KMC-Product Data (1).pdf

1 | Product Overview

PRODUCT

OVERVIEW

Product Overview | 2

Founded in 1969, KMC Controls is an American manufacturer of open, secure, and scalable building automation and technology solutions.

Today, KMC Controls delivers innovative, intuitive building automation solutions backed by responsive people, a commitment to quality, and a dedication to open systems—positioning us for continued growth as technology evolves.

The KMC Difference

EASY

The information and control you need, when and where you want it

Affordable for single buildings or enterprise applications

Industry-leading security built-in from

KMC Controls®

Seamless integration with existing infrastructure

SECURE

SCALABLE

OPEN

USA Made Over 55 years strong as an independent American manufacturer

Innovative Solutions that improve efficiency, energy performance, comfort, and safety

Dependable Trusted by a global network of system integrators, distributors and OEMs

Versatile Powering buildings of every size—from local facilities to landmark sustainable projects

3 | Product Overview

KMC Controls is your one-stop turnkey solution for building control.

We specialize in open, secure and scalable building automations, teaming up with leading technology providers to create innovative products that help customers increase operating efficiency, optimize energy usage, maximize comfort, and improve safety.

Our building automation hardware and software lineup spans from basic application controllers to fully programmable, customizable solutions with integrated alarming, trending, and scheduling.

Advanced configuration technologies enable fast, secure setup from a smart mobile device. Innovative hardware options provide unparalleled visibility and hands-on control, delivering exceptional flexibility and control for a wide range of building automation applications.

Let our Building Geniuses take your facility to the next level.

Product Overview | 4

Combining Power and Flexibility KMC Fusion is an open, secure, and scalable building automation controller that delivers unmatched power and flexibility for managing high-value, mission-critical equipment. It enables precise control, real-time responsiveness, and seamless integration with both legacy and modern systems—making it the ideal platform for intelligent building management now and into the future.

Features & Benefits

Equipment Control KMC Fusion delivers flexible control for a wide range of HVAC and building systems — from AHUs and chiller plants to pumps, lighting, and rooftop units.

Native Niagara Powered by Niagara 4, KMC Fusion supports data logging, alarms, scheduling, visualization, and secure FOX communications for seamless integration into existing systems.

Optimized Licensing Scalable licensing keeps costs low for small jobs while supporting larger equipment. As a Niagara Edge device, KMC Fusion counts as just one-tenth of a standard network load.

5 | Product Overview

KMC Commander is a secure, open IoT platform that delivers immediate operational value while supporting long-term digital strategy.

It connects building systems through standards-based integration to provide real-time insights that optimize performance and occupant experience.

Relevant data, real time:

The Internet of Things is here

Unmatched Scalability From one asset to an entire campus, KMC Commander delivers affordable scalability and actionable insights across all your properties.

Lower Costs. Greater Efficiency.

Using your existing building management systems, KMC Commander consolidates your entire portfolio into one dashboard—reducing operating costs, streamlining management, and improving system efficiency across all locations.

Dashboard Features KMC Commander’s HTML5 dashboard provides a responsive, real-time view of your IoT network across desktops, tablets, and smartphones.

Open Device Protocols KMC Commander communicates over these common protocols:

Optimizes energy usage, efficiency, comfort, and safety

Open, standards-based integration across building systems

Secure on-premise data collection with cloud connectivity

Real-time tracking, trending, and actionable data insights

Product Overview | 6

A revolution in airflow measurement technology The KMC Airflow Measurement System (AFMS) provides accurate and repeatable measurements for outside, supply, and return airflow and is unaffected by ambient weather, airborne pollutants, or bends and restrictions in mechanical air delivery systems.

CO

OL

IN

G

CO

IL

HE

AT

IN

G

CO

IL

OUTSIDE AIR

RETURN AIR

SUPPLY AIR

BACNET DDC

OPTIONAL ROOM

IAQ SENSOR

PRESSURE

FLOW PICKUPS

DAMPER

ACTUATOR

RETURN AIR

TEMPERATURE

SENSOR

MIXED AIR

TEMPERATURE

SENSOR

OUTSIDE AIR

TEMPERATURE

SENSOR

INCLINOMETER

ATO

Reliable Accurate and repeatable airflow with Integrated Fault Detection and Diagnostics (FDD) for energy efficiency

Versatile Installs on nearly all equipment types, integrates with factory unit controls and the Building Management System (BMS)

Worry-Free Integrated FDD ensures lasting accuracy and reliability — with no ongoing maintenance or recalibration required

How It Works The KMC AFMS uses Characterized Airflow Performance® (CAP) to deliver accurate airflow readings. During setup, the system positions dampers at specific points and samples OA/RA/MA temperatures to create a CAP curve following ASHRAE 111.

Once characterized, the KMC AFMS measures airflow from the performance curve—without needing continuous temperature sensing—while still allowing those sensors to be used for FDD and quick recalibration.

KMC AFMS: Smarter by Design The KMC AFMS installs effortlessly— without the space or airflow constraints of traditional systems. It fits anywhere, from compact packaged units to large built-up air handlers.

By delivering multiple airflow measurements, it helps ensure optimal equipment performance and supports advanced, high-efficiency control strategies.

The result: smarter equipment, reliable airflow data, and built-in diagnostics that keep systems performing at their best.

Product Overview | 6

7 | Product Overview

The latest in building automation KMC Conquest is a fully programmable series of BACnet controllers and sensors for building automation and HVAC systems.

Great flexibility and control

BAC-5971

KMC Conquest General Purpose with Display

BAC-5900

KMC Conquest General Purpose

BAC-190000

KMC FlexStat™

BAC-9300

KMC Conquest Unitary

STE-9000

KMC Conquest NetSensor®

BAC-9000

KMC

Conquest VAV

BAC-5051AE

KMC Conquest Router

More Capability, Fewer Components

Fewer part numbers, broader coverage – One hardware platform supports more applications and system types.

Built-in, factory-configured applications speed setup and reduce engineering time.

Integrated trending, scheduling, and alarming — no add-ons required.

NFC-enabled commissioning allows pre-configuration via smartphone while unpowered using KMC Connect Lite.

All-in-one NetSensor room sensor combines temperature, humidity, CO₂, and occupancy for faster installation and richer system data.

7 | Product Overview

Product Overview | 8

Complete building services solution The KMC TotalControl 4.0 Building Services applications are a combined software solution for providing facility management. This set of services collects, stores, and routes data between a building automation network and an operator interface or workstation.

Once configured with KMC TotalControl Design Studio, operators need only an internet browser for daily building management.

Full-featured configuration software KMC Connect is a configuration software tool with which you can configure BACnet controllers for a building automation system.

Key time-saving features of KMC Connect:

Power at your convenience Niagara is a building management system that utilizes an HTML framework to connect embedded devices or systems across a large number of manufacturers and communication protocols.

Through the Building Geniuses at KMC Controls, you can order Niagara, drivers, licenses, and JACE hardware.

KMCConnectTM Hardware Configuration Software

9 | Product Overview

Bring complete KMC Controls customization to Niagara KMC Converge is a software module used with Niagara Workbench to customize BACnet hardware and deploy KMC Control’s application library. You can also use KMC Converge for offline programming with either Line or Block Programming. Using the audit tool, you can capture a baseline for a controller configuration and detect changes in the future.

Power and flexibility all in one package The KMC AppStat combines the power of a space‑mounted equipment controller with the convenience of built-in temperature, humidity, and motion sensors. The controllers include a wide range of factory-supplied programs for the following applications.

Additional benefits include:

Application specific controller

Take the complexity out of it SimplyVAV controllers provide an all-in-one solution for a wide range of VAV applications. Integrated actuators, built-in airflow sensing, and factory applications simplify new and retrofit installations.

Setup, commissioning, and balancing are performed directly from an STE-8001 digital sensor—no programming or software required. All models are BACnet MS/TP–ready and BTL-listed.

Key benefits

Product Overview | 10

Strengthen Your Cyber Resilience KMC Dome is the next step in protecting your building systems. Boost confidence, reduce risk, and upgrade your security posture—without the complexity.

Why KMC Dome?

Zero Trust Security Ultimate protection for connected systems.

Advanced Encryption Keeps data and devices securely locked down.

Real-Time Alerts Respond fast and reduce exposure.

Protects New & Legacy OT Systems Modernizes security without replacing equipment.

No IT Expertise Needed Simple to deploy, simple to manage.

DIA | KMC Dome Interface Appliance

The DIA protects and manages all KMC Dome-enabled and Dome Sentry devices on-site, creating a secure Zero Trust environment where only verified devices can communicate.

Key Benefits

Smart Protection for Smarter Buildings

Dome Sentry | Retrofit Cybersecurity Appliance

Dome Sentry brings modern cybersecurity to older systems without replacing equipment. It encrypts all communication and ensures devices only interact with trusted counterparts.

Key Benefits

Product Overview | 10

11 | Product Overview

KMCConsultingTM Trusted Advisors

Strategy & Process Consulting Services KMC Consulting offers practical and straightforward insights to help your organization leverage data and best practices to drive business transformation, lower risk, and maximize value.

Take your business to the next level.

KMC Consulting will work with you to develop strategies that will help you maximize your performance, which may include the following:

KMC Secure Connected Solutions™

INTRODUCING

KMC Controls’ new standard for building automation security and integration — strengthening operational resilience, reducing risk, and enabling scalable digital transformation across OT environments. Secure Connected Solutions offers, but is not limited to:

A Stronger, Smarter Standard for Building Automation

Quality Culture Assessment

Business Process Mapping

Cost Segregation Study

Business Process Stress Testing

Cyber-Physical Risk Vulnerability Assessments

Business Process Improvement

Root-Cause Analysis

Business Process Implementations

Easier Maintenance A consistent system structure simplifies troubleshooting and long-term upkeep.

Better Interoperability Shared naming and configuration rules ensure smooth integration across systems.

Stronger Security Standardized security settings reduce vulnerabilities and shrink the attack surface.

Product Overview | 12 KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877-444-5622 / Fax: 574-831-5252 / www.kmccontrols.com

©Copyright 2026 KMC Controls, Inc. Printed in U.S.A. 2601

All third-party logos are trademarks/service marks of their respective owners, who have not sponsored or approved any of this content.

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877-444-5622 / Fax: 574-831-5252 / www.kmccontrols.com

Introduction What Is Niagara 4?

What Is KMC Niagara Supervisor?

What Is KMC Niagara Workbench?

What Is KMC Converge?

What Is KMC Converge GFX?

What Is KMC Converge Training?

What Is -3P?

What Is a Host ID and Win ID?

What Is the Niagara NiCS?

Where Are the KMC Software Downloads?

What Is a JACE?

KMC Niagara (Software) Products KMC Converge (Tool Set for KMC Workbench) KMC Converge (Tool Set for Third-Party Workbench) KMC Converge GFX (KMC JACE-Hosted Graphics) KMC Converge GFX (Third-Party JACE-Hosted Graphics) KMC Converge GFX (KMC Supervisor-Hosted Graphics) KMC Converge GFX (Third-Party Supervisor Hosted)

KMC Niagara (Software) Products (continued) KMC Niagara N4 Workbench with Converge (Office DEMO) KMC Niagara Supervisor (for Windows)

KMC JACE (Hardware) Products JACE 8000 Series JACE 9000 Series Popular JACE Accessories

KMC Setup Tools for KMC Conquest Controllers

Support

INTRODUCTION

CONTENTS

What Is Niagara 4?

Niagara is an open, Java-based framework that can connect almost any embedded device or system—regardless of manufacturer or communication protocol. It includes a graphical toolset that enables users to build applications in a drag-and-drop environment and easily manage assets using a standard Web browser.

Niagara 4 (or N4) is the latest implementation of the framework, with an HTML5 interface, enhanced security, and other features.

What Is KMC Niagara Supervisor?

The KMC N4 Supervisor, which hosts KMC Workbench, is a flexible network server software application used in environments where multiple Niagara 4-based JACE controllers are networked together. The KMC N4 Supervisor can also communicate with remote JACE controllers. The N4 Supervisor serves real-time graphical information to standard web-browser clients and provides server-level functions such as centralized data logging, archiving, alarming, trending, master scheduling, system-wide database management, and integration with enterprise software applications.

NOTE: A software maintenance agreement (SMA) must also be purchased with all N4 supervisors (P/N SUP-xxx- SMA-xxx) and JACE controllers (P/N SMA-xxx-xxx).

Niagara Product Selection Guide For KMC Supervisor, Workbench, Converge, GFX, and JACE

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What Is KMC Niagara Workbench?

KMC Workbench is an engineering tool from which the database is developed and various other engineering actions, such as controller configuration and programming, are conducted.

What Is KMC Converge?

KMC Converge adds functionality to Niagara for setting up BACnet controllers from KMC Controls. KMC Converge is a tool set that runs in Niagara Workbench. It is used to configure and deploy KMC’s Application Library and customize programmable KMC BACnet controllers.

KMC Converge is installed via two modules: kmcBACnet (controller programming) and kmcConverge (deployment service).

NOTE: See also the data sheet and other documentation for KMC Converge.

What Is KMC Converge GFX?

KMC Converge GFX is a tool set used to configure and generate responsive HTML5 graphics from KMC Workbench or any other open brand of the Niagara Framework. Converge GFX automatically generates an HTML5 web interface for controllers deployed using KMC’s Application Library. The interface may be further customized with additional points and navigation. GFX graphics are created in Workbench and hosted on a station.

Converge GFX is in addition to the standard graphics included with Niagara.

KMC Converge GFX is installed via one module:

kmcConvergeGFX.

What Is KMC Converge Training?

KMC Controls offers training in using KMC Converge. To take a training class, log in to the KMC Controls website and navigate to the Training section for a schedule of classes and additional information.

What Is -3P?

The “-3P” in a product part number designates “Third Party”.

The “-3P” products can be licensed to open Niagara products that were sourced from Niagara vendors other than KMC.

What Is a Host ID and Win ID?

The Host ID for a JACE controller is determined at the factory, and a corresponding license file for that specific JACE is stored on a licensing server. The Win ID is the computer/server version of the Niagara Host ID. The Win ID is generated by the Supervisor/Workbench software at installation.

All Supervisor/Workbench licenses are bound to that Win ID just as all JACE licenses are bound to the Host ID. (For more information, see Niagara documentation.)

What Is the Niagara NiCS?

The Niagara Compatibility Statement (NiCS) is a licensing model in Niagara that provides OEMs with the ability to define the various levels and types of Niagara interoperability their products will support. The statement can limit what tools can run on a station or what Workbench software can connect to a station. (For more information, see Niagara documentation.)

As an open-branded OEM, KMC Controls is not restricted by the brand of station or workbench for Niagara connections.

Where Are the KMC Software Downloads?

These software modules can be downloaded (after logging in) from the KMC web site:

• KMC Converge and GFX (contains Converge and GFX mod-ules)

• KMC Workbench Supervisor (contains all KMC Niagara prod-uct modules) The files are contained within the Software section under Documents. The modules require the appropriate licenses and certificates emailed from KMC Customer Service to operate.

What Is a JACE?

A JACE (Java Application Control Engine) is a compact, embedded controller/server device that provides connectivity to building automation systems via the Niagara framework. A JACE combines integrated control, supervision, data logging, alarming, scheduling, and network management functions with Internet connectivity and web-serving capabilities in a small, compact platform. A JACE makes it possible to control and manage external devices over the Internet and present real-time information to users in web-based graphical views.

See KMC JACE (Hardware) Products on page 4 for details.

A page created in KMC Converge GFX https://www.surveymonkey.com/r/XXND3XN?DocNumberRev=160421J https://www.kmccontrols.com/?s=kmc+converge https://www.kmccontrols.com/?s=kmc+converge https://www.kmccontrols.com/ https://www.kmccontrols.com/support/training/ https://www.kmccontrols.com/product/CONVERGE-GFX/ https://www.kmccontrols.com/?s=Niagara+supervisor

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KMC NIAGARA (SOFTWARE) PRODUCTS

KMC Converge GFX (Third-Party JACE-Hosted Graphics)

P/N: CONVERGE-GFX-3P

HTML5 graphics toolset for a Third-Party JACE, hosted on the

JACE.

Requirements:

AFTER purchasing:

• Download KMC Converge and GFX Modules from the website and install KMC BACnet, Converge, and GFX .jar files.*

not need to be licensed) for GFX to function.

KMC Converge GFX (KMC Supervisor-Hosted Graphics)

P/N: CONVERGE-GFX-SUP

HTML5 graphics toolset for a KMC Supervisor (Workbench server), hosted on the Supervisor.

Requirements:

• Supervisor (such as KMN-S-AX-3, KMN-S-AX-100, KMN-S-AX-

ENT, KMN-S-N4-1, KMN-S-N4-10, KMN-S-N4-100, KMN-S-N4-2,

KMN-S-N4-3, or KMN-S-N4-UNL).

AFTER purchasing:

• Download KMC Converge and GFX Modules from the web site and install KMC BACnet, Converge, and GFX .jar files.*

not need to be licensed) for GFX to function.

KMC Converge GFX (Third-Party Supervisor Hosted)

P/N: CONVERGE-GFX-SUP-3P

HTML5 graphics tool set for a Third-Party Supervisor (Workbench server), hosted on the Supervisor.

Requirements: License requires Win ID.

KMC Converge (Tool Set for KMC Workbench)

P/N: CONVERGE

Converge application only. Order to add to an existing KMC Workbench.

Requirements:

AFTER purchasing:

• Download KMC Converge and GFX Modules from the website and install KMC BACnet and KMC Converge.jar files.

• KMC emails relevant licenses and certificates to you.

KMC Converge (Tool Set for Third-Party Workbench)

P/N: CONVERGE-3P

Converge application only. Order to add to an existing Third- Party Workbench.

Requirements:

AFTER purchasing:

• Download KMC Converge and GFX Modules from the website and install KMC BACnet and KMC Converge.jar files.

• KMC emails relevant licenses and certificates to you.

KMC Converge GFX (KMC JACE-Hosted Graphics)

P/N: CONVERGE-GFX

HTML5 graphics toolset for a KMC JACE, hosted on the JACE.

Requirements:

AFTER purchasing:

• Download KMC Converge and GFX Modules from the website and install KMC BACnet, Converge, and GFX .jar files.*

not need to be licensed) for GFX to function.

https://www.surveymonkey.com/r/XXND3XN?DocNumberRev=160421J https://www.kmccontrols.com/product/software-kmc-converge-gfx-3rd-party-jace-hosted/ https://www.kmccontrols.com/product/software-kmc-converge-gfx-kmn-supervisor-hosted-graphics/ https://www.kmccontrols.com/product/software-kmc-converge-gfx-3rd-party-supervisor-hosted/ https://www.kmccontrols.com/product/software-kmc-converge-workbench-application/ https://www.kmccontrols.com/product/software-kmc-converge-3rd-party-work-bench-application/ https://www.kmccontrols.com/?s=Converge-gfx

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KMC NIAGARA (SOFTWARE) PRODUCTS (CONTINUED)

AFTER purchasing:

• Download KMC Converge and GFX Modules from the website and install KMC BACnet, Converge, and GFX .jar files.*

not need to be licensed) for GFX to function.

KMC Niagara N4 Workbench with Converge (Office DEMO)

P/N: KMN-S-ENG-DEMO

Office Demo is a technician’s Workbench tool to create stations on a local PC. All Tridium and KMC drivers and services are licensed, including GFX.

NOTE: After the SI provides the N4 certification document, N4 functionality is activated.

Requirements: License requires Win ID.

AFTER purchasing:

• Download KMC Workbench N4 from the website and run the setup.

• KMC emails relevant licenses and certificates to you.

KMC Niagara Supervisor (for Windows)

This should be purchased to install a JACE or Supervisor on projects.

P/N:

Requirements: Licensed to end user computer/server Win ID number.

NOTE: A software maintenance agreement (SMA) must also be purchased with all N4 supervisors (P/N SUP-xxx- SMA-xxx) and JACE controllers (P/N SMA-xxx-xxx).

Device Support: SUP-DEVICE-xxx N4 Supervisor Device Pack (options from 10 to 1,000 devices)

AFTER purchasing:

• Download KMC Workbench N4 from the website and run the setup.

• KMC emails relevant licenses and certificates to you.

KMC JACE (HARDWARE) PRODUCTS

JACE 8000 Series P/N:

• KMN-J-8005: JACE 8000 licensed for up to 5 devices (250 points)

• KMN-J-8010: JACE 8000 licensed for up to 10 devices (500 points)

• KMN-J-8025: JACE 8000 licensed for up to 25 devices (1,250 points)

• KMN-J-8100: JACE 8000 licensed for up to 100 devices (5,000 points)

• KMN-J-8200: JACE 8000 licensed for up to 200 devices (10,000 points) Requirements: Niagara 4

NOTE: A software maintenance agreement (SMA) must also be purchased with all N4 supervisors (P/N SUP-xxx-SMA-

xxx) and JACE controllers (P/N SMA-xxx-xxx).

JACE 9000 Series P/N:

• KMN-J-934: JACE 9000 licensed for 0 devices/0 points (includes one (1) IO-R-34)

• KMN-J-9005: JACE 9000 licensed for up to 5 devices (250 points)

• KMN-J-9010: JACE 9000 licensed for up to 10 devices (500 points)

JACE 8000

JACE 9000

https://www.surveymonkey.com/r/XXND3XN?DocNumberRev=160421J https://www.kmccontrols.com/product/niagara-kmc-n4-workbench-with-converge-office-demo/ https://www.kmccontrols.com/product/KMN-S-N4-0/ https://www.kmccontrols.com/product/KMN-S-N4-1/ https://www.kmccontrols.com/product/KMN-S-N4-2/ https://www.kmccontrols.com/product/KMN-S-N4-3/ https://www.kmccontrols.com/product/KMN-S-N4-10/ https://www.kmccontrols.com/product/KMN-S-N4-100/ https://www.kmccontrols.com/product/KMN-S-N4-UNL/ https://www.kmccontrols.com/?s=SUP-%3F-sma-https://www.kmccontrols.com/?s=SUP-%3F-sma-https://www.kmccontrols.com/?s=SMA-https://www.kmccontrols.com/?s=SUP-DEVICE-https://www.kmccontrols.com/product/KMN-J-8005/ https://www.kmccontrols.com/product/KMN-J-8010/ https://www.kmccontrols.com/product/KMN-J-8025/ https://www.kmccontrols.com/product/KMN-J-8100/ https://www.kmccontrols.com/product/KMN-J-8200/ https://www.kmccontrols.com/?s=SUP-https://www.kmccontrols.com/?s=SUP-https://www.kmccontrols.com/?s=SMA-https://www.kmccontrols.com/product/niagara-jace-9000-equipment-controller/ https://www.kmccontrols.com/product/niagara-kmc-jace-9000-5-device-250-point-limit-no-wlan/ https://www.kmccontrols.com/product/niagara-kmc-jace-9000-10-device-500-point-limit-no-wlan/

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SUPPORT

For more information, see the data sheets and other support documents on the respective product series pages on the KMC Controls web site (www.kmccontrols.com).

• KMN-J-9025: JACE 9000 licensed for up to 25 devices (1,250 points)

• KMN-J-9100: JACE 9000 licensed for up to 100 devices (5,000 points)

• KMN-J-9200: JACE 9000 licensed for up to 200 devices (10,000 points)

Requirements: Niagara 4.13

NOTE: A software maintenance agreement (SMA) must also be purchased with all N4 supervisors (P/N SUP-xxx- SMA-xxx) and JACE controllers (P/N SMA-xxx-xxx).

Optional JACE 8000 and JACE 9000 device upgrades

• DEVICE-50: Up to 50 devices (2,500 points) upgrade

Popular JACE Accessories

• WPM-8000: Universal power supply for JACE 8000 and

JACE 9000 controllers

• NPB-8000-2X-485: Add-on RS-485 dual-port module for

JACE 8000 and JACE 9000 controllers

• NPB-8000-LON: Add-on LON single-port FTT10A module for JACE 8000 and JACE 9000 controllers

See the KMC Controls website for many other accessories.

See product data sheets for more information.

KMC SETUP TOOLS FOR KMC CONQUEST CONTROLLERS

The following table shows how KMC Converge modules fit into the family of tools for configuring, programming, and creating web page graphics for KMC Conquest controllers.

SETUP PROCESS

KMC CONTROLS TOOL

Configuration Programming (Control Basic) Web Page Graphics*

Conquest NetSensor

Internal configuration web pages in Conquest Ethernet “E” models**

KMC Connect Lite™ (NFC) app***

KMC Connect™ software

**** **** TotalControl™ software

KMC Converge™ module for Niagara Workbench

KMC Converge GFX module for Niagara Workbench

*Custom graphical user-interface web pages can be hosted on a remote web server, but not in the controller.

**Conquest Ethernet-enabled “E” models with the latest firmware can be configured with an HTML5 compatible web browser from pages served from within the controller. For information, see the Conquest Ethernet Controller Configuration Web Pages Application Guide.

***Near Field Communication via enabled smart phone or tablet running the KMC Connect Lite app.

****Full configuration and programming of KMC Conquest controllers is supported starting with TotalControl ver. 4.0.

https://www.surveymonkey.com/r/XXND3XN?DocNumberRev=160421J https://www.kmccontrols.com/ http://www.kmccontrols.com/ https://www.kmccontrols.com/product/niagara-kmc-jace-9000-25-device-1250-point-limit-no-wlan/ https://www.kmccontrols.com/product/niagara-kmc-jace-9000-100-device-5000-point-limit-no-wlan/ https://www.kmccontrols.com/product/niagara-kmc-jace-9000-200-device-10000-point-limit-no-wlan/ https://www.kmccontrols.com/?s=SUP-https://www.kmccontrols.com/?s=SUP-https://www.kmccontrols.com/?s=SMA-https://www.kmccontrols.com/product/niagara-1-device-capacity-pack-for-jace-jec-834/ https://www.kmccontrols.com/product/niagara-j-8000-10-device-capacity-pack/ https://www.kmccontrols.com/product/niagara-j-8000-25-device-capacity-pack/ https://www.kmccontrols.com/product/niagara-j-8000-50-device-capacity-pack/ https://www.kmccontrols.com/product/WPM-8000/ https://www.kmccontrols.com/product/NPB-8000-2X-485/ https://www.kmccontrols.com/product/NPB-8000-LON/ https://www.kmccontrols.com/product/IO-R-16/ https://www.kmccontrols.com/product/IO-R-34/ https://www.kmccontrols.com/product/bac-5901ce/ https://www.kmccontrols.com/product/bac-5901ce/

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877-444-5622 / Fax: 574-831-5252 / www.kmccontrols.com

Conquest™ Selection Guide Controllers, Sensors, and Accessories

APPLICATIONS AND MODELS

APPLICATIONS MODELS* APPLICATIONS MODELS*

AHU (Air Handler Unit) BAC-5901 and BAC-93x1 Lighting STE-92x1/95x1 and BAC-5901

Boiler BAC-5901 Occupancy control STE-92x1/95x1 and any controller

CAV (Constant Air Volume) BAC-90x1, BAC-9311, and STE-9xx1 Other HVAC

BAC-5901

Chiller BAC-5901 Pump

Chilled beam BAC-5901, BAC-9301, and STE-9x21 RTU (Roof Top Unit) BAC-5901, BAC-9301, and

STE-9xx1

Cooling tower BAC-5901 Static pressure monitoring/ control (RTU/HPU) BAC-9311

DCV (Demand-Control Ventilation)

STE-93x1/95x1 and any controller Supply/exhaust tracking BAC-9001, TSP-8003, and

STE-9xx1

FCU (Fan Coil Unit) BAC-9301 and STE-9xx1 Unit ventilator BAC-5901, BAC-9301, and STE-9xx1

HPU (Heat Pump Unit) BAC-9301, BAC-5901, and STE-9xx1 VAV (Variable Air Volume) BAC-90x1, BAC-9311, TSP-8003, and STE-9xx1

Humidity control STE-9x21, BAC-5901, and BAC-9301 Ventilation control STE-93x1/95x1 and any controller

*The most typical models are shown for an application. The controllers are fully programmable, and any controller with sufficient I/O can be adapted to the application. Programming and custom graphics requires KMC Connect™, TotalControl, and/or the KMC Converge™ app for NiagaraAX Workbench, but basic configuration for standard applications can be done using just an STE-9000 series NetSensor® or the KMC Connect Lite™ app or software. See Setup Tools (Configuring, Programming, and Designing) on page 7. See also Accesso-ries on page 6.

BAC-5900 SERIES GENERAL PURPOSE CONTROLLERS (B-AAC)

These controllers can be used with the following types of equipment:

Requires custom programming in the controller. For more information, see the BAC-5900 Series product page.

See also Accessories on page 6.

CAN-5900 SERIES I/O EXPANSION MODULES

These input/output expansion modules are designed for use with BAC-5900 series controllers. Multiple CAN-5901s can be connected to a controller via a CAN bus. For applications, see the BAC-5900 series section above. See also the CAN-5900 Series I/O Expansion Modules product page.

APPLICATIONS INPUTS* OUTPUTS*

FEATURES

MODEL

Real Time

Clock (RTC) Ethernet

Port

MS/TP

Port

AHU, chillers, boilers, cooling towers, pumps, lighting, FCU, HPU, RTU, unit ventila-tors, other HVAC

10 total:

• 2 analog (temperature sensor port)

• 8 universal inputs (software configurable as analog, binary, or accumulator on terminals)

8 universal:

• Software configur-able as analog or binary

• Override boards give additional options**

4 BAC-5901C

4 BAC-5901CE

*Up to four (8 x 8) CAN-5901 I/O expansion modules can be used with BAC-5900 series controllers to provide up to (internal and exter-nal) 42 inputs and 40 outputs.

**HPO-6700 series output override board series provide (triac, NC/NO relays, 4–20 mA, adjustable 0–10 VDC) options for devices that cannot be powered from a standard universal output. The boards can also be used with the CAN-5901.

APPLICATIONS INPUTS OUTPUTS* MODEL

I/O Expansion 8 universal (software configurable as analog, binary, or accumulator)

8 universal

CAN-5901

*Up to four (8 x 8) CAN-5901 I/O expansion modules can be used with BAC-5900 series controllers to provide up to (internal and exter-nal) 42 inputs and 40 outputs.

**HPO-6700 series output override board series provide (triac, NC/NO relays, 4–20 mA, adjustable 0–10 VDC) options for devices that cannot be powered from a standard universal output. The boards can also be used with the CAN-5901.

http://www.kmccontrols.com/component/kmcproducts/?view=product&id=8623 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=5529 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=5529

BAC-9000 SERIES VAV CONTROLLER-ACTUATORS (B-AAC)

TSP-8003 (DUAL DUCT) TRI-STATE ACTUATOR WITH PRESSURE SENSOR

VAV application options for these controllers include:

For installations with a BACnet building automation system, these easily integrated controllers signal demands for higher static duct pressure, cooler or warmer supply air, and other diagnostics for AHU optimization. For more information, see the BAC-9000 Series product page. See also Accessories on page 6.

The TSP-8003 is a 40 in-lb. tri-state actuator with a differential air pressure sensor, typically used in Conquest VAV dual-duct applications as a secondary actuator. The TSP-8003 connects directly to a BAC-9001 VAV controller-actuator for easy installation. Application options include:

For more information, see the TSP-8003 product page.

APPLICATIONS INPUTS OUTPUTS

FEATURES

MODELAir Pressure Sensor

Real Time Clock

MS/TP Ethernet

Pressure-independent VAV, cooling/heating with fan and reheat; CAV

8 total:

• 1 internal actuator position feedback

• 1 integrated air pressure sensor (except BAC-9021)

• 2 analog (temperature sensor port)

• 4 software-configurable universal inputs (terminals)

9 total:

• 2 internal triacs

(actuator motor control)

• 4 external triacs (terminals)

• 3 universal outputs (0–12 VDC on terminals)

4 BAC-9001

4 4

BAC-

9001CE

Pressure-dependent VAV 4 BAC-9021 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=8621 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=7467

These controllers can be used with the following equipment:

For more information, see the BAC-9300 Series product page.

See also Accessories on page 6.

*NOTE: Requires custom programming in the controller.

APPLICATIONS INPUTS OUTPUTS

FEATURES

MODELAir Pressure Sensor (Input)

Real Time Clock (RTC)

Ethernet Port

MS/TP

Port

RTU, HPU, FCU,

AHU, and unit ventilator

8 total standard:

• 2 analog (temp.

sensor port)

• 6 universal inputs (software configurable as analog, binary, or accumulator on terminals)

10 total:

• 6 triacs

(binary)

• 4 universal

(software configurable as analog or binary)

4 BAC-9301

4 4 BAC-9301C

4 4 BAC-9301CE

VAV/CAV (with external tri-state actuator), RTU/ HPU static pressure monitoring/control

4 4 BAC-9311

4 4 4 BAC-9311C

4 4 4 BAC-9311CE

BAC-9300 SERIES UNITARY CONTROLLERS (B-AAC)

http://www.kmccontrols.com/component/kmcproducts/?view=product&id=8610

STE-9000 SERIES NETSENSORS (DIGITAL ROOM SENSORS)

Conquest STE-9000 series NetSensors are wall-mounted digital space temperature sensors designed for use with KMC BAC- 5900/9000/9300 series controllers. Key features include the following:

• Up to four sensors in a single package minimizes labor, wir-ing, and wall space, while optional humidity, motion, and CO2 sensors allow expanded energy-efficient control of humidity, temperature setback, lighting, and ventilation

• A user-friendly three-button integrated operator interface provides occupant viewing and adjusting of setpoints

• It installs permanently as a room sensor or temporarily as a service tool; as a service tool, it commissions controllers without software, configures communication and application settings, and balances VAV air flow

• An HPO-9001 NetSensor distribution module allows up to eight STE-9000 series NetSensors to be linked to one control-ler or allows one STE-6010/6014/6017 analog temperature sensor to be connected with up to seven NetSensors

For more information, see the STE-9000 Series product page.

NOTE: STE-6010/6014/6017 analog temperature sensors can be connected to a controller in the place of an STE- 9001W after the connected controller is configured.

See Accessories on page 6.

STE-9221W

Temperature/Humidity/Motion Sensing with Full Control/Configuration

STE-6017W10

Temperature Sensing (Only) with Setpoint Dial and Override Button

APPLICATIONS: TEMPERATURE CONTROL PLUS...

INTEGRATED SENSORS*

MODEL**

Temp. Humidity Motion CO2

(Temperature control only)

STE-9001W

Humidity control for dehumidification/humidification 4 STE-9021W

Enhanced occupancy-based control (lighting/setback/self-learning) 4 STE-9201W

Humidity and occupancy control 4 4 STE-9221W

DCV (Demand-Control Ventilation) 4 STE-9301W

Humidity and ventilation control 4 4 STE-9321W

Occupancy and ventilation control 4 4 STE-9501W

Humidity, occupancy, and ventilation control 4 4 4 STE-9521W

*All units have a temperature sensor (standard). See above for additional sensor options.

**A W at the end of the model number indicates a white case. To order the sensor with light almond color instead of white, drop the W on the end of the model number (e.g., STE-9001W is white and STE-9001 is light almond).

http://www.kmccontrols.com/component/kmcproducts/?view=product&id=8622

Network Communications BAC-5051E BACnet IP, Ethernet, and (single port) MS/ TP router

HPO-5551 Router technician cable kit

HPO-9003 NFC Bluetooth/USB module (fob)

plenum rated KMD-5567 Network surge sup-pressor

Output Override Boards (for BAC/CAN-5901) HPO-6701 Triac output w/ zero-cross switching

(AC only) HPO-6702 0–10 VDC analog with adjustable override potentiometer

HPO-6703 Relay, NO contacts

(AC/DC)

HPO-6704 4–20 mA DC current loop with adjust-able override potentiometer

HPO-6705 Relay, NC contacts (AC/DC)

Sensors, Analog Room STE-6010W10 Temperature sensor, white STE-6014W10 Sensor with rotary setpoint dial, white STE-6017W10 Sensor with rotary setpoint dial and override button, white

NOTE: Other STE-6000 series sensors are not fully compatible with the dedicated sensor port. However, various other models can be used with the screw terminals. See the STE-6000 series data sheet for more information. For digital sensor information, see the STE-9000 series data sheet.

NOTE: To order the STE-601x sensor with light almond color instead of white, replace the W on the end of the model number with a hyphen (e.g., STE-6010W10 is white and STE-6010-10 is light almond).

NOTE: See also STE-9000 Series NetSensors (Digital Room Sensors) on page 5.

ACCESSORIES

NOTE: For accessory details, see the respective product data sheets and installation guides.

Actuators

NOTE: See also the selection chart in the Connecting a Remote Actuator to a BAC-9311 section of the KMC Conquest Controller Application Guide.

MEP-4xxx Actuators, 25 to 90 in-lb., fail-safe and non-fail-safe

MEP-7xxx Actuators, 180 and 320 in-lb., fail-safe and non-fail-safe

TSP-8003 Dual duct actuator (for BAC-9001)— see TSP-8003 (Dual Duct) Tri-State Actuator with Pressure Sensor on

Expansion Module CAN-5901 I/O expansion module (for BAC-5900 series)—see CAN-5900 Series I/O Expansion Modules on page 2

Misc. Hardware HCO-1102 Steel control enclosure,

10.1 x 2.4 x 7.1 inches (257 x 62 x 181 mm)

HPO-0055 Replacement network bulb assembly (pack of 5)

HPO-0063 Replacement output jumper, 2-pin (pack of 5)

HPO-9901 Controller replacement parts kit with terminal blocks (1 gray, 1 black, 2 green 3-terminal, 4 green 4-terminal, 2 green 5-terminal, 2 green 6-terminal) and DIN clips (2 small for router and 1 large for controllers) http://www.kmccontrols.com/component/kmcproducts/?view=product&id=5432 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6508 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6525 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6535 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6536 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6665 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6510 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6512 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6514 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6518 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6520 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=7283 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=7311 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=7327 http://www.kmccontrols.com/ag/BAC-5901C http://www.kmccontrols.com/ag/BAC-5901C http://www.kmccontrols.com/component/search/?searchword=mep-4&searchphrase=all&Itemid=480 http://www.kmccontrols.com/images/com_kmcproducts/products_documents/ds_mep-75xx-78xx_03503501e.pdf http://www.kmccontrols.com/component/kmcproducts/?view=product&id=7467 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=5529 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6357 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6449 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=6454 http://www.kmccontrols.com/component/kmcproducts/?view=product&id=8509

Sensors, Miscellaneous Temperature STE-1405 DAT sensor with plenum-rated cable STE-1451 OAT sensor

Transformers, 120 to 24 VAC

Sensors, Differential Air Pressure SSS-1012 Sensor, 3-5/32 inches

(80 mm) length SSS-1013 Sensor, 5-13/32 in. (137

mm) length

Sensors, Digital (LCD Display) Room HMO-10000W White (or order HMO-10000 for light almond) mounting plate, allows mounting to hori-zontal 2 x 4 or 4 x 4 inch electrical boxes

HPO-0044 Replacement cover hex screw

HPO-9002 Foam insulating gasket (mounts between the black backplate and the electrical box)

HPO-9001 NetSensor distribution module

SP-001 Screwdriver (KMC brand-

ed) with hex end (for cover screws) and flat blade (for controller terminals)

STE-9000 Series NetSensor digital room temperature sensors for viewing and configuration and optional humidity, occupancy, and CO2 sensing—see STE-9000 Series NetSensors (Digital Room Sensors) on page 5

SUPPORT

For more information, see the data sheets and other support documents on the respective product series pages on the KMC Controls web site (www.kmccontrols.com).

© 2016 KMC Controls, Inc. Specifications and design subject to change without notice AG150102I

SETUP PROCESS

KMC TOOL**

Configuration Programming (Control Basic) Web Page Graphics*

4 Conquest NetSensor™

4 KMC Connect Lite™ (NFC) app or software***

4 4 KMC Connect™ software

4 TotalControl™ software

4 KMC Converge™ module for NiagaraAX WorkBench

*Custom graphical user-interface web pages can be hosted on a remote web server, but not in the controller.

**For configuration and programming information, see the documents and Help systems for the respective tool.

***Near Field Communication via enabled smart phone or tablet running the KMC Connect Lite app or a PC (with an HPO-9003 NFC-Bluetooth/USB module/fob) running the KMC Connect Lite Desktop software.

SETUP TOOLS (CONFIGURING, PROGRAMMING, AND DESIGNING)

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KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877-444-5622 / Fax: 574-831-5252 / www.kmccontrols.com

KMC Conquest™ Gen5 Controllers Application Guide

Contents

GENERAL INFORMATION

About KMC Conquest Specifications, Accessories, and Installation Video Tutorials Submittal Sheets (Diagrams and Operation) Support Important Notices Notes and Cautions Handling Precautions

(STATUS) INDICATORS

Indicators, Connections, and Status Ready (Power/Status) LEDs (Green) MS/TP LEDs (Amber) EIO LEDs (Green) Network Isolation Bulbs (HPO-0055) Ethernet LEDs (Green and Amber)

CONNECTIONS (SENSORS, EQUIPMENT, NETWORKS)

Input Connections (Room Sensor Port)

Dedicated Use of (STE-9000/6000) Room Sensor Port Digital STE-9000 Series NetSensors STE-93xx/95xx CO2 Sensor and DCV Analog STE-6000 Series Thermistor Sensors

Input Connections (Universal, Terminals) Output Connections

Connecting Universal Outputs Grounds Versus Switched (Relay) Commons SC Terminals in Initial BAC-93xx Controllers Installing Override Boards in BAC/CAN-5900 Series Connecting a VAV Remote Actuator to a BAC-9311

MS/TP Network Connections Connections and Wiring EOL (End of Line) Termination Switches Temporary Network Connection

Ethernet Network Connections Power (Controller) Connections

CONFIGURATION

Configuring, Programming, and Designing NFC (Near Field Communication)

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Passwords Controller Configuration with STE-9xx1 Menus Restore (RSTR) and Application/Units Selection VAV Airflow Balancing with an STE-9xx1

RESETTING AND TROUBLESHOOTING

Resetting Controllers

Types of Reset Warm and Cold Starts

Troubleshooting Communication Issues LED Indicators and Isolation Bulbs Issues Hardware Issues Input Issues Output Issues NetSensor Display is Blank Power Issues VAV Airflow Issues Configuration, Programming, and Operation Issues Web Page Issues (Ethernet Models) Other Issues

MAINTENANCE AND UPGRADES

Maintenance Controller Upgrades and Cross-References

SEQUENCES OF OPERATIONS

AHU (Air Handling Unit) CAV (Constant Air Volume) FCU (Fan Coil Unit)

Introduction (FCU) Room Temperature Setpoints (FCU) Occupancy, Motion Sensing, and Standby (FCU) System Mode and Cooling/Heating Changeover (FCU) Scheduling Occupancy (FCU) Dehumidification Sequence (FCU)…