AL 1615 8572A.pdf
PDF 25 MB Posted
- Attached to
- Advanced Light Source Upgrade (ALS-U) Storage Ring “Hard Bend” (HBEND) Magnets Federal contract opportunity
- Solicitation number
- MG-03042024
- Issued by
- Department of Energy
About this file
This document is a Request for Proposal (RFP) for the Advanced Light Source Upgrade (ALS-U) Storage Ring "Hard Bend" (HBEND) Magnets solicitation, issued by the University of California on behalf of the Lawrence Berkeley National Laboratory (LBNL).
The RFP invites prospective offerors to participate in the procurement of the ALS-U HBEND magnets. The key details include: the solicitation number is MG-03042024, the response deadline is March 29, 2024, and the RFP documents include the RFP, Proposal Instructions, a Sample Subcontract, Statement of Work, General Provisions, Technical Compliance Matrix, Representations & Certifications, and a Price Proposal Schedule. Supplier questions are due by March 18, 2024. The RFP is issued by the Department of Energy.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| 14) Response to Questions 1 - RFP MG 03042024 Rev. 2.pdf | ||
| 1) RFP-BVSS MG 03042024 HBend Magnets Rev. 2.pdf | ||
| 1) RFP-BVSS MG 03042024 HBend Magnets Rev. 1.pdf | ||
| AL-1615-8572A.pdf | ||
| 4) AL-1685-4599_TS HBEND Magnets.pdf | ||
| 3) Sample SubK - RFP MG-03042024.pdf | ||
| 7) GP-Commercial Foreign.pdf | ||
| 11) Final PropertyCertification.docx | DOCX document | |
| 2) AL-1685-4598_SOW_ALS-U Storage Ring HBEND Magnets.pdf | ||
| 5) AL-1697-5417_SOW_HBEND Production Drawing List.pdf | ||
| 6) GP-Commercial Supplies and Services.pdf | ||
| 9) Price Proposal Schedule Attachment A.xlsx | XLSX spreadsheet | |
| Applicable Drawings.zip | ZIP file | |
| 8) Rep Cert Form - RFP MG 03042024.docx | DOCX document | |
| 10) Technical Compliance Matrix - HBEND Production Magnet.xlsx | XLSX spreadsheet | |
| 1) RFP-BVSS MG 03042024 HBend Magnets.pdf |
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>>>LBNL:DRAWING:FORMAT:001<<<
ITEM QTY ITEM NO. DESCRIPTION MATERIAL
1 1 AL-1210-1565 HBEND ASSY - UPPER NA
2 1 AL-1195-5051 HBEND ASSY - LOWER *
3 1 AL-1404-9505 SUPPORT ASSY NA
4 2 AL-1312-6215 LINKAGE PLATE ASSY NA
5 1 AL-1313-5265 TEMPERATURE HARNESS ASSY NA
6 2 AL-1304-7106 FIDUCIAL BASE INBOARD ASSY NA
7 2 AL-1304-3929 FIDUCIAL BASE OUTBOARD ASSY NA
8 5 HW-1000-2568 ROD, THREADED, M10X1.50X30 LONG, STEEL, ASTM A193 STEEL_LOW_CARBON_AISI_1006
9 1 AL-1383-1750 FIDUCIAL SUPPORT ASSY NA
10 1 AL-1357-7171 CABLE DUCT SIDE ASSY NA
11 7 HW-1000-2075 CABLE TIE, EASY-REMOVAL, 5-1/2" LONG, NYLON NYLON
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THIS DRAWING IS THE PROPERTY OF ERNEST ORLANDO LAWRENCE BERKELEY NATIONAL LABORATORY (LBNL) AND ANYTHING PRODUCED FROM THESE DRAWINGS IS SUBJECT TO LBNL'S INTELLECTUAL PROPERTY RIGHTS. THIS DRAWING IS LOANED ON A CONFIDENTIAL BASIS SUBJECT TO RETURN ON DEMAND AND NOTHING HEREIN MAY BE REPRODUCED, USED OR DISCLOSED
IN WHOLE OR PART WITHOUT PRIOR WRITTEN PERMISSION OF LBNL.
Jan 4 2024 11:29:09 PM PSTRELEASED AT
CASwensonRELEASED BY
Jan 4 2024 11:29:01 PM PSTCHECKED AT
CASwensonCHECKED BY
San Mateo, EdAUTHOR
BASELINE RELEASE
CHANGE DESCRIPTION (SEE LBNL PDM FOR REV HISTORY)
ERNEST ORLANDO LAWRENCE
BERKELEY NATIONAL LABORATORY
UNIVERSITY OF CALIFORNIA
PROJECT NAME UNLESS OTHERWISE SPECIFIED
ADVANCED LIGHT SOURCE
ESTIMATED MASS
560.827 KG
TOLERANCE
X.�#�1.0 .X�#�0.1 .XX�#�0.05
FRACTIONS: �#� -/--
ANGLES: �#�1
MACH. SURFS.: 0um or better
REFERENCE
-THREADS ARE CLASS G or H
-BREAK EDGES 0.5 MAX, ON
MACHINED WORK
-REMOVE BURRS, WELD SPLATTER
& LOOSE SCALE
ALS-U - STORAGE RING
DRAWING UNITSDRW REF DOC
mm-kg-s EG-1000-0923
MAGNETS - GENERALTHIRD ANGLE SCALE
HBEND MAIN PRODUCTION ASSY1:2.5
PRINT NOT TO SCALE
REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE
AAL-1615-8572ReleasedAL75101 OF 3E
X-RAY
X-RAY
SCALE 1:4
NOTES:
101. ALL DIMENSIONS ARE IN MILLIMETERS (mm) AND VALUES ARE IN
SI UNITS. DIMENSIONS AND VALUES IN BRACKETS ARE U.S.
CUSTOMARY UNITS (inch) CONVERTED FROM MILLIMETERS / SI
UNITS.
102. APPLICABLE STANDARDS AND SPECIFICATIONS:
ASME Y14.5M-2018, DIMENSIONING AND TOLERANCING
ASME Y14.38-2019, ABBREVIATIONS AND ACRONYMS
ASME Y14.36M-2018, SURFACE TEXTURE SYMBOLS
ANSI/ AWS A2.4-2020, STANDARD SYMBOLS FOR WELDING,
BRAZING AND NONDESCRUCTIVE EXAMINATION
106. BAG AND TAG PART WITH DRAWING NUMBER, REVISION LETTER, MANUFACTURER CAGE
CODE, AND PART SERIAL NUMBER IF APPLICABLE PER EG-1002-1955 AND PER SAE
AS478-35D.
107. INSPECTION / ACCEPTANCE TO BE MEASURED AND RECORDED IN SI UNITS.
108. MANUFACTURE PART PER Y14-41-2003,
DIRECT CNC MANUFACTURING OF LBNL PROTOTYPE HARDWARE
USING PRO/ENGINEER PARAMETRIC SOLID MODELS.
109a. ESTIMATED WEIGHT IS 560.827 KG ( 1236.41 LBM )
403. UNLESS OTHERWISE SPECIFIED BY SAFETY NOTE OR ASSEMBLY
PROCEDURE, LISTED TORQUE VALUES ARE RECOMMENDED.
TORQUE SST CLASS A2-70 Ag PLD, SCREWS TO SST PARENT MATERIAL
USING VALUE(S) INDICATED:
M1.6 x 0.35 0.1 N-m [0.9 lbf-in] (UNLUBRICATED) M2 x 0.4 0.2 N-m [1.8 lbf-in] (UNLUBRICATED) M3 x 0.5 0.8 N-m [7 lbf-in] (UNLUBRICATED) M4 x 0.7 1.9 N-m [17 lbf-in] (UNLUBRICATED) M5 x 0.8 4 N-m [35 lbf-in] (UNLUBRICATED) M6 x 1 7 N-m [62 lbf-in] (UNLUBRICATED) M8 x 1.25 16 N-m [12 lbf-ft] (UNLUBRICATED) M10 x 1.5 31 N-m [23 lbf-ft] (UNLUBRICATED) M12 x 1.75 55 N-m [41 lbf-ft] (UNLUBRICATED) M14 x 2 87 N-m [64 lbf-ft] (UNLUBRICATED) M16 x 2 135 N-m [100 lbf-ft] (UNLUBRICATED) M20 x 2.5 264 N-m [195 lbf-ft] (UNLUBRICATED) M24 x 3 457 N-m [337 lbf-ft] (UNLUBRICATED) M30 x 3.5 908 N-m [670 lbf-ft] (UNLUBRICATED) M36 x 4 1588 N-m [1171 lbf-ft] (UNLUBRICATED) M42 x 4.5 2542 N-m [1875 lbf-ft] (UNLUBRICATED) M48 x 5 3818 N-m [2816 lbf-ft] (UNLUBRICATED)
901. Z-AXIS IS ON CENTER CSYS.
902. SEE AL-1207-7066 FOR HBEND ENGINEERING SPECIFICATION DOCUMENT (ESD).
903. ALL CABLES BEND RADII ARE 7X THE CABLE DIAMETER.
904. CABLES CUT TO LENGTH AFTER FINAL ASSEMBLY +100MM TOL.
905. MARK OUTBOARD FIDUCIAL 3MM STAMP "OD" AFTER INSTALL PER SAE-AS478-35D.
906. MARK INBOARD FIDUCIAL 3MM STAMP "ID" AFTER INSTALL PER SAE-AS478-35D.
907. FIDUCIAL ALIGNMENT TO BE COMPLETED AT LBNL.
908. APPLY LOCTITE 242 OR EQ. DURING FINAL POSITIONING.
909. SUBCONTRACTOR TO FABRICATE MANUFACTURER 20 EACH
AL-1530-0513,MAGNET TUNING,HALF, 20 EACH AL-1530-0518,
MAGNET TUNING,HALF SPACER,6061-T6 TO BE DELIVERED TO LBNL
WITH THE HBEND ASSEMBLY.
910. M10 TORQUE 18Nm, REFERENCE TO AL-1548-3049.
911. M12 TORQUQ 32nM, REFERENCE TO AL-1548-3049.
912. FOR HBEND ASSEMBLY AND SPLITTING WORK INSTRUCTIONS, REFERENCE TO AL-1551-2163.
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ERNEST ORLANDO LAWRENCE
BERKELEY NATIONAL LABORATORY
UNIVERSITY OF CALIFORNIA
PROJECT NAME UNLESS OTHERWISE SPECIFIED
ADVANCED LIGHT SOURCE
ESTIMATED MASS
560.827 KG
TOLERANCE
X.�#�1.0 .X�#�0.1 .XX�#�0.05
FRACTIONS: �#� -/--
ANGLES: �#�1
MACH. SURFS.: 0um or better
REFERENCE
-THREADS ARE CLASS G or H
-BREAK EDGES 0.5 MAX, ON
MACHINED WORK
-REMOVE BURRS, WELD SPLATTER
& LOOSE SCALE
ALS-U - STORAGE RING
DRAWING UNITSDRW REF DOC
mm-kg-s EG-1000-0923
MAGNETS - GENERALTHIRD ANGLE SCALE
HBEND MAIN PRODUCTION ASSY1:2
PRINT NOT TO SCALE
REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE
AAL-1615-8572ReleasedAL75102 OF 3E
X-RAY
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0,0,0 ORIGIN
Z
Y
X
D W G
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A L
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ERNEST ORLANDO LAWRENCE
BERKELEY NATIONAL LABORATORY
UNIVERSITY OF CALIFORNIA
PROJECT NAME UNLESS OTHERWISE SPECIFIED
ADVANCED LIGHT SOURCE
ESTIMATED MASS
560.827 KG
TOLERANCE
X.�#�1.0 .X�#�0.1 .XX�#�0.05
FRACTIONS: �#� -/--
ANGLES: �#�1
MACH. SURFS.: 0um or better
REFERENCE
-THREADS ARE CLASS G or H
-BREAK EDGES 0.5 MAX, ON
MACHINED WORK
-REMOVE BURRS, WELD SPLATTER
& LOOSE SCALE
ALS-U - STORAGE RING
DRAWING UNITSDRW REF DOC
mm-kg-s EG-1000-0923
MAGNETS - GENERALTHIRD ANGLE SCALE
HBEND MAIN PRODUCTION ASSY1:2
PRINT NOT TO SCALE
REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE
AAL-1615-8572ReleasedAL75103 OF 3E
X-RAY
TOP INSTALLATION VIEW
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