES

4.1 None.

5.0

NOTES

5.1 The contractor and all subcontractors regardless of tier are advised to review other work items under this contract to determine their effect on the work required under this work item. Many of the definitions relating to performance of this work item are found in Work Item 001.

5.2 Work and testing evolutions on this item shall be coordinated with and through the MSC Port Engineer, Chief Engineer and the Chief Mate.

6.0

QUALITY ASSURANCE REQUIREMENTS

6.1 All work shall be to the satisfaction of the ABS, Port Engineer, Chief Engineer, and the Chief Mate.

7.0

STATEMENT OF WORK REQUIRED

7.1 The contractor shall provide the services of a USCG/ABS approved firm specializing in the repair and re-certification of fixed and portable CO2, Halon, AFFF, and dry chemical fire extinguishing systems and equipment onboard ship. Said firm shall attend the ship and conduct the annual USCG/ABS survey, inspection, and re-certification of the onboard systems and equipment described in reference 2.1.2 and enclosure 2.2.1, using references 2.1.3 thru 2.1.5 for guidance.

7.2 All fixed, semi-portable (hose reel), and portable CO2, Halon, and dry chemical bottles described in enclosure 2.2.1 shall be disconnected, weighed, tagged, resealed, and reconnected. All bottles found to be beyond the due dates for hydrostatic testing shall be conveyed to the contractor's facility, discharged, hydrostatically tested, date stamped, recharged, returned to the ship and reinstalled back in their respective locations.

7.2.1 Submit two (2) copies of a written report listing the size, location, and number of bottles requiring hydrostatic test and/or recharging to the MSC Port Engineer.

7.2.2 For estimating purposes, assume the following bottles will require hydro testing and recharging:

7.2.2.1 25 each 15 lb. CO2 bottles

7.2.2.2 10 each 5 lb. CO2 bottles

7.2.2.3 6 each 50 lb. CO2 bottles

7.2.2.4 4 each 75 lb. CO2 bottles

7.2.2.5 6 each 2.5 lb. Dry Chemical bottles

7.2.2.6 45 each 5 lb. Dry Chemical bottles

7.2.2.7 70 each 10 lb. Dry Chemical bottles

7.2.2.8 6 each 18 lb. PKP bottles

7.2.2.9 10 each 9 lb. PKP bottles

7.2.2.10 10 each 27 lb. PKP bottles

7.2.3 All hoses, nozzles, valves, piping and fittings shall be examined and tested in accordance with ref. 2.1.1, 2.1.3, and the manufacturer's instructions.

7.2.3.1 Submit two (2) copies of a written to the MSC Port Engineer identifying the location and number of any hoses, nozzles, valves, and fittings requiring replacement.

7.3 Perform inspection and testing of heat sensor devices in accordance with ref. 2.1.1 to the satisfaction of the ABS inspectors using ref. 2.1.4 for guidance. Quantity, type, and location as per ref. 2.1.2 and 2.1.4.

7.3.1 Submit two (2) copies of a written report to the MSC Port Engineer identifying the location and number of any heat sensors requiring replacement.

7.4 Perform inspection and testing of all smoke detectors in accordance with ref. 2.1.1, Part 71.25-20(A), to the satisfaction of the ABS inspectors using ref. 2.1.4 for guidance. Quantity, type, and location as per ref. 2.1.2 and 2.1.4.

7.4.1 Submit two (2) copies of a written report to the MSC Port Engineer identifying the location and number of any smoke detectors requiring replacement.

7.5 Draw a sample of the foam liquid from each of the two (2) foam tanks located in spaces 01-60-1 and 1-120-1. Conduct a laboratory analysis of the two (2) foam samples to determine specific gravity, pH, percentage of water dilution, and solids content.

7.5.1 Submit two (2) copies of a written report to the MSC Port Engineer detailing the results of the laboratory analysis

7.6 Ventilation shutdowns located on the 05 level for the four (4) engine room ventilation supply fans.

7.6.1 Disconnect linkages and remove covers for the four (4) vent louvers. Thoroughly clean, free up, and lubricate all louvers and linkages.

7.6.2 Demonstrate proper operation of the louvers and ventilation shut-downs in the presence of the ABS, Port Engineer, and the Chief Engineer. Reinstall covers renewing all gaskets and bolting.

7.7 Clean, free up, repair and adjust the engine room relief damper located on the 10 level of the uptakes, (10-93-0), to provide for proper operation. Damper consists of three (3) sets of seven (7) louvers and two (2) motor actuators with associated linkages.

7.7.1 Disconnect motor actuators and linkages.

7.7.2 Unbolt and remove damper screen, approx. size 4’ x 6’. Thoroughly solvent and wire brush clean the screen, damper housing, louvers and linkages to remove all soot, grease, dirt, and debris.

7.7.3 Free up and lubricate all louvers and linkages.

7.7.4 Verify all louvers and linkages operate freely by hand to the satisfaction of the Port Engineer and the Chief Engineer.

7.7.5 Reconnect motor actuators and adjust linkages to ensure smooth operation from fully open to fully closed positions.

7.7.6 Reinstall damper screen using new fasteners.

7.7.7 Prove proper operation of the damper assembly to the ABS, Port Engineer and the Chief Engineer.

7.8 Conduct an operational simulation test of all fire detection and fire fighting systems in the presence of the Chief Engineer, MSC representative, and ABS inspectors. Demonstrate proper operation of all remote releases, ventilation shutdowns, time delays, and alarms.

7.8.1 Upon completion of all repairs provide two (2) typewritten copies of required Certificates of Inspections to the MSC Port Engineer stating that all annual inspections and testing as required by ref. 2.1.1 have been accomplished and that all systems and equipment are in good order and ready for use.

7.8.1.1 Certificates shall denote location of, serial numbers, weight, and date of last hydrostatic test for each piece of equipment inspected/tested.

7.9 Contractor to provide OEM Rep to oversee the removal, installation, calibration of the FWD and AFT AFFF proportioners provided in para. 3.3.

7.10 Contractor to take foam dilution samples and send to laboratory to prove calibration of proportioners is correct with OEM Requirements once work has been completed.

7.11 OEM Rep to perform operational tests during sea trials in the presence of Chief Engineer and Port Engineer.

7.12 All dirt and debris resulting from this work item shall be removed from the ship daily and all areas left clean and in good order.

7.13 Mechanically clean, prepare, prime, paint and otherwise restore all new and disturbed surfaces to match surrounding surfaces.

7.14 Manufacturer's Representative: None.

7.15 Preparation of Drawings: None.

8.0

GENERAL REQUIREMENTS

8.1 None Additional.

List of Portable Extinguishers 08-67-0 Signal Shack

CO2

15#

07-67-2 Chartroom

07-71-1 Wheel House

07-70-1

ABC

10#

07-66-1

06-105-2 Helo Control Station

ABC

5# 06-96-0 Emerg. Gen. Room

CO2

15#

06-96-2 Emerg. Gen Room

CO2

15# 06-99-2 Emerg Gen Room

ABC

10# 06-99-3 Battery Room

06-87-2 Fan Room

06-77-2

06-74-4 Passageway

5# 06-74-2 Gyro Room

06-69-2 Cargo Control Room

CO2

15#

06-67-2 Cargo Control Room

CO2

15#

06-69-1

06-60-4

DCC

06-96-3 Sail Locker

05-84-1

05-84-2

05-94-2 Laundry

05-82-2

04-84-1

04-84-2

04-84-2

03-82-1 Radio

03-94-2

03-84-2

03-84-1

03-73-2 Radio

03-60-5 Classified Info Vault

ABC

5#

03-60-2 MILDET Office

Lifeboat #1

2.5#

Lifeboat #1

List of Portable Extinguishers

Lifeboat #3

Lifeboat #3

Lifeboat #2

Lifeboat #2

Lifeboat #4

Lifeboat #4

Port Rescue Boat

Port Rescue Boat

Stbd. Rescue Boat

Stbd. Rescue Boat

5#

02-84-1

02-94-2

02-84-2

01-1-1

Tool Room

01-8-0-A Windlass Room

ABC

10#

01-8-0-B Windlass Room

ABC

10# 01-8-0

Windlass Room

CO2

15#

01-20-1

01-25-2 Fwd. Truck Tunnel

ABC

10#

01-29-2 Fwd Truck Tunnel

ABC

10#

01-42-1 Probe Shop

01-42-2 BOS'N Office

01-57-1 Oil Spill Locker

PKP

18#

01-57-1 Oil Spill Locker

CO2

15# 01-72-1 DMAC Shop

01-72-1 DMAC Shop

01-84-1

01-86-2

01-77-2 Aft Truck Tunnel

CO2

15#

01-94-3 Cargo Test Lab.

CO2

15#

01-97-1

01-106-1 Helo Locker

01-106-2

PKP

18#

01-106-3

01-106-4

Enclosure 2.2.1 List of Portable Extinguishers 1-20-1

Paint Locker

1-35-0

1-39-2

Pump Room Entrance

PKP

9# 1-40-0

Pssway O/S Comp RM

CO2

15# 1-51-1

STBD Gangway

PKP

18#

1-51-2

Port Gangway

1-55-2

Medical

1-60-3

Supply Office

1-72-1

Cargo Mail Storeroom

ABC

5#

1-84-1

PSSWAY

1-78-1

Log Room

Repair 1

1-84-2A

1-84-2B

9# 1-110-2

1-102-0 Galley

1-102-1

1-102-3

1-110-1

Repair 2

AUX Repair

Enclosure 2.2.1

AUX Repair Spares

10#

10#

2-132-2 Aft Steering

2-132-1 Aft Steering

2-131-2 Steering Gear

2-131-1 Steering Gear

2-123-2

2-121-1

2-125-1

2-120-3 Carpenter Shop

CO2

15# 2-110-2

2-112-3 GSM Store Room

ABC

10# 2-96-2-B

ERC

2-101-1-A

2-101-1

2-97-1

2-92-1

2-92-2B

2-102-2

2-102-0

2-92-0

2-92-4

2-96-2A

2-97-2-A

2-91-2

Engine Room

2-91-4

Electrical Shop

CO2

15#

2-91-4

Electrical Shop

PKP

9# Enclosure 2.2.1 List of Portable Extinguishers 2-69-1

2-61-2

3-87-1

3-93-1

3-96-2

3-82-1

3-80-1

Engineers Workshop

ABC

10# 3-72-1

Engineers Workshop

CO2

5#

3-81-1

Engineers Workshop

ABC

10# 3-95-1

Engineers Workshop

ABC

10#

3-68-1

3-68-1

3-69-1

3-69-2

Purifier Room

3-70-2

Purifier Room

4-64-1

4-93-2

4-94-4

4-94-4

2-38-0

Motor Control Room

CO2

15#

2-38-2

Motor Control Room

ABC

10# 2-37-0

Motor Control Room

PKP

9#

4-34-2

Motor Room #1

ABC

10#

4-34-2

Motor Room #1

CO2

15#

4-38-2

Motor Room #2

ABC

10#

4-38-2

Motor Room #2

CO2

15#

4-42-4

Motor Room #3

ABC

10# 4-42-4

Motor Room #3

CO2

15#

3-39-2

Upper Pump Room

ABC

10#

4-36-1

Pump Room

4-40-1

4-43-1

4-32-1

Fork Lift 23-02329

Fork Lift 23-02134

Fork Lift 23-02328

2.5#

Fork Lift 23-02391

Fork Lift 23-02330

Fork Lift 23-02392

JLG

Spare

27#

20#

Fixed Fire Extinguishing Systems

Engine room & Casing Area

Halon

Man

Ansul

Steering Gear Room

Halon

Man

Ansul

Aft Flammable Storage

Halon

Auto

Ansul

Fwd Flammable Storage

Halon

Auto

Paint Locker

Auto

Fwd Pump Room

Man

Aft Pump Room

Man

Ansul

#1 & #3 Motor Rooms

Halon

Man

#2 Motor Room

Man

Ansul

Emergency Generator Room

Halon

Auto

Incinerator Room

Auto

01 Level Monitors

Foam

Man

Cargo Deck Area

Man

Helicopter Deck

Man

Ansul

Enclosure 2.2.1

Fixed Fire Extinguishing Systems

Galley Range Hood

Dry Chem 2.5Q Helicopter Deck, Port

50# Helicopter Deck, Stbd

Engine Room Semi-Portable

PKP

125#

Engine Room Hose Reels

CO2

50# Engine Room Hose Reels

CO2

50#

Engine Room Hose Reels

CO2

50#

Engine Room Hose Reels

CO2