N00024-22-R-5535-0002 Solicitation Amendement 08.18.2022.docx

N0002422R5535

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION C - DESCRIPTIONS AND SPECIFICATIONS

The following have been modified:

MK 53 DECOY LAUNCH SYSTEMS AND MK 54 DECOY LAUNCH MESSAGE CONVERTORS

SCOPE

Objective

This Statement of Work (SOW) defines the efforts required for the production of the MK 53 Decoy Launch System (DLS) and MK 54 Decoy Launch Message Convertor (DLMC) subassembly. The Contractor shall include all associated program management, logistic support planning, and testing requirements during production of the MK 53 DLS and MK 54 DLMC subassembly. The requirements of this SOW may be used for the acquisition of any of the configurations of the MK 53 DLS and MK 54 DLMC subassembly, found in the table below.

The Contractor shall provide all personnel, facilities, equipment, and fixtures to manufacture, assemble, test and deliver all MK 53 DLS configurations and MK 54 DLMC subassembly. All items presented for acceptance shall be manufactured, assembled, and tested in accordance with (IAW) the MK 53 DLS Technical Data Package (TDP) (Attachment J-1), MK 54 DLMC TDP (Attachment J-2) and the Government Furnished Information (GFI) (Attachment J-3) incorporated herein.

This SOW includes a base contract, with four option years. In addition to production of the MK 53 DLS (Contract Line Item Numbers (CLINS) 0007, 0009, 0010, 0011, 0015, 0017, 0018, 0019, 0107, 0109, 0110, 0111, 0115, 0117, 0118, 0119, 0207, 0209, 0210, 0211, 0215, 0217, 0218, 0219, 0307, 0309, 0310, 0311, 0315, 0317, 0318, 0319, 0407, 0409, 0410, 0411, 0415, 0417, 0418, 0419), MK 54 DLMC (CLINs 0001, 0101, 0201, 0301, 0401), there are options for Engineering Support Services (CLINs 0002, 0102, 0202, 0302, 0402), MK 137 Mod 10 Launcher Spares (CLINs 0004, 0104, 0204, 0304, 0404), and spares parts via Provisioned Item Orders (PIO) (CLIN 9700). Data Deliverables (CLIN 9900) are also required under this contract, with Government guidance and according to individual Contract Data Requirements List (CDRL) (Exhibit A) requirements.

Background

Due to advancements in Anti-Ship Missile (ASM) technology, an off board active decoy capable of ship-like kinematics became a requirement for ASM Defense (ASMD). To meet these requirements, the MK 234 Electronic Decoy Cartridge (EDC) was developed, along with an upgrade for installations on US platforms, in the 1980’s. In so doing, the MK 36 DLS was incorporated with the MK 234 EDC capability, resulting in the Nulka Decoy System. The Nulka System, comprised of the DLS and EDC, reached Milestone III Full Rate Production (FRP) in 1999. This SOW includes the MK 53 DLS only.

The continued procurement of the MK 53 DLS is required to provide uninterrupted support to the US Fleet in forward and backfit installations. The current configuration of the Nulka MK 53 DLS includes a MK 24 Decoy Launch Processor (DLP). Impending Surface Electronic Warfare Improvement Program (SEWIP) SoftKill Coordination Subsystem (SKCS) production, delivery and implementation will necessitate a replacement of the In-Service DLPs with a recently designed MK 54 DLMC in select ships. The MK 54 DLMC will serve as a relay point in passing commands between the Nulka round. Requirements will vary depending on SKCS fielding. Production efforts are Build-to-Print (BTP). Mature TDPs for MK 53 DLS (Attachment J-1) and additional MK 54 DLMC subassemblies (Attachment J-2) are provided.

APPLICABLE DOCUMENTS.

Unless otherwise indicated, copies of federal and military specifications, standards, instructions, and handbooks are available on the internet at the Department of Defense Single Stock Point (DODSSP) at http://dodssp.daps.dla.mil. Joint Chief of Staff, DoD Directives (DoDD), Instructions (DoDI) and Publications documents can be found on the Acquisition, Technology, and Logistics (AT&L) Acquisition Knowledge Sharing System (AKSS) at http://akss.dau.mil/jsp/default.jsp. DoDs, DoDIs and Publications documents, as well as other services publications, can be found at the DoD Issuances website at http://www.dtic.mil/whs/directives. Non-Government documents are not provided as GFI (Attachment J-3) and should be obtained from the commercial sources.

Documents in Section 2 have been referenced throughout this SOW, and shall be used where relative and applicable in the plans, processes, and procedures developed within this SOW.

Military Standards

Military Handbooks

Other Government Documents

Weapon Specifications

SCN-1 FEB 2001

Commercial Specifications

ASME Standards

International Organization for Standardization

SAE International

REQUIREMENTS

The Contractor shall manufacture various configurations of the MK 53 DLS (CLINS 0007, 0009, 0010, 0011, 0015, 0017, 0018, 0019, 0107, 0109, 0110, 0111, 0115, 0117, 0118, 0119, 0207, 0209, 0210, 0211, 0215, 0217, 0218, 0219, 0307, 0309, 0310, 0311, 0315, 0317, 0318, 0319, 0407, 0409, 0410, 0411, 0415, 0417, 0418, 0419) and MK 54 DLMC subassembly (CLINs 0001, 0101, 0201, 0301, 0401) IAW the following paragraphs and section. The MK 137 Launcher (CLINs 0004, 0104, 0204, 0304, 0404) is a component of the MK 53 DLS and will be used to procure spare supplies. As such, the MK 137 Launcher manufacturing processes will be considered part of the MK 53 DLS requirements.

Production Management.

The Contractor shall assign a Production Manager with complete responsibility for the planning, execution, control and reporting of all aspects of the production of the MK 53 DLS and MK 54 DLMC. In addition to the provision of Production Facilities, Test Facilities, Personnel, and Equipment, the tasks required for Production Management are, in part, as follows: (1) Plan Development (Production Management Plan) (CDRL A001), (2) Program Management, (3) Documentation, and (4) Security. The following Production Management functions are further defined as noted within each section. Data deliverables are required under this contract.

CDRL A001, Production Management Plan

Production Management Plan (CDRL A001)

To ensure qualification and adherence of production items to design requirements, the Contractor shall develop and maintain a Production Management Plan (CDRL A001). The Contractor shall develop plans, procedures, and processes to establish proper controls over the production program and manufacturing process. The Contractor shall establish and maintain assembly and process instructions. The documentation shall define all manufacturing steps and processes required to produce the MK 53 DLS IAW the TDP (Attachment J-1) provided. The documentation shall also define all manufacturing steps and processes required to produce the MK 54 DLMC IAW the TDP (Attachment J-2) provided. The Government will participate, as required, to determine the adequacy of the planning and implementation to ensure the continued ability of the Contractor to fabricate and deliver compliant items. The Contractor shall demonstrate, by successful implementation of the Production Management Plan (CDRL A001), that the necessary management controls and systems are in place to ensure that the items built during production will continue to meet the MK 53 DLS TDP (Attachment J-1) and MK 54 DLMC TDP (Attachments J-2) requirements.

Documents of Sections 2.5, 2.6, 2.7, and 2.8 shall be used where relative and applicable in plans, processes, and procedures developed.

CDRL A001, Production Management Plan

Manufacturing Readiness Assessments (MRAs)

The Contractor shall report any changes to the production management system in the Monthly Progress and Status Report (CDRL A002), during MRAs, and at Quarterly Program Reviews (QPRs). The Contractor shall conduct MRAs using the definitions, criteria, and processes defined in the DoD Manufacturing Readiness Level (MRL) Desk Book. The Contractor shall host MRAs at the Contractor’s facility for Government appraisal. If the Government deems it necessary, the Contractor shall lead MRAs at supplier’s facilities and include Program Office participants. The Contractor shall work with the Government to define the MRA Agenda IAW CDRL A004. The Contractor shall develop and implement Manufacturing Maturation Plans IAW CDRL A005 for areas in which the MRA identifies to be lower than required.

CDRL A002, Monthly Progress and Status Report CDRL A004, Agenda CDRL A005, Manufacturing Maturation Plan

Program Management

The Contractor shall assign a Program Manager (PM) for the planning, execution and reporting of tasking. The Contractor shall direct in-house and subcontractor efforts. The Contractor shall develop, maintain, and deliver a Contractor Work Breakdown Structure (CWBS) (CDRL A006). The Contractor shall develop, maintain, and deliver an Integrated Master Schedule (IMS) (CDRL A003). The Contractor shall plan for and report IMS progress at various Performance Reviews. At a minimum, the Contractor shall establish and implement business and administrative planning, organizing, directing, coordinating, and approval actions designated to accomplish overall program objectives.

CDRL A003, Integrated Program Management Data and Analysis Report: Integrated Master Schedule CDRL A006, Contractor Work Breakdown Structure

Monthly Progress and Status Report (CDRL A002)

The Contractor shall generate a Monthly Progress and Status Report IAW CDRL A002. The Contractor shall develop and provide the progress of work and the status of the Program. The Contractor shall utilize the Monthly Progress and Status Report to inform the Government of existing or potential problem areas. The Contractor shall continually assess the risks associated with schedule and achievement of technical requirements. The Contractor shall work with the Government to identify critical events, milestones, test requirements, and Technical Measurement Parameters with which to monitor program risk. The Contractor shall be responsible for monitoring the status of subcontractors and suppliers. Results of these observations shall be presented at reviews and in the Monthly Progress and Status Report (CDRL A002).

CDRL A002, Monthly Progress and Status Report

Integrated Master Schedule (IMS) (CDRL A003)

The Contractor shall develop and implement a program schedule that clearly defines how the MK 53 DLS Program will be managed and controlled, including but not limited to the following topics: Subcontractor Control, Data Management, Risk Management, and Management and Accountability for GFI (Attachment J-3) and Government Furnished Property (GFP) (Attachment J-4). The Contractor shall document this schedule in an IMS IAW CDRL A003.

CDRL A001, Production Management Plan CDRL A002, Monthly Progress and Status Report CDRL A003, IPMDAR: Integrated Master Schedule

Contract Management/Performance Reviews

The Contractor shall schedule and host meetings and conferences, as follows:

Post Award Conference

The Contractor shall schedule and host a Post Award Conference at the Contractor’s facility, or if determined by the Government, via phone/virtual conference, no later than 30 days after award of the contract. The purpose of the Post Award Conference is to review all initial production plans. A CSDR readiness review shall be included as part of the post award kickoff. The Contractor shall prepare and deliver a Post Award Conference Agenda IAW CDRL A004 and Post Award Conference Meeting Minutes IAW CDRL A007.

CDRL A004, Agenda CDRL A007, Meeting Minutes

Quarterly Program Reviews (QPR)

The Contractor shall schedule and host program reviews on a quarterly basis at the Contractor’s facility, or if determined by the Government, via phone/virtual conference. The purpose of the QPR is to review production status. The Contractor shall prepare and deliver a QPR Agenda IAW CDRL A004 and QPR Meeting Minutes IAW CDRL A007.

CDRL A004, Agenda CDRL A007, Meeting Minutes

Contractor Facility Visit

The Government shall initiate Contractor Facility Visits, as deemed necessary by the Contracting Officer. The Contractor shall schedule and host the Contractor Facility Visit, in coordination with the Government, no later than 30 days after initiation. The Contractor shall prepare and deliver a Contractor Facility Visit Agenda IAW CDRL A004 and Contractor Facility Visit Meeting Minutes IAW CDRL A007.

CDRL A004, Agenda CDRL A007, Meeting Minutes

Contract Closeout Meeting

The Contractor shall schedule and host a Contract Closeout Meeting at the Contractor’s facility, or if determined by the Government, via phone/virtual conference, no less than 14 days and no more than 30 days after the last MK 53 DLS and MK 54 DLMC has been delivered and accepted. The purpose of the Contract Closeout Meeting is to provide instructions to the Contractor for disposition of GFI (Attachment J-3) and GFP (Attachment J-4). The Contractor shall prepare and deliver a Contract Closeout Meeting Agenda IAW CDRL A004 and Contract Closeout Meeting Minutes IAW CDRL A007.

CDRL A004, Agenda CDRL A007, Meeting Minutes

3.2.3.5 Physical Configuration Audit (PCA)

A PCA shall be conducted to verify that materials being used in the manufacture of contract deliverables meet the requirements of the Government furnished Technical Data Package (TDP). The PCA shall be conducted against a MK 24 MOD 2 Decoy Launch Processor (DLP), a MK 174 MOD 1 Processor Power Supply (PPS), and a MK 137 MOD 10 Launcher.

The Contractor shall schedule and host a PCA Planning Meeting at the Contractor’s facility, or if determined by the Government, via phone/virtual conference, no less than 14 days and no more than 30 days prior to the start of the Factory Acceptance Qualification Test (FAQT). The purpose of the PCA Planning Meeting is to scope the depth of the PCA. The depth of the PCA shall depend on both the information available leading up to the upcoming FAQT and the FAQT results/findings. This compilation of information will dictate the level of PCA required. The Contractor shall prepare and deliver a PCA Planning Meeting Agenda IAW CDRL A004 and PCA Planning Meeting Minutes IAW CDRL A007. At the completion of the PCA Meeting, the contractor shall document the final PCA Plan and deliver in accordance with CDRL A031, Configuration Audit Plan.

CDRL A004, Agenda CDRL A007, Meeting Minutes CDRL A031, Configuration Audit Plan

The Contractor shall conduct the Government-witnessed PCA in accordance with the approved PCA Plan, CDRL A031. The PCA shall be conducted at the Contractor facility. Any discrepancies between the materials being used in the manufacture of contract deliverables and the requirements of the Government furnished TDP shall be identified, PCA findings and corrective actions shall be documented, and delivery shall be IAW CDRL A032, Configuration Audit Report.

CDRL A032, Configuration Audit Report

3.2.3.6 Physical Configuration Audit (PCA) Determination Meeting

The Contractor shall schedule and host a PCA Determination Meeting at the Contractor’s facility, or if determined by the Government, via phone/virtual conference, no less than 14 days and no more than 30 days after the completion of the PCA. The purpose of the PCA Determination Meeting is to review and closeout action items from the Configuration Audit Report, CDRL A032. The Contractor shall prepare and deliver a PCA Determination Meeting Agenda IAW CDRL A004 and PCA Determination Meeting Minutes IAW CDRL A007.

CDRL A004, Agenda CDRL A007, Meeting Minutes CDRL A032, Configuration Audit Report

Contractor Work Breakdown Structure (CWBS) (CDRL A006)

The Contractor shall generate a CWBS IAW CDRL A006 that captures all tasks associated with this contract. The Contractor shall update the CWBS (CDRL A006) during the execution of the contract, if necessary. The Contractor shall obtain Government approval for changes to the CWBS (CDRL A006) or associated definitions at or above level 3. The Contractor shall flow down reporting requirements to all first-tier Subcontractors who perform effort equal to or greater than 10% of the estimated target cost of the contract.

CDRL A006, Contractor Work Breakdown Structure

3.2.5 Cost and Software Data Reporting (CSDR)

The Contractor shall use a documented standard CSDR process that satisfies the guidelines contained in the DoD 5000.04–M–1, CSDR Manual, DFARS 234.701 and DODI 5000.02.

3.2.6 Contractor Cost Data Reporting (CCDR)

The Contractor shall:

3.2.6.7 Prepare and deliver to the Government a Contractor Business Data Report (CDRL A030).

CDRL A027 - Cost and Hour Report (FlexFile) CDRL A028 – Quantity Data Report CDRL A029 - Technical Data Report CDRL A030 – Contractor Business Data Report (DD Form 1921-3)

Hardware Production Documentation

The Contractor shall prepare and deliver the following Hardware Production documentation:

Quality Program Plan (QPP) (CDRL A008)

The Contractor shall develop and maintain a QPP IAW CDRL A008 to describe the methodology that will be used to meet quality requirements.

CDRL A008, Quality Program Plan

Supplier’s Configuration Management Plan (CMP) (CDRL A009)

The Contractor shall develop and maintain a Supplier’s CMP IAW CDRL A009 that shall identify each Supplier’s processes and procedures for effective configuration identification, change control, status accounting, and audits of the total configuration.

CDRL A009, Supplier’s Configuration Management Plan

Handling Procedures for Electrostatic Discharge (ESD) Sensitive Items (CDRL A010)

The Contractor shall develop and maintain Handling Procedures for ESD Sensitive Items IAW CDRL A010 to describe the Contractor’s documented requirements for recurrent personnel training and ESD damage prevention handling procedures in all areas where ESD sensitive items are processed, tested, packaged, and/or handled.

CDRL A010, Handling Procedures for Electrostatic Discharge Sensitive Items

Counterfeit Prevention Plan (CDRL A011)

The Contractor shall develop and maintain a Counterfeit Prevention Plan IAW CDRL A011.

The Contractor shall complete annual “NAVSEA Counterfeit Material Prevention” training in Total Workforce Management Services (TWMS).

CDRL A011, Counterfeit Prevention Plan

Configuration Management (CM)

The Contractor shall perform CM of all documents and data that is used, produced, or modified IAW this Contract. Following Government approval, the Contractor shall maintain a CM process for the control of all hardware configuration documentation, drawings, media, and parts comprising the requirements of this SOW.

CDRL A012, Configuration Control Program Plan

Configuration Control Program Plan (CDRL A012)

The Contractor shall produce and maintain a Configuration Control Program Plan IAW CDRL A012 that defines how it will establish and maintain the integrity of work products related to this SOW. The Configuration Control Program Plan (CDRL A012) shall address, at a minimum, the following: Notices of Revision (NOR) (CDRL A013), Class I or Class II Engineering Change Proposals (ECPs) (CDRL A014), and Requests for Variance (RFV) (CDRL A015).

CDRL A012, Configuration Control Program Plan CDRL A013, Notice of Revision CDRL A014, Engineering Change Proposal CDRL A015, Request for Variance

Notice of Revision (NOR) (CDRL A013)

In the event a variance is identified, the Contractor shall develop a NOR IAW CDRL A013. The Contractor shall confer with the Government Lead Production Support Engineer for concurrence prior to submitting an official RFV. The RFV may or may not require a follow-up ECP. The Contractor shall document, submit, and receive approval for all proposed changes to a technical document prior to the submission of a Class I ECP (CDRL A014) or Class II ECP (CDRL A014), Non-Engineering Change Proposal (NECP), or RFV (CDRL A015). The NOR (CDRL A013) shall be developed IAW the Configuration Control Program Plan (CDRL A012).

CDRL A012, Configuration Control Program Plan CDRL A013, Notice of Revision CDRL A014, Engineering Change Proposal CDRL A015, Request for Variance

Class I Engineering Change Proposal (ECP) (CDRL A014)

IAW CDRL A014, the Contractor shall participate in the development of Class I ECPs. The Contractor shall support the Class I ECP (CDRL A014) development during QPRs by reporting and summarizing any issues related to the production of the MK 53 DLS and the MK 54 DLMC IAW their respective TDPs (Attachments J-1 and J-2). Class I ECPs (CDRL A014) shall be developed IAW the Configuration Control Program Plan (CDRL A012) and any associated NORs (CDRL A013).

CDRL A012, Configuration Control Program Plan CDRL A013, Notice of Revision CDRL A014, Engineering Change Proposal

Class II Engineering Change Proposal (ECP) (CDRL A014)

IAW CDRL A014, the Contractor shall participate in the development of Class II ECPs. The Contractor shall support the Class II ECP (CDRL A014) development during QPRs by reporting and summarizing any issues related to the production of all variants of the MK 53 DLS and the MK 54 DLMC IAW their respective TDPs (Attachments J-1 and J-2). Class II ECPs (CDRL A014) shall be prepared IAW the Configuration Control Program Plan (CDRL A012) and any associated NORs (CDRL A013).

CDRL A012, Configuration Control Program Plan CDRL A013, Notice of Revision CDRL A014, Engineering Change Proposal

Non-Engineering Change Proposal (NECP)

The Contractor shall inform the Government when documentation to administrative, procedural, or scheduling changes that do not directly impact the physical configuration of the equipment are necessary. The Contractor shall present NECPs IAW the directions in the Configuration Control Program Plan (CDRL A012).

CDRL A012, Configuration Control Program Plan

Request for Variance (RFV) (CDRL A015)

In the event a baseline design-related document requirement cannot be met, and a change to the baseline document is considered inappropriate, the Contractor shall submit a RFV IAW CDRL A015. The RFV (CDRL A015) shall be prepared IAW the Configuration Control Program Plan (CDRL A012) and any associated NORs (CDRL A013).

CDRL A012, Configuration Control Program Plan CDRL A013, Notice of Revision CDRL A015, Request for Variance

Diminishing Manufacturing Sources and Material Shortages (DMSMS) Report (CDRL A016)

The Contractor shall identify obsolete components during procurement of material and shall document the results in a DMSMS Report IAW CDRL A016. The DMSMS Report (CDRL A016) shall be prepared IAW the Configuration Control Program Plan (CDRL A012).

CDRL A012, Configuration Control Program Plan CDRL A016, Diminishing Manufacturing Sources and Material Shortages Report

Test Support

The Contractor shall ensure personnel, procedures, equipment, and facilities used for all required tests conform to approved test procedure(s). These test procedures shall be Contractor generated from GFI requirements, which are provided as GFI (Attachment J-3). Test procedures shall be approved by the Government. Using an integrated approach to maximize efficiency of the test program, the Contractor shall initiate and conduct a Master Test Plan (MTP) IAW CDRL A017. The MTP (CDRL A017) shall document the test program from the Hardware Configuration Item (HWCI) level up to unit level testing and shall include a traceability matrix correlating the Contractor tests to HWCI requirements. The MTP (CDRL A017) shall combine tests for different objectives, including data collection, and qualification testing. The plan shall also include test procedure updates, reviews, and approvals; potential re-test; regression testing; test data collection, reduction, and distribution; test reporting; and other interrelated tasks to ensure the availability of fully qualified units within the program schedule. Test data required to determine unit compliance to the contract requirements shall be identified and integrated with program planning functions for the efficient uptake and verification of the test plans, procedures, and parameters being tracked. The Contractor shall outline the plans and performance objectives at every level of MK 53 DLS and MK 54 DLMC testing. At a minimum, testing shall include PCAs, First Article Qualification Tests (FAQTs), Factory Acceptance Tests (FATs), and Environmental Stress Screenings (ESS).

CDRL A017, Master Test Plan

Production Test and Verification Program Plan (CDRL A018)

The Contractor shall plan, establish, and execute a Production Test and Verification Program Plan IAW CDRL A018 to include all the tests, demonstrations, analyses, and inspections necessary to ensure that the deliverable items meet the requirements of the applicable portions of the MK 53 DLS and MK 54 DLMC TDPs (Attachments J-1 and J-2). The Contractor shall complete the Quality Conformance Inspections (QCI) listed in the applicable Performance Specifications (Attachment J-5). For those QCIs not covered or not fully implemented by the existing tests and verifications of the MK 53 DLS TDP (Attachment J-1) and MK 54 DLMC TDP (Attachment J-2), the Contractor shall provide the necessary planning and procedures to fully implement the listed QCI requirements. The Contractor shall incorporate and identify safety tests with the test plans.

The Production Test and Verification Program Plan (CDRL A018) shall be documented and performed IAW the MTP (CDRL A017) and applicable test plans and procedures approved under this contract.

CDRL A017, Master Test Plan CDRL A018, Production Test and Verification Progress Plan

Acceptance Test Procedures (ATPs)(CDRL A019)

The Contractor shall review ATPs for FAT, ESS, and FAQT provided as GFI (Attachment J-3). The Contractor shall prepare updates to the ATPs, as necessary to document the procedures that will be used to properly perform qualification tests. The Contractor shall use the ATPs to demonstrate conformance with the requirements of the MK 53 DLS and MK 54 DLMC Performance Specifications (Attachment J-5). The Contractor shall submit the results of the ATPs in an Acceptance Test Report (ATR) IAW (CDRL A020). The Contractor shall own or have access to equipment and facilities capable of testing IAW the approved test procedure(s). When conducted formally by the Contractor, the Government will observe the test for Government acceptance.

The FAQT shall consist of tests defined from GFI requirements to ensure unit level performance to the highest degree possible in the factory environment.

If subsequent modification of the approved test procedures is necessary, the Contractor shall submit the proposed modification in an ATP (CDRL A019). The Contractor shall provide any necessary ATPs IAW CDRL A019 for all assembly and subassembly deliverables and shall submit to the Government for approval. ATPs (CDRL A019) shall be documented and performed IAW the MTP (CDRL A017).

CDRL A017, Master Test Plan CDRL A019, Acceptance Test Procedures CDRL A020, Factory Acceptance Test Report

Factory Acceptance Tests (FATs)

The Contractor shall conduct a FAT on all units prior to any system delivery. The Contractor shall perform the FAT IAW Government-approved FAT Plans and Procedures provided as GFI. The Contractor shall diagnose, rework, and retest until the item passes FAT is accepted by the Government. The Contractor shall document and deliver the results of the FAT in a FAT Report prepared IAW CDRL A020 and the MTP (CDRL A017). Government approval of the FAT Report shall be a prerequisite to acceptance of first, and all following production units.

CDRL A017, Master Test Plan CDRL A020, Factory Acceptance Test Report

Environmental Stress Screening (ESS)

The Contractor shall conduct an ESS on all units prior to any system level functional tests IAW MIL-HDBK-2164A, Environmental Stress Screening Process for Electronic Equipment and the Government approved ESS Procedures and Implementation Plan, provided as GFI. The Contractor shall diagnose, rework, and retest any item that fails ESS until the item passes ESS and is accepted by the Government. Hardware need not be subjected to ESS more than two times for each environment. The Contractor shall document and deliver the results of the ESS in an ESS Report prepared IAW CDRL A021 and the MTP (CDRL A017). Government approval of the ESS Report (CDRL A021) shall be a prerequisite to acceptance all production units.

CDRL A017, Master Test Plan CDRL A021, Environmental Stress Screening Report

First Article Qualification Test (FAQT)

IAW Government approved FAQT Plans and Procedures, provided as GFI, unless modified and approved in the MTP (CDRL A017), the Contractor shall conduct a FAQT on the first unit of each of the following items:

The Contractor shall correct all deficiencies found as a result of the FAQT. Any item that fails FAQT shall be diagnosed, reworked, and retested until the item passes FAQT and is accepted by the Government. Government approval is required prior to MK 53 DLS and/or MK 54 DLMC and/or MK 137 Mod 10 Launcher acceptance. A Government Representative shall be present during each FAQT and shall coordinate all testing with the Government. The Contractor shall document and submit the results in an FAQT Report IAW CDRL A022 and the MTP (CDRL A017).

CDRL A017, Master Test Plan CDRL A020 Factory Acceptance Test Report CDRL A022, First Article Qualification Test Report

Failure Analysis and Corrective Action Report (FACAR) (CDRL A023)

The Contractor shall generate and submit a FACAR for all configuration item failures that occur at any time during the production process IAW CDRL A023. Upon a configuration item failure, the Contractor shall perform failure analysis and shall provide feedback regarding design, manufacturing, and test processes. The Contractor shall analyze all failures during functional testing in sufficient depth to identify root causes, implement corrective actions and methods to prevent future failure occurrences. The Contractor shall include failure reporting of qualification and factory verification testing at the unit and major subassembly levels. FACAR (CDRL A023) requirements and appropriate pass/fail criterial shall be specified in the MTP (CDRL A017). FACARs (CDRL A023) shall be presented at all QPRs. The Contractor shall perform a re-test when any critical or major test failure occurs, either during the original test or during a re-test. Critical, major, and minor failures are defined in the Performance Specifications in Attachment J-5. The Contractor shall document critical, major, and minor failures or anomalies IAW FACAR (CDRL A023). Government personnel shall be conferred for concurrence on failure classification prior to report generation.

CDRL A017, Master Test Plan CDRL A023, Failure Analysis and Corrective Action Report

Corrective Action Plan (CDRL A024)

The Contractor shall document corrective actions for later analysis. Upon the rejection of any formal reliability test or identification of failure patterns, the Contracting Officer may issue a Corrective Action Request to the Contractor. IAW CDRL A024, the Contractor shall prepare a Corrective Action Plan that shall detail the corrective action(s) proposed to eliminate a recurrence of rejections and failures. The Government shall provide written approval for any proposed Corrective Action Plan (CDRL A024) prior to plan execution.

CDRL A024, Corrective Action Plan

Inspection and Acceptance

To ensure compliance with MK 53 DLS and MK 54 DLMC TDPs (Attachments J-1 and J-2) requirements, items not subject to factory acceptance testing included in this SOW shall be subject to a physical inspection prior to Government acceptance. Should a physical inspection be conducted, the Contractor shall provide, to the Government, kind, count, condition and/or parts necessary for inspection and comparison to specifications, drawings, or other instructions.

System Production

The Contractor shall provide all personnel, facilities, equipment, and fixtures necessary to manufacture, assemble, and test all items delivered under this contract. The Contractor shall manufacture and assemble all items IAW the MK 53 DLS TDP and MK 54 DLMC TDPs in Attachments J-1 and J-2.

As Built Configuration List (ABCL) (CDRL A025)

In addition to the FAT (CDRL A020) and ESS (CDRL A021), the Contractor shall prepare and submit an ABCL (CDRL A025) with each delivered MK 53 DLS, MK 54 DLMC subassembly, and MK 37 Mod 10 Launcher. The ABCL shall be created IAW CDRL A025.

CDRL A020, First Article Test CDRL A021, Environmental Stress Screening CDRL A025, As Built Configuration List

Cable Assemblies

The Contractor shall obtain written approval from the Contracting Officer’s Representative (COR) prior to cutting cable assemblies (PN 6782613-2). Electronic mail (email) may be used to obtain and document this approval.

MK 53 DLS Configurations

A description of each MK 53 to be produced under this contract, and its respective contract CLIN, follows here:

3.6.3.1 MK 53 DLS MOD 7 (OPTION CLIN 0007, 0107, 0207, 0307, 0407)

The Contractor shall produce the MK 53 DLS MOD 7 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 7 configuration consists of the following subsystems:

3.6.3.2 MK 53 DLS MOD 9 (CLIN 0009, 0109, 0209, 0309, 0409)

The Contractor shall produce the MK 53 DLS MOD 9 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 9 configuration consists of the following subsystems:

3.6.3.3 MK 53 DLS MOD 10 (OPTION CLIN 0010, 0110, 0210, 0310, 0410)

The Contractor shall produce the MK 53 DLS MOD 10 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 10 configuration consists of the following subsystems:

3.6.3.4 MK 53 DLS MOD 11 (CLIN 0011, 0111, 0211, 0311, 0411)

The Contractor shall produce the MK 53 DLS MOD 11 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 11 configuration consists of the following subsystems:

3.6.3.5 MK 53 DLS MOD 15 (OPTION CLIN 0015, 0115, 0215, 0315, 0415)

The Contractor shall produce the MK 53 DLS MOD 15 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 15 configuration consists of the following subsystems:

3.6.3.6 MK 53 DLS MOD 17 (OPTION CLIN 0017, 0117, 0217, 0317, 0417)

The Contractor shall produce the MK 53 DLS MOD 17 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 17 configuration consists of the following subsystems:

3.6.3.7 MK 53 DLS MOD 18 (OPTION CLIN 0018, 0118, 0218, 0318, 0418)

The Contractor shall produce the MK 53 DLS MOD 18 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 18 configuration consists of the following subsystems:

3.6.3.8 MK 53 DLS MOD 19 (OPTION CLIN 0019, 0119, 0219, 0319, 0419)

The Contractor shall produce the MK 53 DLS MOD 19 system configuration IAW the TDP provided under Attachment J-1. The MK 53 DLS MOD 19 configuration consists of the following subsystems:

3.6.4 Subassemblies

3.6.4.1 MK 54 DLMC (OPTION CLINs 0001, 0101, 0201, 0301, 0401)

The Contractor shall produce the MK 54 DLMC subsystem listed above IAW the TDP provided under Attachment J-2.

3.6.4.2 MK 137 MOD 10 LAUNCHER (OPTION CLINs 0004, 0104, 0204, 0304, 0404)

The Contractor shall produce the MK 137 Mod 10 Launcher subsystem listed above IAW the TDP provided under Attachment J-2.

3.7 Engineering Support Services (OPTION CLIN 0002, 0102, 0202, 0302, 0402)

The Contractor shall provide Engineering Services in support of issues that may arise during production, integration, or maintenance of the MK 53 DLS and MK 54 DLMC, or their subparts, IAW MIL-HDBK-2036, Preparation of Electronic Equipment Specifications; ASME Y14.24, Types and Applications of Engineering Drawings; ASME Y14.34, Associated Lists; ASME Y14.35, Revision of Engineering Drawings and Associated Documents; ASME Y14.38, Abbreviations and Acronyms for Use on Drawings and Related Documents; and ASME Y14.100, Engineering Drawing Practices. Engineering Support Services will be initiated by the Government in Technical Instructions (TIs). Products and documents completed as an Engineering Support Service shall be inspected and approved by the Government. Engineering Services may include the following activities:

a. Providing review and analyses of Government-initiated design changes.

b. Providing studies and design efforts related to integration of MK 53 DLS and MK 54 DLMC.

c. Conducting studies and design/development efforts related to any new development requirements regarding the MK 53 DLS and MK 54 DLMC.

d. Conducting studies and design/development efforts related to any new required development efforts within the scope of this SOW.

e. Conducting analyses, adjudication and correction of system issues resulting from hardware and software issues.

f. Developing and updating industrial test procedures.

g. Correcting deficiencies found as a result of system testing, by correcting all hardware delivered or in production subsequent to discovering the deficiencies.

h. Performing interim repairs and support for the duration of test and development; and

i. Reporting all Engineering Support Services in the Monthly Progress and Status Report (CDRL A002).

CDRL A002, Monthly Progress and Status Report

3.8 Government Furnished Information (GFI) (Attachment J-3) and Government Furnished Property (GFP) (Attachment J-4)

The Contractor shall be provided with GFI (Attachment J-3) and GFP (Attachment J-4) for use in the performance of this contract. The GFI inventory list is found as Attachment J-3. The Contractor shall inspect GFI (Attachment J-3) within ten working days of receipt.

The GFP inventory list is found as Attachment J-4. The Contractor shall inspect GFP (Attachment J-4) within ten working days of receipt.

IAW CDRL A016, the Contractor shall generate and maintain a DMSMS Report to adequately define any supply issues with GFP (Attachment J-4).

CDRL A016, Diminishing Manufacturing Sources and Material Shortages Report

3.9 Provisioned Items Orders (PIOs) (OPTION CLIN 9700)

The Contractor shall perform and deliver parts IAW the ordering procedures set forth in the contract.

3.10 Data (CLIN 9900)

The data to be furnished hereunder shall be prepared IAW the specified CDRLs annotated in this SOW. The CDRL List is found in Exhibit A.

3.10.1 Integrated Digital Data Environment (IDDE) (Attachment J-7)

The Contractor shall use one of the Government-furnished IDDEs (Attachment J-7) to transmit unclassified CDRLs and documents, and to support technical data interchange improvements between the Government and Contractor. All contractor source data published in the IDDE (Attachment J-7) shall be in native format. Additional details pertaining to the usage of the IDDE may be found in Attachment J-7, Point of Contact (POC) Address List and IDDE Information.

3.11 Security Requirements

Contractor performance under this contract requires the implementation and guidance of a DD Form 254, Contract Security Classification Specification (Attachment J-8). Access up to the SECRET level is required for contract performance due to the Nulka Decoy and DLS Security Classification Guide (SCG) and International Trafficking and Arms Regulation.

During the performance of this contract, the Contractor shall maintain the following:

3.11.1 Facility Security Clearance (FCL) Required

The Contractor is required to maintain a SECRET Facility Security Clearance (FCL) for the duration of this contract.

3.11.2 Level of Safeguarding for Classified Information/Material Required at Contractor Facility

The Contractor shall maintain a SECRET Level of Safeguarding for Classified Information Material Required at the Contractor Facility for the duration of this contract.

3.11.3 The Contractor will Require Access to Controlled Unclassified Information (CUI)

The Contractor will be required to have access to CUI with developers and integrators.

3.11.4 The Contractor will Receive, Store, and Generate Classified Information or Material

The Contractor shall require access to classified source data up to and including the Secret level. Classified material generated in support of this contract shall be classified per its source material of the SCG. Automated Information Systems (AIS) must be certified and accredited by the Cognizant Security Agency (CSA) prior to processing classified information associated with this contract.

3.11.5 The Contractor will Fabricate, Modify, or Store Classified Hardware

The Contractor shall provide, operate, manage and maintain the hardware production, fabrication, assembly, and test facilities required by the provisions of this SOW for the life of the contract. This includes sites used for fabrication, assembly, Incoming Inspection Tests, Production Inspection and Acceptance Tests that require the use of classified software. The Contractor shall provide appropriate classified facilities to store the hardware until shipment.

3.11.6 The Contractor will have Operations Security (OPSEC) Requirements

The Contractor is required to protect critical information associated with this contract to prevent unauthorized disclosure and shall observe OPSEC requirements.

3.12 End of Contract Transition Plan (CDRL A026)

The Contractor shall develop an End of Contract Transition Plan IAW CDRL A026 that addresses the long-term support requirements of all MK 53 DLS equipment procured under this contract, as support agent responsibility transitions from the Contractor. This End of Contract Transition Plan (CDRL A026) shall describe how the Contractor will transition the follow-on support of the MK 53 DLS equipment and subcomponents to the Government or a third party. This End of Contract Transition Plan (CDRL A026) shall identify all hardware information required to support the MK 53 DLS equipment and its subcomponents. Data items necessary shall include testing programs, verification and validation programs, program logs and problem resolutions and pending solutions. Additionally, the End of Contract Transition Plan (CDRL A026) shall address supply support topics. This information shall enable a third party to procure replacement parts and perform all other functions required to provide long-term, post contract support of MK 53 DLS equipment and its subcomponents.

CDRL…