Att_5_-_FACAR_Sample.doc
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- Attached to
- Lightweight Plate Solicitation
- Solicitation number
- M67854-19-R-1500
- Issued by
-
United States Marine Corps
About this file
This document is a corrective action report template for suppliers to a federal agency. The template outlines the process for suppliers to document problems affecting parts supplied to government customers, including describing issues, containment actions, root cause analysis, corrective actions taken, and verification that improvements are effective. Suppliers must complete the template to close out corrective action reports, with sections requiring details on the affected parts and processes, containment at the customer and supplier facilities, root cause determination through why's analysis, corrective actions and verification testing implemented, and ongoing monitoring of improvements.
Attachment 05 - FACAR Sample
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Text version
8D - Corrective Actions Report Status: Open Closed
| Recurrent failure? |
| Yes: |
| NO: |
Supplier:
Contact:
Phone number:
Address:
Fax:
Affected Part Number:
Part Name :
CAR number:
CAR Date:
1 Problem Description
Specific description of the problem:
How many parts have the problem?
When were the parts found?
Where were the parts found?
How were the parts found?
2 Problem Solution Team
| Name |
| Position |
| Phone number |
| E-mail address |
3 Containment Actions
At Customer Facility
| Action: |
| Date : |
| Responsible : |
| Verification : (Date and result) |
Material at Customer facility disposition:
FORMCHECKBOX
Scrap
FORMCHECKBOX
Vendor return
No. RMA:______________
FORMCHECKBOX
Other (explain):
Material in Transit:
| Action: |
| Date : |
| Responsible : |
| Verification : (Date and result) |
At Supplier’s facility / Other locations:
| Action: |
| Date : |
| Responsible : |
| Verification : (Date and result) |
Total number of parts sorted:
Total number of defective parts:
Percentage Defective:
What is the identification mark to signify certification?
Other locations :
| Action: |
| Date : |
| Responsible : |
| Verification : (Date and result) |
Total number of parts sorted:
Total number of defective parts:
Percentage Defective:
What is the identification mark to signify certification?
Containment Actions Clean Date:
4 Root Cause
5 Why’s Analysis
Why did the failure happen?
| 1st Cause |
| 2nd Cause |
| 3rd Cause |
1. Why?
2. Why?
3. Why?
4. Why?
5. Why?
Why was the failure not detected?
| 1st Cause |
| 2nd Cause |
| 3rd Cause |
1. Why?
2. Why?
3. Why?
4. Why?
5. Why?
Root cause verification
Explain in detail what tests where taken to assure that the root cause was found:
5 Corrective Actions / Verification of the Actions
Applicable to occurrence of failure
| Actions |
| Date |
| Responsible |
| How was it proven that the actions taken eliminate the failure? |
| Date |
| Responsible |
Applicable to non detection of failure
| Actions |
| Date |
| Responsible |
| How was it proven that the actions taken detect the failure? |
| Date |
| Responsible |
Poke-Yokes implemented because of this failure
| Yes (description of the operation) |
| No (Why not?) |
6 Standardization and Control
| Document |
| Date |
| What changed? |
FMEA
Control Plan
Flow Process diagram
Visual Aid
Operation Standards
Preventive Maintenance Plans
Others
7 Verification of Effectiveness of Preventive Actions
Can the verified effective improvements from this corrective action be implemented to similar parts or processes?
| Action |
| Date |
| Responsible |
i
Actions or Controls for others causes that can produce the same failure
| Action |
| Date |
| Responsible |
i
Describe the Methods used
| Date |
| Status of Corrective Actions |
| Produced Quantity |
| Defects |
| Date |
| Actions for failure detection |
| Shipped Quantity |
| Defects |
8 Congratulate Team
| Date |
| Team Member |
| Team Member Congratulated / Team Member Comments |
Initial Response Date:� Revision Date:�
PAGE
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