J-4 NAVSEA SI 009-012.pdf

1 of 30 ITEM NO: 009-012

FY-27

NAVSEA

STANDARD ITEM

ITEM NO: 009-012

DATE: 01 OCT 2024

CATEGORY: II

1. SCOPE:

1.1 Title: Weld, Fabricate, and Inspect; accomplish

2. REFERENCES:

2.1 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

2.2 American Bureau of Shipping (ABS) Rules for Building and Classing Steel Vessels

2.3 0900-LP-060-4010, Fabrication, Welding, and Inspection of Metal Boat and Craft Hulls

2.4 S9074-AQ-GIB-010/248, Requirements for Welding and Brazing Procedure and

Performance Qualification

2.5 0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems

2.6 S9074-AR-GIB-010/278, Requirements for Fabrication Welding and Inspection, and

Casting Inspection and Repair for Machinery, Piping, and Pressure Vessels

2.7 MIL-STD-22, Welded Joint Design

2.8 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.9 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.10 DOD-STD-2185, Requirements for Repair and Straightening of Bronze Naval Ship

Propellers

2.11 S9221-C1-GTP-010/020, Main Propulsion Boilers; Repair and Overhaul

2.12 S9AA0-AB-GOS-010, General Specifications for Overhaul of Surface Ships (GSO)

2.13 MIL-STD-2191, Repair, Welding, Weld Cladding, Straightening, and Cold Rolling of

Main Propulsion Shafting

2.14 S9CG0-BP-SRM-010/CG-47CL, Inspection, Testing, Fabrication, and Welding for

Aluminum Superstructures During Repair, Alteration, and Modernization, for CG-47 Class Ships

2.15 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.16 S9086-RK-STM-010/CH-505, Piping Systems

2 of 30 ITEM NO: 009-012

2.17 S9LCS-BF-SRM-010/LCS-2, Inspection, Testing, Fabrication, and Welding for Structural

Repair, Alteration, and Modernization, for LCS-2 Variant Ships

2.18 S9LCS-BG-SRM-010/LCS-1 CL, Inspection, Testing, Fabrication, and Welding for

Structural Repair, Alteration, and Modernization, for LCS-1 Variant Ships

3. REQUIREMENTS:

3.1 Utilize specific requirements of 2.1 through 2.11 and 2.15 listed in Tables One, 2, 3, and 4 of this item for determining the welder and brazer qualifications, electrodes, weld design, welding requirements, brazing requirements, welding procedures, brazing procedures, welding parameters and controls, inspection standards, and acceptance criteria.

3.1.1 Maintain a Welding Workmanship Program and a Welding Surveillance Inspection Program if conducting structural and fabrication work in accordance with 2.1.

3.1.2 Maintain a Welding Training Program in accordance with 2.4.

3.1.3 Maintain a Brazing Process Inspection in accordance with 2.5.

3.1.4 Welding Procedure Specification (WPS) will be available at the work site during the performance of work.

3.2 Weld bell-end fittings in accordance with Section 505c8 of 2.12. Nondestructive testing inspection must comply with Class P-2 piping systems as defined by 2.6.

3.3 Ground welding machines, for purposes of providing a return path for welding current, using a grounding bar or lead which must be connected directly from the machine ground return connection to the ship's hull, sized on the basis of 1,000,000 Circular Mils per 1,000 amps per 100 feet, but in no event using less than a Number One cable (85,037 Circular Mils).

3.3.1 Welding machines used for welding on machinery, pressure vessels, or piping, rotating ordnance, electronic, or fire control equipment must have the ground return connection in the immediate vicinity of the work to ensure that current does not flow through bearings, pipe hangers, or other areas where arcing or high resistance paths exist. For ships constructed of non-magnetic materials, the ground return cables must be connected directly to the component being welded - as close to the weld zone as feasible.

3.3.2 Shipboard power distribution system must not be used as the power source for welding equipment unless approved by the SUPERVISOR. External power source must be used.

3.4 Process Control Procedure (PCP) for the specific welding, brazing, and inspection operations in 3.4.1 through 3.4.9 must be in accordance with NAVSEA Standard Items (See Note 4.1) and the following:

3.4.1 Class A-F, A-1, A-2, A-3, A-LT, P-1, P-LT, M-1, and T-1 welding, as defined by

2.6. These procedures must include, as a minimum, the information required by Paragraph 4.1.3 of 2.6 and supporting data such as a sketch of the weld repair areas and associated ship components. Joint numbers must not be duplicated on ship during the availability.

3.4.2 Class P-3a special category silver brazing, as defined by

2.5. The procedure must include, as a minimum, the information required by Sections 4 of 2.5.

3 of 30 ITEM NO: 009-012

3.4.2.1 All brazing of steam piping must conform to 2.5, Class P-3a special category, including ultrasonic inspection, for all pipe sizes .840 inch outer diameter or grater including any (existing) copper to (new) copper-nickel transition joints. Brazed joints must not be used in steam pipe sizes less than .840 inch outer diameter.

3.4.2.2 In steam systems, where brazed piping and fittings are to be reused, or piping has to be sized to achieve proper fit-up, the option for a 5X visual inspection for cracks listed in Sections 5.5.3, 5.10.1, and 5.10.2 of 2.5 must not be used; liquid penetrant inspection must be required.

3.4.3 For bronze propellers, using 2.10 for guidance.

3.4.4 For propellers other than bronze, using 2.6 for guidance.

3.4.5 For propulsion shafting and rudder stocks, using 2.13 for guidance.

3.4.6 For titanium-based materials, using 2.6 for guidance.

3.4.7 Accomplish aluminum welding and nondestructive testing for superstructure of CG-47 Class ships in accordance with 2.14.

3.4.8 Accomplish fabrication, aluminum welding and nondestructive testing of aluminum structures for LCS-2 variant ships in accordance with 2.17.

3.4.9 Accomplish fabrication, aluminum welding and nondestructive testing of aluminum structures for LCS-1 variant ships in accordance with 2.18.

3.5 The use of a permanent backing strap in accordance with Section 11, Paragraph 11.1 of 2.1 is specifically prohibited for ships unless detailed in the original weld joint design or when authorized by the SUPERVISOR. The use of a permanent backing strap is acceptable for small boats and crafts, in accordance with 2.3and 2.15.

(V)(G) “FIT-UP INSPECTION”

3.6. Joint fit-up of Class P-1 piping butt-welded joints requiring radiographic inspection.

3.6.1 Verify Joint Fit-Up Prior to Welding - (V)(G)

(I) or (I)(G) “NONDESTRUCTIVE TESTING”

3.7 Accomplish nondestructive testing in accordance with the following:

3.7.1 Manufacture, installation, and repair (welding, brazing, machining, or lapping) of Level I fittings or components:

3.7.1.1 Nondestructive Testing Visual Inspection - (I)

3.7.1.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.7.1.3 Nondestructive Testing Radiographic - (I)

4 of 30 ITEM NO: 009-012

3.7.2 Welding/brazing of Class P-1, P-LT, P-3a piping systems or Class A-F, A-1, A-2, A-3, A-LT, M-1, T-1 welding, and Class P-2.

3.7.2.1 Nondestructive Testing Visual Inspection - (I)

3.7.2.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.7.2.3 Nondestructive Testing Radiographic - (I)

3.6.3.4 Nondestructive Testing Visual Inspection (I)(G) materials S-51, S-52, S-53.

3.7.3 Welding on ship/craft listed in Attachment A hull or structure when required by the fabrication document:

3.67.3.1 Nondestructive Testing Visual Inspection - (I)

3.7.3.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant and

3.7.3.3 Nondestructive Testing Radiographic - (I)

3.7.4 Weight handling equipment manufacture and repair:

3.7.4.1 Nondestructive Testing Visual Inspection - (I)

3.7.4.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant - (I)(G)

3.7.4.3 Ultrasonic Testing (Final Only) - (I)(G)

3.7.4.4 Nondestructive Testing Radiographic - (I)

3.7.5 Corrective maintenance within the certified boundaries of cranes (as defined in

NSTM 589):

3.7.5.1 Nondestructive Testing Visual Inspection - (I)

3.7.5.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant - (I)(G)

3.7.5.3 Ultrasonic Testing (Final Only) - (I)(G)

3.7.5.4 Nondestructive Testing Radiographic - (I)

3.7.6 Maintenance on aircraft launch and recovery equipment:

3.7.6.1 Nondestructive Testing Visual Inspection - (I)

3.7.6.2 Nondestructive Testing Magnetic Particle, Liquid Penetrant and

3.7.6.3 Nondestructive Testing Radiographic - (I)

5 of 30 ITEM NO: 009-012

3.7.7 Invocation of Operational Pressure Test Option for Piping Systems in accordance with 2.16:

3.7.7.1 Nondestructive Magnetic Particle and Liquid Penetrant testing accomplished to satisfy Operational Pressure Test Option requirements in accordance with 11.1.2.6 of

2.16 and not already required by 3.7.3.2. - (I)

(I)(G) "EVALUATION OF RT FILMS"

3.8 Accomplish RT film interpretation.

3.8.1 Provide the cognizant Government representative designated by the SUPERVISOR the evaluated radiographs and records within 2 days of the (G) point.

3.9 Provide and maintain a Welding Consumable Control System in accordance with 2.1, 2.2, 2.3, 2.5, 2.6, 2.10, 2.11, 2.13, 2.14, and 2.15, which covers the control and issuance of filler materials.

The system must be described in a written procedure that must be submitted to the SUPERVISOR for review and approval prior to the initiation of production work. This procedure only requires a one-time submittal/approval unless the NAVSEA Standard Items change and/or references change or are updated. The Welding Consumable Control System must be subject to periodic conformity audits by the SUPERVISOR throughout the contract period.

3.10 Utilize Attachment A to define combatant and non-combatant vessels and applicable table.

3.11 Where requirements in the repair and testing instructions for propulsion boilers conflict,

2.12 must take precedence.

4. NOTES:

4.1 If a Process Control Procedure (PCP) for all specific welding, brazing, and inspection operations in 3.4.1 through 3.4.9 is required; the use of Category II NAVSEA Standard Item 009-009 “Process Control Procedure (PCP); provide and accomplish” of NAVSEA Standard Items will be specified in the Work Item.

4.2 For Navy boats and craft all paragraphs apply except the following: 3.4.2.1, 3.4.2.2, 3.4.3, 3.4.4, 3.4.5, 3.4.6, and 3.7.7.

* - PARAGRAPH 3.4.4 APPLIES 6 of 30 ITEM NO: 009-012

** - PARAGRAPH 3.10 APPLIES FY-27

TABLE 1

WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN A B C D E

L

I

N

E

SITUATION

EVOLUTION

CLASS P-1, P-2

AND P-LT PIPING

CLASS P-3a

SPECIAL

CATEGORY,

OTHER CLASS P-

3a, AND P-3b

PIPING

HARD

FACING

VALVE

PARTS

CLASS A

PRESSURE

VESSEL

** PROPULSION

BOILERS

*PROPELLE

RS

(BRONZE)

WELDER AND

BRAZER

QUALIFICATI

ON

S9074-AQ-GIB-

010/248, PARAGRAPH 5

0900-LP-001-7000,

SECTION 4

S9074-AQ-GIB-010/248,

S9221-C1-GTP-

010/020

WELDING

PROCEDURE

S9074-AQ-GIB-

010/248, PARAGRAPH 4

NOT

APPLICABLE

S9074-AQ-GIB-010/248,

S9221-C1-GTP-

010/020

DOD-STD-

2185, PARAGRAP

H 4

3 BRAZING

NOT APPLICABLE 0900-LP-001-7000,

SECTION 4

NOT APPLICABLE

4 WELDING

REQUIREMEN

TS

S9074-AR-GIB-

010/278, PARAGRAPH 6

NOT

APPLICABLE

S9074-AR-GIB-010/278,

PARAGRAPH 6

MIL-STD-

2185, H 5

* - PARAGRAPH 3.4.4 APPLIES 7 of 30 ITEM NO: 009-012

I

CLASS P-1, P-2

AND P-LT PIPING

CATEGORY,

OTHER CLASS P-

3a, AND P-3b

VALVE

PARTS

CLASS A

*PROPELLE

RS

(BRONZE)

5 FILLER

MATERIAL

S9074-AR-GIB-

010/278, PARAGRAPH 5

0900-LP-001-7000,

SECTION 5

S9074-AR-GIB-010/278,

DOD-STD-

2185, H 5

6 JOINT

DESIGN

S9074-AR-GIB-

010/278, PARAGRAPH 9

MIL-STD-22

0900-LP-001-7000,

SECTION 5

NOT

APPLICABLE

S9074-AR-

GIB-010/278,

PARAGRAP

H 9 MIL-

STD-22

* - PARAGRAPH 3.4.4 APPLIES 8 of 30 ITEM NO: 009-012

I

CLASS P-1, P-2 AND

P-LT PIPING

CATEGORY,

OTHER CLASS

P-3a, AND P-3b

VALVE

PARTS

CLASS A

*PROPELLER

S (BRONZE)

7 HEAT

TREATMENT

S9074-AR-GIB-

010/278, PARAGRAPH 6

0900-LP-001-

7000, SECTION 5

S9074-AR-

GIB-010/278,

PARAGRAPH

S 6 AND 11.6

S9074-AR-

GIB-010/278,

PARAGRAP

H 6

S9221-C1-GTP-

010/020

S9074-AR-

GIB-010/278,

WORKMANS

HIP

REQUIREMEN

TS

S9074-AR-GIB-

010/278, PARAGRAPH 7

0900-LP-001-

7000, SECTION 5

S 7 AND 11.6

PARAGRAP

H 7

* - PARAGRAPH 3.4.4 APPLIES 9 of 30 ITEM NO: 009-012

I

CATEGORY,

OTHER CLASS

VALVE

PARTS

CLASS A

VISUAL

INSPECT

JOINT FIT-UP

PARAGRAPH 9

MIL-STD-22

7000, SECTION 7

PARAGRAP

H 9 MIL-

STD-22

10 VISUAL

INSPECTION

S9074-AR-GIB-

PARAGRAPH 10

MIL-STD-2035,

AND 8

11.6.3

MIL-STD-

2035, PARAGRAPH

* - PARAGRAPH 3.4.4 APPLIES 10 of 30 ITEM NO: 009-012

I

CATEGORY,

OTHER CLASS

VALVE

PARTS

CLASS A

11 RADIOGRAPH

IC

INSPECTION

(RT)

S9074-AR-GIB-

010/278

PARAGRAPH 10

T9074-AS-GIB-

010/271, PARAGRAPH 3

(NORMALLY ONLY

P-1 AND P-LT)

NOT APPLICABLE

S9074-AR-GIB-010/278

PARAGRAPH 10

T9074-AS-GIB-

010/271,PARAGRAPH 3

MIL-STD-2035, PARAGRAPH 5

* - PARAGRAPH 3.4.4 APPLIES 11 of 30 ITEM NO: 009-012

I

CATEGORY,

OTHER CLASS

VALVE

PARTS

CLASS A

12 ULTRASONIC

INSPECTION

(UT)

NOT APPLICABLE 0900-LP-001-

7000, SECTIONS

6,7,8 AND 9 FOR

CLASS P-3a

SPECIAL

CATEGORY

PIPING ONLY

S9245-AR-

TSM-010/Prop

Paragraph

5.6.5.2

* - PARAGRAPH 3.4.4 APPLIES 12 of 30 ITEM NO: 009-012

I

CATEGORY,

OTHER CLASS

VALVE

PARTS

CLASS A

13 LIQUID

PENETRANT

INSPECTION

(PT)

S9074-AR-GIB-

010/278, PARAGRAPH 10

T9074-AS-GIB-

AND 8

FOR CLASS P-3a

CATEGORY

SEE 3.4.2.2

GIB-010/278,

11.6.3

T9074-AS-GIB-010/271,

MIL-STD-2035, PARAGRAPH 7

PARAGRAPH

T9074-AS-

GIB-010/271,

* - PARAGRAPH 3.4.4 APPLIES 13 of 30 ITEM NO: 009-012

I

CATEGORY,

OTHER CLASS

VALVE

PARTS

CLASS A

14 MAGNETIC

PARTICLE

INSPECTION

(MT)

S9074-AR-GIB-

010/278, PARAGRAPH 10

T9074-AS-GIB-

PARAGRAPH 6

NOT APPLICABLE S9074-AR-GIB-010/278,

MIL-STD-2035

* - PARAGRAPH 3.4.4 APPLIES 14 of 30 ITEM NO: 009-012

TABLE 1

WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L

I

MACHINERY CLASS

M

TURBINE PARTS

CASTINGS

FORCED DRAFT

BLOWERS

REDUCTION

AND STEAM

TURBINE

DRIVEN

AUXILIARY

GEARS

1 WELDER AND

BRAZER

QUALIFICATIONS

S9074-AQ-GIB-010/248, PARAGRAPH 5

2 WELDING

PROCEDURE

S9074-AQ-GIB-010/248, PARAGRAPH 4

3 BRAZING

PROCEDURE

NOT APPLICABLE

4 WELDING

REQUIREMENTS

S9074-AR-GIB-010/278, PARAGRAPH 6

5 FILLER MATERIAL S9074-AR-GIB-010/278, PARAGRAPH 5

6 JOINT DESIGN S9074-AR-GIB-010/278, PARAGRAPH 9, AND MIL-STD-22

7 HEAT TREATMENT S9074-AR-GIB-010/278, PARAGRAPHS 6 AND 8

8 WORKMANSHIP

REQUIREMENTS

S9074-AR-GIB-010/278, PARAGRAPH 7

9 VISUAL INSPECT

JOINT FIT-UP

S9074-AR-GIB-010/278, PARAGRAPH 10, AND MIL-STD-22

10 VISUAL

PARAGRAPH 14

S9074-AR-GIB-

010/278, PARAGRAPH 16

S9074-AR-GIB-

010/278,

* - PARAGRAPH 3.4.4 APPLIES 15 of 30 ITEM NO: 009-012

TABLE 1

WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L

I

REDUCTION

AND STEAM

TURBINE

DRIVEN

AUXILIARY

GEARS

11 RADIOGRAPHIC

INSPECTION (RT)

S9074-AR-GIB-010/278,

PARAGRAPH 10

PARAGRAPH 14

T9074-AS-GIB-

PARAGRAPH

S9074-AR-GIB-

010/278, PARAGRAPH 16

T9074-AS-GIB-

* - PARAGRAPH 3.4.4 APPLIES 16 of 30 ITEM NO: 009-012

TABLE 1

WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L

I

REDUCTION

AND STEAM

TURBINE

DRIVEN

AUXILIARY

GEARS

12 ULTRASONIC

INSPECTION (UT)

S9074-AR-GIB-

010/278, PARAGRAPH 10

T9074-AS-GIB-

PARAGRAPH 8

PARAGRAPH 14

PARAGRAPH 13

S9074-AR-GIB-

010/278, PARAGRAPH 16

S9074-AR-GIB-

010/278, PARAGRAPH 15

13 LIQUID

PENETRANT

INSPECTION (PT)

S9074-AR-GIB-

010/278, PARAGRAPH 10

T9074-AS-GIB-

PARAGRAPH 14

T9074-AS-GIB-

PARAGRAPH 13

T9074-AS-GIB-

S9074-AR-GIB-

010/278, PARAGRAPH 16

T9074-AS-GIB-

S9074-AR-GIB-

010/278, PARAGRAPH 15

T9074-AS-GIB-

* - PARAGRAPH 3.4.4 APPLIES 17 of 30 ITEM NO: 009-012

TABLE 1

WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L

I

REDUCTION

AND STEAM

TURBINE

DRIVEN

AUXILIARY

GEARS

14 MAGNETIC

PARTICLE

INSPECTION (MT)

S9074-AR-GIB-

010/278, PARAGRAPH 10

T9074-AS-GIB-

PARAGRAPH 14

T9074-AS-GIB-

PARAGRAPH 13

T9074-AS-GIB-

S9074-AR-GIB-

010/278, PARAGRAPH 16

T9074-AS-GIB-

S9074-AR-GIB-

010/278, PARAGRAPH 15

T9074-AS-GIB-

18 of 30 ITEM NO: 009-012

* PARAGRAPH 3.8 Applies

TABLE 2

WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (COMBATANT)

COLUMN A B C D E F

L

I

N

E

MATERIAL

EVOLUTION

CARBON

STEEL (MS),

ORDINARY

STRENGTH

STEEL(OS),

AND HIGHER

STRENGTH

STEEL (HSS)

(HY-80/100,

HSLA-80 AND

STS)

ALUMINUM

ALLOY

CHROMIUM

NICKEL

STEEL

(STAINLESS)

COPPER

AND/OR

NICKEL BASE

ALLOYS

SILICONE

BRONZE

ALUMINU

M BRONZE

1 WELDER

QUALIFICATION

S9074-AQ-GIB-010/248, PARAGRAPH 5

2 WELDING

PROCEDURE

S9074-AQ-GIB-010/248, PARAGRAPH 4

3 ELECTRODE MIL-STD-1689,

PARAGRAPH

10 TABLE X

MIL-STD-1689,

PARAGRAPH 10

TABLE XI

MIL-STD-

1689, PARAGRAPH

10 TABLE XVI

MI-STD-1689,

PARAGRAPH

10 TABLES XII

AND XIII

MIL-STD-

1689, PARAGRAPH

10 TABLES

XIV AND XV

S9074-AR-

GIB-

010/278, TABLE II

4 JOINT DESIGN MIL-STD-22

MIL-STD-1689, PARAGRAPH 11

5 WELDING

REQUIREMENTS

MIL-STD-1689, PARAGRAPH 13

6 WORKMANSHIP

MIL-STD-1689, PARAGRAPHS 12 AND 14

7 VISUAL

MIL-STD-1689, PARAGRAPHS 6, 7, AND 8

MIL-STD-2035, PARAGRAPH 4

T9074-AS-GIB-010/271, PARAGRAPH 8

19 of 30 ITEM NO: 009-012

* PARAGRAPH 3.8 Applies

TABLE 2

WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (COMBATANT)

COLUMN A B C D E F

L

I

N

E

MATERIAL

EVOLUTION

CARBON

STEEL (MS),

ORDINARY

STRENGTH

STEEL(OS),

AND HIGHER

STRENGTH

STEEL (HSS)

(HY-80/100,

HSLA-80 AND

STS)

ALUMINUM

ALLOY

CHROMIUM

NICKEL

STEEL

(STAINLESS)

COPPER

AND/OR

NICKEL BASE

ALLOYS

SILICONE

BRONZE

ALUMINU

M BRONZE

8 RADIOGRAPHIC

INSPECTION (RT)

MIL-STD-2035, PARAGRAPH 5

T9074-AS-GIB-010/271, PARAGRAPH 3

9 ULTRASONIC

INSPECTION (UT)

MIL-STD-2035, PARAGRAPH 8

T9074-AS-GIB-010/271, PARAGRAPH 6

10 LIQUID

PENETRANT

INSPECTION (PT)

MIL-STD-2035, PARAGRAPH 7

T9074-AS-GIB-010/271, PARAGRAPH 5

11 MAGNETIC

PARTICLE

INSPECTION (MT)

MIL-STD-1689, PARAGRAPH 6

MIL-STD-2035, PARAGRAPH 6

20 of 30 ITEM NO: 009-012

TABLE 3

WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (NON-COMBATANT) * **

COLUMN A B C D E F

L

I

N

E MATERIAL

EVOLUTION

CARBON

STEEL (MS),

ORDINARY

STRENGTH

STEEL(OS),

AND HIGHER

STRENGTH

STEEL (HSS)

(HY-80/100)

ALUMINU

M ALLOY

CHROMIUM

NICKEL

STEEL

(STAINLESS)

COPPER

AND/OR

NICKEL

BASE

ALLOYS

SILICONE

BRONZE

ALUMINUM

BRONZE

WELDER

QUALIFICATION

ABS RULES, PART 2, CHAPTER 4, SECTION 1

ELECTRODE

JOINT DESIGN

WORKMANSHIP

7 VISUAL ABS RULES, PART 2, CHAPTER 4, SECTION 1

INSPECTION (RT)

21 of 30 ITEM NO: 009-012

TABLE 3

WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (NON-COMBATANT) * **

COLUMN A B C D E F

L

I

N

E

MATERIAL

EVOLUTION

CARBON

STEEL (MS),

ORDINARY

STRENGTH

STEEL(OS),

AND HIGHER

STRENGTH

STEEL (HSS)

(HY-80/100)

ALUMINU

M ALLOY

CHROMIUM

NICKEL

STEEL

(STAINLESS)

COPPER

AND/OR

NICKEL

BASE

ALLOYS

SILICONE

BRONZE

ALUMINUM

BRONZE

9 ULTRASONIC

INSPECTION (UT)

10 LIQUID

INSPECTION (PT)

11 MAGNETIC

PARTICLE

(MT)

ABS RULES, PART 2, CHAPTER 4,

SECTION 1

* - IDENTIFICATION OF "SURVEYOR" IN ABS RULES SIGNIFIES SUPERVISOR OF SHIPBUILDING (SUPERVISOR)

ACTION. THE SUPERVISOR MAY USE MIL-STD-1689 FOR GUIDANCE WHERE ADDITIONAL DIRECTION IS

NECESSARY. SUCH GUIDANCE MAY BE USED TO: ESTABLISH NDT REQUIREMENTS, ESTABLISH

22 of 30 ITEM NO: 009-012

WELDING/NDT PROCEDURE AND PERSONNEL QUALIFICATION REQUIREMENTS, OR TO DEFINE OTHER

ATTRIBUTES LISTED IN THE "MATERIAL EVOLUTION" LINE OF TABLE 3.

** - THE SUPERVISOR MAY ALSO ALLOW THE SHIPBUILDER TO CHOOSE FROM THE FOLLOWING OPTIONS, PROVIDING:

- THE SHIPBUILDER'S UTILIZATION OF THE FOLLOWING OPTIONS MUST RESULT IN NO ADDITIONAL COST

TO THE GOVERNMENT.

- THE SHIPBUILDER MUST UTILIZE THE FABRICATION DOCUMENT SELECTED FOR THE ENTIRE

AVAILABILITY AND MUST NOT SWITCH BACK AND FORTH BETWEEN DOCUMENTS.

- THE SHIPBUILDER MUST NOTIFY THE SUPERVISOR OF WHICH FABRICATION DOCUMENT HAS BEEN

SELECTED.

OPTIONS:

A) MIL-STD-1689 MAY BE UTILIZED BY THE SHIPBUILDER AT THE SHIPBUILDER'S DISCRETION. THE

REQUIREMENTS OF TABLE 2 ABOVE WOULD THEN APPLY.

B) FOR DETERMINATION OF NDT METHOD(S) AND EXTENT OF NDT INSPECTION WHEN REPAIRS ARE TO BE

ACCOMPLISHED, THE SHIPBUILDER MAY REQUEST TO UTILIZE THE SAME NDT REQUIREMENTS THAT

WERE INVOKED IN CONSTRUCTION OF THE VESSEL. IN SUCH CASES, THE SHIPBUILDER MUST BE

RESPONSIBLE TO DETERMINE THE ORIGINAL NDT REQUIREMENTS AND SUBMIT EVIDENCE SUCH AS

DRAWINGS OR SPECIFICATIONS WHICH DETAIL THE REQUIREMENTS TO THE SUPERVISOR ALONG

WITH A REQUEST FOR APPROVAL.

C) THE SHIPBUILDER MAY REQUEST TO UTILIZE PRE-ESTABLISHED WELDING AND/OR NDT PROCEDURES

AND PERSONNEL QUALIFICATION PROGRAM(S) WHICH HAVE BEEN PREVIOUSLY UTILIZED IN THE

PERFORMANCE OF SIMILAR ABS-ACCEPTED WORK. IN SUCH CASES, THE SHIPBUILDER MUST SUBMIT

EVIDENCE OF SUCH ABS ACCEPTABILITY TO THE SUPERVISOR ALONG WITH DESCRIPTIVE DETAILS

AND SUPPORTING DOCUMENTATION FOR THE PROPOSED PROGRAM(S). SUCH DOCUMENTATION MUST

INCLUDE THE WELDING/NDT PROCEDURES AND METHODS OF WELDING/NDT PERSONNEL

QUALIFICATION THAT WERE UTILIZED IN FORMER ABS-ACCEPTED WORK. THE SHIPBUILDER MUST

ALSO SUBMIT OTHER SUPPORTING EVIDENCE THAT MAY BE REQUESTED BY THE SUPERVISOR TO

23 of 30 ITEM NO: 009-012

ESTABLISH THAT THE PROPOSED PROGRAMS HAVE BEEN PREVIOUSLY UTILIZED FOR SIMILAR ABS-

ACCEPTED WORK.

*** - PARAGRAPH 3.8 APPLIES.

24 of 30 ITEM NO: 009-012

TABLE 4

WELDING, FABRICATION, AND INSPECTION OF

METAL BOAT AND CRAFT HULLS* ****

I

N

COLUMN A B C D E F

MATERIAL

CARBON STEEL

(MS)

(HY-80/100)

ALUMINUM ALLOY

CHROMIUM

NICKEL STEEL

(STAINLESS)

COPPER

AND/OR

NICKEL

BASE

ALLOYS

SILICON

E

BRONZE

ALUMIN

UM

BRONZE

1 WELDER

QUALIFICATION

S9074-AQ-GIB-010/248, SECTION 5

TO300-AU-SPN-010.

SECTION 3.3

S9074-AQ-GIB-010/248, SECTION 5

QUALIFICATION

S9074-AQ-GIB-010/248, SECTION 4

TO300-AU-SPN-010.

SECTION 3.2

S9074-AQ-GIB-010/248, SECTION 4

3 ELECTRODE/FILLER

MATERIAL

0900-060-4010, SECTION 10,

TABLE

10-1

0900-060-4010, SECTION 10,

TABLES 10-2 AND 10-

TO300-AU-SPN-010,

TABLES I AND II***

0900-060-4010, SECTION 10,

TABLE

10-4

0900-060-4010

SECTION 10,

TABLES 10-5

AND 10-6

S9074-AR-GIB-

010/278, TABLE II

4 JOINT DESIGN MIL-STD-22

0900-060-4010, SECTION 11

TO300-AU-SPN-010,

SECTION 8 AND

APPENDIX A AND

APPENDIX B

MIL-STD-22

0900-060-4010, SECTION 11

REQUIREMENT

S

0900-060-4010, SECTION 13 TO300-AU-SPN-010,

SECTION 10

0900-060-4010, SECTION 13

6 WORKMANSHIP

REQUIREMENT

S

0900-060-4010, SECTIONS 12 AND 14 TO300-AU-SPN-010,

SECTION 11

0900-060-4010, SECTIONS 12 AND 14

7 VISUAL 0900-060-4010, SECTIONS 6, 7, AND 8

T9074-AS-GIB-010/271, SECTION 8

TO300-AU-SPN-010,

SECTIONS 3.5.2.1, 5.4.1,

6.2, AND 7.2

0900-060-4010, SECTIONS 6, 7, AND 8

T9074-AS-GIB-010/271, SECTION 8

(RT)

0900-060-4010, SECTION 6, TABLE 6-1

AND SECTIONS 7 AND 8

T9074-AS-GIB-010/271, SECTION 3

TO300-AU-SPN-010,

SECTIONS 3.5.2.4, 5.4.3,

6.4, AND 7.4

0900-060-4010, SECTION 6, TABLE 6-1 AND SECTIONS

7 AND 8

T9074-AS-GIB-010/271, SECTION 3

25 of 30 ITEM NO: 009-012

9 ULTRASONIC

INSPECTION

(UT)

T9074-AS-GIB-010/271, SECTION 6

T9074-AS-GIB-010/271, SECTION 6

10 LIQUID

INSPECTION (PT)

0900-060-4010, SECTIONS 6, 7, AND 8

T9074-AS-GIB-010/271, SECTION 5

TO300-AU-SPN-010

SECTIONS 3.5.2.2, 5.5.3.4,

6.3, AND 7.3

0900-060-4010, SECTIONS 6, 7, AND 8

T9074-AS-GIB-010/271, SECTION 5

11 MAGNETIC

PARTICLE

INSPECTION

(MT)

0900-060-4010, SECTION 6

T9074-AS-GIB-010/271, SECTION 4

NOT APPLICABLE

*- STRUCTURAL FABRICATION AND NON DESTRUCTIVE TESTING REQUIREMENTS FOR PATROL COASTAL (PC) CRAFT (PC-2 THRU PC-

14) ARE ADDRESSED IN A SEPARATE TECHNICAL REPAIR STANDARD INVOKED IN STATEMENTS OF WORK (SOW) FOR PC REPAIRS

AND MODIFICATIONS.

** PARAGRAPG 3.8 APPLIES.

***- SOME CRAFT ARE ORIGINALLY PROCURED WITH 6061 PLATING AND STRUCTURAL

MEMBERS IN THE WELDED CONDITION. MODIFICATIONS TO SUBJECT CRAFT INVOLVE

WELDING 5000 SERIES TO 6000 SERIES ALUMINUM AND ARE NOT ADDRESSED IN THE

REFERENCED DOCUMENTS IN THIS NAVSEA STANDARD ITEM.

**** THE SUPERVISOR MAY ALSO ALLOW THE CONTRACTOR TO CHOOSE FROM THE FOLLOWING OPTIONS, PROVIDING;

UTILIZATION OF THE FOLLOWING OPTIONS MUST RESULT IN NO ADDITIONAL COST TO THE GOVERNMENT, THE CONTRACTOR SHALL

SELECT THE WELDING STANDARD SELECTED FOR THE ENTIRE AVAILABILITY AND MUST NOT SWITCH BACK AND FORTH BETWEEN

DOCUMENTS. THE CONTRACTOR MUST NOTIFY THE SUPERVISOR OF WHICH WELDING STANDARD HAS BEEN SELECTED.

OPTION A) MIL-STD-1689 MAY BE UTILIZED AT THE CONTRACTORS DISCRETION. THE REQUIREMENTS OF TABLE 2 ABOVE WOULD

THEN APPLY.

OPTION B) THE CONTRACTOR MAY REQUEST TO UTILIZE THE SAME WELDING & NDT REQUIREMENTS THAT WERE INVOKED IN

CONSTRUCTION OF THE VESSEL. IN SUCH CASES, THE CONTRACTOR MUST BE RESPONSIBLE TO DETERMINE THE ORIGINAL NDT

REQUIREMENTS AND SUBMIT EVIDENCE SUCH AS DRAWINGS OR SPECIFICATIONS WHICH DETAIL THE NEW REQUIREMENTS TO THE

SUPERVISOR ALONG WITH A REQUEST FOR APPROVAL.

OPTION C) THE CONTRACTOR MAY REQUEST TO UTILIZE PRE-ESTABLISHED (I.E. ABS, AWS, ASME, ETC.) WELDING AND/OR NDT

PROCEDURES AND PERSONNEL QUALIFICATION PROGRAM(S) WHICH HAVE BEEN PREVIOUSLY UTILIZED IN THE PERFORMANCE OF

SIMILAR GOV-ACCEPTED WORK. IN SUCH CASES, THE CONTRACTOR MUST SUBMIT EVIDENCE OF SUCH GOV ACCEPTABILITY TO THE

SUPERVISOR ALONG WITH DESCRIPTIVE DETAILS AND SUPPORTING DOCUMENTATION FOR THE PROPOSED PROGRAM(S). SUCH

DOCUMENTATION MUST INCLUDE THE WELDING/NDT PROCEDURES AND METHODS OF WELDING/NDT PERSONNEL QUALIFICATION

THAT WERE UTILIZED IN FORMER ACCEPTED WORK. THE CONTRACTOR MUST ALSO SUBMIT OTHER SUPPORTING EVIDENCE THAT

26 of 30 ITEM NO: 009-012

MAY BE REQUESTED BY THE SUPERVISOR TO ESTABLISH THAT THE PROPOSED PROGRAMS HAVE BEEN PREVIOUSLY UTILIZED FOR

SIMILAR ACCEPTED WORK

ATTACHMENT A

27 of 30 ITEM NO: 009-012

COMBATANT SURFACE SHIPS

WARSHIPS

SHIP CLASS SHIP TYPE TABLE

CV Aircraft Carrier 2

CVN Aircraft Carrier (nuclear propulsion) 2

CG Guided Missile Cruiser 2

DDG Guided Missile Destroyer 2

FFG Guided Missile Frigate 2

LCS Littoral Combat Ship 2

AMPHIBIOUS WARFARE SHIPS

SHIP CLASS SHIP TYPE TABLE

LCC Amphibious Command Ship 2

LHA Amphibious Assault Ship (general purpose) 2

LKA Amphibious Cargo Ship 2

LPD Amphibious Transport Dock 2

LSD Dock Landing Ship 2

LHD Amphibious Assault Ship (general purpose) 2

AUXILIARY SHIPS

SHIP CLASS SHIP TYPE TABLE

AO Oiler 2

AOE Fast Combat Support Ship 2

MINE WAREFARE SHIPS

SHIP CLASS SHIP TYPE TABLE

MCM Mine Countermeasures Ship 2

NON-COMBATANT SURFACE SHIPS

AUXILIARY SHIPS

SHIP CLASS SHIP TYPE TABLE

ACS Auxiliary Crane Ship 3

AGM Missile Range Instrumentation Ship 3

AGOR Oceanographic Research Ship 3

AGOS Ocean Surveillance Ship 3

AGS Surveying Ship 3

AH Hospital Ship 3

AK Cargo Ship 3

AKB Auxiliary Cargo Barge/Lighter Ship 3

AKF Auxiliary Cargo Float-On/Float-Off Ship 3

AOT Transport Oiler 3

APL Barracks Craft 3

ARC Cable Repairing Ship 3

ARS Salvage Ship 3

AS Submarine Tender 3

ATF Fleet Ocean Tug 3

AVB Aviation Logistic Support Ship 3

28 of 30 ITEM NO: 009-012

NON-COMBATANT SURFACE SHIPS

SERVICE CRAFT

SHIP CLASS SHIP TYPE TABLE

AFDL Small Auxiliary Floating Drydock (non-self-propelled) 4

APL Barracks Craft (non-self-propelled) 4

ARDM Medium Auxiliary Repair Drydock (non-self-propelled) 4

DSRV Deep Submergence Rescue Vehicle (Self-Propelled) 4

DSV Deep Submergence Vehicle (Self-Propelled) 4

FSF Fast Sea Frame (Self-Propelled 4

IX Unclassified Miscellaneous 4

NR Submersible Research Vehicle (Self-Propelled) 4

SBX Mobile Radar Platform (Self-Propelled) 4

SS Unclassified Miscellaneous Submarine (Self-Propelled) 4

YC Open Lighter (non-self-propelled) 4

YCV Aircraft Transportation Lighter (non-self-propelled) 4

YD Floating Crane (non-self-propelled) 4

YDT Diving Tender (non-self-propelled) 4

YFB Ferryboat or Launch (self-propelled) 4

YFN Covered Lighter (non-self-propelled) 4

YFBN Large Covered Lighter (non-self-propelled) 4

YON Fuel Oil Barge (non-self-propelled) 4

YOS Oil Storage Barge (non-self-propelled) 4

YP Patrol Craft (self-propelled) 4

YR Floating Workshop (non-self-propelled) 4

YRB Repair and Berthing Barge (non-self-propelled) 4

YRBN Repair, Berthing, and Messing Barge (non-self-propelled) 4

YRDH Floating Drydock Workshop (Hull) (non-self-propelled) 4

YRDM Floating Drydock Workshop (Machine) (non-self-propelled) 4

YSD Seaplane Wrecking Derrick (self-propelled) 4

YT Harbor Tug (self-propelled) 4

YTB Large Harbor Tug (self-propelled) 4

YTL Small Harbor Tug (self-propelled) 4

YTT Torpedo Trials Craft (self-propelled) 4

YWN Water Barge (non-self-propelled) 4

YWO Waste Oil Barge (non-self-propelled) 4

ESB Expeditionary Sea Base Vessel 3/2*

SEALIFT SUPPORT CRAFT

SHIP CLASS SHIP TYPE TABLE

CFPM Causeway Ferry Power Module, INLS 4

CM Combination/Docking Module, INLS 4

IM Intermediate Module, INLS 4

RM Ramp Module, INLS 4

LWT Light Warping Tug 4

WT Amphibious Warping Tug 4

29 of 30 ITEM NO: 009-012

SLWT Side Loading Warping Tug 4

SEALIFT SUPPORT CRAFT (CONTINUED)

SHIP CLASS SHIP TYPE TABLE

LARC V Lighter, Amphibious Resupply, Cargo 5 Ton 4

OPDS UB Offshore Petroleum Discharge System Utility Boat 4

MPFUB Maritime Prepositioning Force Utility Boat 4

COMBATANT CRAFT

SHIP CLASS SHIP TYPE TABLE

LCAC Landing Craft, Air Cushion 4

LCM Landing Craft, Mechanized 4

LCPL Landing Craft, Personnel, Large 4

LCU Landing Craft, Utility 4

CCA Combatant Craft Assault 4

CCH Combatant Craft Heavy 4

CCM Combatant Craft Medium 4

SOC-R Special Operations Craft-Riverine 4

SSC Surface Support Craft 4

SDV Seal Delivery Vehicle 4

SWCS Shallow Water Combat Submersible 4

PB Patrol Boat 4

RAB Riverine Assault Boat 4

RCB Riverine Command Boat 4

RPB Riverine Patrol Boat 4

AT Armored Troop Carrier 4

MERC Multi-Use EOD Response Craft 4

BOATS

SHIP CLASS SHIP TYPE TABLE

AC Area Command Cutter 4

AP Area Point Search 4

AR Aircraft Rescue Boat 4

BB Barrier Boat 4

BH Boom Handling 4

BP Boom Platform 4

BW Boston Whaler 4

CA Catamaran (Self-Propelled) 4

CC Cabin Cruiser (Self-Propelled) 4

DS Dive Support 4

DSB Dive Support Boat 4

DW Dive Workboat 4

HL Hydrographic Survey Launch 4

HS Force Protection (Harbor Security) 4

LB Life Boat (Self-Propelled) 4

MC Support Craft (High-value) 4

30 of 30 ITEM NO: 009-012

ML Non-Standard (Self-Propelled) 4

BOATS (CONTINUED)

SHIP CLASS SHIP TYPE TABLE

MM Marine Mammal Boat 4

MR Missile Retriever Boat 4

NS Non-Standard Boat 4

OP Oil Pollution Skimmer Boat 4

PE Personnel Boat 4

PL Personnel, Light 4

PR Plane Personnel Rescue Boat 4

PS Parasail Training Boat 4

RB Rigid Inflatable Boat 4

RIB RX Non-Standard Rigid Inflatable Boat 4

SC Support Craft 4

ST Sail Training Craft 4

SX Ships Non-Standard Boat 4

TL Tender Life Boat 4

TR Torpedo Retriever Boat 4

TWR Torpedo Weapons Retriever 4

UB Utility Boat 4

UC Unmanned Craft 4

WB Work Boat 4

WP Work Platform Boat 4

* ESB structure is primarily maintained using commercial standards (table

3), but some limited structures are maintained to military standards (table 2).

See COMNAVSURFOR/COMSCINST 3000.1A for more details.