N0016722R0011.pdf

CODE

(Hour)

PAGE(S)

until 04:30 PM local time 29 Apr 2022

X

A X B X C X D

EX

X

G F 101

102 - 115 X H 116 - 118

RATING PAGE OF PAGES

7. ISSUED BY

(Date)

IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.

Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)

Prescribed by GSA FAR (48 CFR) 53.214(c)

1 118

(If other than Item 7)

15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO

AND

ADDRESS

SIGN OFFER (Type or print)

OF

OFFEROR

AMENDMENT NO. DATE

15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS

IS DIFFERENT FROM ABOVE - ENTER

SUCH ADDRESS IN SCHEDULE.

18. OFFER DATE

1. THIS CONTRACT IS A RATED ORDER

UNDER DPAS (15 CFR 700)

2. CONTRACT NO.

N00167 8. ADDRESS OFFER TO

See Item 7

9. Sealed offers in original and 1 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in

CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and

See Section L for Submission conditions contained in this solicitation.

10. FOR INFORMATION

CALL:

A. NAME (NO COLLECT CALLS)

11. TABLE OF CONTENTS

SOLICITATION/ CONTRACT FORM

SUPPLIES OR SERVICES AND PRICES/ COSTS

2 - 5

X I CONTRACT CLAUSES

DESCRIPTION/ SPECS./ WORK STATEMENT X

PACKAGING AND MARKING

6 - 73

J LIST OF ATTACHMENTS

INSPECTION AND ACCEPTANCE

DELIVERIES OR PERFORMANCE

75 - 77 78 - 79

X K

REPRESENTATIONS, CERTIFICATIONS AND

OTHER STATEMENTS OF OFFERORS

CONTRACT ADMINISTRATION DATA 80 - 89 X

SPECIAL CONTRACT REQUIREMENTS

OFFER (Must be fully completed by offeror) 90 - 91 X M

L INSTRS., CONDS., AND NOTICES TO OFFERORS

EVALUATION FACTORS FOR AWARD

NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.

is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.

13. DISCOUNT FOR PROMPT PAYMENT

(See Section I, Clause No. 52.232-8)

14. ACKNOWLEDGMENT OF AMENDMENTS

(The offeror acknowledges receipt of amendments

AMENDMENT NO. DATE

to the SOLICITATION for offerors and related documents numbered and dated):

FACILITY

12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period

SOLICITATION, OFFER AND AWARD

X

(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)

PART I - THE SCHEDULE

26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE

EMAIL:TEL: (Signature of Contracting Officer)

CODE CODE

B. TELEPHONE (Include area code) C. E-MAIL ADDRESS

AWARD (To be completed by Government)

19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION

22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:

10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)

23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM

24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE

PART IV - REPRESENTATIONS AND INSTRUCTIONS

PART III - LIST OF DOCUMENTS, EXHIBITS AND OTHER ATTACHMENTS

92 - 99

PART II - CONTRACT CLAUSES

NAVAL SURFACE WARFARE CENTER CARDEROCK

CYNTHIA NEWCOMB

757-478-6470, CYNTHIA.B.NEWCOMB.CIV@US.NAVY.M

904 CORPORATE LANE

CHESAPEAKE VA 23320

757-478-6470

FAX:

TEL:

FAX:

TEL:

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

SOLICITATION

6. REQUISITION/PURCHASE NO.5. DATE ISSUED

31 Mar 2022

4. TYPE OF SOLICITATION

SEALED BID (IFB)

NEGOTIATED (RFP)

[ X ]

3. SOLICITATION NO.

N0016722R0011

Section B - Supplies or Services and Prices

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

0001 1 Lot 11MSC1404 - Execution Work FFP

FFP

Execution work for 11MSC1404 in accordance with the descriptions and specifications as provided in section C.

FOB: Destination

PSC CD: J019

NET AMT

0002 Lot 11MSC1404 - Growth Work FFP

FFP

Funding in an amount not to exceed 5% of the proposed execution work as provided in item 0001, to be used for approved changes in association with work for 11MSC1404 in accordance with the descriptions and specifications.

0003 1 Lot OPTION 11MSC1405 - Execution Work FFP (Option)

FFP

Execution work for 11MSC1405 in accordance with the descriptions and specifications as provided in section C.

0004 Lot OPTION 11MSC1405 - Growth Work FFP (option)

FFP

Funding in an amount not to exceed 5% of the proposed execution work as provided in item 0003, to be used for approved changes in association with work for 11MSC1405 in accordance with the descriptions and specifications.

0005 1 Lot OPTION 11MSC1406 - Execution Work FFP (Option)

FFP

Execution work for 11MSC1406 in accordance with the descriptions and specifications as provided in section C.

0006 Lot OPTION 11MSC1406 - Growth Work FFP (Option)

FFP

Funding in an amount not to exceed 5% of the proposed execution work as provided in item 0005, to be used for approved changes in association with work for 11MSC1406 in accordance with the descriptions and specifications.

0007 Lot Contract Data Requirements List

FFP

(CDRL) CLIN 0007 is established as not separately price (NSP) line item for data deliverables specified in Exhibit A of Section J.

Section C - Descriptions and Specifications

PRE-PROPOSAL BOAT CHECK

PRE-PROPOSAL BOAT CHECK: This requirement is for the 11MSC1404, 11MSC1405, and 11MSC1406 watercraft. Anywhere from one to two of the subject watercraft will be made available for a boat check at NSWATC Detachment Kodiak, 4200 Spruce Cape Road, Kodiak, AK 99615. Which watercraft are available will be contingent on the date/time scheduled with the Government POC. Contractors can contact Special Boat Chief (SBC) Daniel Bronner (email: daniel.bronner@socom.mil phone: 757-469-8329) to schedule a time slot from 13 APRIL 2022 - 15 APRIL 2022. SBC Daniel Bronner will be the escort for the boat check. Contractors need to limit their team to no more than two people as a COVID-19 precautionary measure. Contractors must communicate to SBC Daniel Bronner which time and day their company will send a boat check team via e-mail NLT two working days before the boat check. SBC Daniel Bronner will notify the Contractor by email of a one hour and 50 minute window on the selected date to conduct the boat check. All questions generated by the contractor during the ship check must be provided to Contracts to Cindi Newcomb at Cynthia.b.newcomb.civ@us.navy.mil and Xenia Lira at Caroline.x.lira.civ@us.navy.mil in writing within 48 hours after ship check. Contractor is responsible for providing their own PPE, as necessary, for this boat check.

DESCRIPTIONS AND SPECIFICATION

CLIN 0001

Overhaul and modernization and alteration for 11-Meter Surface Support Craft hull number 11MSC1404 and Boatmaster trailer

Vehicle Identification Number (VIN): 42XBK3633EB114669 DESCRIPTION and SPECIFICATIONS (DS)

1.0 SCOPE:

1.1 OBJECTIVES: Contractor shall accomplish overhaul, modernization and alteration installations for

11MSC1404 and trailer as specified within this document. This includes engine replacement, surface preparation, painting, trailer repairs, various electrical repairs, various structural repairs, various mechanical repairs and various hardware replacements.

2.0 APPLICABLE DOCUMENTS:

2.1 Standards and specifications controlling individual tasks include the following references as stated in the contract:

2.1.1 The following Category 1 NAVSEA STANDARD ITEMS (NSI) are invoked:

2.1.1.1 009-125 Boats Less Than 65 Feet Long; accomplish

2.1.2 The following Category 2 NSI are invoked:

2.1.2.1 009-12 Weld, Fabricate, and Inspect; accomplish with the following modification. In lieu of welder and Nondestructive Testing (NDT) inspector qualifications identified in Table 4, repair facilities may use commercial qualification/certification. Acceptable commercial standards are such as American Bureau of Shipping (ABS) American Welding Society (AWS), and American Society of Mechanical Engineers (ASME), as selected by the repair facility. The repair facility is responsible for maintaining applicable procedures, materials, personnel qualifications, and record keeping to show compliance, or if welding is subcontracted, for imposing the same requirements on the supplier.

2.1.2.2 009-32 Cleaning and Painting Requirements; accomplish with the following modification. Repair facilities can apply coatings listed on the Qualified Products List (QPL), following the coating manufacturer’s requirements to include surface preparation and coating application. Repair facilities will provide written certification that the manufacturer’s requirements were fully met. The certification is intended to protect the Government against premature coating failure.

2.2 The above list of Category 2 NSI documents is a partial list of all applicable documents associated with this tasking. Other NSI documents are identified within the references provided in Paragraph 5.0.

3.0 LOCATION:

3.1 Contactor shall utilize a work facility within 50 miles of Naval Special Warfare Advanced Training

Command (NSWATC) Detachment Kodiak, 4200 Spruce Cape Road, Kodiak, Alaska 99615. The boat and trailer are located at NSW ATC Detachment Kodiak, 4200 Spruce Cape Rd, Kodiak, AK 99615.

4.0 DESCRIPTION AND SPECIFICATIONS (DS) – The Contractor shall accomplish all of the following:

4.1 Procure and install all materials required to accomplish the DS to include all Boat Alts, drawings, and references unless otherwise designated in Paragraph 7.0 as Government Furnished Material (GFM). The following repairs and modernization are required on 11MSC1404 and trailer and the contractor shall perform in accordance with (IAW) the applicable documents and references listed in Paragraph 2.0, APPLICABLE DOCUMENTS and 5.0, REFERENCES. All name brand items identified in this DS may be substituted with an "or equal" item provided that a Condition Found Report (CFR) listing all the specifications, characteristics, and properties of that item compared to the name brand item is approved by the Technical Advisor (TA) and Contracting Officer’s Representative (COR) prior to use. All work in Paragraph 4.0, DS applies to 11MSC1404 and Trailer. All work specified herein shall be performed by the contractor unless otherwise noted. NOTE 1: All line items listing “days” are to be accomplished per calendar days.

Vessel Characteristics:

Built by: Silver Ships Overall length 39 FT 2 IN Weight (Hoisting) 15,290 lbs.

Overall inflated tube beam: 10 FT Hull Type: Aluminum Draft to keel: 28-3/8” Age: 7 Yrs Displacement (Full Load) 14,975 lbs. VIN: VSI11X45F414

4.2 Schedule: Provide a detailed schedule, in calendar days, to the Technical Point of Contact (TPOC)/COR no later than 10 calendar days after award, outlining the following events with targeted completion dates (Note: contractor shall not deviate where days are provided):

1 Award 2 Start Avail (Key Event) (1 calendar week after award) 3 Transport to Repair Facility 4 Arrival Conference 5 Arrival/Receipt inspection

6 25% Completion/Conference (Milestone)

6.1 11MSC1404: 23 calendar days after start avail 7 Hull 8 Steering, Piping and Hoses 9 Electrical System 10 Fendering Foam Collar 11 Preparation and Painting 12 Non-skid 13 Hardware 14 Covers, Canopies and Cushions 15 Miscellaneous (Misc.)

16 Boat Alts 17 Labels 18 Trailer 19 Independent Contractor Waterborne Trials (Key Event)

19.1 11MSC1404: 85 calendar days after award 20 Acceptance Walkthrough 21 Acceptance trials 22 Cleanliness 23 Transport back to Customer’s Facility 24 Complete Avail (Key Event)

24.1 11MSC1404: 90 calendar days after award (CDRL A003)

4.2.1 The detailed schedule shall allow the Government to witness tests and perform inspections as required herein. (CDRLs A007)

4.2.2 For reports that could result in a change in work to be accomplished or additional material to be procured, complete the preliminary work and submit one legible copy, on approved transferrable media, in a timeframe to allow the TA/COR to initiate early action, but no later than the first 20 percent of the availability.

4.2.3 Availability shall be completed on time. (CDRLs A004, A007)

4.2.4 Revise the scheduled events under paragraph 4.2 above as necessary to reflect up-to-date delivery order (DO) performance. (CDRL A003)

4.3 Required Reports: Provide the following reports and updates IAW the NSIs listed:

4.3.1 Schedule of record IAW 009-125 (CDRLs A003, A006)

4.3.2 Contractor-Furnished Materials (CFM) including Long Lead Time Materials (LLTM) IAW

009- 125 (CDRLs A004, A006)

4.3.2.1 A report listing CFM required to accomplish the work in paragraphs 4.5 through

4.18 that has an estimated delivery date of greater than 30 calendar days, or is not already on hand, including any estimated delivery dates that would impact completion of the scheduled work set forth in paragraphs 4.5 through 4.18, below.

4.3.3 Disconnect Sheets (CDRLs A005, A006)

4.3.4 Test and Inspection Plan (TIP) (CDRLs A006, A007)

4.3.5 CFRs with supporting data IAW 009-125 (CDRLs A006, A007)

4.3.6 V-inspection requires verification and documentation by a qualified tradesperson, trade supervisor, or inspector; G-government notification to permit observation. (CDRLs A006, A007)

4.3.7 (V)(G) Complete the following inspections (CDRLs A006, A007)

4.3.7.1 Hull; Arrival inspection

4.3.7.2 Hull; Identify welding repair areas

4.3.7.3 Hull; Engine Bracket Pressure Test

4.3.7.4 Steering, Piping and Hoses; Fuel tank inspection

4.3.7.5 Steering, Piping and Hoses; Fuel Tank Pressure Test

4.3.7.6 Preparation and Painting; Surface prep inspection

4.3.7.7 Preparation and Painting; Primer application inspection

4.3.7.8 Non-skid; Non-skid application inspection

4.3.7.9 Misc.; Windshield and side window leak test

4.3.7.10 Original Equipment Manufacturer (OEM) representative set-up

4.3.7.11 Witness Programming and System Verification Test

4.3.7.12 System Set-up and Operational Validation

4.3.7.13 Labels; Identify label plates not being replaced

4.3.7.14 Waterborne Trials; DS Inspection

4.3.7.15 Waterborne Trials; Acceptance Trials Inspection

4.4 Transportation:

4.4.1 NSWATC Detachment Kodiak will transport Silver Ships Ambar Hull 11MSC1404 on its trailer to Contractor’s Facility and contractor shall deliver boat and trailer to NSWATC Detachment Kodiak upon completion of work. Contractor shall be responsible for all expenses including crane services during pick-up and delivery in order to remove/reinstall boat to its trailer at the Contractor’s Facility. The trailer is not to be used as a “boat stand” during the accomplishment of painting or repairs. Transportation and hoisting of boat and trailer will be accomplished IAW Reference 5.2.12, 11X42-TR-01; Transport Drawing and Reference 5.2.10, 11X42-H-01; Hoisting Arrangement.

4.5 Engines:

4.5.1 Provide materials and services to remove existing port and starboard engines and procure and install new port and starboard Suzuki engines (Suzuki part number DF250APXX), two (2) SMG4 Gauges (Suzuki part number 34200-96L30), one (1) SMG4 Gauge (Suzuki part number 34200-96L20), SeaStar Tournament Series Adjustable tie bar kit for 15” to 20.5” (TFX HO6822), IAW Reference 5.2.14.

4.5.2 Provide materials and services to procure and install new port and starboard propellers (Suzuki part numbers 990C0-00810-20P and 990C0-0080L-20P, SS PROP 3X16X20) and two (2) propeller hub kits (Suzuki part number 57630-92L00) IAW Reference 5.2.14.

4.5.3 Provide materials and services to remove existing port and starboard engine cable protective hoses, and procure and install new port and starboard engine cable protective hoses. Template exact size, length, configuration and location from existing boat conditions, using Reference

5.2.14 for guidance.

4.5.4 Arrange for an authorized Suzuki dealer to setup and verify all engine-related work listed in Paragraphs 4.5.1 through 4.5.4, IAW Reference 5.2.14.

4.5.5 Turn over all warranty and registration documentation at the end of the DO period for the newly installed engines, along with delivering the original engines back to Naval Special Warfare Advanced Training Command (NSWATC) Detachment Kodiak, 4200 Spruce Cape Road, Kodiak, Alaska 99615. Return the original engines to the command (NSWATC Detachment Kodiak) for proper disposition.

4.6 Hull:

4.6.1 Replace scantlings with all new material, the same as the material it replaces IAW Reference

5.2.4, unless otherwise specified. All welding shall be IAW Reference 5.1.2. All compartments shall be certified gas-free and safe for hot work before and during the repairs described herein.

4.6.2 Provide materials and services to clad weld repair ten (10) linear feet of hull plating including, but not limited to, the hull, deck, console, fuel tank, pilot house, strakes, engine bracket, engine guard, bow door and transom, IAW finding from hull inspection in Paragraph 4.14.2 and approved by the TPOC.

4.6.3 Provide materials and services to weld repair ten (10) linear feet of hull pitting and/or cracked hull plating, structure, and welds including, but not limited to, the hull, deck, console, fuel tank, pilot house, strakes, engine bracket, engine guard, bilges, bow door, and transom IAW finding from hull inspection conducted and documented in Paragraph 4.14.2 and approved by the

TPOC.

4.6.4 Provide materials and services to plug weld and grind flush eighty (80) unused holes in the console and inside cabin from removed label plates identified by the contractor and approved by the TPOC. Contractor shall use ¼” diameter hole for estimating purposes.

4.6.5 Provide materials and services to plug weld and grind flush seventy (70) unused holes for label plates throughout the exterior of the boat identified by the contractor and approved by the TPOC. Contractor shall use ¼” diameter hole for estimating purposes.

4.6.6 Provide materials and services to weld fuel tank sounding rod and cap key to the new fuel tank cap using the same size and type of that removed and IAW Reference 5.3.1.

4.6.7 Provide materials and services to weld diesel fuel tank sounding rod and cap key to the new diesel fuel tank cap using the same size and type of that removed and IAW Reference 5.3.1.

4.6.8 (V)(G) After completion of all engine bracket work and equipment installation, provide materials and services to pressure test the enclosed engine bracket to 3 PSI, holding pressure for an adequate time to check for leaks (not less than 10 minutes) Pressure shall not exceed 3 PSI.

Pressure drop shall not exceed 0 PSI. Apply a soapy, non-corrosive, and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Provide report of accomplishment and witnessing of test.

4.6.9 Provide materials and services to plug weld and grind flush existing blank holes (6 places) vacated by boat hook located on aft cabin.

4.6.10 Provide materials and services to cut off welded rod near Furuno display on the console face and grind flush to match existing surrounding.

4.6.11 Provide materials and services to drill two (2) permanent drain holes in the bow door to allow trapped water to escape.

4.6.12 Provide materials and services to fabricate and weld new aluminum insert plate into console cut out for the removed Furuno display and grind flush in order to accept new equipment. New equipment shall be located on the console face IAW Reference 5.2.14. ¼” x 10” x 15” aluminum 5086 insert plate shall be used for estimating purposes.

4.6.13 Provide materials and services to fabricate and install new port and starboard doubler plate mounting to the underside of the outboard engine bracket for the new underwater lights (Ocean LED part number 012309B), doubler plate shall be design to fit (Ocean LED part number 012309B) layout IAW Reference 5.3.2 and as directed by TPOC. 3/8” x 12” x 12” aluminum 5086 plate shall be used for estimating purposes.

4.6.14 Provide materials and services to weld aluminum swage tube at the transom for underwater light cable hull penetration. Cut swage tube and smooth edges in order to have two inches exposed into the engine bracket.

4.6.15 Provide materials and services to fabricate and weld install mounting brackets for four (4) new 10-Inch light bars on the cabin top. Brackets will be fabricated and installed to accommodate 10-Inch light bars in the following locations: two (2) 10-Inch light bars will be installed on the forward top of the cabin facing forward on port and starboard side of the existing spotlight assembly located on the forward cabin top centerline. Additionally, one (1) 10-Inch light bar will be installed on the port side cabin top near midships and one (1) 10-Inch light bar will be installed on the starboard side of the cabin top near midships IAW Reference 5.3.3 and paragraph 2.1.2.1. Each light bar requires two (2) brackets at each location. Mounting brackets shall be designed to fit 10-Inch Marine, Black Oak LED Pro Series 2.0 Double Row LED Light

Bar, Combo / 5 Watt Osram. 1 ½ x 2 x 3/16 aluminum 5086 angle iron shall be used for estimating purposes.

4.7 Controls, Steering, Piping and Hoses:

4.7.1 Provide materials and services to remove existing engine and trim control cables, binnacle, gauges, engine harnesses, engine GPS Antenna, and associated hardware. Procure and install the following as well as additional cabling and hardware IAW the manufacturer’s instructions for installing the Suzuki DF250APXX engines. Contractor is responsible to install all components necessary to convert boat to Suzuki DF250APXX engines IAW manufacturer specifications, using References 5.2.14, 5.2.7, 5.2.8 and 5.2.9 for guidance.

4.7.1.1 Dual Engine SPC Kit (Suzuki part number 67200-98JG6).

4.7.1.2 31’ Engine Harness (Suzuki part number 36620-98J42).

4.7.1.3 6’ Harness extension (Suzuki part number 36620-98J50).

4.7.1.4 Dual Adapter 250AP (Suzuki part number 990C0-88132).

4.7.1.5 SPC Dual Engine Kit (Suzuki part number 990C0-96L76-KIT).

4.7.1.6 Multifunction Gauge (Suzuki part number 990C0-96L40).

4.7.1.7 2’ N2K cable (Suzuki part number 990C0-88104).

4.7.1.8 Backbone T (Suzuki part number 990C0-88110).

4.7.1.9 2nd gauge adapter (Suzuki part number 36667-96L11).

4.7.1.10 Fluid level sensor (Suzuki part number 990C0-88217).

4.7.1.11 GPS Module (Suzuki part number 990C0-88122). Antenna must be installed on the starboard side of the hardtop, outboard of the radar scanner.

4.7.2 Provide materials and services to remove all existing fuel lines, fittings, filters, gauges, and filter housings. This includes but is not limited to fuel vents, fuel supply hoses, fuel fill hoses, fuel fill cap, hose clamps, cable clamps, fuel and water filter separator housings and filters, inline fuel ball pumps, fuel shut-off valves, gauges, carbon canister and fuel tank fittings, and procure and install new fuel vents, fuel supply hoses, fuel fill hoses, hose clamps, cable clamps, fuel fill cap with key, fuel and water filter separator housings and filters, inline fuel ball pumps, fuel shut-off valves, gauges, carbon canister and fuel tank fittings using the same size and type of that removed and IAW Reference 5.2.9 and manufacturer’s specifications.

4.7.3 Provide materials and services to remove all existing diesel fuel lines, fittings, filters, gauge and fuel pump. This includes but is not limited to diesel fuel vents, diesel fuel supply, diesel fuel fill hoses, diesel fuel fill cap, hose clamps, cable clamps, filters and diesel fuel tank fittings, and procure and install new diesel fuel vents, diesel fuel supply, diesel fuel fill hoses, hose clamps, cable clams, diesel fuel fill cap with key, filters and fuel tank fittings using the same size and type of that removed and IAW Reference (5.2.8) and manufacturer’s specifications.

4.7.4 Provide materials and services to dress and secure all fuel and oil system hoses throughout boat, including chaffing protection at all penetrations.

4.7.5 Double Corrosion Resistant Steel (CRES) 316 stainless steel hose clamps shall be installed at all hose to fitting connections.

4.7.6 All fuel and hydraulic oil hoses installed shall be procured IAW applicable length for boat and continuous from fitting to fitting. No connections shall take place in bilge bottom.

4.7.7 (V)(G) After fuel tank installations are complete, notify TPOC 24 hours prior to final pressure test. Provide materials and services to pressure test fuel tank to 3 PSI, holding pressure for an adequate time to check for leaks (not less than 10 minutes). Pressure shall not exceed 3 PSI.

Pressure drop shall not exceed 0 PSI. Apply a soapy, non-corrosive, and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Provide report of accomplishment and witnessing of test. Upon completion of the final tank test, tank fittings shall be blanked until final installation of fuel system hoses is completed to prevent debris from entering fuel system.

4.7.8 (V)(G) After diesel fuel tank installations are complete, notify TPOC 24 hours prior to final pressure test. Provide materials and services to pressure-test diesel fuel tank to 3 PSI, holding pressure for an adequate time to check for leaks (not less than 10 minutes). Pressure shall not exceed 3 PSI. Pressure drop shall not exceed 0 PSI. Apply a soapy non-corrosive and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Provide report of accomplishment and witnessing of test. Upon completion of the final diesel tank test, tank fittings shall be blanked until final installation of fuel system hoses is completed to prevent debris from entering fuel system.

4.7.9 Provide materials and services to remove the existing steering wheel, tilt helm pump, power assist pump, and hydraulic lines, and procure and install new steering wheel, steering wheel cap, steering wheel knob, tilt helm pump (Teleflex part number HH6543), power assist pump, and hydraulic lines using the same size and type of that removed and IAW Reference 5.2.8; 11X42- AS-01 Auxiliary Systems and manufacturer’s instructions. Template exact size, length, configuration, and location from existing boat conditions. New hydraulic lines shall be routed to new port and starboard engine IAW manufacturer’s instructions.

4.7.10 Provide materials and services to fill and bleed the hydraulic steering system and refill to proper level with new steering fluid IAW Reference 5.2.8; 1X42-AS-01 Auxiliary Systems and manufacturer’s instructions.

4.7.11 Provide materials and services to dress and secure all engine and steering control system hoses/cables throughout boat, including chaffing protection at all penetrations.

4.7.12 Provide a certified Suzuki technician to ensure that the display and engine software is the current version.

4.7.13 Provide an authorized Suzuki dealer to setup and verify all controls and steering related work listed in Paragraphs 4.7.1 through 4.7.18 IAW References 5.2.7, 5.2.8, 5.2.9, and 5.2.14.

4.7.14 Provide materials and services to remove the existing forward and aft bilge hoses, hose clamps, and overboard thru hull fittings for the electric bilge pump system, and procure and install new hoses (McMaster-Carr part number 1548N13, 30ft shall be used for estimating purposes), hose clamps, and overboard thru hull fittings using the same size and type of that removed and IAW reference 5.2.8 and manufacturer’s specifications for the electric bilge pump system and in conjunction with para 4.9.12.

4.7.15 Provide materials and services to dress and secure all bilge system hoses throughout boat, including chaffing protection at all penetrations.

4.7.16 Install double CRES 316 stainless steel hose clamps at all hose to fitting connections.

4.7.17 Procure all bilge hoses to be installed IAW applicable length for boat and continuous from fitting to fitting.

4.8 Sponson Foam Collar:

4.8.1 Provide materials and services to remove existing sponson retaining hardware, and procure and install new hardware using the same size and type of that removed and IAW Reference 5.2.6;

11X42-CO-01 Collar System Plan View and manufacturer’s instructions. Drill and tap any sheared bolts.

4.8.2 Provide materials and services to remove existing sponson, part number ERX1779AJ414, and retain for reinstallation after all structural inspections, repairs, and completion of applying bottom paint IAW Reference 5.2.6; 11X42-CO-01 Collar System Plan View.

4.8.3 Provide materials and services to remove the port and starboard transom scupper trunks and securing rope, and procure and install new port and starboard transom scupper trunks and ¼” black rope for securing the scupper trunks to the cleats on the transom.

4.9 Electrical System:

4.9.1 Develop disconnect sheets for all electrical connections disconnected IAW paragraph 4.9. All new electrical and RF cables shall be tested IAW Reference 5.1.1.

4.9.2 All new electrical connections shall be heat-shrink style connections or shall have heat-shrink tubing installed on terminal ends to help weatherize. All battery and main power connections shall have boots installed.

4.9.3 Provide materials and services to label all cabling to include circuit identification at each end IAW references 2.1.1.1, 5.1.1, 5.2.1, and 5.2.7 as applicable

4.9.4 Provide materials and services to label all wiring to include component identification on each wire connection/termination point IAW references 2.1.1.1, 5.1.1, 5.2.1, and 5.2.7 as applicable.

4.9.5 Provide materials and services to groom, dress, and secure all new cabling and wiring so that wire/cable runs do not interfere with access to components that are removable, and add chafe protection to any wires/cables going into cable passages. All watertight wire/cable passages and connectors are to be replaced with new using the same size and type of that removed. All multi-wire runs will be dressed with split conduit IAW references 2.1.1.1, 5.1.1, 5.2.1, and 5.2.7 as applicable.

4.9.6 Provide materials and services to provide neatly groomed service loops at all panels and terminal boards IAW references 2.1.1.1, 5.1.1, 5.2.1, and 5.2.7 as applicable.

4.9.7 Provide materials and services to clean and grease all electrical terminals and connections including, but not limited to, battery switches, engine positive and negative terminals, battery connections, gauges, positive and negative terminal blocks, negative bus, breakers, switches, reset push buttons, receptacles, and connectors, and apply No-Ox to all electrical connections.

Ensure all electrical connections are tight.

4.9.8 Provide materials and services to ensure all cable penetrations are packed properly throughout boat IAW Reference 5.2.1 and manufactures instructions.

4.9.9 Provide materials and services to remove the existing batteries, lock washers, and retaining hardware, and procure and install new batteries, lock washers, and retaining hardware in the console IAW Reference 5.2.7 11X42-E-01; Electrical.

4.9.10 Provide materials and services to remove the existing ignition switch, kill switch, and Suzuki dual switch panel assembly and associated cabling, and procure and install new ignition switch (Honeywell part number 1TL1-2D), kill switch (Sierra part number MP40970-1), dual switch panel assembly (Suzuki part number 37100-98J21), and cabling IAW reference 5.2.5 and manufacturer’s instructions. The new ignition switches, kill switch, and dual switch panel assembly shall be connected to the new Suzuki system using Reference 5.2.7 and 5.2.14 for guidance. Connect switches to the new engine wiring harness using Deutsch connectors vice cutting the harness.

4.9.11 Provide materials and services to remove the existing forward and aft bilge pumps, float switches, NEMA boxes and associated cabling, and procure and install new bilge pumps, float switches, NEMA boxes and cabling IAW References 5.2.7, 5.2.8, and in conjunction with paragraph 4.7.15.

4.9.12 (V)(G) Provide materials and services to perform manual/auto function bilge test to ensure the float switch operates properly.

4.9.13 Provide materials and services to remove the existing fuel tank fuel sending unit, and procure and install new fuel tank fuel sending unit IAW Reference 5.2.9 11X42-F-01; Fuel System and manufacturer’s specifications.

4.9.14 Provide materials and services to remove the existing diesel tank fuel sending unit, and procure and install new diesel tank fuel sending unit in the fuel tank IAW Reference 5.2.8 11X42-AS-01 Rev A; Auxiliary Systems and manufacturer’s specifications.

4.9.15 Provide materials and services to remove existing Pro Mariner battery charger receptacle, and procure and install new battery charger receptacle IAW Reference 5.2.7 11X42-E-01; Electrical, and manufacturer’s instructions.

4.9.16 Provide materials and services to remove the existing search light connection receptacle and gasket mounted on the forward cabin exterior center line, and procure and install new forward search light connection receptacle with dust cap and gasket IAW Reference 5.2.7 11X42-E-01;

Electrical and manufacturer’s instructions.

4.9.17 Provide materials and services to remove the existing aft search light connection receptacle and gasket mounted at the transom, and procure and install new aft search light connection receptacle with dust cap and gasket IAW Reference 5.2.7 11X42-E-01; Electrical and manufacturer’s instructions.

4.9.18 Provide materials and services to remove the existing port and starboard cabin interior search light connection receptacles and gaskets, and procure and install new port and starboard cabin interior search light connection receptacles with dust caps and gaskets IAW References 5.2.7;

11X42-E-01; Electrical and manufacturer’s instructions

4.9.19 Provide materials and services to procure and install new port and starboard Tiger Communications push to talk (PTT) yellow boot using the same size and type of that removed.

4.9.20 Provide materials and services to remove the existing Whelen microphone and microphone clip located on the console, and procure and install new microphone with microphone clip (Whelen part number 01-026D286-06) IAW manufacturer’s instructions.

4.9.21 Provide materials and services to remove the existing Whelen speaker located on the hardtop, and procure and install new Whelen speaker IAW Reference 5.2.7 and manufacturer’s instructions.

4.9.22 Provide materials and services to remove the existing Control panel 1/Distribution Panel DP-2 located on the console, and procure and install new Control panel 1/Distribution Panel DP-2 from Silver Ships with all new switches IAW Reference 5.2.7. Procure and install fifteen (15) new appropriately sized toggle switch boots on all switches. Ensure panel is watertight.

Note: This is the control panel next to the helm labeled “Control Panel 1”. The OEM electrical drawing lists it as Distribution Panel 2 on sheet 7 of 7. When ordering notify Silver Ships that this is for use with Suzuki Engines.

4.9.23 Provide materials and services to remove the existing three (3) cable clams located on the cabin hardtop, and procure and install three (3) new cable clams (Blue Sea Systems part number 1003) for the hardtop forward penetration and port and starboard side aft penetrations IAW manufacturer’s instructions.

4.9.24 Provide material and services to properly weatherproof Tow and Anchor light cabin top Amphenol connector in accordance with References 5.2.2, 5.2.1, and 5.1.1.

4.9.25 Provide material and services to remove existing dive light bar Amphenol receptacle connector and procure, and install new dive light bar Amphenol receptacle connector ensuring it is weatherproof in accordance with References 5.2.2, 5.2.1, and 5.1.1.

4.9.26 Provide materials and services to remove the existing Furuno navigation system and all associated equipment/cabling, and procure and install a new Furuno navigation system to include NavNet TZTouch display (Furuno part number TZTL12F), remote control (Furuno part number MCU002), 24” radome (Furuno part number DRS4DL), two (2) NMEA 2000 micro cables (Furuno part number 001-105-800-10), GPS receiver (Furuno part number GP-330B), GPS flush mount kit (Furuno part number 001-037-630), heading sensor (Furuno part number PG700), transducer (Furuno part number SS60-20-10F), and all associated equipment, cabling, and hardware IAW manufacturer’s instructions to convert boat to new navigation system. The new navigation system shall be connected to the new Suzuki system IAW manufacturer’s instructions in order to display engine information. The new navigation system shall be connected to the existing NMEA terminal strip for the VHF marine band radio IAW Reference

5.2.7 and manufacturer’s instructions in order to send position data to the radio. GPS receiver shall be mounted on the port side of the radar scanner platform centerline of the hardtop and connected directly to the NMEA 2000 backbone in the console. Contractor is responsible to install all components necessary to convert boat to new navigation system.

4.9.27 Provide materials and services to install the latest version of software and charts on the Furuno navigation system IAW manufacturer’s instructions.

4.9.28 (V)(G) Provide an authorized Furuno dealer to verify installation and calibration of all navigation-related work.

4.9.29 Provide materials and services to procure and install a new network bus extender (Maretron part number NBE100) in the console in order to separate the Suzuki engine NMEA 2000 from the Furuno NMEA 2000 IAW manufacturer’s instructions.

4.9.30 Provide materials and services to remove the existing cable clamps in the aft bilge compartment, and procure and install new stainless steel cable clamps using the same size and type of that removed.

4.9.31 Provide materials and services to remove the existing battery voltage selector switch, and procure and install new battery voltage selector switch IAW Reference 5.2.7 and manufacturer’s instructions.

4.9.32 Provide materials and services to properly dress and secure all cables located in the port and starboard transom boxes IAW manufacturer’s instructions.

4.9.33 Provide materials and services to remove existing stbd Lenco trim tab and procure and install new stbd Lenco trim tab (Part # 15056-001) in accordance with manufactures instructions.

4.9.34 Provide material and services to remove the existing port and starboard window wiper motors, wiper arms, and wiper blades, and procure and install new port and starboard window wiper motors, wiper arms, and wiper blades IAW Reference (5.2.8) 11X42-AS-01 Rev A; Auxiliary Systems and manufacturer’s specifications. Ensure window wiper motors are properly mounted and secured to the window frame.

4.9.35 Provide materials and services to remove the existing horn, and procure and install new horn IAW Reference 5.2.7 and manufacturer’s instructions.

4.9.36 Provide materials and services to remove Distribution Panel DP-1 circuit H1 5A Spare breaker, and procure and install new 20A circuit breaker (Airpax part number IUGNF66-33921-20) and wiring for LED Lightbar and under water lights breaker panel, and connect to Distribution Panel DP-1, circuit H1. The power for the breaker panel shall be connected to the 12VDC distribution system IAW References 5.1.1 and 5.3.3, as well as manufacturer’s instructions. Fabricate and install new LED Lightbar and underwater lights label plate at Distribution Panel DP1, circuit H1 using Reference 5.2.7 as guidance

4.9.37 Provide materials and services to procure and install new Blue Sea Systems 4-position water-resistant black circuit breaker panel (Blue Sea Systems part number 8372) mounting hardware, wiring and deutsch connector to connect to the Black Oak LED Light bars and underwater lights IAW References 5.1.1 and 5.3.3, as well as manufacturer’s instructions. New breaker panel shall be installed on the port side of the console inboard of the 12VDC receptacle and 12VDC Search Light receptacle.

4.9.38 Provide materials and services to procure and install two (2) new lights (Ocean LED part number 012309B), cable (Amcor part number 124102) and splices IAW Reference (5.1.1) and manufacturer’s instructions. Lights shall be installed outboard of port and starboard engines, below the waterline, IAW manufacturer’s instructions. Underwater lighting circuit shall be connected to new Blue Sea systems breaker panel and position 4. Contractor shall install an aluminum swage tube at the transom. Cut swage tube and smooth edges in order to have two inches exposed into the engine bracket.

4.9.39 Provide materials and services to procure and install four (4) new Black Oak 10-inch LED light bars (Black Oak 10-Inch Marine, Black Oak LED Pro Series 2.0 Double Row LED Light Bar, Combo / 5 Watt Osram), three (3) new Black Oak 8ft harness extension cables, one (1) new 2-piece connect kit, and wiring and deutsch connectors to connect the light bars to the new Blue Sea Systems breaker panel (paragraph 4.9.37) IAW References 5.1.1, 5.3.3, and manufacturer’s instructions. The 2-piece connect kit shall be used with the forward lights outboard of the spot light. Provide services to connect the forward lights to position 1, the port light to position 2, and starboard light to position 3 of the NEW Blue Sea Systems 4 position breaker panel.

4.9.40 Provide materials and services to procure and install three (3) new cable clams (Blue Sea Systems part number 1003) for the hardtop new Black Oak lightbar cable penetrations IAW manufacturer’s instructions.

4.9.41 Provide materials and services to remove the existing port and starboard cabin overhead fans, and procure and install two (2) new cabin overhead fans IAW References 5.2.5 and 5.2.7, as well as the manufacturer’s instructions.

4.10 Hardware

4.10.1 Remove existing (2 EA) bow door latch, (2 EA) catch and hardware, and procure and install (2

EA) new latch, (2 EA) catch, and hardware using the same size and type of that removed and IAW Reference 5.2.13, 11X42-D-01; Misc. Parts.

4.10.2 Provide materials and services to remove the existing bow dive ladder retaining pins, lanyards, and hardware, and procure and install new dive ladder retaining pins, lanyards with hardware using the same size and type of that removed and IAW Reference 5.2.13, 11X42-D-01; Misc.

Parts.

4.10.3 Provide materials and services to remove four (4) fuel tank hatch latches and hardware, and procure and install new four (4) latches and hardware IAW Reference 5.2.13, 11X42-D-01;

Misc. Parts and manufacturer’s instructions.

4.10.4 Provide materials and services to remove existing two (2) transom drain plugs and lanyards, and procure and install two (2) new transom drain plugs with lanyards using the same size and type of that removed IAW Reference 5.2.3, 11X42-IB-01 Rev A; Inboard Plan and Profile.

4.10.5 Provide materials and services to remove the existing three (3) bow eye shackles, and procure and install three (3) new bow eye shackles using the same size and type of that removed and IAW Reference 5.2.11, 11X42-T-01; Towing Arrangement and Reference 5.2.13, 11X42-D-01;

Misc. Parts.

4.10.6 Provide materials and services to remove the existing dive flag mast retaining pins, lanyards, and hardware, and procure and install new dive flag mast retaining pins, lanyards with hardware using the same size and type of that removed and IAW Reference 5.2.2, 11X42-OB-01 Rev A;

Outboard Plan and Profile.

4.10.7 Provide materials and services to remove the existing folding dive ladder retaining pins, lanyards, and hardware, and procure and install new folding dive ladder retaining pins, lanyards with hardware using the same size and type of that removed and IAW Reference 5.2.13, 11X42- D-01; Misc. Parts.

4.10.8 Provide materials and services to remove the existing dive light mast retaining pins, lanyards, and hardware, and procure and install new dive light mast retaining pins, lanyards with hardware using the same size and type of that removed and IAW Reference 5.2.2, 11X42-OB- 01 Rev A; Outboard Plan and Profile.

4.10.9 Provide materials and services to remove the existing navigation light mast retaining pins, lanyards, and hardware, and procure and install new navigation light mast retaining pins, lanyards with hardware using the same size and type of that removed and IAW Reference 5.2.2, 11X42-OB-01 Rev A; Outboard Plan and Profile.

4.10.10 Provide materials and services to remove the existing port and starboard transom storage hatch latches, catches, and hardware, and procure and install new port and starboard transom storage hatch latches, catches, and hardware IAW Reference 5.2.13, 11X42-D-01; Misc. Parts and manufacturer’s instructions.

4.10.11 Provide materials and services to reattach the Starboard to the bulkhead inside the console for mounting electronic equipment. Reattach one (1) at the bottom of the outboard piece of starboard and two (2) at the bottom of the inboard piece of starboard IAW manufacturer’s instructions.

4.10.12 Provide materials and services to remove existing cabin curtain snaps and install new cabin curtain snaps using the same size and type of that removed and IAW manufacturer’s instructions.

4.10.13 Provide materials and services to remove fourteen (14) hardware and inserts for the transom access panel, and procure and install fourteen (14) new hardware and inserts using the same size and type of that removed. Procure and install new gasket, 40A durometer, adhesive-back, ¾” x 1/16” thick around transom access panel. Ensure access panel is watertight when performing chalk test IAW Paragraph 4.12.14.

4.10.14 Provide materials and services to procure and install thirty (30) new hardware for mounting the engine guard, fifteen (15) port and fifteen (15) starboard, using the same size and type of that removed and IAW Reference 5.2.13, 11X42-D-01; Misc. Parts.

4.10.15 Provide materials and services to remove existing mounting hardware for the bimini arch and support arms and procure and install all new mounting hardware and washers for the bimini arch and support bars using the same size and type of that removed.

4.10.16 Provide materials and services to remove twelve (12) hardware, inserts, and gasket at the diesel tank access plate under the starboard bench seat, and procure and install twelve (12) new hardware, inserts, and gasket using the same size and type of that removed.

4.10.17 Provide materials and services to procure and install six (6) new CRES 316 shackles, 3/16” (West Marine part number 116178) on the navigation light mast, restricted light mast, and dive flag mast for the flags.

4.11 Seats, Covers, Canopy, and Cushions:

4.11.1 Provide materials and services to remove the existing nine (9) storage bags, and procure and install nine (9) new storage bags IAW Reference 5.2.13, 11X42-D-01; Misc. Parts. Contractor shall procure and install twenty (20) new storage bag mounting hardware using the same size and type of that removed and IAW manufacturer’s instructions.

4.11.2 Provide materials and services to remove existing aft canopy and hardware, and fabricate and install new aft canopy and hardware using the same type of that removed and IAW manufacturer’s instructions.

4.11.3 Provide materials and services to perform the 600 hour recommended seat service and cleaning IAW Reference 5.2.16, SHOXS 6800 Operation & Service Manual. Contractor shall provide reports detailing location and types of damage via CFR.

4.11.4 Provide materials and services to remove existing cabin curtain, and fabricate and install new cabin curtain using the same type of that removed and IAW manufacturer’s instructions.

4.11.5 Provide materials and services to remove existing port and starboard bench seat and back rest, and procure and install new bench seats, back rest, and hardware using the same size and type of that removed and IAW Reference 5.2.13, 11X42-D-01; Misc. Parts and manufacturer’s instructions.

4.11.6 Provide material and service to procure and install missing footrest from stbd bench IAW Reference 5.2.13, 11X42-D-01; Misc. Parts and manufacturer’s instructions.

4.12 Miscellaneous

4.12.1 Provide materials and services to remove the existing forward deck hatch gasket, and procure and install new forward deck hatch gasket using the same size and type of that removed. Adjust hatch to ensure compartment is watertight.

4.12.2 Provide materials and services to remove existing forward bilge drain plug lanyard, and procure and install new forward bilge drain plug lanyard properly securing to the hull IAW manufacturer’s instructions.

4.12.3 Provide materials and services to remove the existing fuel tank hatch gasket, and procure and install new gasket using the same size and type of that removed. Adjust hatch latches to ensure compartment is watertight.

4.12.4 Provide materials and services to remove the existing fuel tank hatch drain hose and associated fittings and hardware, and procure and install new fuel tank hatch drain hose and associated fittings and hardware IAW manufacturer’s instructions. Provide materials and services to clear obstruction from fuel tank lift off hatch access drain hole.

4.12.5 Provide materials and services to ensure engine mounting hardware is properly sealed with marine sealant prior to air test of engine mounting bracket.

4.12.6 Provide materials and services to remove the existing windshield washer pump hose from the pump to the window wipers, and procure and install new windshield washer pump hose from the pump to the window wipers using the same size and type of that removed IAW manufacturer’s instructions.

4.12.7 Provide materials and services to remove the existing boat hook holders, and procure and install new boat hook spring clamp holders (PERKO Figure No. 0502) and hardware IAW manufacturer’s instructions.

4.12.8 Provide materials and services to remove existing window locks (6 places), and procure and install new window locks (6 places). Lubricate and install grease to all window locks to ensure they are working properly IAW manufacturer’s instructions.

4.12.9 Provide materials and services to remove existing six (6)…