Industry Day MEP new.pdf

MEC HANIC AL, ELEC TRIC AL

AND

P LUMBING P RO J EC TS

Randal We a the rford

MEP SYSTEMS

Curre nt Conditions

• Outda te d Equipme nt and Te chnology

• Pas t Life Expe c tancy

• Inc re as ing Ope ra tiona l and Mainte nance Cos t

• Unre liable Sys te ms

• Lack of Re dundancy

Goals

• Replace Outdated and Failing Equipment

• Ne w Te chnology

• Re liability

• Re dundant Sys te ms

• Inc re as e Ope ra tiona l Effic ie ncy

• Sta ff and Inmate Tra ining

Proje c t Imple me nta tion

• 207 MEP projects will be funded and issued for bid proposal over the next 4 fiscal years.

• These projects are estimated at a total cost of approximately $660 m.

• Proje c ts will be is s ue d for bid by groups , bas e d on type of work re quire d and ge ographic loca tions .

• Proje c ts to utilize inmate labor, whe re appropria te .

• Fis ca l Re s pons ibility to e ns ure "Be s t Va lue " to the Gove rnme nt.

Proje c ts South Ce ntra l Re gion

FCI La Tuna

FCI La Tuna

• FCI La Tuna was cons truc te d in 19 32 cons is ts of 25 buildings and approximate ly 8 0 ,18 5 s .f. unde r roof.

• Curre ntly doe s not have a chille d wa te r s ys te m.

• Ins ta ll a comple te Chille d Wate r Sys te m: Chille rs , Cooling Towe r, Pumping Sys te ms and as s oc ia te d piping.

• Ins ta ll ne w HVAC s ys te m: Roof Top Units , Make -Up Air Units Automate d Environme nta l Controls , Exhaus t Sys te ms and a ll a s s oc ia te d duc twork/ piping.

• Upgrade the e xis ting Ele c trica l Sys te ms to accommodate ne w powe r de mand.

• A/ E to provide full cons truc tion docume nts and s pe c ifica tions .

FCI Se agoville

FCI Se agoville

• FCI Se agoville was cons truc te d in 19 37, compris e d of 38 building with 50 0 ,314 s .f. unde r roof.

• Inmate hous ing units 5, 7, 10 & 12 (57,746 s q ft) curre ntly have he a ting and ve ntila tion s ys te ms only.

• He ating is accomplis he d with s te am-fire d radia tors loca te d throughout e ach building with s te am de live re d by boile rs loca te d in the Powe rhous e .

• Curre ntly the re a re no chille rs loca te d within the Powe rhous e .

• Provide a comple te HVAC s ys te m for the 4 buildings to inc lude : Chille r(s ), Air Handling Units , Automate d Control Sys te m, duc twork, piping and pumping s ys te ms .

• A/E to provide full construction documents and specifications.

•Historic Preservation concerns.

FCI Thre e Rive rs

FCI Thre e Rive rs

• FCI Thre e Rive rs was cons truc te d in 19 9 0 and occupie s approximate ly 30 0 ac re s .

• Re place two e xis ting 450 kw ge ne ra tors , a s s oc ia te d trans fe r s witche s and cabling loca te d within the e quipme nt room.

• Re place unde rground high voltage cabling in fe e d loop "B".

• Re place le aking high voltage trans forme rs .

• Re place main s witch ge a r and dis tribution pane ls in the Food Se rvice Buildings a t FCI and Camp.

FCC Be aumont

FCC Be aumont

• FCC Be aumont was cons truc te d from 19 9 6 to 19 9 8 , cons is ts of one USP, Two FCIs and one Sa te llite Pris on Camp tota ling 1,6 41,6 23 s .f. and s itua te d on 9 6 0 ac re s .

• Exis ting comple x s e we r lift s ta tion is in a low-lying a re a s ubje c t to ground infiltra tion.

• Ins ta ll ne w s e we r lift s ta tion with prope r e le va tions to e ns ure compliant ope ra tion.

• Exis ting unde rground dome s tic and fire wa te r piping, a ll a s s oc ia te d va lve s and pumping s ys te ms a re s e ve re ly corrode d due to the corros ive e nvironme nt and pas t flooding/ s torms

• Re place a ll unde rground piping s ys te m to inc lude is ola tion va lve s .

• Re place a ll damage d piping in the Re mote Utility Buildings (3 ) to inc lude fire / dome s tic wa te r pumping s ys te ms and as s oc ia te d controls .

•A/ E to provide full construction documents and specifications.

FMC Fort Worth

FMC Fort Worth

• FMC Fort Worth was cons truc te d in 19 34 cons is ts of 31 buildings and occupie s approximate ly 38 ac re s .

• Cons truc t one dome s tic wa te r s torage tank to hold one million ga llons of wa te r.

• Addition of this tank will a llow for 10 days of wa te r to be us e d during e me rge ncy e ve nts .

• Historic Preservation concerns.

Wate r S torage Tanks Proje c ts

• Northe as t Re gion – FCI Be rlin, USP Alle nwood, USP Le wis burg

• Mid-Atlantic Re gion – FCI As hland, FCI Pe te rs burg, FCI Morgantown, FCI Cumbe rland

• North Ce ntra l Re gion – USP Te rre Haute , FCI Cumbe rland

• South Ce ntra l Re gion – FCI La Tuna , FCC Be aumont, FCC Oakda le , FCI Te xarkana , FCI Cars we ll

• We s te rn Re gion – FCI Safford, USP Lompoc

We s te rn Re gion

FCI He rlong

FCI He rlong

• FCI He rlong was cons truc te d in 20 0 5, cons is ts of 23 building with approximate ly 56 0 ,0 0 0 s .f. unde r roof.

• Re place e xis ting he a ting hot wa te r dis tribution loop due to e xce s s ive le aks .

• Curre nt loop e xte nds from Ce ntra l Utility Plant to multiple building e ntrie s throughout the comple x.

FCC Vic torville - FCI-2

FCI Vic torville

• FCC Vic torville was cons truc te d in 20 0 0 , cons is ts of one USP, Two Medium FCIs and one Satellite Prison Camp totaling 1,732,420 s.f. and situated on 960 acres.

• The work will be is ola te d to FCI – 2.

• Re place two ce ntrifuga l Chille rs and two Cooling Towe rs and as s oc ia te d piping loca te d with-in the Ce ntra l Utility Plant.

• Ins ta ll a he a t re cove ry s ys te m to capture re je c te d he a t and utilize it to s upple me nt the hot wa te r boile rs .

MCC San Die go

MCC San Die go

• MCC San Die go was cons truc te d in 19 74 , cons is ts of 23 s torie s and approximate ly 225,0 0 0 s f.

• Re place a ll dome s tic wa te r line s throughout the building with s e le c tion de molition re quire d.

• Acce s s to s ome piping will be re quire de molition of va rious e xis ting building compone nts to re place .

• Building re pa ir to curre nt conditions will be re quire d.

Northe as t Re gion

FCI Be rlin

FCI Be rlin

• FCI Berlin was constructed in 2010 consists of 689,909 s.f. and situated on approximately 707 acres

• Replace existing pre-insulated heating hot water distribution loop due significant leaks.

• Current loop extends from Central Utility Plant to multiple building entries throughout the complex.

FCI Schuylkill

FCI Schuylkill

• FCI Schuylkill was constructed in 1991 consists of 516,397 s.f. and situated on approximately 600 acres

• Replace existing pre-insulated heating hot water distribution loop due to significant leaks.

• Current loop extends from Central Utility Plant to multiple building entries throughout the complex.

Southe as t Re gion

FCC Cole man

USP 1 / USP 2 Cole man

• FCC Cole man was cons truc te d in 19 9 3 , cons is ts of two USPs, Two FCIs and one Prison Camp totaling 2,434 ,578 s.f. and situated on 1,746 acres.

• Re place two ce ntrifuga l Chille rs and as s oc ia te d pumping s ys te ms loca te d with-in the Ce ntra l Utility Plant a t USP-2.

• Re place Automate d Controls Sys te ms and Re pa ir/ Re place Boile rs and as s oc ia te d pumping s ys te ms a t USP-1.

FCI Atlanta

FCI Atlanta

• FCI Atlanta was cons truc te d in 19 0 2 cons is ts of 47 buildings tota ling approximate ly 1.6 million s q.ft.

• Curre ntly the vas t ma jority of the e le c trica l dis tribution s ys te m is in ne e d of major re pa ir or re place me nt.

• Re pa ir e xis ting bas e me nt and s ubs urface dra inage s ys te m to e limina te he avy wa te r intrus ion.

• Ge ne ra tor #3 , a ll pa ra lle ling s witchge a r and automatic trans fe r s witche s a re in ne e d of re place me nt.

• Upgrade a ll e xis ting e le c trica l s witchge ar, dis tribution pane ls and trans forme rs throughout the ins titutiona l grounds .

• Re place a ll High Mas t Light Pole s .

• A/ E to provide full cons truc tion docume nts and s pe c ifica tions .

• His toric Pre s e rva tion conce rns .

Mid-Atlantic Re gion

FCI Morgantown

FCI Morgantown

• FCI Morgantown was cons truc te d in 19 6 8 , cons is ts 22 buildings totaling 36 9 ,0 0 0 s.f. and occupies 400 acres.

• Curre ntly the ins titution has no me ans of s upplying e me rge ncy powe r in the e ve nt of comme rc ia l outage .

• Exis ting main e le c trica l s witch ge a r and dis tribution pane ls a re ove rloade d and/ or in ne e d or re place me nt.

• Ins ta ll two ne w ge ne ra tors with s witchge a r, fue l tanks , e me rge ncy pane ls and a ll unde rground cabling re quire d to ade q ua te ly provide re liable powe r during time s of e me rge ncy or inc le me nt we a the r conditions .

• Upgrade a ll e xis ting e le c trica l s witchge ar, dis tribution pane ls and trans forme rs throughout the ins titutiona l grounds .

FMC Le xington

FMC Le xington

• FMC Le xington was cons truc te d in 19 31 is compris e d of 34 buildings with a tota l of 1,0 51,0 9 6 s quare fe e t.

• Curre ntly the ins titution has no me ans of s upplying e me rge ncy powe r in the e ve nt of comme rc ia l outage .

• Exis ting main e le c trica l s witch ge a r and dis tribution pane ls a re ove rloade d and/ or in ne e d or re place me nt.

• Ins ta ll two ne w ge ne ra tors with s witchge a r, fue l tanks , e me rge ncy pane ls and a ll unde rground cabling re quire d to ade q ua te ly provide re liable powe r during time s of e me rge ncy or inc le me nt we a the r conditions .

• Upgrade a ll e xis ting e le c trica l s witchge ar, dis tribution pane ls and trans forme rs throughout the ins titutiona l grounds .

FCI As hland

FCI As hland

• FCI As hland was cons truc te d in 19 40 is compris e d of approximate ly 50 0 ,0 0 0 and e ncompas s e s 143 ac re s .

• Curre ntly the ins titution dome s tic wa te r ne e ds a re be ing s e rvice a 5" bronze wa te r ma in loca te d within the utility tunne l. Main and a ll la te ra ls have s igns of s ignificant de te riora tion.

• Curre nt pipe s izing is not ade qua te to me e t the de mands .

• Re place the e ntire dome s tic wa te r s ys te m loca te d throughout the ins titution grounds to inc lude piping, va lve s and backflow pre ve ntion de vice s .

North Ce ntra l Re gion

FCI Engle wood

FCI Engle wood

• FCI Engle wood was cons truc te d in 19 38 is compris e d of 15 buildings with a tota l of 26 3 ,0 0 0 s quare fe e t

• Exis ting e le c trica l infras truc ture is up to 35 ye a rs old and pas t it’s s e rvice able life cyc le .

• 13 .2KV s witchge ar loca te d in the Powe rhous e ( fre que nt ope ra tiona l fa ilure s )

• Main and fe e de r re lays (e xis ting GE 750 re lays obs ole te , upgrade to digita l re lays )

• Re place main motor control ce nte r in Powe rhous e ( re liability and ove rhe a ting is s ue s )

• Re place unde rground fe e de r throughout the ins titution ( ins ta lle d in 19 38 , los s of inte grity, unde rs ize d )

• Upgrade me dium voltage , dis tribution pane ls and trans forme rs throughout the ins titutiona l grounds .

FCI Marion

FCI Marion

• FCI Marion was cons truc te d in 19 6 3 is compris e d of 15 buildings and occupie s 9 35 ac re s

• Exis ting e le c trica l infras truc ture is up to 50 ye ars old and pas t it’s s e rvice able life cyc le .

• Re place s ix me dium voltage pad mount trans forme rs .

• Re place e le c trica l s ubs ta tions loca te d within five diffe re nt trans forme r vaults .

• Re place curre nt grounding s ys te m ( e le c tronic e quipme nt and s ta ff s a fe ty is s ue s .)

• Re place high voltage unde rground fe e de rs throughout the FCI

• Re place s ubs ta tion and dis tribution fe e de rs and pane l a t FPC