J3 - FSSS_Supplemental Specs_BRFB.docx

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Bald River Falls Bridge Replacement and NFSR 35 Reconditioning
Solicitation number
12445222B0002
Issued by

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This federal solicitation is for a bridge replacement and road reconditioning project located in Monroe County, Tennessee. The project involves replacing an existing 200-foot bridge over Bald River Falls with a new 170-foot two-lane structure including a sidewalk and observation deck. Additional work includes clearing, grubbing, bridge rail, guardrail, masonry and paving. The solicitation also requires reconditioning 0.8 miles of NFSR 35 to serve as a detour route during construction, which includes clearing, excavation, asphalt milling, subgrade stabilization, culvert work, and paving. The contractor will be responsible for maintaining the detour route consisting of NFSRs 216, 217 and 35 through the life of the contract, including weekly inspections and grading after storms. The magnitude of the construction project is estimated between $5 million to $10 million. The closing date for proposals is not provided in the document.

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Section 620 Section 620

FP-14 SPECIFICATIONS FOR BALD RIVER FALLS BRIDGE

All specifications not included in the specifications listing, but referenced by listed specifications, are applicable. The supplemental specifications shown on the specification list are physically attached. Section 100 through 149 of the Standard Specifications and all other Standard or supplemental specifications shown in the specification listing are applicable to this contract.

Title
Revised
Preface
8/21/2018
101
Terms, Format, and Definitions
FP14
101.01
Meaning of Terms
11/9/2018
101.03
Abbreviations
11/9/2018
101.04
Definitions
10/23/2016
102
Bid, Award, and Execution of Contract
FP14
102.00
Delete Section 102
11/9/2018
103
Scope of Work
FP14
103.00
Deletions
11/9/2018
104
Control of Work
FP14
104.00
Deletions
11/9/2018
104.06
Use of Roads by Contractor
11/9/2018
105
Control of Material
FP14
106
Acceptance of Work
FP14
106.01
Conformity with Contract Requirements
7/18/2017
106.02
Visual Inspection
11/9/2018
107
Legal Regulations and Responsibility to the Public
FP14
107.05
Delete Subsection 107.05
7/18/2017
108
Prosecution and Progress
FP14
108.00
Delete Section 108
11/9/2018
109
Measurement and Payment
FP14
109.00
Deletions
11/9/2018
109.02
Measurement Terms and Definitions
11/9/2018
151
Mobilization
FP14
152
Construction Survey and Staking
FP14
152.00
Construction Survey and Staking
12/12/2016
153
Contractor Quality Control
FP14
153.02
Qualifications
11/1/2018
153.03
Quality Control Plan
11/1/2018
153.07
Records and Control Charts
11/1/2018
155
Schedules for Contracts
FP14
155.00
Delete Section 155
11/1/2018
156
Public Traffic
FP14
156.00
Public Traffic
2/5/2019
157
Soil Erosion and Sediment Control
FP14
157.04
General
11/1/2016
157.09
Water Crossings
11/1/2016
159
Reconstruction Staking
6/10/2020
201
Clearing and Grubbing
FP14
201.04
Clearing
9/10/2018
201.06
Disposal
2/22/2018
203
Removal of Structures and Obstructions
FP14
203.04(b)
General
9/10/2018
203.05
Disposing of Material
9/10/2018
204
Excavation and Embankment
FP14
204
Delete section 204
11/4/2016
204.00
Excavation and Embankment
11/4/2016
207
Earthwork Geotextiles
FP14
208
Structure Excavation and Backfill for Selected Major Structures
FP14
208.03
General
1/18/2020
208.08
Foundation Preparation
1/18/2020
208.12
Measurement
1/18/2020
209
Structure Excavation and Backfill
FP14
209.09
Backfill
7/18/2017
209.10
Compacting
7/17/2017
251
Rip Rap
FP14
251.01
Description
1/18/2020
251.02
Material
1/18/2020
251.07
Acceptance
1/18/2020
256
Permanent Ground Anchors
12/2/2020
301
Minor Crushed Aggregate
FP14
302.01
General
7/18/2017
302.05
Compacting
12/11/18
403
Asphalt Concrete
FP14
403.09
Compacting
03/27/2020
412
Asphalt Tack Coat
FP14
412.05
Weather Limitations
10/24/2016
552
Structural Concrete
FP14
552.01
Description
3/27/2020
552.02
Material
3/27/2020
552.03
Composition (Concrete Mix Design)
3/27/2020
552.08
Delivery
3/27/2020
552.18
Loads on New Concrete Structures
3/27/2020
553
Prestressed Concrete
FP14
553.03
Qualifications
3/27/2020
553.04
Method Approval
3/27/2020
553.06
Concrete
3/27/2020
553.07
Tensioning
3/27/2020
553.09
Storing, Transporting and Erecting
3/27/2020
554
Reinforcing Steel
FP14
556
Bridge Railing
FP14
562
Temporary Works
FP14
564
Bearing Devices
FP14
617
Guardrail
FP14
620
Stone Masonry
4/1/2020
625
Turf Establishment
FP14
633
Permanent Traffic Control
FP14
635
Temporary Traffic Control
FP14
701
Cement
FP14
703
Aggregate
FP14
704
Soil
FP14
705
Rock
FP14
709
Reinforcing Steel and Wire Rope
FP14
712
Joint Material
FP14
712.02
Mortar
4/1/2020
717
Structural Metal
FP14
717.01
Structural Steel
3/27/2020
718
Traffic Signing and Mark Material
FP14
722
Anchor Material
FP14
722.02
Anchor Tendons
12/2/2020
725
Miscellaneous Material
FP14
725.13
Grout
3/27/2020

Forest Service Supplemental Specifications Table of Contents

Preface6
101 - Terms¸ Format¸ and Definitions7
102 - Bid¸ Award¸ and Execution of Contract10
103 - Scope of Work10
104 - Control of Work10
106 - Acceptance of Work10
107 - Legal Relations and Responsibility to the Public12
108 - Prosecution and Progress13
109 - Measurement and Payment13
152 - Construction Survey and Staking15
153 - Contractor Quality Control19
155 - Schedules for Construction Contracts20
156 - Public Traffic20
157 - Soil Erosion and Sediment Control22
159 - Reconstruction Staking24
201 - Clearing and Grubbing27
203 - Removal of Structures and Obstructions28
204 - Excavation and Embankment29
208 - Structure Excavation and Backfill for Selected Major Structures43
209 - Structure Excavation and Backfill43
251 - Riprap46
256 – Permanent Rock Anchors47
301 - Untreated Aggregate Courses57
303 - Road Reconditioning58
403 – Asphalt Concrete60
412 – Asphalt Tack Coat60
552 – Structural Concrete60
553. – Prestressed Concrete63
575- Powder Coated Pedestrian Rail65
620- Stone Veneer Concrete67
703 - Aggregate74
Percent by Mass Passing Designated Sieve (AASHTO T 27 and T 11)77
712. — Joint Material79
717. — Structural Metal80
722 - Miscellaneous Material81
725 - Miscellaneous Material82
811F Blading84
834 Roadway Drainage System Maintenance85
842F Cutting Roadway Vegetation86

Preface Preface_wo_08_21_2018

Delete all but the first paragraph and add the following:

The Forest Service, US Department of Agriculture has adopted FP-14 for construction of National Forest System Roads.

101 - Terms¸ Format¸ and Definitions 101.01_National_11_9_2016 Add the following paragraph to Subsection 101.01:

101.01 Meaning of Terms.

Delete all references to the TAR (Transportation Acquisition Regulations) in the specifications.

101.03_National_11_9_2016 Add the following to Subsection 101.03:

101.03 Abbreviations.

(a) Acronyms.

AGAR — Agriculture Acquisition Regulations AFPA — American Forest and Paper Association FSAR — Forest Service Acquisition Regulations MSHA — Mine Safety and Health Administration NESC — National Electrical Safety Code WCLIB — West Coast Lumber Inspection Bureau

(f) Miscellaneous unit abbreviations.

MP—milepostlocation
ppm—parts per millionvolume
STAstationlocation

101.04_National_9_5_2018 Make the following changes to Subsection 101.04:

101.04 Definitions.

Delete these definitions and replace the following:

Bid Schedule — The Schedule of Items.

Bridge — A structure, including supports, erected over a depression or an obstruction such as water along a road, a trail, or a railway and having a deck for carrying traffic or other loads.

Contractor — The individual or legal entity contracting with the Government for performance of prescribed work. In a timber sale contract, the contractor is the “Purchaser”.

Culvert — Any structure with a bottom, regardless of fill depth, depth of invert burial, or presence of horizontal driving surface, or any bottomless (natural channel) structure with footings that will not have wheel loads in direct contact with the top of the structure.

Drawings — (Public Works Contracts) Design sheets or fabrication, erection, or construction details submitted to the CO by the Contractor according to FAR Clause 52.236-21 Specifications and Drawings for Construction. Also refers to submissions and submittals.

Notice to Proceed — (Public Works Contracts) Written notice to the Contractor to begin the contract work.

Right-of-Way — A general term denoting (1) the privilege to pass over land in some particular line (including easement, lease, permit, or license to occupy, use, or traverse public or private lands), or (2) Real property necessary for the project, including roadway, buffer areas, access, and drainage areas.

Solicitation—(Public Works Contracts) The complete assembly of documents (whether attached or incorporated by reference) furnished to prospective bidders.

Add the following definitions:

Adjustment in Contract Price — “Equitable adjustment,” as used in the Federal Acquisition Regulations, or “construction cost adjustment,” as used in the Timber Sale Contract, as applicable.

Change — “Change” means “change order” as used in the Federal Acquisition Regulations, or “design change” as used in the Timber Sale Contract.

Forest Service — The United States of America, acting through the Forest Service, U.S. Department of Agriculture.

Neat Line — A line defining the proposed or specified limits of an excavation or structure.

Pioneer Road — Temporary construction access built along the route of the project.

Purchaser — The individual, partnership, joint venture, or corporation contracting with the Government under the terms of a Timber Sale Contract and acting independently or through agents, employees, or subcontractors.

Protected Streamcourse — A drainage shown on the plans or timber sale area map that requires designated mitigation measures.

Road Order — An order affecting and controlling traffic on roads under Forest Service jurisdiction. Road Orders are issued by a designated Forest Officer under the authorities of 36 CFR, part 260.

Shop Drawings — (Timber and Stewardship Contracts) Referred to as “Drawings” in FP-14, include drawings, diagrams, layouts, schematics, descriptive literature, illustrations, lists or tables, performance and test data, and similar materials furnished by Purchaser to explain in detail specific portions of the work required by the contract.

Utilization Standards — The minimum size and percent soundness of trees described in Public Works contract specifications or Timber Sale and IRTC contract provisions to determine merchantable timber.

Add Figure 101-1—Illustration of road structure terms:

Figure 101-1—Illustration of road structure terms.

102 - Bid¸ Award¸ and Execution of Contract 102.00_National_11_9_2016

Delete Section 102 in its entirety.

103 - Scope of Work 103.00_National_11_9_2016 Delete all of Section 103 except Subsection 103.01 Intent of Contract.

104 - Control of Work 104.00_National_11_9_2016 Delete Subsections 104.01, 104.02, and 104.04.

104.06_National_11_9_2016 Add the following to Subsection 104.06:

104.06 Use of Roads by Contractor.

The Contractor is authorized to use roads under the jurisdiction of the Forest Service for all activities necessary to complete this contract, subject to the limitations and authorizations designated in the Road Order(s) or described in the contract, when such use will not damage the roads or national forest resources, and when traffic can be accommodated safely.

106 - Acceptance of Work 106.01_National_7_18_2017 Delete Subsection 106.01 and replace with the following:

106.01 Conformity with Contract Requirements.

Follow the requirements of FAR Clause 52.246-12 Inspection of Construction.

References to standard test methods of AASHTO, ASTM, GSA, and other recognized standard authorities refer to the methods in effect on the date of solicitation for bids.

Perform all work to the lines, grades, cross-sections, dimensions, and processes or material requirements shown on the plans or specified in the contract.

Incorporate manufactured materials into the work according to the manufacturer’s recommendations or to these specifications, whichever is more stringent.

Plan dimensions and contract specification values are the values to be strived for and complied with as the design values from which any deviations are allowed. Perform work and provide material that is uniform in character and reasonably close to the prescribed value or within the specified tolerance range. The purpose of a tolerance range is to accommodate occasional minor variations from the median zone that are unavoidable for practical reasons.

When standard manufactured items are specified (such as fence, wire, plates, rolled shapes, pipe conduits, etc., that are identified by gauge, unit mass, section dimensions, etc.), the identification will be considered to be nominal masses or dimensions. Unless specific contract tolerances are noted, established manufacturing tolerances will be accepted.

The Government may inspect, sample, or test all work at any time before final acceptance of the project. When the Government tests work, copies of test reports are furnished to the Contractor upon request. Government tests may or may not be performed at the work site. If Contractor testing and inspection is verified by the Government, the Contractor’s results may be used by the Government to evaluate work for acceptance. Do not rely on the availability of Government test results for process control.

Acceptable work conforming to the contract will be paid for at the contract unit bid price. Four methods of determining conformity and accepting work are described in Subsections 106.02 to 106.05 inclusive. The primary method of acceptance is specified in each Section of work. However, work may be rejected at any time it is found by any of the methods not to comply with the contract.

Remove, repair, or replace work that does not conform to the contract, or to prevailing industry standards where no specific contract requirements are noted. Removing, repairing, or replacing work; providing temporary traffic control; and any other related work to accomplish conformity will be at no cost to the Government.

(a) Disputing Government test results. If the accuracy of Government test results is disputed, promptly inform the CO. If the dispute is unresolved after reasonable steps are taken to resolve the dispute, further evaluation may be obtained by written request. Include a narrative describing the dispute and a proposed resolution protocol that addresses the following:

Sampling method;

Number of samples;

Sample transport;

Test procedures;

Testing laboratories;

Reporting;

Estimated time and costs; and Validation process.

If the evaluation requires additional sampling or testing be performed, mutually agree with the Government on witnessing procedures and on sampling and testing by a third party laboratory. Use a third party laboratory accredited by the AASHTO accreditation program. Provide proof of the laboratory’s accreditation for the test procedures to be used. Do not use the same laboratory that produced the disputed Government test results or that produced the test results used as a basis for the dispute.

The CO will review the proposed resolution protocol and may modify it before final approval and execution.

The Government will use the approved resolution protocol test results to determine the validity of the disputed testing. If the Government test results are validated, the Contractor will be responsible for all costs associated with developing and performing the resolution protocol. If the Government test results are not validated, the Government will be responsible for all costs associated with developing and performing the resolution protocol. If the validity of the Government test results cannot be determined, the Contractor and Government will equally share all costs associated with developing and carrying out the resolution protocol.

(b) Alternatives to removing and replacing non-conforming work. As an alternative to removal and replacement, the Contractor may submit a written request to:

1. Have the work accepted at a reduced price; or

1. Be given permission to perform corrective measures to bring the work into conformity.

The request must contain supporting rationale and documentation. Include references or data justifying the proposal based on an evaluation of test results, effect on service life, value of material or work, quality, aesthetics, and other tangible engineering basis. The CO will determine disposition of the nonconforming work.

106.02_National_11_9_2016 Delete Subsection 106.02 and replace with the following:

106.02 Visual Inspection.

Acceptance is based on visual inspection of the work for compliance with the specific contract requirements. Use prevailing industry standards in the absence of specific contract requirements or tolerances.

107 - Legal Relations and Responsibility to the Public 107.05_National_7_18_2017 Delete Subsection 107.05.

108 - Prosecution and Progress 108.00_National_11_9_2016 Delete Section 108 in its entirety.

109 - Measurement and Payment 109.00_National_11_9_2016 Delete Subsections 109.06, 109.07, 109.08, and 109.09.

109.01_National_2_22_2019 Delete the third paragraph and Table 109-1 of Subsection 109.01 and replace with the following:

109.01 Measurement of Work.

Take measurements as described in Subsection 109.02 unless otherwise modified by the Measurement Subsection of the section controlling the work being performed. Table 109-1 indicates the accuracy required for quantities of the various pay units used in the Schedule of Items. Use this guide to determine the decimal placement in the final payment.

Table 109-1 Decimal Accuracy of Quantities for Final Payment

Pay Item
Level of Precision
Linear Foot
1
Exception--Timber, Steel, and concrete Piles
0.1
Station
0.1
Mile
0.01
Square Foot
0.1
Square Yard
0.1
Each
1
Acre
0.01
Gallon
1
M-Gals.
0.1
Cubic Yard
1

Exception--Structure Excavation; Sheathing Materials; Bedding, Bed Course, and Backfill Materials; Gabions;

0.1

Exception--Concrete; Masonry
0.01
Pound
1
Ton
0.1

Exception--Calcium Chloride;

Sodium Chloride; Hydrated Lime;

Bituminous Materials; Pavements;

Bed Course Materials 0.01

Hour
0.1
MFBM
0.01
Station Yard
1
Cubic Yard Mile
1
Ton Mile
1

109.02_National_11_9_2016 Add the following sentence to Subsection 109.02(b):

109.02 Measurement Terms and Definitions.

(b) Contract quantity.

The Contract quantity will be adjusted only when there are errors in the original design of 15% or more.

152 - Construction Survey and Staking 152.00_National_12_12_2016 Add the following to Subsection 152.04(c):

152.04 General.

(c) Material.

Use required stake dimensions and materials. Pre-paint the top 2 inches of all stakes and lath, or mark them with plastic flagging. Use designated colors for paint or flagging. Mark all stakes with a stake pencil that leaves a legible imprint, or with waterproof ink.

Do not use aerosol spray paints.

Use moisture-resistant paper for survey notes. Keep notes in books with covers that will protect the contents and retain the pages in numerical sequence.

Make the following changes to Subsection 152.05:

152.05 Survey and Staking Requirements.

Delete Subsection 152.05(d)(2) and replace with the following:

(d) Slope and reference stakes.

(2) Conventional survey methods. When required, locate slope stakes on designated portions of the road. Locate the slope stake catch points and use them to establish clearing limits and slope stake references.

Mark slope stakes with the station, the amount of cut or fill, the horizontal distance to centerline, and the slope ratios.

Place slope reference stakes at least 10 feet outside the clearing limit and mark with the offset distance to the slope stake. Place sight stakes when required.

Prior to clearing and grubbing operations, move the slope stake outside the clearing limit to the slope reference stake. After clearing and grubbing and before excavation, reset the slope stakes in their original position.

Use the designated method to establish the slope stake catchpoint.

Method I—Computed Method. Use the template information shown in the plans or other Government-provided data to calculate the actual location of the catchpoint. The slope stake “catchpoint distance” provided may be used as a trial location to initiate slope staking. Recatch slope stakes on any section that does not match the staking report within the tolerances established in Table 152-2.

Method II—Catchpoint Measurement Method. Determine the location of slope stake catchpoints by measuring the catchpoint distances shown in the plans or other Government-provided data.

Add the following to Subsection 152.05(e):

(e) Clearing and grubbing limits.

Mark the clearing limits with flagging or tags on trees to be left standing, or on lath. Make markings intervisible, and no more than 90 feet apart.

After establishing clearing limits, move the location line stake outside the clearing limits for station identification purposes, and mark it with horizontal distance to location line.

Replace Table 152-1 with the following:

Table 152-1 Construction Survey and Staking Tolerances (1)

Staking Phase
Horizontal
Vertical

Control points set from existing Government control points- Tolerance Class A ±0.03 feet (±10 millimeters)

±0.01 feet ×

(±3 millimeters ×)(2)

Mapping, topography, and cross-section Points- Tolerance Class A ±0.16 feet (±50 millimeters) ±0.16 feet (±50 millimeters)

Centerline points (3) including (PC), (PT), (POT),(POC), and references- Tolerance Class A ±0.06 feet (±20 millimeters) ±0.06 feet (±20 millimeters)

Slope-stake and slope-stake references- Tolerance Class A (4)
±0.16 feet

(±50 millimeters) ±0.16 feet ±50 millimeters)

Culverts, ditches, and minor drainage structures stakes- Tolerance Class A ±0.16 feet (±50 millimeters) ±0.06 feet (±20 millimeters)

Retaining walls stakes
±0.06 feet

(±20 millimeters) ±0.03 feet (±10 millimeters)

Curb and gutter stakes
±0.06 feet

(±20 millimeters) ±0.03 feet (±10 millimeters)

Bridge substructures stakes
±0.03 feet

(±10 millimeters)(5) ±0.03 feet (±10 millimeters)

Bridge superstructures stakes
±0.03 feet

(±10 millimeters)(5) ±0.03 feet (±10 millimeters)

Clearing and grubbing limit stakes- Tolerance Class A
±1.00 feet

(±300 millimeters)

Roadway subgrade finish stakes- Tolerance Class A (6)
±0.16 feet

(±50 millimeters) ±0.03 feet (±10 millimeters)

Roadway finish grade stakes (6)
±0.16 feet

(±50 millimeters) ±0.03 feet (±10 millimeters)

Table 152-1 Construction Survey and Staking Tolerances (continued) (1)

Staking Phase
Horizontal
Vertical
Control points set from existing Government control points –Tolerance Class B (7)
±0.16 feet

(±20 millimeters) ±0.16 feet × (±20 millimeters × )(2)

Mapping, topography, and cross-section points–Tolerance Class B (7)
±1.00 feet

(±300 millimeters) ±0.50 feet (±150 millimeters)

Centerline points including (PC), (PT), (POT),(POC), and references–Tolerance Class B (7)
±0.16 feet

(±20 millimeters) ±0.16 feet (±20 millimeters)

Slope-stake and slope-stake references–Tolerance Class B (7)
±0.50 feet

(±50 millimeters) ±0.16 feet ±50 millimeters)

Culverts, ditches, and minor drainage structures stakes–Tolerance Class B (7)
±0.50 feet

(±150 millimeters) ±0.16 feet (±20 millimeters)

Clearing and grubbing limit stakes–Tolerance Class B (7)
±2.00 feet

(±600 millimeters)

Roadway subgrade finish stakes–Tolerance Class B (7)
±0.50 feet

(±50 millimeters) ±0.16 feet (±10 millimeters)

Roadway finish grade stakes–Tolerance Class B (7)
±0.50 feet

(±50 millimeters) ±0.16 feet (±10 millimeters)

(1) At statistical 95 percent confidence level. Tolerances are relative to existing Government control points.

(2) N is the number of instrument setups.

(3) Centerline points: PC - point of curve, PT - point of tangent, POT - point on tangent, POC - point on curve.

(4) Take the cross-sections normal to the centerline ±1 degree.

(5) Bridge control is established as a local network and the tolerances are relative to that network.

(6) Includes paved ditches.

(7) Tolerance Class B for Very Low Volume Roads with an aggregate or native finished surface.

153 - Contractor Quality Control 153.02_National_11_1_2016 Delete Subsection 153.02 and replace with the following:

153.02 Qualifications.

Submit the following for approval with the quality control plan:

(a) Quality control manager (QCM). Furnish a QCM who has at least 2 years’ experience in construction, inspector, quality control and material testing on construction projects of similar type and scope.

(b) Testers. Provide testers with at least one year experience in the type of sampling and testing required, and with one of the following for the type of sampling and testing performed:

(1) NICET Level II certification in highway material or equivalent state or industry certification;

(2) Certification by a regional certification program (such as Western Alliance for Quality Transportation Construction (WAQTC), Northeast Transportation Technician Certification Program (NETTCP), Southeast Task Force for Technician Training and Qualification (STFTTQ), or Multi Regional Training and Certification (M-TRAC)); or

(3) At least one year employment by an AASHTO accredited laboratory performing equivalent sampling and testing.

153.03_National_11_1_2016 Add the following paragraph to the end of Subsection 153.03(b):

153.03 Quality Control Plan.

(b) Quality Control Procedures.

Submit written proposals for approval of alternate AASHTO or State approved test methods. Alternate methods may be allowed based on documented equivalence to the specified method.

153.07_National_11_1_2016 Delete Subsection 153.07 and replace with the following:

153.07 Records and control charts.

Maintain complete testing and inspection records by pay item number and make them accessible to the CO.

155 - Schedules for Construction Contracts 155.00_National_11_9_2016 Delete Section 155 in its entirety.

156 - Public Traffic 156.00_National_2_5_2019 Delete Section 156 in its entirety and replace with the following:

Description

156.01 This work consists of controlling and protecting public traffic adjacent to and within the project.

Material

156.02 Conform to the MUTCD and the following Sections and Subsections:

Permanent Traffic Control633
Traffic Signing and Marking Material718
Concrete Barriers and Precast Guardwalls618
Temporary plastic fence710.11

Construction Requirements

156.03 General. Accommodate traffic according to MUTCD, approved traffic control plan and this section. Perform work in a manner that ensures safety and convenience of the public. Unless otherwise provided for in Table 156-1, keep existing roads open to all traffic during road improvement work, and maintain them in a condition that will adequately accommodate traffic. Delays may not exceed N/A minutes at any one time followed by an open period of no less than N/A minutes. Accommodate public traffic on roads adjacent to and within the project until the project is accepted according to Subsection 106.07(b).

Submit traffic control plan at least 30 days prior to intended use. Perform no work that interferes or conflicts with traffic or existing access to the roadway surface until a traffic control plan has been approved.

Post construction signs and traffic control devices in conformance with MUTCD and Forest Service EM 7100-15. All required signs will be in place and approved prior to beginning work on project.

If the Contractor agrees in writing to allow public traffic to use a new road being constructed prior to completion, it will be considered an existing road for traffic control purposes.

156.04 Temporary Traffic Control. Install and maintain temporary traffic control devices adjacent to and within the project as required by the approved traffic control plan and the MUTCD. Install and maintain traffic control devices as follows:

(a) Furnish and install traffic control devices before the start of construction operations.

(b) All detours outside of clearing limits will be approved in writing by the Contracting Officer as part of the traffic control plan.

(c) Install only those traffic control devices needed for each stage or phase.

(d) Relocate temporary traffic control devices as necessary.

(e) Remove devices that no longer apply to the existing conditions.

(f) Immediately replace any device that is lost, stolen, destroyed, or inoperative.

(g) Keep temporary traffic control devices clean.

(h) Remove all temporary traffic control devices upon contract completion or when approved.

(i) When required, use flaggers certified by the American Traffic Safety Services Association, the National Safety Council, the International Municipal Signal Association, a state agency, or other acceptable organization. Perform the work described under MUTCD Part 6. Use type III, VII, VIII, or IX retroreflective sheeting on flagger paddles. Do not use flags. Flaggers must wear high visibility safety apparel as required by MUTCD 6E.02.

156.05 Temporary Closures. Road segments may be closed as shown in Table 156-1. The maximum consecutive days of closure shall be followed by a minimum number of consecutive days open to traffic as shown. Maintain traffic control devices during closure period(s). Appropriate barricades and signs will be erected and maintained as shown in the traffic control plan or as otherwise designated.

Prior to closing roads during construction, give written notice to the Contracting Officer at least 10 days in advance.

Table 156-1 Temporary Road Closures

Road Number
From Terminus
To Terminus
Maximum Consecutive Days of Closure
Minimum Consecutive Days Open
210
NFSR 35
NFSR 217
280
N/A
35
NFSR 210
Monroe County Rd 35
90
N/A

156.06 Acceptance. Public traffic work will be evaluated under Subsection 106.02.

Measurement and Payment

156.07 Do not measure Public Traffic for payment. Payment for contract work is provided indirectly. See Subsection 109.05.

157 - Soil Erosion and Sediment Control 157.04_National_11_1_2016 Delete Subsection 157.03.

157.04 General.

Delete the first two paragraphs and add the following:

Submit an Erosion Control Plan detailing permanent and temporary control measures to minimize erosion and sedimentation during and after construction according to the contract specifications, contract permits, Section 107, and this Section. Contract permits amend the requirements of this Section. Do not modify the type, size, or location of any control or practice without approval. Submit the erosion control plan proposal at least 14 days before operations begin to the Contracting Officer for approval.

Reflect in the erosion control plan special concerns and measures necessary to protect resources and government improvements. Include:

1. The construction activities and sequence of implementation relating to specific erosion control measures.

2. The location and type of permanent controls to be implemented during construction.

3. The location and type of temporary controls to be implemented during construction.

4. For work in stream channels with running water a detailed dewatering plan.

5. For work in stream channels without flowing water describe level of ground and vegetative disturbance and measures to reduce potential sediment delivery.

6. Describe what monitoring will take place.

Add to the third paragraph:

Upon completion of construction at the site, all temporary dewatering materials and equipment are to be removed from Government property.

157.09 Water Crossings.

Delete the section and replace with the following:

Limit live crossing water crossings to the extent practicable.

159 - Reconstruction Staking 159.00_0804_us_0_26_2021

Description

159.01 Work. This work shall consist of the construction staking of a road project in accordance with the drawings and specifications. The work includes furnishing all labor, equipment, instruments, materials and transportation, and other incidentals necessary to complete the construction staking in accordance with these specifications and acceptable engineering practice. Construction staking includes all work necessary to establish the project work items including establishing culvert installation locations, and marking the clearing limits, and establishing any references necessary for completion of the work item.

Materials

159.02 Requirements. Furnish acceptable tools, supplies, and stakes of the type and quality normally used in highway survey work and suitable for the intended use. Furnish stakes and hubs of sufficient length to provide a solid set in the ground with sufficient surface area above ground for necessary legible markings.

159.03 Government-Furnished Documents. The contractor will be furnished drawings or work summaries, and other applicable information to locate work items.

Survey Requirements

159.04 Accuracy. Accuracy of measurements shall be that attainable with a woven or precision fiberglass/plastic tape and a hand level or clinometer in good condition.

Skew Accuracy of construction/reference stakes: 5 Degrees

159.05 Staking Notes. Contractor shall provide a final copy of field notebook to the Forest Service upon completion of staking. As staked notes, dimensions, locations and other construction related data including any changes, discrepancies or other notes shall be recorded in the field notebook, and each shall be labeled with:

Contract Name and Number
Road Number and Segment
Date Staked
Survey Party Names

159.06 Preliminary Survey Line. When a preliminary survey line (P-Line) has been established on the ground based on the existing centerline of the roadway, stakes have been offset outside of the traveled way. The contractor shall reestablish missing P-line points necessary to control subsequent construction staking referenced.

159.07 Establishing Work Item Locations. The contractor shall establish the location of the work item shown in the Work Summary.

All stakes and/or lath shall be marked with the specific work item and station or mile point. Information on stakes/lath will be written with a stake pencil that leaves an indentation in the wood or with waterproof ink. These stakes will be offset perpendicular to the road centerline station or mile point and to the back slope side of the existing road in a position not to be disturbed by reconstruction or road maintenance activities, but in no case less than 5 feet from the road shoulder.

159.08 Vertical Control. Elevation of preliminary survey points shall be assumed to be the roadbed elevation at the center of the existing road unless otherwise specified on the drawings. This elevation will be used when staking structures such as culverts, cattleguards, underdrains, etc. when specified.

159.09 Clearing Limits. Clearing limits shall be established on both sides of the existing or proposed road as shown in the typical details in areas where clearing is required. Clearing limits shall be marked with red or fluorescent (pink, red, or orange) plastic ribbon or tags on trees to be left standing or on lath. Markings shall be intervisible, but in no case farther than 150 feet apart. In areas where there is no clearing or brushing to be done, no work is required.

Specific Work Items shall be identified with stakes or lath. Stakes or lath shall be marked with the station, and work required. Marking shall conform to the nomenclature below:

PP-line (preliminary location line)
BTBegin taper (any)
ETEnd taper (any)
BFTOBegin full width turnout
EFTOEnd full width turnout
STOSplit Turnout
CWRCurve widening right
CWLCurve widening left
DDDrain dip
GSGrade sag
RRRip rap
Spec.Special (work item detail)
Const.Construct (work item detail)
CRCrushed Rock
GRRGrid Rolled Rock
PRRPit Run Rock
FSPFill Slope Protection
CCut
FFill
CLCenterline
DDitch
WWidth

159.10 Monuments of Property Boundaries or Surveys. If property boundary, survey monuments, or survey markers are found within or adjacent to the construction limits, the contractor shall immediately notify the Engineer.

159.11 Staking Culverts. Slope stakes and slope reference stakes shall be set at all culvert installation locations. A culvert reference on the centerline of the culvert 10 feet from each end or beyond the clearing limit, whichever is greater. The following shall be recorded on these stakes:

(a) Diameter, actual field measured length, and type of culvert.

(b) The vertical and horizontal distance from the reference stake to the invert at the ends of the culvert.

159.12 Stake Approval & Maintenance. Construction work shall not begin within a roadway segment until the stakes, marks, and controls established by the contractor have been approved in writing by the Engineer. The minimum segment for approval shall be 1 mile, or the length of the entire project, whichever is less.

Approval of the construction staking work will not relieve the contractor of the responsibility for maintaining the survey work until construction has been completed and for correcting errors, whether the errors are discovered during performance of the survey or in subsequent phases of the project.

Where P-line has been staked, reestablishing P-line shall include all work needed to replace missing portions of the P-line that are necessary for the establishment of specific work items. Reestablishing P-line will be considered incidental to construction staking and no separate payment will be made.

Measurement

159.13 Measure the Section 159 items listed in the Bid Schedule according to Subsection 109.02.

Payment

159.14 The accepted quantities will be paid at the contract unit price per unit of measurement for the Section 159 pay items listed in the bid schedule. Payment will be full compensation for the work prescribed in the Section. See Subsection 109.

201 - Clearing and Grubbing 201.04_National_9_10_2018 Construction Requirements Delete paragraph (c) and replace with the following:

201.04 Clearing

(c) In areas outside the travelway, excavation, embankment, and slope rounding limits, cut stumps to maximum stump height shown in table below.

Utilization standards for merchantable timber are listed below. Fall and buck merchantable material into lengths not to exceed _____16____ feet. Pieces (logs) meet utilization standards when such pieces would have met Utilization Standards if bucking lengths were varied to include such material.

Minimum Utilization Standards

Species
Maximum Stump Height (inches)
Log Length (feet)
Diameter1 (inches)
% Net Scale2
Hardwood
6
8
6
Softwood
6
8
6

1 measured at inside bark at small end 2 in % gross scale

201.06_National_2_22_2018 Delete the first sentence of Subsection 201.06 and replace the following:

201.06 Disposal.

Merchantable timber is Government property.

203 - Removal of Structures and Obstructions 203.05_National_9_10_2018

203.03 Salvaging Materials

Delete last sentence of second paragraph and replace with the following:

Remove salvaged material to location designated by CO.

20.04_04_CNF_01_18_2020

Add the following to Subsection 203.04:

At least 30 days before beginning removal of structures, submit the following according to Section 104.03:

Description of structure removal Sequence of demolition activities and total estimated time of removal Equipment to be used during demolition Materials proposed for protection of waterway Plans for disposal of debris Other supporting documentation necessary to approve removal activities Plan must be approved by CO in writing at least 7 days prior to commencing work.

203.05_National_9_10_2018 Add the following to Subsection 203.05:

203.05 Disposing of Material.

(e) Windrowing Construction Slash. Place construction slash outside the roadway in neat, compacted windrows approximately parallel to and along the toe line of embankment slopes. Do not permit the top of the windrows to extend above subgrade. Use construction equipment to matt down all material in a windrow to form a compact and uniform pile. Construct breaks of at least 15 feet at least every 200 feet in a windrow. Do not place windrows against trees.

(f) Scattering. Scatter construction slash in designated areas without damaging trees. Limb all logs. Place logs and stumps away from trees, positioned so they will not roll, and are not on top of one another. Limb and scatter other construction slash to reduce slash concentrations. When scattering for erosion control, place construction slash as flat as practicable on the completed slope.

(g) Chipping. Use an approved chipping machine to chip slash longer than 3 feet. Deposit chips on embankment slopes or outside the roadway to a loose depth less than 6 inches. Minor amounts of chips or ground woody material may be permitted within the roadway if they are thoroughly mixed with soil and do not form a layer.

(h) Debris Mat. Use tree limbs, tops, cull logs, split stumps, wood chunks, and other debris to form a mat upon which construction equipment is operated. Place stumps upside down and blend stumps into the mat.

(i) Decking. Remove brush from designated log deck areas. Limb and top logs.

Logs not meeting the Utilization Standards described in Subsection 201.04(c) shall be cut to lengths less than 8 feet and decked in designated log deck location.

Merchantable timber not associated with an existing timber sale shall be cut to length meeting the Utilization Standards described in Subsection 201.04(c).

Deck logs so that logs are piled parallel to one another; can be removed by standard log loading equipment; will not damage standing trees; will not interfere with drainage, and will not roll. Keep logs in log decks free of brush and soil.

(j) Removal to designated locations. Remove construction slash to designated locations.

(k) Piling. Pile construction slash in designated areas. Place and construct piles so that if the piles are burned, the burning will not damage remaining trees. Keep piles free of dirt from stumps.

(l) Grinding. Grind stumps within the roadway to no less than 3” below existing grade or the designed travelway elevation, whichever is lower.

204 - Excavation and Embankment 204.00_National_11_4_2016 Delete Section 204 in its entirety and replace with the following.

Description

204.01 This work consists of excavating material and constructing embankments. This work also includes furnishing, hauling, stockpiling, placing, disposing, sloping, shaping, compacting, and finishing earthen and rocky material.

204.02 Definitions.

(a) Excavation. Excavation consists of the following:

(1) Roadway excavation. Material excavated from within the right-of-way or easement areas, except sub-excavation covered in Subsection 204.02(a)(2) and structure excavation covered in Sections 208 and 209. Roadway excavation includes all material encountered regardless of its nature or characteristics.

(2) Sub-excavation. Material excavated from below subgrade elevation in cut sections or from below the original ground-line in embankment sections. Sub-excavation excludes the work required by Subsection 204.05 or 204.06.

(3) Borrow excavation. Material used for embankment construction that is obtained from outside the roadway prism. Borrow excavation includes unclassified borrow, and topping.

(b) Embankment construction. Embankment construction consists of placing and compacting roadway or borrow excavation. This work includes:

(1) Preparing foundation for embankment;

(2) Constructing roadway embankments;

(3) Benching for side-hill embankments;

(4) Constructing dikes, ramps, mounds, and berms; and

(5) Backfilling sub-excavated areas, holes, pits, and other depressions.

(c) Conserved topsoil. Excavated material conserved from the roadway excavation and embankment foundation areas that is suitable for growth of grass, cover crops, or native vegetation.

(d) Waste. Excess and unsuitable roadway excavation and sub-excavation that cannot be used.

Material

204.03 Conform to the following Subsections:

Topping704.05
Unclassified borrow704.06
Water725.01(c)

Construction Requirements

204.04 Preparation for Roadway Excavation and Embankment Construction. Clear the area of vegetation and obstructions according to Sections 201 and 203.

Road pioneering, slash disposal, and grubbing of stumps may proceed concurrently with excavation and embankment. Maintain drainage during pioneering operations.

204.05 Conserved Topsoil. When designated, conserve topsoil from roadway excavation and embankment foundation areas. Stockpile conserved topsoil in low windrows immediately beyond the rounding limits of cut and embankment slopes or in other approved locations. Separate conserved topsoil from other excavated material. When designated, place conserved topsoil on completed slopes according to Section 624.

204.06 Roadway Excavation. Excavate as follows:

(a) Rock cuts. Blast rock according to Section 205. Excavate rock cuts to 6 inches (150 millimeters) below subgrade within the roadbed limits. Backfill to subgrade with topping or other suitable material. Compact the material according to Subsection 204.11.

(b) Earth cuts. Scarify earth cuts to 6 inches (150 millimeters) below subgrade within the roadbed limits. Compact the scarified material according to Subsection 204.11.

(c) Pioneer Roads. Conduct excavation and placement operations so material to be treated under Section 201 will not be incorporated into the roadway unless specified in the slash treatment method. Maintain drainage during pioneering operations.

Remove snow and ice in advance of the work and deposit beyond the roadway limits in a manner that will not waste material or generate sediment. Do not incorporate snow and ice into embankments. Place snow or ice in a manner to prevent resource damage.

(d) Drainage Feature. Drainage feature includes construction of all ditches, minor channel changes, drainage dips, catch basins, surface water deflectors, and other minor drainage structures. Compact the material according to Subsection 204.11. Excavate on a uniform grade between control points.

Do not disturb material and vegetation outside the construction limits. Retrieve material deposited outside the construction limits. Dispose of unsuitable or excess excavation material according to Subsection 204.14. Replace shortage of suitable material caused by premature disposal of roadway excavation.

Shape to drain and compact the work area to a uniform cross-section at the end of each day's operations.

204.07 Sub-excavation. Excavate material to the required limits. Dispose of unsuitable material according to Subsection 204.14. Take cross-sections according to Section 152. Backfill sub-excavated area with suitable material in horizontal layers not exceeding 12 inches (300 millimeters) in compacted thickness and compact according to Subsection 204.11. Prevent unsuitable material from mixing with suitable backfill material.

204.08 Borrow Excavation. Use suitable roadway excavation in embankment construction. Do not use borrow excavation when it results in excess roadway excavation. Deduct excess borrow excavation from the total borrow excavation quantity.

Obtain borrow source approval according to Subsection 105.02. Develop and restore borrow sources according to Subsections 105.03 and 105.06. Do not excavate beyond the established limits. When applicable, shape the borrow source to permit accurate measurements when excavation is complete.

204.09 Preparing Foundation for Embankment Construction. Prepare foundation for embankment construction as follows:

(a) Embankment over natural ground. Remove topsoil and break up the ground surface to a minimum depth of 6 inches (150 millimeters) by plowing or scarifying. Compact the ground surface according to Subsection 204.11.

(b) Embankments over an existing asphalt, concrete, or gravel road surface. Scarify gravel roads to a minimum depth of 6 inches (150 millimeters). Scarify or pulverize asphalt and concrete roads to 6 inches (150 millimeters) below the pavement. Reduce particles to a maximum size of 6 inches (150 millimeters) and produce a uniform material. Compact the surface according to Subsection 204.11.

(c) Embankment across ground not capable of supporting equipment. Dump successive loads of embankment material in a uniformly distributed layer to construct the lower portion of the embankment. Limit the layer thickness to the minimum depth necessary to support the equipment.

(d) Embankment on an existing slope steeper than 1V:3H. Cut horizontal steps in the existing slope to a sufficient width to accommodate placement and compaction operations and equipment. Step the slope as the embankment is placed and compacted in layers. Begin each step at the intersection of the original ground and the vertical cut of the previous step.

204.10 Embankment Construction. Incorporate only suitable roadway excavation material into the embankment. When the supply of suitable roadway excavation is exhausted, furnish unclassified borrow to complete the embankment. Obtain written approval before beginning construction of embankments over 6 feet (2 meters) high at subgrade centerline. Construct embankments as follows:

(a) General. At the end of each day's operations, shape to drain and compact the embankment surface to a uniform cross-section. Eliminate ruts and low spots that could hold water.

During all stages of construction, route and distribute hauling and leveling equipment over the width and length of each layer of material.

Compact embankment side slopes with a tamping foot roller, by walking with a dozer, or by overbuilding the fill and then removing excess material to the final slope line. For slopes 1V:1¾H or steeper, compact the slopes as embankment construction progresses.

(b) Embankment within the roadway prism. Place embankment material in horizontal layers not exceeding 12 inches (300 millimeters) in compacted thickness. Incorporate oversize boulders or rock fragments into the 12-inch (300-millimeter) layers by reducing them in size or placing them individually as required below. Compact each layer according to Subsection 204.11 before placing the next layer.

Material composed predominately of boulders or rock fragments too large for 12-inch (300millimeter) layers may be placed in layers up to 24 inches (600 millimeters) thick. Incorporate oversize boulders or rock fragments into the 24-inch (600-millimeter) layer by reducing them in size or placing individual rock fragments and boulders greater than 24 inches (600 millimeters) in diameter as follows:

(1) Reduce rock to less than 48 inches (1200 millimeters) in the largest dimension;

(2) Distribute rock within the embankment to prevent nesting;

(3) Place layers of embankment material around each rock to a depth not greater than that permitted above. Fill voids between rocks; and

(4) Compact each layer according to Subsection 204.11(a) before placing the next layer.

(c) Embankment outside of roadway prism. When placing embankment outside the staked roadway prism, place material in horizontal layers not exceeding 24 inches (600 millimeters) in compacted thickness. Compact each layer according to Subsection 204.11.

204.11 Compaction. Compact the embankment using one of the following methods as specified.

(a) Placement Method A. Use AASHTO T 27 to determine the quantity of material retained on a No. 4 (4.75-millimeter) sieve. Compact as follows:

(1) More than 80 percent retained on a No. 4 (4.75-millimeter) sieve. Adjust the moisture content to a level suitable for compaction. Use compression-type rollers at speeds less than 6 feet (1.8 meters) per second and vibratory rollers at speeds less than 3 feet (1 meter) per second. Compact each layer of material full width with one of the following and until there is no visible evidence of further consolidation:

(a) Four roller passes of a vibratory roller having a minimum dynamic force of 40,000 pounds (180 kilonewtons) impact per…

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