Industry Day Roofing new.pdf

RO O FING

P RO J EC TS

Randal We a the rford

Roofing Sys te ms

Curre nt Conditions

• Pas t Life Expe c tancy \ S torm Re la te d Is s ue s

• Re quire s cons tant ma inte nance and re la te d re pa ir

• De te riora te d roofing s ys te ms le ad to :

• Inc re as e d de cking and s ubs tra te damage

• Damage d inte rior finis he s and e quipme nt

• Pote ntia l s a fe ty re la te d is s ue s

• Inhe re nt mold growth and othe r indoor a ir qua lity is s ue s .

Roofing Proje c ts

Goals

• Replace Damaged and Failing Roof Systems

• Ne w Te chnology

• Provide a s a fe e nvironme nt tha t prote c ts occupants a s we ll conte nts .

• Uniformity throughout the Unite d S ta te s

• Sta ff and Inmate Tra ining

Tra ining

• Proje c ts to utilize inmate labor, whe re appropria te .

• Inmate work c re ws would be s c re e ne d by BOP to e ns ure compatibility with this program.

• Sta ff Supe rvis ion will be provide d a t a ll time s .

• Contrac tor will be re quire d to tra in fac ility s ta ff a s we ll a s inmate work c re ws to:

• Prope rly ide ntify proble m a re as .

• Re move and prope rly handle cons truc tion de bris .

• Pre paring the e xis ting de ck and s ubs tra te to re ce ive ne w s ys te ms .

• Ins ta lla tion of ne w s ys te ms and re quire d fla s hing.

• Prope r mainte nance proce dure s to mainta in longe vity of the ne w s ys te m

• Provide a knowle dge able e xpe rie nce d "Fac tory" ce rtifie d work force .

Proje c t Imple me nta tion

• 31 Roofing projects will be funded and issued for bid proposal over the next 4 fiscal years.

• These projects are estimated at a total cost of approximately $61.2 m.

• Proje c ts will be is s ue d for bid by groups , bas e d on type of work re quire d and ge ographic loca tions .

• Proje c ts to utilize inmate labor, whe re appropria te .

• Fis ca l Re s pons ibility to e ns ure "Be s t Va lue " to the Gove rnme nt.

Proje c ts South Ce ntra l Re gion

FCI Bas trop

FCI Bas trop

• FCI Bas trop was cons truc te d in 19 79 cons is ts of 39 3 ,348 s .f. unde r roof and occupie s 175 ac re s .

•Exis ting TPO on Hous ing Units (4 ) and as pha lt built-up roofs ove r othe r a re as a re pas t life cyc le .

• Hous ing Units – approx. 40 ,0 0 0 s .f.

• Re move e xis ting TPO roof s ys te m and re pa ir damage d De cking.

• Ins ta ll ne w TPO roof s ys te m with ins ula tion, pa rape t coping/ cap and roof dra in bodie s

•Re maining Roof Are a – approx. 58 ,0 0 0 s .f.

• Thoroughly c le an the e xis ting as pha lt built-up roof

• Ove rlay ne w TPO roof s ys te m ove r e xis ting

• Ins ta ll ne w dra in bodie s , pa rape t coping and caps

FMC Cars we ll

FMC Cars we ll

• FMC Cars we ll was cons truc te d in 19 9 5, compris e d of 20 buildings with 171,18 5 s .f. unde r roof.

• Exis ting roofing s ys te ms of va rious type s ins ta lle d and a re pas t life cyc le and be yond re pa ir.

• Roof le aks have caus e d s ome damage to s e c tions of the me ta l de cking and as s oc ia te d s upports .

• De ck type s va ry from concre te (approx. 6 3 ,0 0 0 s .f.) to me ta l (approx. 40 ,0 0 0 s .f.)

• Le aks have caus e d damage to inte rior finis he s and s us pe c te d mold is pre s e nt.

• Ne w Work will cons is ts of •Re move a ll damage d roof s ys te m ( approx. 10 3 ,0 0 0 s .f.) and re pa ir a ll damage d de cking/ s upports •Ins ta ll ne w TPO roof s ys te m to inc lude ins ula tion, roof dra in bodie s , pa rape t coping/ cap and fla s hing.

•Pe rform comple te mold re me dia tion in a ffe c te d a re as .

•Re pa ir damage d inte rior finis he s .

MDC Hous ton

MDC Hous ton

• MDC Hous ton was cons truc te d in 19 9 8 and cons is t of 30 0 ,0 0 0 s .f. and 11 floors .

• Exis ting as pha lt built-up roof is pas t life cyc le and de s pite re gula r ma inte nance continue s to de te riora te .

• Evalua te e xis ting roof a re a (approx. 30 ,0 0 0 s .f.) and re pa ir damage d a re as .

• Ins ta ll ne w TPO roof s ys te m ove rlay with ne w dra in bodie s , pa rape t coping/ cap and fla s hing.

• Pos s ible difficultie s :

• Working in conge s te d s tre e t conditions .

• Roof a re as on multiple floors and loca tions .

• Handling of ma te ria l and cons truc tion de bris .

FTC Oklahoma City

We s te rn Re gion FTC Oklahoma City

• FTC Oklahoma City was cons truc te d in 19 9 5, cons is ts of 5 buildings with approximate ly 58 5,0 0 0 s .f. unde r roof.

• The main FTC building cons is ts of 5 floors and approximate ly 10 0 ,0 0 0 s .f. of roof a re a . This a re a has a modifie d bitume n roof s ys te m tha t is e xce e de d it 's life cyc le and multiple a re as a re le aking, caus ing roof de ck and inte rior finis h damage .

• Re move e xis ting roof s ys te m and re pa ir damage d de cking and s upports .

• Ins ta ll ne w TPO roof with ins ula tion, dra in bodie s , pa rape t coping/ cap and fla s hing.

• Possible difficulties:

• Working in close vicinity to an active airport operation

• Handling of material and construction debris.

FCI Thre e Rive rs

FCI Thre e Rive rs

• FCI Thre e Rive rs was cons truc te d in 19 9 0 and occupie s approximate ly 30 0 ac re s .

• Exis ting roofs a re approx. 110 ,0 0 0 s .f. and cons truc te d of s tanding s e am me ta l with s kylights .

• Me ta l roofs a re le aking throughout and have caus e d damage d to e xis ting wood s truc ture and de cking.

• Re place a ll roofs with ne w s tanding s e am me ta l roofing s ys te m to inc lude ne w de cking and ins ula tion.

•Re move s kylights and re frame the ope nings to a llow prope r tie -in to e xis ting s lope s .

•No s us pe c te d e nvironme nta l is s ue s a re e xpe c te d.

Southe as t Re gion

FCC Yazoo City – FCI 1

FCC Yazoo – FCI 1

• FCC Yazoo was cons truc te d in 19 9 7, cons is ts of 4 fac ilitie s and occupie s approx. 10 0 0 ac re s .

• FCI 1 has approximate ly 43 ,50 0 s .f. of a s pha lt built-up roofing tha t is pas t life cyc le .

• Are as a ffe c te d – Spe c ia l Hous ing Unit, GP Hous ing Unit (1),,Adminis tra tive , Me dica l, Re cre a tion Buildings

• Re move e xis ting roofing s ys te m and re pa ir damage d me ta l de cking

• Ins ta ll ne w TPO roofing s ys te m with ins ula tion, roof dra in bodie s , pa rape t coping/ cap and fla s hing.

FDC Miami

FDC Miami

• FDC Miami was constructed in 1999 consists of 550,965 s.f. and 13 floor levels

• Existing 44,000 s.f. asphalt built-up roof located on the 4th and 13th floor levels are is past life cycle and leaking.

• Remove existing roof system and repair metal decking and supports.

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• Possible difficulties:

• Working in congested street conditions.

• Roof areas on multiple floors and locations.

• Handling of material and construction debris.

Northe as t Re gion

FMC De ve ns

FMC De ve ns

• FMC Devens was originally constructed in 1960 and converted to BOP Facility in 1998

• Consists of 22 buildings and situated on approximately 222 acres

• Existing asphalt built-up roof approximately 120,000 s.f. is severely deteriorated and past life cycle.

•Remove existing roof system and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• No asbestos or environmental concerns are expected.

FCI Le wis burg

FCI Le wis burg

• FCI Le wis burg was cons truc te d in 19 32, cons is ts 1,158 ,514 s .f. and situated on 950 acres.

• Existing asphalt built-up roof on the UNICOR Factory (approximately 105,000) s.f. is severely deteriorated and past life cycle.

• Remove existing roof system and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• No asbestos or environmental concerns are expected.

• Historical Preservation Concerns.

FCI Fort Dix

FCI Fort Dix

• FCI DIX was cons truc te d in 19 9 2 cons is ts of 1,228 ,428 s .f. and occupie s 210 acre s .

• Existing roofing system is EPDM with gravel ballast and is past life cycle.

• Remove existing roof system (approx. 225,000 s.f.) and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation drain bodies, parapet coping/cap and flashing.

• New gutters, scuppers and downspout.

• Mold Re me dia tion Expe c te d

• Re pa ir/ Re place damage d inte rior ce ilings and finis he d.

• Minor brick re pa ir and tuck pointing.

Mid-Atlantic Re gion

FCI Me mphis

FCI Me mphis

• FCI Me mphis was cons truc te d in 19 77, cons is ts 24 buildings totaling 30 4 ,0 0 0 s.f. and occupies 111 acres.

• Existing roof is a mixture of TPO and EPDM roofing systems and are severely deteriorated.

• Remove existing roof systems (approx. 245,000 s.f.) and repair existing metal roof deck and supports

• Install new TPO roof system with new insulation, drain bodies, parapet coping/cap and flashing.

USP Le e

USP Le e

• USP Le e was cons truc te d in 20 0 1, cons is ts of 6 75,6 47 s.f. and occupies 265 acres.

• Existing EPDM roofing systems are past life cycle and severely deteriorated.

• Remove existing roof systems (approx. 128,000 s.f.) and repair existing metal roof deck and supports

• Repair existing lightning protection system to eliminate on-going ground fault issues.

North Ce ntra l Re gion

FCI Was e ca

North Ce ntra l Re gion

FCI Was e ca

• FCI Was e ca was origina lly an Agricultura l Colle ge for the Unive rs ity of Minne s ota and conve rte d to a BOP Fac ility in 19 9 6 .

• Cons is ts of 6 75,6 47 s.f. and occupies 265 acres.

• Existing gravel ballast EPDM roofing systems are past life cycle and severely deteriorated.

• Concrete decking is present however roofs have significant ponding throughout.

• Remove existing roof systems on Special Housing Unit, Medical, Food Service and Recreation Buildings (approx. 250,000 s.f.).