BERTHOLF_(WMSL_418)_DS_FQ4_ZBH_14R3.pdf

USCGC BERTHOLF (WMSL 750)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2014

Developed By: Zachariah B Hennighausen

(Rev-3, 13 May 2014)

USCGC BERTHOLF (WMSL-418) DOCKSIDE AVAILABILITY FY2014

ii (Rev-3)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iii Consolidated List of References ............................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................................ xii Consolidated List of Critical Inspection Items ....................................................................................................... xiii Principal Characteristics ......................................................................................................................................... xiv General Requirements WORK ITEM 1: Wastewater Tank, Clean WORK ITEM 2: Temporary Services, Dockside, Home Pier WORK ITEM 3: Tanks (Ballast), Clean and Inspect WORK ITEM 4: Main Reduction Gear and Cross-Connect Gear Oil Pump Motors, Overhaul WORK ITEM 5: Main Reduction Gear Turning Gear, Overhaul WORK ITEM 6: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification WORK ITEM 7: Water Mist System, Annual Inspection and Biannual Discharge Test, Perform WORK ITEM 8: Helo Hangar Door Curtain Assembly, Renew WORK ITEM 9: Flight Deck Safety Net Testing WORK ITEM 10: RSLs’ Sun Shields, Preserve WORK ITEM 11: A/C Equipment Coamings and Sumps, Install WORK ITEM 12: Fire Detection System, Inspect and Test WORK ITEM 13: Fuel Oil Tanks, Clean and Inspect WORK ITEM 14: Ventilation System, Modify WORK ITEM 15: WT Door and WT Hatch, Renew WORK ITEM 16: Close-In-Weapon System, Replacement WORK ITEM 17: Tank Sounding Tube, Replacement WORK ITEM 18: Main Reduction Gear and Cross-Connect Gear Stand-by Oil Pumps, Renew and

Overhaul WORK ITEM 19: Tanks (Grey Water), Preserve “100%” (OPTIONAL) WORK ITEM 20: Tanks (Grey Water), Preserve “Partial” (OPTIONAL) iii (Rev-3)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

01/29/2014 1 1,3, 11,14, 19-

Changed Misc verbiage throughout. (11) Changed Surf Prep to SSPC-10. (14) Added square footage to clad welding. (19)

Pump swap and then inspect. (20,21) Added.

02/04/2014 2 3 (Formerly) Removed a WI to Preserve a Ballast Tank. This Item used to be WI 3

05/13/2014 3 1, 2, 10, 17 Increased Period of Performance from 16 to 20 days (WI 1, 2, 17). Increased square footage from 460 sqft to 920 sqft (WI

10).

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-3)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750 WMSL 085-004, Rev B, Tank Capacity Curves (WMSL 750 Only)

Coast Guard Drawing 750 WMSL 085-005, Rev B, Tank Sounding and Moment of Inertia Tables

(WMSL 750 Only)

Coast Guard Drawing 750 WMSL 101-002, Rev G, C & A, Innerbottom

Coast Guard Drawing 750 WMSL 101-003, Rev G, C & A, Tank Top

Coast Guard Drawing 750 WMSL 101-004, Rev G, C & A, First Platform

Coast Guard Drawing 750 WMSL 167-001, Rev E, Manhole List Installation and Fabrication Details

Ship Wide

Coast Guard Drawing 750 WMSL 506-027, Rev C, Ovrflw/Air Escapes/Sounding Tubes Unit 3110

Coast Guard Drawing 750 WMSL 506-027, Rev C, Ovrflw/Air Escapes/Sounding Tubes Unit 3120

Coast Guard Drawing 750 WMSL 506-027, Rev C, Ovrflw/Air Escapes/Sounding Tubes Unit 3130

Coast Guard Drawing 750 WMSL 528-003, Rev J, Plumbing and Interior Deck Drain Diagram

Coast Guard Drawing 750 WMSL 528-025, Rev D, Plumbing & Interior Dk Drains and Vent Sys Unit

Coast Guard Drawing 750 WMSL 631-002, Rev J, Paint Schedule

Coast Guard Drawing 750-WMSL 100-1, Rev H, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 169-1, Rev D, Helo Hangar Door Installation (ASC169001)

Coast Guard Drawing 750-WMSL 180-43, Rev -, Fdn Arr Dwg Design Unit 4420 Bklt No. 1

(ASC180442)

http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-3)

Coast Guard Drawing 750-WMSL 401-4, Rev A, General Arrangement of Helo Control Station

(ASC401004)

Coast Guard Drawing 750-WMSL 436-11, Rev A, Fire Detection Sys Deck Plan (ASC436009)

Coast Guard Drawing 750-WMSL 436-13, Rev A, Fire Detection Sys Cable Running Sheets

(ASC436010)

Coast Guard Drawing 750-WMSL 436-14, Rev -, Fire Detection and Control System Schematic

(ASC436028)

Coast Guard Drawing 750-WMSL 505-8, Rev -, Remote Valve Operators Arrgt & L/M (Outside

Machinery Space) (ASC505008)

Coast Guard Drawing 750-WMSL 506-34, Rev C, Overflow / Air Escapes Sounding Tubes Unit 3240

(ASC506324-Ae)

Coast Guard Drawing 750-WMSL 508-1, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL 509-1, Rev A, HVAC Insulation Schedule and L/M (ASC509001)

Coast Guard Drawing 750-WMSL 512-1, Rev E, HVAC System Diagram (ASC512001)

Coast Guard Drawing 750-WMSL 512-15, Rev A, Label Plate List - HVAC (ASC512018)

Coast Guard Drawing 750-WMSL 512-18, Rev A, Vent & Air Cond Arrgt 2nd Dk Unit 1230

(ASC512123)

Coast Guard Drawing 750-WMSL 512-19, Rev A, Vent & Air Cond Arr Mn Dk Unit 1240

(ASC512124)

Coast Guard Drawing 750-WMSL 512-21, Rev B, Vent & Air Cond Arr 2nd Dk Unit 1330

(ASC512133)

Coast Guard Drawing 750-WMSL 512-22, Rev D, Vent & Air Cond. Arr. Main Dk. Unit 1340

(ASC512134)

Coast Guard Drawing 750-WMSL 512-25, Rev A, Vent & Air Conditioning Arr 2nd Deck, Unit 2130

(ASC512213)

Coast Guard Drawing 750-WMSL 512-29, Rev A, Vent & Air Conditioning Arr 2nd Deck, Unit 2230

(ASC512223)

Coast Guard Drawing 750-WMSL 512-30, Rev A, Vent & Air Cond Arr Mn Dk Unit 2240

(ASC512224)

Coast Guard Drawing 750-WMSL 512-33, Rev D, Vent & Air Cond Arr 2nd Dk Unit 2330

(ASC512233)

Coast Guard Drawing 750-WMSL 512-36, Rev B, Vent & Air Cond Arr 1st Platf Unit 3120

(ASC512312)

Coast Guard Drawing 750-WMSL 512-38, Rev D, Vent & Air Cond Arr Mn Dk Unit 3140

(ASC512314)

Coast Guard Drawing 750-WMSL 512-39, Rev A, Vent & Air Cond Arr 1st Platf Unit 3220

(ASC512322)

Coast Guard Drawing 750-WMSL 512-4, Rev A, Vent and Air Conditioning Standard Instruction

(ASC512007)

Coast Guard Drawing 750-WMSL 512-40, Rev C, Vent & Air Cond Arr 2nd Deck Unit 3230

(ASC512323)

Coast Guard Drawing 750-WMSL 512-41, Rev B, Vent & Air Cond Arr Mn Dk Unit 3240

(ASC512324)

vi (Rev-3)

Coast Guard Drawing 750-WMSL 512-42, Rev A, Vent & Air Cond Arr 2nd Dk Unit 3330

(ASC512333)

Coast Guard Drawing 750-WMSL 512-508, Rev -A, Vent Mods Incidental to 4700 Lt Limiting

Displacement "BERTHOLF Only"

Coast Guard Drawing 750-WMSL 512-59, Rev A, HVAC Equipment List (ASC512004)

Coast Guard Drawing 750-WMSL 512-60, Rev A, Vent & Air Cond Fan Rm (P) 2nd Dk Unit-3130

(ASC512019)

Coast Guard Drawing 750-WMSL 516-25, Rev A, Chilled Water Unit 4420 (ASC516442-Cw)

Coast Guard Drawing 750-WMSL 522-1, Rev F, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750-WMSL 522-2, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750-WMSL 526-24, Rev A, Weather Deck Drains Unit 3240 (ASC526324-WD)

Coast Guard Drawing 750-WMSL 555-11, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL 555-8, Rev C, ACTIVE_Fire_ Protection Hfp_System_Schematic

(ASC555046)

Coast Guard Drawing 750-WMSL 612-3, Rev -, Helo Landing Area Safety Nets & Wheel Stops Arr and

Details (ASC612003)

Coast Guard Drawing 750-WMSL 631-2, Rev G, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL 713-1, Rev -, Fab and Instl of 57 Mm Mag (ASC713001)

Coast Guard Drawing 750-WMSL 713-2, Rev -, CIWS Magazine Arrangement & Installation

(ASC713002)

Coast Guard Drawing 750-WMSL 720-1, Rev C, Close-In Weapons System (CIWS) Cable Block

Diagram (ASC720001)

Coast Guard Drawing 750-WMSL 720-2, Rev -, Launcher Ram Missile Sea Ram Cable Routing

(ASC720001CR)

Coast Guard Drawing 750-WMSL 720-3, Rev -, Close in Weapons System (CIWS) Cable

Coast Guard Drawing 750-WMSL 801-1, Rev -, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL 801-1, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL 085-004, Rev B, Tank Capacity Curves (WMSL 750 Only)

(ASC085013)

Coast Guard Drawing 750-WMSL 100-001, Rev K, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 100-017, Rev H, Unit 1310 Structure - Innerbottom to 1st Platform -

Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750-WMSL 100-018, Rev G, Unit 1320 Structure - 1st Platform to 2nd Deck - Fr

22 to Fr 35 (ASC100132)

Coast Guard Drawing 750-WMSL 100-022, Rev G, Unit 2110 Structure - Innerbottom to 1st Platf Fr 35 -

44 (ASC100211)

Coast Guard Drawing 750-WMSL 100-032, Rev G, Unit 2310 Structure - Innerbottom to 1st Platform -

Fr 52 to Fr 64 (ASC100231)

Coast Guard Drawing 750-WMSL 100-036, Rev H, Unit 3110 Structure - 1st Platform and Below Fr 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL 100-037, Rev E, Unit 3120 Structure - 1st Platf to 2nd Dk - Fr 64 to Fr

76 (ASC100312)

vii (Rev-3)

Coast Guard Drawing 750-WMSL 100-043, Rev G, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82

(ASC100324)

Coast Guard Drawing 750-WMSL 101-001, Rev B, Hull Standard Structural Details (ASC101001).

Coast Guard Drawing 750-WMSL 101-005, Rev H, C & A, Second Deck (ASC101005).

Coast Guard Drawing 750-WMSL 101-006, Rev H, C & A, Main Deck (ASC101006).

Coast Guard Drawing 750-WMSL 101-008, Rev H, C & A, 02 Level and Above (NSC1 & NISC2 Only)

(ASC101008).

Coast Guard Drawing 750-WMSL 167-002, Rev D, Structural Door List, Ship Wide Hulls 4911 and 4912

Only (ASC167002).

Coast Guard Drawing 750-WMSL 167-003, Rev C, Hatch & Scuttle List. Ship Wide (NSC 1 & 2 Only)

(ASC167003).

Coast Guard Drawing 750-WMSL 180-008, Rev D, Fdn Arr Dwg Design Unit 1320 Bklt No. 1

(ASC180132)

Coast Guard Drawing 750-WMSL 330-11, Rev B, Lighting System Deck Plan Second Deck Fwd of FR

52 (ASC330007)

Coast Guard Drawing 750-WMSL 330-13, Rev B, Lighting System Deck Plan Second Deck AFT of FR

52 (ASC330008)

Coast Guard Drawing 750-WMSL 330-15, Rev B, Lighting System Deck Plan Main Deck -Fwd of FR 52

(ASC330009)

Coast Guard Drawing 750-WMSL 330-7, Rev B, Lighting System Deck Plan First Platform-Fwd of FR

36 (ASC330005)

Coast Guard Drawing 750-WMSL 330-9, Rev B, Lighting System Deck Plan First Platform & Below –

AFT to FR 64 (ASC330006)

Coast Guard Drawing 750-WMSL 516-006, Rev D, Chilled Water & Refrigeration Piping Unit 1320

(ASC516132-CW)

Coast Guard Drawing 750-WMSL 534-001, Rev E, Fab & Installation of Misc. Drip Pans, Save Alls, &

Splash Shields (ASC534001)

Coast Guard Drawing 750-WMSL 600-001, Rev N-A, Standard Details for Hull Outfit Installation

(ASC600001)

Coast Guard Drawing 750-WMSL 631-002, Rev J, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL 801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL- 801-001, Rev-, Booklet of Drawings

Coast Guard Drawing 750-WMSL_101_9 Rev C, Equipment Removal Route drawing (NSC-1 & NSC-2

ONLY) (ASC101009),

Coast Guard Drawing 750-WMSL_167_1, Rev F, MANHOLE LIST INSTALLATION AND

FABRICATION DETAILS SHIP WIDE (ASC167001)

Coast Guard Drawing 750-WMSL-100-017, UNIT 1310 STRUCTURE - INNERBOTTOM TO 1ST

PLATFORM - FR 22 TO FR 35 (ASC100131)

Coast Guard Drawing 750-WMSL-100-036, UNIT 3110 STRUCTURE 1ST PLATFORM AND BELOW

FRS 65-77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-037, UNIT 3120 STRUCTURE - 1ST PLATF TO 2ND DK - FR

64 TO FR 76 (ASC100312)

Coast Guard Drawing 750-WMSL-100-36, Rev J, UNIT 3110 STRUCTURE 1ST PLATFORM AND

BELOW FRS 65-77 (ASC100311)

viii (Rev-3)

Coast Guard Drawing 750-WMSL-167-001, F MANHOLE LIST INSTALLATION AND

FABRICATION DETAILS SHIP WIDE (ASC167001)

Coast Guard Drawing 750-WMSL-506-27, Rev C, Ovfl / Air Escapes / Sounding Tubes Unit 3110

(ASC506311-AE)

Coast Guard Drawing 750-WMSL-506-28, Rev D, OVERFLOW / AIRESCAPES / SOUNDING TUBES

UNIT 3120 (ASC506312-AE)

Coast Guard Drawing 750-WMSL-506-29, Rev C, OVERFLOW / AIR ESCAPES & SOUNDING

TUBES UNIT 3130 (ASC506313-AE)

Coast Guard Drawing 750-WMSL-593-10, Rev -, Gray Water System Schematic (ASC593021)

Coast Guard Drawing 750-WMSL-593-9, Rev B, Sewage System Schematic (ASC593020)

Coast Guard Drawing 750-WMSL-593-90, Rev -, Sewage System Diagram WMSL 750 Only

(AS1593004)

Coast Guard Drawing 750-WMSL-633-1, Rev C, INSTALLATION OF CATHODIC PROTECTION

(ASC633001)

Coast Guard Drawing 750-WMSL-801-1, Rev -, Booklet of General Plans (ASC801001)

NAVSEA Drawing 53711-6296845, Rev N-A, Locker Ready Service Mk5 Mod4

NAVSEA Drawing 804-1360275, Rev F, Locker Pyrotechnic Signal

NAVSEA Drawing 804-2262654, Rev C, Locker 20mm Ammunition

NAVSEA Drawing 804-5184210, Rev A, Locker 0.5 Caliber Ammunition

NAVSEA Drawing 8100-1645-0090, Rev J, Locker Marine Location Marker Mk58

NAVSEA Dwg 804-5773932, Acoustic & Thermal Insulation for Ducts

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3C , Change 1, Jun 2006, Coatings and

Color Manual

Coast Guard Technical Publication (TP) 7001, 30-MAY-07, Fire Detection System

Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Doixide Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200

Coast Guard Technical Publication (TP) 7097, Fire Protection System – Model FM 200

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70

Coast Guard Technical Publication (TP) 7141, 25-JUN-07, Ultra Fog High Pressure Sprinkler Systems

Coast Guard Technical Publication (TP) 7181, 02-OCT-07, Helo-Hangar Doors

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression Sys -

Design, Install, Recharge, Maint Manual

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) - Auxiliary

Machinery (Vol. IV)

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol. IV) –

Rev. 1

Coast Guard Technical Publication 7073 (Tech Pub 7073), Nov 2007, Reduction Gear – Type AS 2/250-

AS 198F

NAVSEA Drawing 53711-6296845, Rev N-A, Locker Ready Service Mk5 Mod4

NAVSEA Drawing 804-1360275, Rev F, Locker Pyrotechnic Signal ix (Rev-3)

NAVSEA Drawing 804-2262654, Rev C, Locker 20mm Ammunition

NAVSEA Drawing 804-5184210, Rev A, Locker 0.5 Caliber Ammunition

NAVSEA Drawing 8100-1645-0090, Rev J, Locker Marine Location Marker Mk58

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6310), 2012, Requirements for

Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6341), 2012, Install New Deck

Covering Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec2350), 2012, Inspect, Test and

Recondition DC Propulsion Generators & Motors in-Place

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements.

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor’s Tools and Equipment.

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor's Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes.

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2012, Overhaul AC

Electric Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures.

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Requirements for Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

OTHER REFERENCES

08KE6-7402726 Rev E, CIWS Fiber Optic Cable Termination and Test Procedures

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) B633, 2007, Standard Specification for Electrodeposited Coating of Zinc on iron and Steel

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric) x (Rev-3)

CID A-A-59316, Feb 1999, Abrasive Materials; For Blasting

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth Insert

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-69, 2003, Pipe

Hangers and Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-89, 2003, Pipe

Hangers and Supports – Fabrication and Installation Practices

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage Application

MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General

Specification for

MIL-HDBK-291, Sep 1986, Cargo Tank Cleaning

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24712A w/ Amendment 1, Mar 1997, Coatings, Powder

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness.

MIL-STD-1310, Sep 2009, Shipboard Bonding, Grounding, And Other Techniques for Electromagnetic

Compatibility, Electromagnetic Pulse (Emp) Mitigation, And Safety

MIL-STD-1689A, Nov 1990, Fabrication, Welding, and Inspection of Ships Structure

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations)

MIL-STD-777, Aug 2002, Schedule of Piping, Valves, Fittings, And Associated Piping Components for

Naval Surface Ships

Mk15 Block 1B Close-In Weapon System (CIWS) Phalanx (IETM)

National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems

National Fire Protection Association (NFPA) 72, 2006, National Fire Alarm Code

National Fire Protection Association (NFPA) 750, 2010, Standard on Water Mist Fire Protection Systems

Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level

Application/Selection Guide

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details.

NAVSEA Dwg 167-7379842, Procedure & Welding Sequence for Non-Ballastic, Watertight & Airtight

Quick Acting or Individually dogged Personnel Doors

NOSL R-405, CIWS Removal, Re-installation, Packaging, Handling, Storage and Transportation xi (Rev-3)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C 6183, 2005, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

SW221-AU-MMD-010 Rev 1 PHALANX / CIWS Installation Drawing Package

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal.

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning xii (Rev-3)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 Y Hangar Door Curtain

Assembly

Hh3060 2 29,2276

8 Y Door Curtain Bottom

Bar Assembly

HH3070 2 9717

8 Y Port Door Spring

Barrel Assembly

HH3045 1 12185

8 Y STBD Door Spring

Barrel Assembly

HH3040 1 12185

15 N 24”x66”x8” Quick-

Acting Watertight

Door, Steel, 10-Dog, RH Swing, 15 psi

(including associated coaming)

(NAVSEA Dwg No. 803-

6397268)

1 ea. $3,622

15 N 60”x36”-6”x3/8’

Raised Watertight

Hatch, w/ 25”Dx2”

Scuttle, Steel, Fwd

Hinge, 15 psi

(including associated coaming)

(NAVSEA Dwg No. 805-

1624089, 803-1623058)

1 ea. $6,555

18 N Kit for L3MG-

045/090

PN: 10006710 2 ea $ 2,345.69

18 N Kit for L2NG-

L06/150-ISOGI-G

PN: 10006768 3 ea. $ 2,313.83

18 Y Lube oil stand-by pump

01-562-0731 3 $34,944.00

18 Y Control oil stand-by pump

01-561-8759 2 $17,398.13

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-3)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

4 Main Reduction Gear and Cross-Connect Gear Oil Pump Motors, Overhaul

5 Main Reduction Gear Turning Gear, Overhaul

8 Helo Hangar Door Curtain Assembly, Renew xiv (Rev-3)

PRINCIPAL CHARACTERISTICS

PC_418_WMSL_0909

418' WMSL

PHYSICAL CHARACTERISTICS

Length Overall 418' 0"

Length between Perpendiculars 390' 0"

Maximum Beam 54' 0"

Beam @ 01 Level 47' 9-1/8"

Depth (01 Level @ side to Baseline) 39' 2-3/4"

01 Deck Camber Foredeck 1/4" in 1'-0"

Minimum Berth Depth 20' 0"

Height of highest projection Approximately 119'

Draft, Design 14.40'

Design Displacement 3925 long tons

HULL CHARACTERISTICS

Hull Material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame Spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1" xv (Rev-3)

FR 98 to FR 99 3'-8"

MACHINERY CHARACTERISTICS

Two Diesel Engines MTU 20V, 20-cylinder 9,730 SHP each

One Gas Turbine General Electric LM2500; 29,500 SHP

Type of Propulsion CODAG

Electrical System 24 Volt DC

Two Controllable Pitch Propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two Reduction Gears RENK

One Cross Connect Gear RENK

ELECTRICAL CHARACTERISTICS

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar

3512B diesel engines with Baylor ship service generators

Shore Tie Cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel Oil 220,359

Fresh Water 12,454

JP-5 Fuel 35,182

1 (Rev-3)

00000_1113_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3C , Change 1, Jun 2006, Coatings and

Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2012, Electrical

Power for Contractor’s Tools and Equipment.

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

2 (Rev-3)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 11 of SFLC Std Spec 6310) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40

CFR 262, applicable to handling of hazardous wastes.

3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification

(ID) Number for manifesting of hazardous wastes.

3.5.2 The Contractor shall identify, arrange, and be responsible for the safe removal and disposal of all hazardous wastes. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW

Coordinator. Notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.4 The Contractor shall be aware of the following:

3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3 (Rev-3)

3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the

Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process

Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and

3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and

3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection:

Add new paragraph A2.2.5.3.3 Additional requirement during lead-containing paint abatement, as follows:

A2.2.5.3.3 Additional requirements during lead-containing paint abatement. Abide by the following additional requirements, during work that involves disturbance or abatement of lead-containing paint:

A2.2.5.3.3.1 Protective measures.

4 (Rev-3)

A2.2.5.3.3.1.1 Abide by the following additional safety precautions during the lead dust clean-up operation (see

A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling):

Separate contaminated areas from other areas.

Do not permit non-essential personnel in the work area.

Work in one compartment at a time.

Prevent dust from migrating to other areas, as follows:

Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).

o Ensure that the work area remain under negative pressure in relation to adjacent areas.

NOTE

Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.

Take, at a minimum, the following measures, to protect de-contamination workers:

Use a HEPA (high-efficiency particulate air) vacuum - never use a conventional vacuum. A HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.

o Never use compressed air; never dry sweep.

o Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters (the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the

OSHA Respirator Standard, 29 CFR 1910.134).

o Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).

o Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.

o Eating, drinking and smoking are prohibited in work areas.

o Workers must wash hands and face before eating, drinking or smoking.

o Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.

o Workers must shower and wash hair as soon as possible after leaving the work area.

o Non-disposable work clothes must be washed separately from other clothes.

A2.2.5.3.3.1.2 Remove and dispose of all protective covers, upon completion of work.

A2.2.5.3.3.2 Spot lead coating abatement. When lead-containing coating, has been identified either in a particular work item or via a CFR as interference to work (including but not limited to hotwork, equipment and component installations, structural repairs, or ultrasonic thickness measurements), do the following:

A2.2.5.3.3.2.1 Coating removal/surface preparation. Remove existing lead-containing coating in affected areas, using one or a combination of the cleaning methods specified in Table A1 below, as applicable. Ensure that all power tool equipment have suitable vacuum attachments, to capture all generated coating lead dust.

5 (Rev-3)

TABLE A1

MECHANICAL CLEANING CHEMICAL STRIPPING

Steel surfaces: Power tool clean to a SSPC-SP

11 (1.0 mil anchor profile).

Use a suitable chemical stripper to safely remove all existing coatings – and expose the bare substrate, in accordance with manufacturer’s instructions.

Aluminum surfaces: Power tool clean, using suitable power sanders and abrasive sandpaper with no metallic contents, to remove all existing coatings and rust spots, down to bare metal.

NOTE

Known paint strippers meeting the requirements specified in Table A1 include, but are not limited to the following:

1. Franmar LeadOut

2. STRIP-TOX Paint Stripper

3. Aquastrip ACB

4. Smart Strip™ Advanced Paint Remover

WARNING

Paint stripper must be formulated without methylene chloride, chlorinated solvents, phenols, chromates, ammonia or amines.

A2.2.5.3.3.2.2 Waste Disposal. Sample and dispose of generated waste, in accordance with all applicable

Federal, state, and local regulations.

A2.2.5.3.3.3 Post-surface preparation cleaning, inspection, and sampling. Upon completion of any surface involving removal of lead-containing coating (whether during spot abatement or full abatement), do the following, as applicable:

A2.2.5.3.3.3.1 Lead dust clean-up. Clean all lead dust from the worksite by suitable clean-up cleaning methods, or as follows:

Step 1 - debris removal: Remove all gross debris, paint chips, etc. using either a vacuum with a

HEPA filter or by spraying the materials with water in a spray bottle and picking up chips or large pieces of contaminated debris by hand.

Step 2 – vacuum cleaning: Using a suitable HEPA vacuum, clean all affected surfaces, in accordance with the following guidelines:

Begin cleaning with high areas first – with overhead surfaces and bulkheads working downward.

Vacuum all surfaces in the compartment.

Work in the direction furthest from the entry door toward it.

Step 3 – wet cleaning: Following thorough HEPA vacuuming, wash all surfaces with any suitable cleaning detergent following the same cleaning pattern (high to low/ furthest from and toward entrance). Change the cleaning solution as it becomes dirty. Rinse all areas with a fresh cloth/mop.

6 (Rev-3)

Do not reuse contaminated mops and cloths. Use a three-bucket system for cleaning. (Detergent solution in first bucket/ rinse water for mop in second/ surface rinse on deck and/or bilge surfaces in third).

Step 4 – vacuum cleaning: Perform a HEPA vacuum again as specified in “Step 2”.

Step 5 – waste disposal: Properly dispose of contaminated materials, in accordance with all applicable Federal, state, and local regulations.

WARNING

1. Work Wet, Work Smart, and Work Clean. DO NOT GENERATE DUSTS. It is easier to effectively clean an area when dusts are not being generated to resettle on previously cleaned areas! Worker exposures may be high during wet sweeping.

2 A wet/dry HEPA unit is ideal for working with hazardous dust clean up.

3. Lead-contaminated objects that are porous or materials that may suffer damage from water may not be able to be sufficiently decontaminated by these methods and should be discarded.

A2.2.5.3.3.3.2 Visual inspection. Conduct a visual inspection, in the presence of the Coast Guard Inspector, to ensure that none of the following is present:

Visible coatings on any part of the substrate, including pitted areas.

Dust (as applicable).

Cleaning material haze.

A2.2.5.3.3.3.3 Post-lead abatement clearance. Upon acceptance of the visual inspection results by the COR, do the following:

A2.2.5.3.3.3.3.1 Wipe sampling.

A2.2.5.3.3.3.3.1.1 Conduct wipe sampling clearance testing, in accordance with ASTM 6966, as designated by the Coast Guard Inspector, in three locations in the affected space, to ensure that there exist no lead dust residues in excess of the below-listed concentrations, as specified below. Submit a CFR with sample results

40 micrograms/square foot (mcg/ft 2) - for berthing and/or food preparation areas.

200 micrograms/square foot (mcg/ft 2) - for all other areas.

A2.2.5.3.3.3.3.1.2 If a Change Request (CR) has been authorized and released, conduct wipe sampling clearance testing in additional locations, as designated on the CR.

A2.2.5.3.3.3.3.2 Laboratory analysis. Ensure that dust lead samples are analyzed by a laboratory certified by the

National Lead Laboratory Accreditation Program (NLLAP) or the American Industrial Hygiene Association.

A2.2.5.3.3.3.4 Additional cleaning. If laboratory analysis shows lead concentrations in excess of the thresholds specified above, then perform lead dust cleaning, and take subsequent wipe samples until the concentration of lead falls below the above standards.

A2.2.5.3.3.3.5 Additional wipe clearance testing. Be aware that the Coast Guard reserves the right to coordinate additional wipe clearance testing, at no cost to the contractor, to verify the sample results.

7 (Rev-3)

All additional wipe clearance testing conducted by the Coast Guard must be witnessed by the Contractor, to verify where and how samples were collected – and thus, prevent contract disputes.

A2.2.5.3.4 Post-surface preparation and abatement requirements. Prior to applying primer coat, do the following, in accordance with SFLC Std Spec 6310, paragraphs 3.1.8.7 (Flash rusting/surface oxidation limitations) and

3.1.8.6 (Hydrocarbon substance removal), respectively.

Remove all flash rusting, as applicable.

Remove all grease and oil surface contaminants.

NOTE

The following paragraphs are not applicable, when lead-containing coating is removed by non-dust generating methods that include (but are not limited to) chemical stripping, water-jetting, mechanical-cleaning with vacuum attachment (with zero dust discharge):

A2.2.5.3.3.3.1 Lead dust clean-up

A2.2.5.3.3.3.3 Clearance sampling

A2.2.5.3.3.3.3.1 Wipe sampling – lead dust.

A2.2.5.3.3.3.3.2 Laboratory analysis

3.6.4.1 SFLC Std Spec 0000, page 22, paragraph 3.3.3.1 NOTE. Add "Flame-retardant polyethylene deck plate with a non-slip diamond pattern from 10 to 40mil thickness" to body of Note.

3.6.5 SFLC Std Spec 6310, Requirements For Preservation Of Ship Structures, page 10, add “3.1.6.5

Preconstruction Primers. Also known as shop primers, preconstruction primers are used as a temporary coating to protect steel from corrosion during welding, storage, and fabrication. Preconstruction primers shall be removed prior to applying the permanent coating system on all critical coated surfaces. Preconstruction primers may be left in place in other interior areas (such as machinery spaces, habitability spaces, etc.) if they are intact, uncontaminated, and compatible with the overcoating system.”

3.6.5.1 Std Spec 6310, Appendix B, page B12 , the formatting for of Notes 17-19 change and add as per the following:

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 17, delete sentence, “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area.”

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 18, replace entire note with “Persistent corrosion in a particular area of an aluminum bilge may dictate the need for a protective High Build Epoxy coating to be applied to that local area. “

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Note 19, replace entire note with “Painting plastic surfaces is highly discouraged, but after it is done once, it must be maintained.”

SFLC Std Spec 6310, Cutter And Boat Interior Painting Systems, Appendix B12, Add Note “20. For aluminum surfaces, remove all oil, grease, dirt, metal oxides (corrosion products) and other foreign material by cleaning per SSPC-S

3.6.6 SFLC Std Spec 8635, Temporary Services, page 2, delete paragraph 3.3.2.2.

8 (Rev-3)

3.7 The contractor shall abide by all electrical power requirements, including grounding of tools and equipment as specified in SFLC Std Spec 0450.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

9 (Rev-3)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

10 (Rev-3)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

11 (Rev-3)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic…