Attachment_to_Amendment_0002_-_TP_7107.pdf

PDF 18 MB Posted May 13, 2015

Attached to: USCGC STRATTON (WMSL 752) DOCKSIDE REPAIRS FQ4 FY15
Solicitation number: HSCG85-15-R-P30B10
Issued by: Department of Homeland Security US Coast Guard

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Attachment to Amendment 0002 - TP 7107

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File	Type	Posted
Amendment_0003.pdf	PDF	May 18, 2015
Amendment_0002.pdf	PDF	May 13, 2015
Attachment_to_Amendment_0002_-_Revised_Work_Item_O-20.doc	DOC document	May 13, 2015
Amendment_0001.pdf	PDF	May 7, 2015
ATTACHMENT_3_-_Continuation_of_Combined_Synopsis-Solicitation_STRATTON_DS_FQ4_FY15_rev.doc	DOC document	Apr 20, 2015
ATTACHMENT_4_-_Request_for_Clarification.doc	DOC document	Apr 20, 2015
ATTACHMENT_5_-_Government_Property_Report.doc	DOC document	Apr 20, 2015
ATTACHMENT_1_-_Specifications.pdf	PDF	Apr 20, 2015
ATTACHMENT_6_-_Notice_for_Filing_Agency_Protests.docx	DOCX document	Apr 20, 2015
ATTACHMENT_2_-_Schedule_of_Supplies-Services.doc	DOC document	Apr 20, 2015

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TP: 7107

(HM&E MANUAL)

TECHNICAL MANUAL

REVERSE OSMOSIS WATER PURIFIER -

SW6994463CNG

418’ MARITIME SECURITY

LARGE CLASS CUTTER

LIFESTREAM

DISTRIBUTION STATEMENT D. – Distribution authorized to Department of Homeland Security, DoD and their contractors to protect publications required for official use or for administrative or operational purposes only;

determined on 21 June 2007. Other requests for this document shall be referred to Commander, USCG Surfaces Forces Logistics Center, ESD – Tech Info Mgmt Br, 2401 Hawkins Point Road, Baltimore, MD 21226.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to severe criminal penalties.

DESTRUCTION NOTICE. - For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

PUBLISHED UNDER AUTHORITY OF THE U.S. COAST GUARD

SWBS 531 DATE: 21 JUNE 2007

Department of Homeland Security

UNITED STATES

COAST GUARD

21 June 2007

LETTER OF PROMULGATION

REVERSE OSMOSIS WATER PURIFIER

SWBS 531

418’ MARITIME SECURITY LARGE CLASS CUTTER

1. PURPOSE: This letter promulgates Technical Publication 7107 for the Reverse Osmosis Water Purifier on board the CGC BERTHOLF, Hull 750.

2. PUBLICATION AFFECTED: Technical Publication 7107

3. INFORMATION: Technical Publications for the 418’ Maritime Security Large Class Cutter are being promulgated and being placed into the Coast Guard Technical Information Management System (CG-TIMS) repository as individual manuals with specific Technical Publication numbers. This letter addresses the Reverse Osmosis Water Purifier on board the CGC BERTHOLF.

4. ACTION:

a. Engineering Officer: Upon receipt of this Technical Publication, augment your unit’s technical publication library with TP 7107.

b. Check this publication to ensure that it is complete. Report any discrepancies to this command, with attention to ELC-05T. Please provide a brief description of the discrepancy, and recommended remedy, such as marked up pages or copies of new sections to be added. Please continue to submit corrections to this publication as they are identified. Your personal efforts to update technical publications will help to ensure that both maintenance and support personnel remain vigilant in sustaining our engineering systems and equipment.

M. FRID

By direction

Enclosure: (1) Technical Publication 7107

Distribution: (See page 2)

Commanding Officer United States Coast Guard Engineering Logistics Center

2401 Hawkins Point Road Baltimore, Maryland 21226 Staff Symbol: (05T) Phone: (410 )762-6265 Fax: (410 )762-6898

DISTRIBUTION:

Technical Publication

TP 7107

UNIT PROJECT CODE COPIES OPFAC

MLCPAC (vs) 1 (75170)

NESU ALAMEDA 1 (51252)

TRA CEN YORKTOWN (tew-em) 1 (63100)

USCGC BERTHOLF 1 (11701)

05T Desk Guide Tab B - Enclosure (5)

TECHNICAL MANUAL DEFICIENCY / EVALUATION REPORT

1. USE THIS REPORT TO INDICATE DEFICIES, USER REMARKS, AND RECOMMENDATIONS RELATING TO PUBLICATION.

2. FOR ADDITIONAL INFORMATION, CALL SFLC-ESD-Tech Info Mgmt Br (410-762-6646)

1. COAST GUARD TECHNICAL PUBLICATION NO.

2. TITLE

3. REV DATE OR TM CH. DATE

4. SYSTEM / EQUIPMENT

5. INDENTIFICATION / NOMENCLATURE (MK / MOD / AN)

6. USER’S EVALUATION OF MANUAL (CHECK APPROPRIATE BLOCKS)

PAGE

NO.

PARA-

GRAPH

LINE

NO.

FIG

NO.

TABLE

RECOMMENDED CHANGES AND REASONS

7. ORIGINATOR’S RANK, RATE OR GRADE, AND TITLE

8. DATE SIGNED

9. SIGNATURE OF DEPARTMENT HEAD

10. COMMERCIAL PHONE NUMBER

11. SHIP HULL NO. AND / OR STATION ADDRESS (DO NOT ABBREVIATE)

MAIL COMPLETED FORM TO:

COMMANDER

U.S.C.G. SURFACE FORCES LOGISTICS

CENTER, ESD - TECH INFO MGMT BR

707 EAST ORDNANCE ROAD

BALTIMORE, MD 21226-5000

RECORD OF CHANGES

TP NO. ______

DATE AMEND. NO. NAME SIGNATURE EFFECTIVE DATE

Individual Manual Application Sheet

Technical Publications Number

Section Applicability

SWBS Number 531 SWBS Element Title DISTILLING PLANT

Section Identifier A

Equipment Functional Description

REVERSE OSMOSIS WATER PURIFIER

- SW6994463CNG

CI Functional Description ESWBS Code Remarks

Planset Hulls

750-WMSL 750, 751, 752

COVER PAGE�

CORRESPONDENCE�

LETTER OF PROMULGATION

DISTRIBUTION

TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT�

RECORD OF CHANGE�

INDIVIDUAL MANUAL APPLICATION SHEET�

REVERSE OSMOSIS WATER PURIFIER

DATA RIGHTS LETTER

SAFETY SUMMARY

TABLE OF CONTENTS

CHAPTER 1 GENERAL INFORMATION AND SAFETY PRECAUTIONS

1-1 SAFETY INFORMATION

1-2 INTRODUCTION

1-3 EQUIPMENT DESCRIPTION

1-4 TOOLS AND TEST EQUIPMENT

1-5 EQUIPMENT, ACCESSORIES AND DOCUMENTS SUPPLIED

CHAPTER 2 OPERATION

2-1 INTRODUCTION

2-2 CONTROLS AND INDICATORS

2-2.1 FLOWMETER-PRODUCT

2-2.2 HIGH-PRESSURE GAUGE

2-2.3 HIGPRESSURE VALVE

2-2.4 LOW-PRESSURE GAUGES

2-2.5 SYSTEM ON/OFF - FAULT RESET BUTTON

2-2.6 HOUR METER

2-2.7 SALINITY INDICATOR LIGHTS

2-2.8 MEDIA FILTER BACKWASH VALVE

2-2.9 PRODUCT FLOW TOTALIZER / FLOWRATE METER

2-3 OPERATING PROCEDURES

2-3.1 NORMAL OPERATION

2-3-2 EMERGENCY OPERATION

2-4 SEAWATER PREHEATER

2-5 MEDIA FILTER

2-5.1 NORMAL OPERATION

2-6 HYDROCYCLONE

CHAPTER 3 FUNCTIONAL DESCRIPTION

3-1 INTRODUCTION

3-2 PRINCIPLE OF OPERATION

3-3 EQUIPMENT DESCRIPTION

3-3.1 COMPONENT

3-3.2 WATER FLOW FROM SEAWATER PICK-UP TO HIGH PRESSURE PUMP

3-3.3 WATER FLOW THROUGH HIGH-PRESSURE PUMP

3-3.4 WATER FLOW FROM MEMBRANE TO STORAGE TANK

3-4 STAGE 2 OPERATION

CHAPTER 4 SCHEDULE MAINTENANCE

4-1 INTRODUCTION

4-2 MAINTENANCE PLAN

4-3 MAINTENANCE PROCEDURES

4-3.1 MEMBRANE CLEANING

4-3.2 PREPARATION FOR CLEANING

4-3.3 FILTER ELEMENT REPLACEMENT

CHAPTER 5 TROUBLESHOOTING

5-1 INTRODUCTION

5-2 TROUBLESHOOTING PROCEDURES

CHAPTER 6 CORRECTIVE MAINTENANCE

6-1 INTRODUCTION

SECTION I. ADUSTMENT AND ALIGNMENT

6-2 SALINITY CONTROLLER ADJUSTMENT

SECTION II. REPAIR

6-3 MEMBRANE REPLACEMENT

6-3.1 REMOVAL

6-3.2 INSTALLATION

6-3.3 TESTING

6-4 MOTOR REPAIR, BOOSTER PUMP AND HIGH PRESSURE PUMP

6-4.1 REMOVAL

6-4.2 CLEANING AND INSPECTION

6-4.3 REINSTALLATION

6-4.4 TESTING

6-5 BOOSTER PUMP REPAIR

6-5.1 REMOVAL

6-5.2 DISASSEMBLY

6-5.3 CLEAN AND INSPECTION

6-5.4 REASSEMBLY / REINSTALLATION

6-5.5 TESTING

6-6 MEDIA FILTER REPLACEMENT

6-6.1 REMOVAL

6-6.2 REINSTALLATION

6-6.3 TESTING

6-7 FILTER ASSEMBLY REPLACEMENT

6-7.1 REMOVAL

6-7.2 REINSTALLATION

6-7.3 TESTING

6-8 PULSATION DAMPENER REPLACEMENT

6-8.1 REMOVAL

6-8.2 REINSTALLATION

6-8.3 TESTING

6-9 HIGH-PRESSURE TRANSDUCER REPLACEMENT

6-9.1 REMOVAL

6-9.2 REINSTALLATION

6-9.3 TESTING

6-9A LOW-PRESSURE TRANSDUCER REPLACEMENT

6-9A.1 REMOVAL

6-9A.2 REINSTALLATION

6-9A.3 TESTING

6-10 PRESSURE VESSEL REPLACEMENT

6-10.1 REMOVAL

6-10.2 REINSTALLATION

6-10.3 TESTING

6-11 DIVERTER VALVE REPLACEMENT

6-11.1 REMOVAL

6-11.2 CLEANING AND INSPECTION

6-11.3 REINSTALLATION

6-11.4 TESTING

6-12 HIGH AND LOW PRESSURE GAUGE REPLACEMENT

6-12.1 REMOVAL

6-12.2 REINSTALLATION

6-12.3 TESTING

6-13 PRODUCT AND BRINE FLOW METER REPLACEMENT

6-13.1 REMOVAL

6-13.2 REINSTALLATION

6-13.3 TESTING

6-14 HIGH-PRESSURE HOSE REPLACEMENT

6-14.1 REMOVAL

6-14.2 INSTALLATION

6-14.3 TESTING

6-15 HIGH-PRESSURE PUMP REPLACEMENT

6-15.1 REMOVAL

6-15.2 CLEANING AND INSPECTION

6-15.3 REINSTALLATION

6-15.4 TESTING

6-16 HIGH-PRESSURE PUMP VALVE SERVICE

6-16.1 REMOVAL

6-16.2 DISASSEMBLY

6-16.3 CLEANING AND INSPECTION

6-16.4 REASSEMBLY

6-16.5 REINSTALLATION

6-16.6 TESTING

6-17 HIGH-PRESSURE PUMP SEAL SERVICE

6-17.1 REMOVAL

6-17.2 DISASSEMBLY

6-17.3 REASSEMBLY

6-17.4 REINSTALLATION

6-17.5 TESTING

6-18 HIGH-PRESSURE PUMP PLUNGER AND CRANKCASE SERVICE

6-18.1 REMOVAL

6-18.2 DISASSEMBLY

6-18.3 REASSEMBLY

6-18.4 REINSTALLATION

6-18.5 TESTING

6-19 HIGH-PRESSURE VALVE REPLACEMENT

6-19.1 REMOVAL

6-19.2 REINSTALLATION

6-19.3 TESTING

6-20 CHECK VALVE REPLACEMENT

6-20.1 REMOVAL

6-20.2 REINSTALLATION

6-20.3 TESTING

6-21 SALINITY INDICATOR CONTROLLER REPLACEMENT

6-21.1 REMOVAL

6-21.2 CLEANING AND INSPECTION

6-21.3 REINSTALLATION

6-21.4 TESTING

6-22 SALINITY PROBE REPLACEMENT

6-22.1 REMOVAL

6-22.2 CLEANING AND INSPECTION

6-22.3 REINSTALLATION

6-22.4 TESTING

6-23 PUMP CONTACTOR REPLACEMENT

6-23.1 REMOVAL

6-23.2 REINSTALLATION

6-23.3 TESTING

6-24 START / STOP SWITCH REPLACEMENT

6-24.1 REMOVAL

6-24.2 REINSTALLATION

6-24.3 TESTING

6-25 SEAWATER PREHEATER

6-25.1 REMOVAL

6-25.2 CLEANING AND INSPECTION

6-25.3 REINSTALLATION

6-25.4 TETSTING

6-26 MAIN DISCONNECT SWITCH

6-26.1 REMOVAL

6-26.2 CLEANING AND INSPECTION

6-26.3 REINSTALLATION

6-26.4 TESTING

6-27 PRESSURE RELIEF VALVE

6-27.1 REMOVAL

6-27.2 CLEANING AND INSPECTION

6-27.3 REINSTALLATION

6-27.4 TESTING

6-28 HYDOCYCLONE

6-28.1 REMOVAL

6-28.2 REINSTALLATION

6-28.3 TESTING

CHAPTER 7 ILLUSTRATED PARTS BREKDOWN

SECTION I. INTRODUCTION

7-1 SCOPE

SECTION II. GROUP ASSEMBLY PARTS LIST

7-2 INTRODUCTION

DRAWINGS

GENERAL ARRANGEMENT (4620-120)

CENTER OF GRAVITY (4620-121)

MAINTENANCE ENVELOPE (4620-122)

MAJOR COMPONENTS (4620-123)

R/O NAMEPLATES (4620-124)

FEED PUMP NAMEPLATES (4620-125)

HEATER NAMEPLATES (4620-126)

SEAWATER PRE-HEATER (4620-130)

SEAWATER PRE-HEATER COG (4620-131)

SEAWATER FEED PUMP, GENERAL ARRANGEMENT AND COG (4620-140)

SYSTEM CONNECTIONS AND P&ID (4620-160) (6 sheets)

ELECTRICAL DIAGRAM (4620-180) (16 sheets)

ELECTRICAL ENCLOSURES (4620-181)

ACTUATED VALVE (4620-210)

MEDIA TANK (4620-211)

CARTRIDGE FILTER (4620-212)

MEMBRANE PRESSURE VESSEL (4620-213)

REGULATOR VALVE (4620-214)

PRESSURE GAUGES (4620-215)

CLEANING PUMP (4620-216)

CLEANING TANK (4620-217)

HIGH PRESSURE PUMP (4620-218)

FLOWMETERS (4620-219)

DESALINATION EROMINATOR (4620-220)

AUTOMATIC AIR VENT (4620-221)

CARBON FILTER (4620-222)

SUCTION STABILIZER (4620-223)

PULSATION DAMPENER (4620-224)

DESALINATION MEMBRANE ELEMENT (4620-225)

HYDROCYCLONE (4620-226)

HIGH PRESSURE RELIEF VALVE (4620-227)

SOLENOID VLAVE (4620-228)

CHAPTER 8 INSTALLATION AND ENVIRONMENTAL REQUIREMENTS

PART I - INSTALLATION

8.1 INTRODUCTION

8-2 MOUNTING

8-3 POWER CONECTION

8-4 LIQUID CONNECTIONS

8-4.1 NORMAL PRODUCT WATER OUTLET

8-4.2 WASTE BRINE OUTLET

8-4.3 SEAWATER INLET

8-4.4 SHIP'S POTABLE WATER INLET

8-4.5 POLISHING PRODUCT WATER OUTLET

8-4.6 PRODUCT WATER DUMP

PART II. ENVIRONMENTAL REQUIREMENTS

8-5 NORMAL OPERATION

8-6 CLEANING

8-7 STORAGE

APPENDIX A PLC SCREEN EXPLANATIONS

OPENING SCREEN

PROCESS SCREEN

AUTOSTART SEQUENCE

MANUAL CONTROL SCREEN NO. 1

ENGINEERING SET UP SCREEN 1

MANUAL CONTROL SCREEN 2

MANUAL CONTROL SCREEN 3

ENGINEERING ACCESS SCREEN

ENGINEERING MENU SCREEN

ENGINEERING SET UP SCREEN 2

ENGINEERING SET UP SCREEN 3

ENGINEERING SET UP SCREEN 4

ENGINEERING SET UP SCREEN 5

TOUCH SCREEN MANAGER

APPENDIX B OPERATION PROCEDURE FOR DEEPWATER NSC R/O SYSTEM FOR NGSS

GENERAL OVERVIEW

NORMAL OPERATION

POLISHING OPERATION

BACKWASH MEDIA FILTER

DEEPWATER PLC SPREADSHEET (2 pages)

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TP No: 7107

File details come from the government source that posted it. Updated Nov 14, 2017.