HEALY_DS17_Amendment0003.pdf

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

1. CONTRACT ID CODE PAGE OF PAGES

2. AMENDMENT/MODIFICATION NO. 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQ. NO. 5. PROJECT NO. (If applicable)

A0003 14Nov16

6. ISSUED BY CODE 75174 7. ADMINISTERED BY (If other than Item 6) CODE

USCG Surface Forces Logistics Center Attn: Amy Kelm 1301 Clay Street, Suite 800N Oakland CA 94612 E-mail: Amy.A.Kelm@uscg.mil

8. NAME AND ADRESS OF CONTRACTOR (no., street, county, State and ZIP Code) 9.A AMENDMENT OF SOLICITATION NO.

HSCG85-17-R-P45008

9B. DATE (SEE ITEM 11)

26Oct2016

10A. MODIFICATION OF CONTRACT/ORDER

NO.

10B. DATED (SEE ITEM 13)

CODE FACILITY CODE

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended, is not extended. Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods: (a) By completing Items 8 and 15, and returning 1 copy of the amendment; (b) By acknowledging receipt of this amendment on each copy of the Offer submitted: or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEGEMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT/.ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation data, etc) SET FORTH IN ITEM 14, PURSUANT TO AUTHORITY OF FAR 43.103(b).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority).

E. IMPORTANT: Contractor is not, is required to sign this document and return 1 copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

USCGC HEALY (WAGB 20)

DOCKSIDE REPAIRS FY2017

See next page.

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remain unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print) 16A NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

15B. CONTRACTOR/OFFEROR 15C. DATE SIGNED 16B. UNITED STATES OF AMERICA 16C. DATE SIGNED

BY

(Signature of person authorized to sign) (Signature of Contracting Officer)

NSN 7540-01-152-8070 30-105 STANDARD FORM 30 (REV. 10-83)

)PREVIOUS EDITION UNUSABLE Prescribed by GSA, FAR (48 CFR) 53.2

1. The replacement page for the solicitation has the following change marked with an [A3]:

a) Page three (3), the SF1449, in block:

i) twenty (20) the Specification reference is hereby changed from “..(Rev-2, 09November2016), Attachment 2 to (Rev-3, 14November2016), Attachment 2”.

2. Attachment 2, Specifications is hereby replaced in its entirety. The Revision Record in the Specification document lists the changes made to the document.

3. Response(s) to Request(s) for Clarifications questions are attached.

4. There is no change to the proposal closing date, which remains 22November2016 (1:00 p.m.

Pacific Time).

5. No other changes are made or implied.

HSCG85‐17‐R‐P45008 Page 3

USCGC HEALY DS17

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS

OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, & 30

1. REQUISITION NUMBER PAGE 1

2. CONTRACT NO. 3. AWARD/EFFECTIVE

DATE

4. ORDER NUMBER 5. SOLICITATION NUMBER

HSCG85-17-R-P45008

6. SOLICITATION

ISSUE DATE

26October2016

7. FOR

SOLICITATION

INFORMATION

CALL:

a. NAME

Amy Kelm

b. TELEPHONE NUMBER (no collect calls)

(206) 217-6767

8. OFFER DUE DATE/

LOCAL TIM

22November2016, 1:00 p.m. Pacific Time

9. ISSUED BY CODE 75174

USCG Surface Forces Logistics Center Attn: Amy Kelm 1301 Clay Street, Suite 800N Oakland CA 94612

E-mail: Amy.A.Kelm@uscg.mil

10. THIS ACQUISITION IS UNRESTRICTED OR SET ASIDE: 100 %FOR:

SMALL BUSINESS WOMEN-OWNED SMALL

BUSINESS (WOSB)

HUBZONE SMALL NAICS:

BUSINESS ECONOMICALLY DISADVANTAGED 336611

WOMEN-OWNED SMALL (EDWOSB)

SERVICE-DISABLED

VETERAN-OWNED SIZE STANDARD:

SMALL BUSINESS 8(A) 1000 Employees

11. DELIVERY FOR FOB

DESTINATION UNLESS BLOCK IS

MARKED

SEE SCHEDULE

12. DISCOUNT

TERMS

Net 30

13a. THIS CONTRACT IS A

RATED ORDER UNDER DPAS (15

CFR 700)

13b. RATING

14. METHOD OF SOLICITATION

RFQ IFB RFP

15. DELIVER TO CODE

See Description of Supplies/Services

16. ADMINISTERED BY CODE

Same as block 9

17a. CONTRACTOR/ CAGE CODE FACILITY

OFFEROR CODE

DUNS No.

TELEPHONE NO:

FAX NO:

18a. PAYMENT WILL BE MADE BY CODE

Commanding Officer USCG Finance Center 1430A Kristina Way Chesapeake, VA 23326

(800) 565-5504

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT SUCH

ADDRESS IN OFFER

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a UNLESS BLOCK

BELOW IS CHECKED SEE ADDENDUM

19.

ITEM NO.

20.

SCHEDULE OF SUPPLIES/SERVICES

21.

QUANTITY

22.

UNIT

23.

UNIT PRICE

24.

AMOUNT

The Contractor shall perform DOCKSIDE Repairs to the USCGC HEALY (WAGB 20) in accordance with this solicitation and the specification, USCGC HEALY (WAGB

20) Specification for DOCKSIDE Repairs FY2017 (Rev-3, 14November2016), Attachment 2. Scope of work shall include ship repair and associated support work, and may include work that is not currently listed as Definite or Optional Items. Price Schedule is provided as a separate document (ATTACHMENT 1 – Price Schedule).

25. ACCOUNTING AND APPROPRIATION DATA 26. TOTAL AWARD AMOUNT (FOR GOVT USE ONLY)

27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1, 52.212-4. FAR 52.212-3 & 52.212-5

ARE ATTACHED. ADDENDA ARE ARE NOT ATTACHED.

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4, FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED.

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND

RETURN 1COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO

FURNISH AND DELIVER ALL ITEMS SET FORTH OR OTHERWISE

IDENTIFIED ABOVE AND ON ANY ADDITIONAL SHEETS SUBJECT TO

THE TERMS AND CONDITIONS SPECIFIED HEREIN.

29. AWARD OF CONTRACT: REFERENCE _____

OFFER DATED___. YOUR OFFER ON SOLICITATION (BLOCK 5), INCLUDING ANY

ADDITIONS OR CHANGES WHICH ARE SET FORTH HEREIN, IS ACCEPTED AS TO

ITEMS:

30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a. UNITED STATES OF AMERICA (SINGATURE OF CONTRACTING OFFICER)

[A3]

HSCG85-17-R-P45008

Attachment 3

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. PARA NO.

TITLE:

QUESTION:

Would the Government consider contracting the FOP / LOP work items directly rather than bundled in this dockside package as was done with Polar Star?

RESPONSE:

The Government will keep these two work items in the current work package.

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. WI-006 PARA NO.

Table

TITLE: Flex Hose Assemblies Renew

QUESTION:

Q19: Can the CG provide the Table 1 Hose List in an active excel format for contractors use?

No, the CG does not have the table in excel format.

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. WI-026 PARA NO.

Table

TITLE: Valves Renew

QUESTION:

Q20: Table 2 Valves #27, #28, #29 #30, #31, #58 and #59, are obsolete. Contractor recommends post award CFR to address alternative solution.

RESPONSE:

Valves need to meet the specifications in the applicable drawing/s. If a specified valve is no longer available then a CFR shall be submitted.

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. WI-006 PARA NO.

Table

TITLE: Valves Renew

QUESTION:

Q21: Table 1 Hose List, Contractor understands to replace the non-reuseable hose ends in kind to the existing hose ends.

Simply if they are Stainless Steel, the new one will be SS, if they are cad plated the new one will be cad, Is That Correct?

RESPONSE:

Hose end fittings shall be renewed in accordance with SFLC Standard Specification 5000 paragraph C2.2.1.2, not necessarily in kind.

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. WI-006 PARA NO. 3.4

TITLE: Valves Renew

QUESTION:

Q22: For bidding purposes how much Chaffing Gear by size and LF is needed?

Contractor recommends new chaffing gear be subject to a CFR and change request.

RESPONSE:

Due to the varying styles/types of chaffing gear, the CG cannot provide an estimate of the LF required. The contractor shall submit a CFR.

REQUEST FOR CLARIFICATION

SHIP & HULL No.: CGC HEALY (WAGB 20) DOCKSIDE REPAIRS FY2017

RFP No.: HSCG85-17-R-P45008

SOLICITATION SECTION: PARA NO.

WORK ITEM NO. WI-008 PARA NO. 2

TITLE: Internal Hoist, 5 Year Inspect and Test

QUESTION:

Q23: Please provide reference Tech Pub SFLC TS 572.

SFLC TS 572 is provided in Amendment 3.

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2017

Developed By: David E. Kent

(Rev-3, 14 November 2016)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iii Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................ xiii Consolidated List of Critical Inspection Items ....................................................................................................... xiv Principal Characteristics .......................................................................................................................................... xv General Requirements WORK ITEM 1: Fuel Oil Purifier (FOP) Overhaul WORK ITEM 2: Lube Oil Purifier (LOP) Overhaul WORK ITEM 3: Port Miranda davit, Biennial Inspect and Repair WORK ITEM 4: Sea Trial Performance, Support, Provide WORK ITEM 5: Compartment Insulation (General), Renew WORK ITEM 6: Flex Hose Assemblies, Renew WORK ITEM 7: Internal Hoist, Annual Inspect and Test WORK ITEM 8: Internal Hoist, 5 Year Inspect and Test WORK ITEM 9: Piping Insulation, Renew WORK ITEM 10: Miscellaneous Piping, Repair and Renewal WORK ITEM 11: Bow Crane TB 60-65, Annual Inspect and Test WORK ITEM 12: J-Bar Davits, Level 2 Inspect and Test WORK ITEM 13: 04 Deck Cranes TB 100-55, Annual Inspect and Test WORK ITEM 14: Aft Starboard Crane K40-55, Biennial Overhaul WORK ITEM 15: Aft Port Crane, Annual Inspect and Test WORK ITEM 16: A-Frames, Annual Inspect and Repair WORK ITEM 17: Starboard Miranda davit, Annual Inspect and Repair WORK ITEM 18: Deck Preserve, and Deck Covering, Magnesite, Renew – Partial WORK ITEM 19: Deck Covering, Electrical Matting, Renew WORK ITEM 20: Decks - Exterior, Preserve (“MIL-Spec/Flight Deck” System) WORK ITEM 21: Decks Exterior, Preserve - Science Working Deck WORK ITEM 22: Bilges, Preserve– Partial WORK ITEM 23: Pressure Gauges and Thermometers, Calibrate WORK ITEM 24: RTD Sensors And Thermocouples, Calibrate WORK ITEM 25: Valves, Overhaul WORK ITEM 26: Valves, Renew WORK ITEM 27: Sea Valves, Renew WORK ITEM 28: Boiler Tubes, Renew All Boiler Tubes on Boiler #1 WORK ITEM 29: Boiler, Annual Maintenance WORK ITEM 30: System Relief Valves, 5 Year Certification WORK ITEM 31: Fuel Manifold, Overhaul WORK ITEM 32: Vacuum Sewage System, Hydrojet Cleaning WORK ITEM 33: Roller Curtain Door Assemblies, Service and Inspect WORK ITEM 34: Science Refrigeration Plants, Install New WORK ITEM 35: Ship Service Refrigeration Plants, Install New WORK ITEM 36: Deck Socket, Modify, OPTIONAL WORK ITEM 37: Deck Socket Renewal, OPTIONAL iii (REV-3)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

11/2/2016 1 10 Added 500 gallons of residual water to paragraph 3.3

11/2/2016 1 13 Added paragraph 3.5 for preservation work

11/2/2016 1 14 Removed paragraph 3.4 for work related to Jib Boom. Added paragraph 3.13 for preservation work

11/2/2016 1 15 Added paragraph 3.6 for preservation work

11/2/2016 1 18 Removed paragraph 3.1.4.1 relating to Fan Room

11/2/2016 1 26 Removed paragraph 3.3.2 relating to flange drilling

11/2/2016 1 27 Added 2000 gallons of residual water to paragraph 3.2.

Removed Contractor provided furnished items in paragraph 3.4.

11/9/2016 2 18 Updated interferences in paragraph 3.1.4. Updated Table 3.2.1 reducing approximate square feet of magnesite decking renewal. Added paragraph 3.2.11 to clarify surface coating requirement.

11/9/2016 2 10 Changed system from CFW to MSW for 8” pipe and added additional detail to type of piping.

11/9/2016 2 19 Added GFM list to work item.

11/9/2016 2 27 Updated paragraph 3.1.6 clarifying as GFM cofferdam(s). Updated paragraph 3.6 changing requirement from renew “all” to “up to 10% of” bolting hardware.

11/9/2016 2 21 Updated paragraph 3.1.4 to provide sample of interferences for removal. Added paragraph 3.1.4.1 providing details of interference removal and use of existing bolt holes.

11/9/2016 2 25 Updated paragraph 3.2.1 to include details of system iv (REV-3) fluids and fluid renewal particulars.

11/9/2016 2 30 Added paragraph 3.4.1.1 requiring overhaul of Danco relief valves at authorized repair facility.

11/6/2016 2 32 Added additional requirements to paragraph 3.3

11/9/2016 2 34 Added paragraphs 3.12.2.1-3.12.2.6 to renew defroster panels. Added paragraph 3.7.1 for new requirement for proposal of new refrigeration plant.

11/14/2016 3 6 Added additional requirement to paragraph 3.4 for chaffing gear CFR.

11/14/2016 3 26 Added additional requirements to paragraph 3.3 for obsolete valves.

11/14/2016 3 30 Added OEM company name to paragraph 3.4.1.1.

Clarified paragraph 1.1 to include 5 year maintenance schedule.

11/14/2016 3 32 Removed “horizontal” from paragraphs 3.2.1 and 3.4.3.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (REV-3)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein.

Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 101-001, Rev D, Construction Dwg Units 023-024

Coast Guard Drawing 420 WAGB 101-002, Rev C, Construction Drawing for Units 101 & 102

Coast Guard Drawing 420 WAGB 101-005, Rev B, Construction Drawing for Units 106

Coast Guard Drawing 420 WAGB 101-011, Rev C, Construction Drawing for Units 126

Coast Guard Drawing 420 WAGB 101-012, Rev B, Construction Drawing for Units 131 & 132

Coast Guard Drawing 420 WAGB 101-013, Rev C, Construction Dwg Unit 133 & 134

Coast Guard Drawing 420-WAGB 101-024, Rev C, Construction Drawings for Unit 261 & 262

Coast Guard Drawing 420 WAGB 101-028, Rev D, Construction Drawing for Units 410 & 411

Coast Guard Drawing 420 WAGB 101-033, Rev B, Construction Drawings for Units 430 & 431

Coast Guard Drawing 420 WAGB 101-045, Rev D, Construction Dwg Units 422 & 423

Coast Guard Drawing 420 WAGB 101-049, Rev C, Construction Drawing for Units 605

Coast Guard Drawing 420 WAGB 101-053, Rev D, Construction Dwg Unit 626-000

Coast Guard Drawing 420-WAGB 101-056, Rev B, Construction Dwg Units 703 & 704

Coast Guard Drawing 420 WAGB 101-059, Rev A, Construction Drawing for Units 811

Coast Guard Drawing 420 WAGB 101-060, Rev A, Construction Drawing for Units 830 & 831

Coast Guard Drawing 420 WAGB 101-065, Rev C, Construction Drawing for Units 111 & 112

Coast Guard Drawing 420-WAGB 167-001, Rev E, Hatches & Scuttles vi (REV-3)

Coast Guard Drawing 420 WAGB 167-004, Rev C, Helo Hangar & Misc. Roller Curtains Doors Arrg't & Instl Details

Coast Guard Drawing 420-WAGB 180-002, Rev F, Mech & Elec Fdns for Units 103,104,113,114,123,124,125,133,134,135,143,144,145

Coast Guard Drawing 420-WAGB 180-005, Rev E, Mechanical & Electrical Foundations

Coast Guard Drawing 420-WAGB 180-008, Rev E, Misc Onboard Mounted Foundations

Coast Guard Drawing 420 WAGB 256-001, Rev F, Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 261-001, Rev D, Fuel Service System

Coast Guard Drawing 420 WAGB 261-002, Rev B, FO Fill & Transfer Manifold Ten - 8" Valves

Coast Guard Drawing 420 WAGB 262-005, Rev C, Main Engine Lube Oil Service System

Coast Guard Drawing 420 WAGB 262-008, Rev C, Main Motor, Thrust, LINE Shaft Bearing, Lube Oil Service System

Coast Guard Drawing 420 WAGB 264-001, Rev F, Lube Oil Fill Transfer & Purification System

Coast Guard Drawing 420-WAGB 320-002, Rev AG, Power System One LINE Diagram

Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes & Installation Details

Coast Guard Drawing 420-WAGB 505-002, Rev B, Plumbing Fixtures Hook-Up Details

Coast Guard Drawing 420 WAGB 508-001, Rev E, Pp & Mchry Insulation Sched

Coast Guard Drawing 420 WAGB 508-002, Rev D, Piping & Machinery Insulation Schedule L/M

Coast Guard Drawing 420 WAGB 514-002, Rev D, Diagram of Hot & Chilled Water System

Coast Guard Drawing 420-WAGB 516-509, Rev D, General Arrangement 1.7 Ton Refrigeration System for Scientific Stores

Coast Guard Drawing 420-WAGB 516-511, Rev E, Scientific Stores Refrig. Sys. 1.7 Ton Rfgt- 22 Piping Diagram

Coast Guard Drawing 420-WAGB 516-513, Rev G, Scientific Stores Refrig. Sys. 1.7 Ton Rfgt- 22 Condensing Unit Wiring Dia.

Coast Guard Drawing 420-WAGB 516-519, Rev D, Manifold, Board Freeze Room Scientific Stores

Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev H, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 528-001, Rev E, Diagram of Plumbing & Int. Deck Drain & Vacuum Collection System

Coast Guard Drawing “Clean Outs 420-WAGB 528-001-5-11, Diagram of Plumbing & Int. Deck Drain & Vacuum Collection System”

Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Mn Drainage, & Independent Drainage System

Coast Guard Drawing 420 WAGB 530-001, Rev D, Diagram of Main Diesel Gen CFW Cooling System

Coast Guard Drawing 420 WAGB 531-001, Rev F, Distilling Plant System

Coast Guard Drawing 420 WAGB 532-002, Rev D, Hot & Cold Potable Water & Brominator

Coast Guard Drawing 420 WAGB 532-006, Rev B, Diagram of Main Diesel Engine Cooling Water System (Jw & Inj) vii (REV-3)

Coast Guard Drawing 420 WAGB 533-001, Rev -, Starting Air Compressor Head Tank (5 Tank)

Coast Guard Drawing 420 WAGB 535-001, Rev G, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420 WAGB 541-004, Rev D, Diagram Fuel Fill, Transfer & Purification

Coast Guard Drawing 420 WAGB 542-001, Rev C, JP-5, Fill, X-Fer, Svc, Purif, Stripping & Helo Defueling Sys

Coast Guard Drawing 420 WAGB 551-005, Rev D, Diag - Starting Air Sys

Coast Guard Drawing 420 WAGB 551-006, Rev H, Diagram Ship Service & Control Air Sys

Coast Guard Drawing 420 WAGB 555-006, Rev E, Diagram AFFF System

Coast Guard Drawing 420 WAGB 556-001, Rev D, Diagram Hydraulic Oil Storage, Transfer Purification & Service System

Coast Guard Drawing 420 WAGB 573-001, Rev B, Crane Pedestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-002, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-003, Rev A, Science Hoist – FR 133 STBD

Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-522, Rev D, General Arrangement TB 100-55

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev E, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev C, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420-WAGB-582-003, Rev B, Bosn/Hawser Stores & Fueling Hose Room

Coast Guard Drawing 420 WAGB 583-501, Rev -, General Arrangement of Miranda Davit

MRT/3900

Coast Guard Drawing 420 WAGB 589-005, Rev -, 6000LB Science Hoist Control Sys ISO & E

Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrgt 600LB. Capacity Trash Hoist

Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 1000LB Capacity Stores Hoist

Coast Guard Drawing 420 WAGB 593-003, Rev C, Diagram - Oily Bilge Collecting & Transfer

Coast Guard Drawing 420 WAGB 593-004, Rev B, Diagram Oily Water Oil, And Waste Water Collecting Systems

Coast Guard Drawing 420 WAGB 611-001, Rev E, Portable Davits and Sockets

Coast Guard Drawing 420 WAGB 611-003, Rev G, Misc Deck Sockets

Coast Guard Drawing 420 WAGB 623-501, Rev C, Accommodation Ladder General Notes

Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 635-001, Rev D, Insulation Layouts & Dets

Coast Guard Drawing 420-WAGB 644-002, Rev D, Plumbing Fixture List & Sanitary Spaces and CG Lockers Arr & Dets

Coast Guard Drawing 420 WAGB 801-001, Rev H, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-011, Rev D, List of Relief Valves viii (REV-3)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering

Coast Guard Technical Publication (TP) 2006C, Mar 2009, Preventative Maintenance Manual, Damage Control --- Not Available on Ne-Tims, Hard Copy Available in V Library

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, 01-NOV-03, S9264-A9-MMC-010 - Purification System, Lube Oil

Coast Guard Technical Publication (TP) 5162, 01-NOV-03, S9517-Ay-MMC-010 - Boiler, Oil Fired Auxiliary

Coast Guard Technical Publication (TP) 5207, 01-NOV-03, S9555-Dm-MMC-010 - Fire Extinguishing System, High Pressure Carbon D

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-Ap-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, Oct 2005 , SWBS 572, Section A, Dumbwaiter (200 lb Capacity) – Model 20700

Coast Guard Technical Publication (TP) 5232, 01-Nov-03, S9538-AR-MMC-010 – Davit Winch & HPU (Rescue Boat (RHIB)) Volume 1

Coast Guard Technical Publication (TP) 5233, 01-Nov-03, S9538-AR-MMC-020 - Davit Winch & HPU (Rescue Boat (RHIB)) Volume 2

Coast Guard Technical Publication (TP) 5236, 01-NOV-03, S9167-Ah-MMC-010 - Door, Science Staging Area

Coast Guard Technical Publication (TP) 5237, 01-NOV-03, S9167-Av-MMC-010 - Hangar Door

Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro-Hydraulic Telescoping Boom – Model TB60-65

Coast Guard Technical Publication (TP), 01-NOV-03, SG811-B5-MMC-010 - Crane, Single Articulating Boom Crane – Model K40-55

Coast Guard Technical Publication (TP) 19-NOV-14, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55

Coast Guard Technical Publication (TP) 5246, July 2004, SG811-C6-MMC-010 - Crane, Knuckleboom – Model K15-45

Coast Guard Technical Publication (TP) 5247, Jun 2006, SG812-A7-MMC-010 – Crane, Science Staging Area Bridge

Coast Guard Technical Publication (TP) 5249, SWBS 589, Nov 2003, SG825-A3-MMC-010 – Hoist, Stores (1000-LB Capacity)

Coast Guard Technical Publication (TP) 5250, SWBS 589, Oct 2005, SG825-AY-MMC-010 – Hoist, Science (6000-LB Capacity)

Coast Guard Technical Publication (TP) 5251, SWBS 589, Oct 2005, SG825-AZ-MMC-010 – Hoist, Trash (600-LB Capacity)

Coast Guard Technical Publication (TP) 5271, 01-NOV-03, S9623-AC-MMC-010 - Accommodation Ladder ix (REV-3)

Coast Guard Technical Publication (TP) 5326, Oct 2004, Hoist, Shaw-Box Science Van Electric

– Series 700

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System

Coast Guard Technical Publication (TP) 7803, 26-JUN-12, Swivel Truck Trolley Hoist – Model

ZS-4L

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service

Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning

Maintenance Procedure Card M-A-13039 Boiler Safety Valves Test/Check

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 5000, 2014, General

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6341, 2014, Install New Deck Covering Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 8635, 2014, Temporary Services

Surface Forces Logistic Center Technical Standard (SFLC TS) 572, 2014, Stores and Provisions Handling

Surface Forces Logistic Center Technical Standard (SFLC TS) 573, Cargo Handling Systems- Booms and Frames

Surface Forces Logistic Center Technical Standard (SFLC TS) 583-1, 2013, Life Saving Appliances

Surface Forces Logistic Center Technical Standard (SFLC TS) 583-2, 2013, Shipboard Boat Hoisting Systems

Surface Forces Logistic Center Technical Standard (SFLC TS) 583-3, 2013, Boat Cradles and Lifting Appliances

Surface Forces Logistic Center Technical Standard (SFLC TS) 589, 2014, Cranes

OTHER REFERENCES

American National Standards Institute (ANSI/ISO) 17025, 2005, General Requirements for the Competence of Testing and Calibration Laboratories

American National Standards Institute (ANSI/NCSL) Z540.3, 2006, General Requirements for Calibration and Measuring and Test Equipment

American Society of Mechanical Engineers (ASME) A17.1, 2010, Safety Code for Elevators and Escalators

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket- Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.25, 2007, Butt welding Ends

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End x (REV-3)

American Society of Mechanical Engineers (ASME) B16.9, 2007, Factory-Made Wrought Butt welding Fittings

American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (2013)

American Petroleum Institute (API) Specification 9A, 2004, Specification for Wire Rope

ASTM International (ASTM) A449, 2007, Standard Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/105/90 Ksi Minimum Tensile Strength, General Use

ASTM International (ASTM) A563-07a, 2007, Standard Specification for Carbons and Alloy Steel Nuts

ASTM International (ASTM) A1023, 2009, Standard Specification for Stranded Carbon Steel Wire Ropes for General Purposes

ASTM International (ASTM) B633, 2007, Standard Specification for Electrodeposited Coating of Zinc on iron and Steel

ASTM International (ASTM) D4174, Reapproved 2010, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, WIRE, Forgings, And Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-W-410, Jun 2010, Wire Rope and Strand

Huber A-Frame Drawing HI-571-1001, Rev C

International Standard Organization (ISO) 3448, 1992, Industrial Liquid Lubricants - ISO Viscosity Classification

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-18458, May 2007, Grease, Wire Rope-Exposed Gear

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667, May 2008, Coating system, Non-Skid, for Roll or Spray Application

MIL-PRF-3135, Sep 2008, Deck Covering Underlay Materials

MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing

MIL-STD-1689, Nov 1990, Fabrication, Welding and Inspection of Ships Structure xi (REV-3)

MIL-T-16420, Rev K, Amd 1, 9/16/1988; Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706)

National Board Inspection Code (NBIC), (2013)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-PRO-160, Jan 2011, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

Naval Sea Systems Command (NAVSEA) S6435-TL-MMI-010, Angle Relief Valve – Type D50

Naval Sea Systems Command (NAVSEA) S6435-TP-MMI-010, Angle Relief Valves, BCS Series For Air/Gas Service

Naval Sea Systems Command (NAVSEA) S6435-UU-MMI-010, Angle Relief Valve – Model

D50FF

Naval Ship’s Technical Manual (NSTM) Chapter 505, Rev 5; Piping Systems

Naval Ship’s Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 572, Jul 2009, Shipboard Stores and Provision Handling

Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes

Naval Ship's Technical Manual (NSTM) Chapter 772, Dec 2000, Cargo and Weapons Elevators

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

NAVSEA Dwg 810-1385880, Rev D; Fittings, Cu-Ni Alloy, Slip on Sleeve

NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL

SERVICE

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB-20 Polar Icebreaker a-Frames

PolySpec 7K Deck Top Magnesite Insulation

QPL-24667, Nov 2014, Qualified Product List of Products Qualified under Performance Specification MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

Society of Automotive Engineers (SAE) J2280, 1996, Ships Systems and Equipment - Fasteners - Selection and Identification Requirements

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2013, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 5/NACE No.1, 2007, White Metal Blast Cleaning xii (REV-3)

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning xiii (REV-3)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

MTI WI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/Unit)

N 27 M/O-BTFLY Valve 4 ea $37,240

N 33 Motor, Alternating Current PN: 1203-127 4

N 33 Rod, Brake Release PN: 1205-876 4

N 33 Lower Housing End Cap PN: 1205-XXX 4

Y 34 Science Stores Refrigeration Plant Adrick Unit Model

ADR-054-2Q

N 34 Marine Water Regulating Valve, ½” 2-Way 2

34 Unit Cooler 2

34 Unit Cooler Manifold Board 2

Y 35 Ships Stores Refrigerant Plant ADR-074-2Q 3

35 Marine Water Regulating Valve, 3/4” 2-Way 3

35 Unit Cooler 7

35 Unit Cooler Manifold Board 4

N 35 304 SS socket inserts for SO-2 Sockets 25 ea $150.00

N 36 EH36 Steel Deck Socket SO-2 5 ea. $900.00 xiv (REV-3)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4 (Inspection report particulars):

Work Item

Title

3 Port Miranda davit, Inspect and Repair - Level 2

8 Internal Hoist, Level 1 Inspect and Test

11 Bow Crane TB 60-65, Inspect and Test, Level 1

12 J-Bar Davits, Level 2, Inspect and Test

13 04 Deck Cranes TB 100-55, Level 1 Inspect and Repair

14 Aft Starboard Crane K40-55, Level 2 Overhaul

15 Aft Port Cranes, Inspect and Test (Level 1)

16 A-Frames, Inspect and Repair – Level 1

17 Starboard Miranda Davit, Inspect and Repair – Level 1

23 Bilges, Preserve – 100%

24 Bilges, Preserve – Partial

34 Science Refrigeration Plant, Install New

35 Ship’s Service Refrigeration Plant, Install New

36 Roller Curtain Door Assemblies, Service and Inspect

37 Roller Curtain Door Assemblies, Service and Inspect

USCGC HEALY (WAGB 20) DOCKSIDE AVAILABILITY FY2017

xv (REV-3)

PC_WAGB_420_0909

PRINCIPAL CHARACTERISTICS

420' (WAGB-20) WAGB CGC HEALY

PHYSICAL CHARACTERISTICS

Length Overall 420'

Length between Perpendiculars 396' 6"

Beam, Extreme 82' 0"

Depth amidships to Main Deck 42' 0"

Draft to Bottom of Keel @ Full Load

29' 3"

Full Load Displacement 16,000 long tons

Effective keel length 230' 0"

Mast height above DWL @ 28' draft

158' 3/8"

HULL CHARACTERISTICS

Frame Spacing 15"

Material EH-36

Hull ASTM A131, GR EH 36, or ABS EH 36

Flight Deck ASTM A131, GR EH 36, or ABS EH 36

Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY CHARACTERISTICS

Propulsion

4 Sulzer 12ZA40S

2 AC Synchronous, 11.2MW Drive Motors

Auxiliary Generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase

Rudders 2 xvi (REV-3)

Anchor & Chain Two 13,200 lbs Navy Stockless, 150 fathoms chain

Port, 165 fathoms chain Starboard

TANK CAPACITIES (GALLONS)

Diesel Oil or JP-5 (@ 95%) 1,187,117

JP-5 (Helo) (@ 95%) 56,434

9250 Lube Oil (@ 95%) 24,794

Fresh Water (@ 95%) 34,553

Hydraulic Oil (@95%) 8,571

Ballast Water (@95%) 899,776

1 (REV-3)

00000_0114_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

None

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3C , Change 1, Jun 2006, Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation

2 (REV-3)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

3.1.1 Work Hours. Contractor is authorized to conduct work Monday through Friday 0700 – 1700. Any work conducted outside this time frame has to be authorized through the COR with a minimum of 24 hours notice.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Contractor shall provide fire watch personnel and fire extinguishers for the duration of the availability period.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.5.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, 3 (REV-3) within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.4 The Contractor shall be aware of the following:

3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (REV-3)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (REV-3)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (REV-3)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

7 (REV-3)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

8 (REV-3)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

9 (REV-3)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled) Average DFT

10 (REV-3)

26401_JPH_0811_420

WORK ITEM 1: Fuel Oil Purifier (FOP) Overhaul

1.1 Intent. This work item describes the requirements for the Contractor to perform an annual service on two Fuel Oil Purifiers (FOP) onboard the United States Coast Guard Cutter Healy (WAGB-20).

1.2 Government-furnished property.

None.

Coast Guard Technical Publication (TP) 5061, 01-NOV-03, S9261-Be-MMC-010 - Purification System, Fuel Oil

3.1 General. Work on one FOP shall be completed within the first 75% of the allotted contract period of performance.