Spec_CYPRESS_(WLB_225B)_DD_FQ2_MJW_REV-1.pdf

USCGC CYPRESS (WLB 210)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: LT David Rowland

(Rev-1, 10 Nov 2015)

USCGC CYPRESS (WLB-225B) DRYDOCK AVAILABILITY FY2016

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Tanks (Potable Water), Clean and Inspect WORK ITEM 7: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 8: Controllable Pitch Propeller, System Maintenance WORK ITEM 9: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 10: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 11: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 12: Fathometer Transducer, General Maintenance WORK ITEM 13: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 14: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 15: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 16: Sea Bay, Clean and Inspect WORK ITEM 17: Sea Bay, Preserve 100% WORK ITEM 18: Thruster Units (Bow And Stern), Overhaul WORK ITEM 19: Crossdeck Winches, Inspect and Service WORK ITEM 20: Hydraulic Inhaul Winch, Inspect and Service WORK ITEM 21: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 22: Anchor Windlass, Inspect and Service WORK ITEM 23: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 24: Single Point Davit - RHIB, Inspect and Service WORK ITEM 25: Buoy Crane, Inspect and Service WORK ITEM 26: Buoy Cargo Hold Deck, Preserve 100% WORK ITEM 27: U/W Body, Preserve (100%) WORK ITEM 28: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 29: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 30: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 31: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 32: Impressed Current Cathodic Protection System Dielectric Shield, Repair WORK ITEM 33: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 34: Drydock WORK ITEM 35: Temporary Services, Provide - Cutter

WORK ITEM 36: SSDG ISOLATION MOUNT RENEWAL

WORK ITEM 37: Hydraulic Steering Cooler, Install WORK ITEM 38: Main Diesel Engine, Mount Upgrade WORK ITEM 39: Reverse Osmosis Desalination Plant, Renew WORK ITEM 40: Hull Plating Freeboard, Preserve “100%” WORK ITEM 41: Deck Covering, Electrical Matting, Renew iii (Rev-1)

WORK ITEM 42: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 43: Small Boat Fueling Station Piping, Renew WORK ITEM 44: Buoy Deck Fueling Station Piping, Renew WORK ITEM 45: Fuel Oil Return Pipe, Renew WORK ITEM 46: Handrail Stanchions and Safety Rail, Renew WORK ITEM 47: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 48: Portlight Renew WORK ITEM 49: Bilges (Machinery Space), Stern Thruster, Preserve WORK ITEM 50: Waste Oil Discharge Pipes, Renew WORK ITEM 51: Waste Oil Vent Pipe, Renew WORK ITEM 52: Firemain Isolation Valves, Renew WORK ITEM 53: Potable Water System Valves, Overhaul or Renew WORK ITEM 54: Deck Covering, Carpeting, Renew WORK ITEM 55: Refrigeration Lines, Restore to Original Configuration iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

11/10/15 REV-1 39 Deleted work item 39

11/10/15 REV-1 48 Work item 48 was missing in the Table Contents renumber work items in SPEC

11/10/15 REV-1 43 Remove crew berthing and crew head in table 1

11/10/15 REV-1 32 This work item is an option item

11/10/15 REV-1 33 This work item is an option item

11/10/15 REV-1 14 Removed Sub Paragraph 3.1.3.1 Protective Measures

11/12/15 REV-1 42 Changed Compartment numbers and added 5 Heads to the list

11/12/15 REV-1 55 Changed room names and added compartment number

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-001, Rev N, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975

Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-1)

Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D

Coast Guard Drawing 225B WLB 568-002, Rev A, Stern Thruster Arrangements and Details

Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 573-11, Rev -, ATON Tie Downs

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 601-001, Rev M; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225 BWLB 633-002, Rev L, Cathodic Protection Passive

Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 256-001, Rev N; Seawater Cooling Sys Diagram

Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG

Coast Guard Drawing 225B-WLB 262-2, Rev D, Waste Oil Diagram

Coast Guard Drawing 225B-WLB 505-001, Rev D; General Requirements for Piping Systems

Coast Guard Drawing 225B-WLB 506-1, Rev B, Overflows, Air Escapes & Sndg Tubes Diagram

Coast Guard Drawing 225B-WLB 521-1, Rev -, Firemain System Diagram

Coast Guard Drawing 225B-WLB 541-1, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B-WLB 541-3, Rev E, Fuel Oil Service a/D, FR 66 Aft, Block 940, 970

Coast Guard Drawing 225B-WLB 549-1, Rev -A, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB 556-8, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 561-005, Rev B; Steering Gear Heat Exchanger Replacement

Coast Guard Drawing 225B-WLB 562-2, Rev C, Rudder Structural A & D

Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB 611-1, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B-WLB 561-001, Rev D, Steering Gear Hydraulics Diagram

Coast Guard Drawing 225B-WLB 625-001, Rev C, Windows & Portlights

Coast Guard Drawing 225B-WLB 671-001, Rev. F, Misc. Stowage Arrangement & Details

Coast Guard Drawing 225B-WLB-601-001, Rev M, General Arrangements, Inboard and Outboard

Profiles

Coast Guard Drawing 225B-WLB-612-001, Rev H, Lifelines, Liferails, & Stanchions

Coast Guard Drawing 225-WLB 541-24, Rev A, Small Boat Refueling Station Modifications

Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles vii (Rev-1)

Coast Guard Drawing 225B-WLB-532-2, Rev D , Title Potable Water System Diagram

Coast Guard Drawing 225B-WLB-532-11, Rev C , Potable Water System A/D FR 57-76, 02 LVL &

ABV, BLOCK 960B,

Coast Guard Drawing 225B-WLB-532-14, Rev C , Distilled Water Tank

Coast Guard Drawing 225-WLB_180_2, G, Foundations Hull Block 910

Coast Guard Drawing 225-WLB_601_2, R, Booklet Of General Drawings

Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D

Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures

Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical

Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels

Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules

Coast Guard Drawing 225B-WLB-532-2, Rev D , Title Potable Water System Diagram

Coast Guard Drawing 225B-WLB-532-11, Rev C , Potable Water System A/D FR 57-76, 02 LVL &

ABV, BLOCK 960B,

Coast Guard Drawing 225B-WLB-532-14, Rev C , Distilled Water Tank

Coast Guard Drawing 225B-WLB 516-1, Rev -, Refrigeration System Piping Diagrams

Coast Guard Drawing 225B-WLB 516-3, Rev -, Refrigeration System Piping a & D Hb 930,960

Coast Guard Drawing 225B-WLB 638-1, Rev C, Refrigerated Ship's Stores & Dry Provision Stowage

A&D

Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Link

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48)

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutter

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

{delete SFLC Std Spec 0740, if UT measurement paragraph3.3 is not retained}

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 3498, Section A, Feb 2008, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1

Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) viii (Rev-1)

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262

Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3550, Manufacturer's Instruction Book-SWBS Group(s) 521-531

Coast Guard Technical Publication (TP) 3555, Jan 2012, Steering Gear Systems

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction

Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3562, Sep 2013, Manufacturer's Instruction Book SWBS Groups

583-589, Section B, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2012, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

Surface Forces Logistics Command (SFLC) Naval Engineering Directive (NED) 5735-01, Inspection and

Test Procedure for Buoy Chain Winch Model CW-1 Onboard WLM 551-564 and WLB 201-215, May 2010 ix (Rev-1)

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2013, Drinking Water System

Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-

Welding and Threaded

ASTM International (ASTM) A105, 2005, Standard Specification for Carbon Steel Forgings for Piping

Applications

ASTM International (ASTM) A106, 2008, Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F1387, Reapproved 2005, Standard Specification for Performance of

Mechanically Attached Fittings

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59588, 2005, Rubber Silicone

Commercial Item Description (CID), A-A-59323, Mar 2005, Cloths, Cleaning, Low-Lint

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1 x (Rev-1)

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3 (SSPC-SP-3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xi (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

7 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000

7 N **Grounding Silver

Strip

NSN: 5340-01-126-4569 1ea. 1,889

7 N **SST Straps NSN: 5340-01-126-4570 4ea. 28

7 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6

8 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN:

0-4-3-5

12 ea. 55.61

8 N O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878 PN:

0-2-2-5

12 ea. 50.00

9 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12

9 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-

2-11)

48 ea. 2.25

9 N Blade Seal NSN: 5331-01-623-0621 (2-

472 KA174-75)

4 ea. 55.00

9 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

12 N *** Fathometer

Transducer, Shallow

Water, 50-200 kHz

NSN: 5845-01-470-2500

Airmar Technology SS505

2 ea. 148.92

12 Y ***Fathometer

Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 PN:

TH24-20SAW-RA

1 ea. 11,250.00

20 N Hand Pump SS PN: YMD-0541-SS 1 ea 1,476.00

20 N Pressure Guage -

Model BMD-471

PN: YMD-6822 4 ea 123.00

20 N Wire rope

Asssembly

PN: YMD-6654 4 ea 1287.00

20 N Hydraulic brake repair kit - Model

BMD-471

PN: YMD-8191-R 4 kit. 546.00

20 N Counter balance valve - Model BMD-

PN: Sun CBEA-LHN 4 ea. 150.00

20 N **Shuttle valve -

Model BMD-471

PN: Sun CSAD-XXN 4 ea. 41.00

20 N Needle valve -

Model BMD-471

PN: Sun NFDC-KAN 4 ea. 82.00

20 N Hydraulic motor seal kit - Model BMD-

PN: YMD-8190-R 4 kit. 84.00 xii (Rev-1)

20 N Clutch shoe - Model

BMD-471

PN: MMD-2152 4 ea. 33.00

20 N Drum bushing -

Model BMD-471

PN: MMD-3189 4 ea. 143.00

20 N Shaft bushing -

Model BMD-471

PN: MMD-3190 4 ea. 298.00

20 N ** Gear box Seal kit(for Winch

Gearbox

Assemblies) - Model

BMD-471

PN: YMD-8194-R 4kit. 135.00

20 N Control station repair parts

PN: YMD-8193-R 4 ea. 438.00

20 N Manifold replacement parts

PN: YMD-8192-R 4 kit 359.00

20 N Flag Block Bearing PN: B54361 2 ea. 180.00

20 N Flag Block Bearing

Cup, Sheave

PN: 851547 2 ea. 231.00

20 N Flag Block Bearing

Cone, Sheave

PN: 827112 2 ea. 182.00

20 N Flag Block Grease

Seal

PN: 840503 2 ea. 84.00

21 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00

21 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

21 N Level wind pivot bushing

PN:7101-573-1 PC-17

(Marinette Marine)

1 ea. 392.00

21 N Level wind thrust bearing

PN:7101-573-1 PC-16

(Marinette Marine)

2 ea. 249.00

21 N Rexroth DCV PN:

4WE6E6X/EW110N9Z45

1 ea. 450.00

21 N Rexroth Sandwich flow control

PN: Z2FS6-2-4X/2QV 1 ea. 250.00

21 N Sun Sandwich Relief valves

PN:RPEC-LAN-FB2 2 ea. 900.00

21 N Rexroth Tandem

Center proportional

Directional Valve

PN: 4WRE-64-1X/24Z4/M 1 ea. 300.00

21 Y Level wind hydraulic cylinder)

NSN: 3040-01-441-3721 1 ea. 7,423.00

21 N 3:1 Pilot Ratio, Vented

Counterbalance

Valve Assembly

PN: CWEA-LHN (Sun

Hydraulics Corp)

1 ea 98.70

21 N Fully Adjustable

Needle Valve

PN: NFDC-LAN (Sun

Hydraulics Corp)

1 ea 48.75

21 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

21 N **Hand Pump NSN:4320-01-015-9422

PN:P-18 (Enerpac, LTD_

1 ea. 218.76

22 N Repair Kit NSN: 5430-01-494-2479 2 ea. 618.54 xiii (Rev-1)

22 N Overhaul Kit NSN: 2030-01-485-7215 2 ea. 784.35

25 N Swing Brake Seal

Kit

PN: YMD-6644 (Eskridge, Inc)

2 ea 1,875.00

25 N Swing Brake Disc &

Bearing Kit

NSN: 3010-01-464-1040 2 ea. 178.00

25 N Counterbalance

Valve

PN: YMD-3763 1 ea. 700.00

25 N Shuttle Valve PN: YMD-1288 1 ea. 35.00

25 N Accumulator

Assembly

PN: YMD-6840 1 ea. N/A

25 N Wire rope Assembly NSN: N/A 1 ea 300.00

26 N Swing Gear Gearbox

Seal Kit

PN: YMD-6847-R 5 ea. 3,250.00

26 N Swing Gear Brake

O-ring Kit

PN: 12-501-002 5 ea. 1,235.00

26 N Swing Gear Brake

Lining Kit

PN: 12-501-004 5 ea. 3,085.00

26 N Swing Gear Brake

Bearing Kit

PN: 12-501-006 5 ea. 1,190.00

26 N Swing Gear Brake

Spring Kit

PN: 12-501-008 5 ea. 1,635.00

26 N Swing Gear Motor

Seal Kit

PN: YMD-8258-R 5 ea. 845.00

26 N Manifold

Replacement Valves

PN: YMD-8259-R 1 ea. 2,244.00

26 N Luff Cylinder Seal

Kit

PN: YMD-8260-R 2 ea. 756.00

26 N Luff Cylinder Pin PN: MMD-3214 4 ea.

26 N Extension Cylinder

Seal Kit

PN: YMD-8261-R 1 ea. 169.00

26 N Extension Cylinder

Pin

PN: MMD-3216 2 ea.

26 N Luff Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

26 N Extension Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

26 N Main Hoist Block

Repair Kit

PN: YMD-8267-R 1 ea. 2,144.00

26 N Aux Hoist Block/ PN: YMD-8268 1 ea.

26 N Sheave Replacement

Bearings

PN: YMD-8269-R 4 ea. 3,380.00

26 N Replacement Filter

Elements

PN: YMD-6732-R 12 ea. 720.00

26 N Bushings PN: MMD-2020 8 ea. 344.00

26 N Bushings, Heel PN: MMD-2875 4 ea. 620.00

26 N Slid Pad, Cylinder

Support

PN: MMD-2023 6 ea. 66.00

26 N Shim Set, Cylinder PN: MMD-2080 6 ea. 66.00 xiv (Rev-1)

Support

26 N Slid Pad PN: MMD-1922 4 ea. 288.00

26 N Shim Set PN: MMD-1921 4 ea. 100.00

26 N Slid Pad PN: MMD-1918 4 ea. 120.00

26 N Shim Set PN: MMD-1919 4 ea. 100.00

26 N Slid Puck PN: MMD-3291 4 ea. 268.00

26 N Shim Set PN: WMD-2459 4 ea. 28.00

26 N Thrust Washer PN: WMD-1100 8 ea. 96.00

26 N Thrust Washer PN: MMD-1363 4 ea. 504.00

26 N Snapring PN: WSM-700-S02 4 ea. 500

26 N Anti-Two Block

Limit Switch

PN: YMD-7378 2 ea. 394.00

26 N Grease Fitting PN: YMD-6033 18 ea. 162.00

26 N Clamp Seal PN: MMD-3280 1 ea. 12.00

26 N Clamp Seal PN: MMD-3279 1 ea. 12.00

26 N Slide Pad PN: MMD-3288 2 ea. 226.00

26 N Slide pad PN: MMD-3294 2 ea. 142.00

26 N Electric Connection PN: YMD-5956 18 ea. 576.00

26 N Sealing Washers PN: YMD-1828 8 ea. 8.00

26 N Emergency Release

Manifold Cartridge

PN: YMD-6895-R 3 ea. 639.00

26 N Gauge Snubber PN: YMD-6201 2 ea. 90.00

26 N Shuttle Valve PN: YMD-1288 2 ea. 70.00

26 N Pressure Gauge PN: YMD-6822 2 ea. 230.00

26 N Cab Penetration

Gasket

PN: MMD-2753 3 ea. 21.00

26 N Load Cell Main Fall PN: YMD-8275 1 ea. 5,913.00

26 N Load Cell Aux Fall PN: YMD-8276 1 ea. 5,913.00

26 N Main Fall Wire

Rope

PN: YMD-8265 1 ea. 2,520.00

26 N Aux fall Wire Rope PN: YMD-8266 1 ea. 1,948.00

26 N Pilot Valve for

Crane Control Valve

Manifold for Swing, Luff, Telescope, Main and Aux

Winch Functions

PN: R900929529 5 ea. 13,200.00

31 N Anode, elliptical, platinum & niobium,

37.5 A

Siemens Water Technologies

W3T106665

(Electrocatalytic 74435-1)

NSN 5342-01-540-3444

4 ea. 3,525.00

32 N Reference electrode, silver & silver chloride

Siemens Water Technologies

W3T105012

(Electrocatalytic 32622) NSN

5977-01-346-0750

2 ea. 1,300.02

35 Y *Transducer Cover

Plate

N/A 4 ea. 50.00

37 N Christie & Grey

Isolation Mount

T2.S20.45.C0.100 TSC T2

20/45

4 ea. 558

37 N Christie & Grey T2.S20.55.C0.100 TSC T2 2 ea. 558 xv (Rev-1)

Isolation Mount 20/55

37 N Christie & Grey Sole

Plate

P/N 54378 rev A 6 ea. 98

38 N Heat Exchanger

(37”x12” and 4” thick)

ITT Model P7A-8-TK 2 10,000.00

38 N Thermostatic Valve AMOT Model CM – Bronze

Body 1-7/8” -12

2 1,500.00

39 N Plate 2990-01-F12-2653 / CAT P/N

9Y-3076

4 134.08

39 N Plate 2990-01-F12-2652 / CAT P/N

9Y-3077

4 74.67

39 Y Engine Support

Assy

2995-01-F12-2649 / CAT P/N

9Y-2029

4 4,500.00

39 N Bolt (304.8MM LG) 5306-01-F12-2651 / CAT P/N

7X-0825

8 55.00

39 N Dowel (Two dowels per engine support assembly P/N: 9Y-

2029)

2990-01-F12-2650 / CAT P/N

7N-2328

8 10.00

39 N Base Plate 5975-01-F12-2657 / CAT P/N

4P-0398

4 100.00

39 N Set Screw 5305-01-F12-2656 / CAT P/N

8T-4162

32 30.38

39 Y TSC T2 30/70 Unit

Isolator

5340-01-F12-2654 / Christy and Grey P/N

T2.S30.70.C01.00

16 600.00

39 N Washer, Flat 5310-01-102-2477 / Christy and Grey P/N 5P8248

32 11.00

39 N Bolt, Machine (3/4–

10 x 1.5 in)

5306-00-814-6588 / Christy and Grey P/N 0S1626

32 40.00

39 N Setscrew 5305-01-F12-2655 / Christy and Grey P/N 4B-3620

64 27.72

39 N Bolt, Machine (1–14 x 8 in)

5306-01-323-4140 / CAT P/N

8S-4757

8 60.00

39 N Washer, Flat 5310-01-157-3394 / CAT P/N

5P-8250

16 6.00

39 N Bolt, Machine (1–8 x 4.75in)

5306-00-530-9235 / CAT P/N

2A-1420

4 55.00

40 Y Weather Tight Door, 26”X 66”, LH, Stl, W/Coaming

Coast Guard Drawing FL-

1602-89 NIN 014588287

1 ea. 3,319

41 Y Reverse Osmosis

Unit

Village Marine Type PW

2/2000 R/O Unit

1 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

7 Propulsion Shafting; Remove, Inspect, and Reinstall

8 Controllable Pitch Propeller, System Maintenance

9 Controllable Pitch Propeller Hub, General Maintenance, Perform

14 Sea Strainers - Duplex (All Sizes), Overhaul

15 Sea Strainers - Simplex (All Sizes), Clean and Inspect

16 Sea Bay, Clean and Inspect

20 Crossdeck Winches, Inspect and Service

21 Hydraulic Inhaul Winch, Inspect and Service

22 Mechanical Chain Stoppers, Inspect and Service

23 Anchor Windlass, Inspect and Service

24 Anchor Chain(s) and Ground Tackle, Inspect and Repair

25 Single Point Davit - RHIB, Inspect and Service

26 Buoy Crane, Inspect and Service

28 U/W Body, Preserve (100%)

30 Impressed Current Cathodic Protection System, Inspect and Maintain

43 Deck Covering, Electrical Matting, Renew

44 Deck Covering (Interior Wet/Dry), Renew xvii (Rev-1)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1905.6 Long Tons SW

Light ship displacement 1500.7 Long Tons SW

Minimum operating displacement 1869.2 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-1)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 5 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3 (Rev-1)

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4 (Rev-1)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

8 (Rev-1)

9 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

10 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

11 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time

Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After…