KODIAK ISLAND

USCGC KODIAK ISLAND (WPB-110C) DRYDOCK AVAILABILITY 2012

USCGC KODIAK ISLAND (WPB 1341)

110 FOOT "C CLASS" PATROL BOAT (USCG)

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: Mark S Lenassi (Rev-0, 13 September 2011)

TABLE OF CONTENTS

vRevisions Record viConsolidated List of References xiConsolidated List of Government-furnished Property xiiiConsolidated List of Critical Inspection Items xivPrincipal Characteristics

1General Requirements

11WORK ITEM 1: Hull Plating, U/W Body, Inspect

14WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing

17WORK ITEM 3: Perform Steel Hull and Structural Plating Repairs (10-Pound or 10.2-Pound)

20WORK ITEM 4: Aluminum Hull and Structural Repairs - 1/4" Plate

22WORK ITEM 5: Aluminum Hull and Structural Repairs - 3/16" Plate

24WORK ITEM 6: Aluminum Hull and Structural Repairs - 5/16" Plate

26WORK ITEM 7: Hull and Structural Plating Repairs -Crack (Aluminum)

28WORK ITEM 8: Hull and Structural Plating Repairs - Crack (Steel)

30WORK ITEM 9: Hull and Structural Plating Repairs - Eroded Weld (Aluminum)

32WORK ITEM 10: Steel Hull and Structural Plating Repairs (5-Pound)

34WORK ITEM 11: Steel Hull and Structural Plating Repairs (7.0 Pound, 7.5-Pound or 7.65-Pound)

37WORK ITEM 12: Steel Hull and Structural Plating Repairs, Corrugated Plate (4.0-Pound)

39WORK ITEM 13: Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound)

41WORK ITEM 14: Appendages (U/W), Leak Test

43WORK ITEM 15: Propulsion Shaft Rope Guards, Inspect and Repair

45WORK ITEM 16: Appendages (U/W) - Internal, Preserve

47WORK ITEM 17: Tanks (MP Fuel Service), Clean and Inspect

50WORK ITEM 18: Voids (Non-Accessible), Leak Test

53WORK ITEM 19: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

56WORK ITEM 20: Voids (Non-Accessible), Preserve Internal Surfaces

58WORK ITEM 21: Tanks, Air Test

60WORK ITEM 22: Work Item Deleted

61WORK ITEM 23: Tanks (Potable Water), Clean and Inspect

64WORK ITEM 24: Work Item Deleted

65WORK ITEM 25: Tanks (Dirty Oil and Waste), Clean and Inspect

67WORK ITEM 26: Main Diesel Engine, Renew

72WORK ITEM 27: Propulsion Shafting, Remove, Inspect, and Reinstall

77WORK ITEM 28: Mechanical Shaft Seal Assemblies, Overhaul

80WORK ITEM 29: Work Item Deleted

81WORK ITEM 30: Propulsion Shaft Bearings (External), Renew

84WORK ITEM 31: Propulsion Shaft Stern Tube Bearings, Renew

87WORK ITEM 32: Propellers; Remove, Inspect, and Reinstall

90WORK ITEM 33: Propeller, Repair Root Erosion

93WORK ITEM 34: MDE Exhaust System, Inspect

97WORK ITEM 35: Heat Exchangers, Clean and Inspect

101WORK ITEM 36: Fathometer Transducer, Renew

104WORK ITEM 37: Fathometer Transducer, General Maintenance

107WORK ITEM 38: Speed Doppler, Renew, Doppler Valve, Overhaul

111WORK ITEM 39: Sea Strainers - Duplex (All Sizes), Overhaul

114WORK ITEM 40: Steering Gear (General), Overhaul

117WORK ITEM 41: Rudder Assembly, Remove, Inspect and Reinstall

122WORK ITEM 42: Fin Stabilizers (General), Overhaul

135WORK ITEM 43: Grey Water Holding Tanks, Clean and Inspect

138WORK ITEM 44: Sewage Holding Tanks, Clean and Inspect

141WORK ITEM 45: Grey Water Piping, Clean and Flush

145WORK ITEM 46: Sewage Piping, Clean and Flush

148WORK ITEM 47: Tanks (Dirty Oil and Waste), Preserve “ 100% ”

151WORK ITEM 48: Tanks (Dirty Oil and Waste), Preserve “ Partial ”

154WORK ITEM 49: Tanks ( Grey Water Holding ), Preserve “ 100% ”

157WORK ITEM 50: Tanks (Grey Water Holding), Preserve “Partial ”

160WORK ITEM 51: Tanks (Potable Water), Preserve “ 100% ”

163WORK ITEM 52: Tanks ( Potable Water ), Preserve “ Partial ”

166WORK ITEM 53: Tanks ( Sewage Holding ), Preserve “ 100% ”

169WORK ITEM 54: Tanks ( Sewage Holding ), Preserve “ Partial ”

172WORK ITEM 55: Decks - Exterior, Preserve ( “ Non-Skid Broadcast Grit” System)

176WORK ITEM 56: U/W Body, Preserve “100%”

180WORK ITEM 57: U/W Body, Preserve “Partial – Condition A ”

184WORK ITEM 58: U/W Body, Preserve “Partial - Condition B”

188WORK ITEM 59: U/W Body, Preserve “Partial - Condition C ”

192WORK ITEM 60: Stern Tube Interior Surfaces, Preserve 100%

195WORK ITEM 61: Hull Plating, Freeboard; Preserve ( “ Partial ” )

199WORK ITEM 62: Superstructure, Preserve “ Partial ”

203WORK ITEM 63: Cathodic Protection System (Bilge and Sea Chest), Renew

207WORK ITEM 64: Cathodic Protection System, Inspect and Maintain

210WORK ITEM 65: Drydocking

213WORK ITEM 66: Temporary Services, Provide

216WORK ITEM 67: Data Service, Provide

218WORK ITEM 68: Sea Trial Performance, Provide Support

221WORK ITEM 69: Aft Head, Shower Stall, Renew

224WORK ITEM 70: Steering Compartment, Insulate

227WORK ITEM 71: Battery Space, Install Sound Damping Tiles

229WORK ITEM 72: Bulkhead, Interior, Preserve

232WORK ITEM 73: Deck, Foundation Mount, HF Antenna , Renew

234WORK ITEM 74: Deck Covering (Interior Wet ), Renew

237WORK ITEM 75: Deck Drains, Interior, Renew

240WORK ITEM 76: Decks – Exterior Bridge Wings, Blast

243WORK ITEM 77: Exhaust Piping, SSDG , Inspect and Repair

246WORK ITEM 78: Foot Valves, Renew

249WORK ITEM 79: Forward Head, Preserve and Renewal

253WORK ITEM 80: Gooseneck Vents, Repair

256WORK ITEM 81: Grey Water Pumps and Piping, Install New

260WORK ITEM 82: Hull, Side Shell (CPO Head ), Preserve

263WORK ITEM 83: Hull, Structural, Magazine Locker, Preserve and Insulate

266WORK ITEM 84: Hull, Structural, Transverse Frame, Repair

269WORK ITEM 85: Hull, Superstructure, F/O Transfer Station, Repairs

272WORK ITEM 86: Joiner Bulkhead Panels, Messdeck Passageway, Renew

275WORK ITEM 87: Installation of a Void Box

279WORK ITEM 88: Rails, Life Line Stanchion, Renew

281WORK ITEM 89: Rudder, Upper Bearing Housing, Renew

283WORK ITEM 90: Sea Valves and Waster Pieces, Overhaul or Renew

288WORK ITEM 91: Firemain Valves, Overhaul Or Renew

292WORK ITEM 92: Bilge and Ballast Valves, Overhaul or Renew

295WORK ITEM 93: Shelving, Aft Steering, Renew

297WORK ITEM 94: Soft Patch Plating, Inspect and Repair (Various Locations)

299WORK ITEM 95: Steel Hull and Structural Plating Repairs (7-Pound)

302WORK ITEM 96: Steering Tie Rod, Renew

304WORK ITEM 97: Stern Flap Repairs - Eroded Weld

306WORK ITEM 98: Tanks, Gooseneck Vents and Piping, Renew

309WORK ITEM 99: Tanks, Sewage, Structural Repairs

312WORK ITEM 100: Through-Deck Packing Gland and Riser, Renew

315WORK ITEM 101: Watertight Door, Renew

318WORK ITEM 102: Watertight Hatch, Renew

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 085-002, Rev -, Docking Plan Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Arrangement and Details Coast Guard Drawing 110 WPB 117-001, Rev A , Transverse Sections Coast Guard Drawing 110 WPB 131-001, Rev A, Deck Construction Plan Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details (Partially supercedes 110 WPB 243-002, 110B WPB 243-002, and 110C WPB 243-002) Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly (w/Companion Flanges & Gaskets) Coast Guard Drawing 110 WPB 330-005, Rev F, Ship Service Lighting One Line Diagram Coast Guard Drawing 110 WPB 512-001, Rev D, Habitability Vent Modifications Coast Guard Drawing 110 WPB 526-002, Rev D , Grey Water Piping Arrangements and Details Coast Guard Drawing 110 WPB 529-001, Rev B, Bilge Piping Arrangement & Details Coast Guard Drawing 110 WPB 581-002, Rev B, Anchor Handling & Hawse Pipe Dets Coast Guard Drawing 110 WPB 601-002, Rev D, Outboard Profile and Weather Decks Coast Guard Drawing 110B WPB 085-012, Rev A, Booklets of General Plans Coast Guard Drawing 110B WPB 111-003, Rev H , Shell Expansion Coast Guard Drawing 110B WPB 163-002, Rev C , Auxiliary Sea Chest Details Coast Guard Drawing 110B WPB 184-001 , Rev B , E quipment F oundations Electronics Coast Guard Drawing 110B WPB 185-001, Rev F , Equipment Foundations - Auxiliary Foundations Coast Guard Drawing 110C WPB 085-001, Rev -, Tank CAPACITY - 95% Curves Coast Guard Drawing 110C WPB 085-002, Rev A, Docking Plan (General Location Layout) Coast Guard Drawing 110C WPB 085-004, Rev C, Superstructure Lines Plan Coast Guard Drawing 110C WPB 085-007, Rev B, Booklet of General Drawings Coast Guard Drawing 110C WPB 111-001, Rev C, Shell Expansion Coast Guard Drawing 110C WPB 113-001, Rev C , Inner Bottom Plating Coast Guard Drawing 110C WPB 115-001, Rev -, Longitudinal Girders Coast Guard Drawing 110C WPB 117-001, Rev D, Transverse Sections Coast Guard Drawing 110C WPB 121-001, Rev -, Longitudinal Bulkheads Coast Guard Drawing 110C WPB 131-001, Rev B, Deck Construction Plan Coast Guard Drawing 110C WPB 151-003, Rev - , Engine Hatch Lifting Padeye Details Coast Guard Drawing 110C WPB 151-006, Rev F, Superstructure Fndn Layout & Location Plan Coast Guard Drawing 110C WPB 151-007, SUPERSTRUCTURE FNDN DETAIL (TITLE) Coast Guard Drawing 110C WPB 161-001, Rev-, Main Shaft Strut Details Coast Guard Drawing 110C WPB 161-2, Rev B, Main Shaft Strut Installation Coast Guard Drawing 110C WPB 161-003, Rev-, Intermediate Shaft Strut Details Coast Guard Drawing 110C WPB 161-004, Rev B, Intermediate Shaft Strut Installation Coast Guard Drawing 110C WPB 161-005, Rev F , Stern Tube Installation Details.

Coast Guard Drawing 110C WPB 163-002, Rev A; Auxiliary Sea Chest Detail Coast Guard Drawing 110C WPB 167-002, Rev A, Manhole Details Coast Guard Drawing 110C WPB 167-005, Rev E, Manhole and Hatch Key Plan Coast Guard Drawing 110C WPB 167-006 , Rev A , 25" X 57" 6 Dog, Quick Acting Steel Door Coast Guard Drawing 110C WPB 167-011 , Rev A , 24 " X 24 " Aluminum, 4 Dog, Quick Acting Raised Weather Tight Hatch Coast Guard Drawing 110C WPB 201-002, Rev -, Propulsion Configuration Coast Guard Drawing 110C WPB 201-003, Rev A, Machinery Arrangement (List of Components) Coast Guard Drawing 110C WPB 233-001, Rev -, Main Engine Bolting & Pads Coast Guard Drawing 110C WPB 233-002, Rev H, Remote Emergency Main Engine Shutdown Coast Guard Drawing 110C WPB 243-002, Rev A, Propulsion Shafting & Details Coast Guard Drawing 110C WPB 243-005, Rev C, Shaft Locking Details Coast Guard Drawing 110C WPB 245-001, Rev-, Propeller Details Coast Guard Drawing 110C WPB 245-002, Rev A, Assembly of Oil Injection Equipment Coast Guard Drawing 110C WPB 256-001, Rev E , Main Engine SW Cooling System A&D Coast Guard Drawing 110C WPB 256-002, Rev A, Aux Engine SW Cooling System A&D Coast Guard Drawing 110C WPB 256-003, Rev B, SSDG Seawater Cooling Coast Guard Drawing 110C WPB 259-001, Rev D, Main Engine Exhaust Piping System Coast Guard Drawing 110C WPB 259-002, Rev D, Genset Exhaust Piping System Coast Guard Drawing 110C WPB 259-003, Rev E, MDE 18” Raw Water Discharge Exhaust Flapper Valve Assembly Coast Guard Drawing 110C WPB 259-007, Rev-, SSDG Exhaust Piping Mod Coast Guard Drawing 110C WPB 311-001, Rev - , Emergency Mechanical Generator Shut Down Coast Guard Drawing 110C WPB 324-003, Rev A , Main Switchboard Construction Details Coast Guard Drawing 110C WPB 501-001, Rev H , Piping System Schematics Coast Guard Drawing 110C WPB 521-001, Rev B, Firemain Piping, Arrangements & Details Coast Guard Drawing 110C WPB 526-001, Rev C, Scuppers and Deck Drains Piping Arrangement & Details Coast Guard Drawing 110C WPB 528-002, Rev - , Sewage Piping Arrangement & Details Coast Guard Drawing 110C WPB 529-001, Rev B, Bilge Piping Arrangement & Details Coast Guard Drawing 110C WPB 541-001, Rev A , Fuel Oil Transfer Piping A&D Coast Guard Drawing 110C WPB 558-001, Rev J, Vents, Fills, & Sound Tube Details Coast Guard Drawing 110C WPB-561-001 , Rev - , Steering System Details Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 565-002, Rev -, Fin Stabil Details - Piping Coast Guard Drawing 110C WPB 601-017, Rev - , Aft Peak Layout Coast Guard Drawing 110C WPB 601-026, Rev -, Aft Qtrs Bulkheads Layout Coast Guard Drawing 110C WPB 612-001, Rev G , Handrail & Grabrail Details Coast Guard Drawing 110C WPB 621-002, Rev A , Joiner Work Details (CPO & Crew Area) Coast Guard Drawing 110C WPB 621-005, Rev B, Joiner Work Details -Title Sheet, Galley, Mess,AFT,Crews Coast Guard Drawing 110C WPB 633-001, Rev-, Cathodic Protection Plan and Details Coast Guard Drawing 110C WPB 633-002, Rev D, Cathodic Protection Installation, Schematic, & Layout Coast Guard Drawing 110C WPB 635-001, Rev D , Linings and Insulation Plan and Details Coast Guard Drawing 110C WPB 636-001, Rev-, Noise Damping Details Coast Guard Drawing 110C WPB 643-001, Furniture Details (Enlisted Men Quarters) Coast Guard Drawing 110C WPB 713-001, Rev - , Magazine Details Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Id Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-13, Rev G, Visual Id Kit Sched Coast Guard Fleet Drawing FL 2804-15, Rev-, Draft Figs Engineering Change 110-C-094, 110’ WPB Preservation & Modification of the Forepeak Compartment

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series) , Coatings and Color Manual Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual Coast Guard Technical Publication (TP) 3215, Oct 1994, Main Diesel Engine, Caterpillar Model 3516 Coast Guard Technical Publication (TP) 3216, Feb 1994, Main Reduction Gear Coast Guard Technical Publication (TP) 3245, Jan 1988, Chapter 561, Vosper-Thornycroft Steering Manual Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal System Coast Guard Technical Publication (TP) 3906, Oct 2002, Ship’s Steering Gear System Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System Coast Guard Technical Publication (TP) 4655, Aug . 2007, Chapter 633-A , Cathod ic Protection System Coast Guard Technical Publication (TP) 4691, Mar 2008, Sewage and Grey Water Systems Surface Forces Logistics Center Standard Specification 0000 ( SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740 ), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Mar 2009; Shipboard Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 3141 (SFLC Std Spec 3141 ), Jan 2009, Overhaul Electrical Rotating Machines Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses Coast Guard Preventive Maintenance Manual, 110 WPB PMS Manual (Series), E-Q-624

OTHER REFERENCES

ASTM B62-09: Standard Specification for Composition Bronze or Ounce Metal Castings, 2009 American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects American Society for Testing and Materials (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End American Welding Society (AWS) C5.6, Reapproved 1994, Recommended Practices for Gas Metal Arc Welding ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An) ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel ASTM International (ASTM) A606, 2004, Standard Specification for Steel, Sheet and Strip, High-Strength, Low-Alloy ASTM International (ASTM) D 4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Ite m Descriptions (CID) A-A-59323 A, 2005 , Cloths, Cleaning, Low-Lint Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement Furuno Operators Manual RDP-139/148/149 International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe Hangers and Supports - Selection and Application Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe Hangers and Supports – Fabrication and Installation Practices MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636 MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-8660C(2), Silicone Compound, NATO Code # S-736 MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and Repairs NAVSEA Drawing 167-7379842 Procedure and Welding Sequence for Non-Ballistic, Watertight and Airtight Quick Acting or Individually Dogged Personnel Doors NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes NAVSEA STANDARD ITEM (NSI) 009-17, 7/14/2005; Rotating Electrical Equipment; Repair Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Nov 2004; Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

4" ID x 5" OD x 8” Long

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

Principal Characteristics

PC_110C_WPB_0909

110’ WPB (“C”-CLASS) PATROL BOAT

PHysical Characteristics

Hull Characteristics

Frames 10-13; 48" Frames 13-16; 47" Frames 16-17; 23" Frames 17-22; 47" Frames 22-28; 49" Frames 28-33; 47" Frames 33-36; 24"

110’ WPB (“C”-CLASS) PATROL BOAT

Machinery Characteristics

Tank CAPACITIES

00000_PWB_0211_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (0211) General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

Coast Guard Drawings None.

Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Other References ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.6 Pre-surface preparation test coupon. In order to ensure production of required surface profile, the Contractor shall accomplish the following tasks, whenever abrasive-blasting is required in a work item that is deemed a ”critical-coated’ surface:

3.6.1 Coupon material and test set-up particulars.

3.6.1.1 Conduct a performance test on all abrasive blasting operations on a Contractor- provided test coupon, prior to starting abrasive blasting operations on the vessel. Ensure the following:

· The coupon shall be a new metal plate, of the same metal type and material properties as the vessel area to be blasted - steel or aluminum plate, as applicable, and shall have no existing anchor profile - other than the surface irregularities from the manufacturing process.

· The test coupon shall be flat, with nothing welded to the side used for the anchor profile test, no thinner than a 1/8-inch plate and measuring no smaller than 1-foot by 1-foot.

· For steel substrates, the coupon shall have the mill scale intact, and be in a Rust Grade "A" condition, in accordance with SSPC-VIS 1.

· The test coupon shall be affixed so as to not permit excessive movement during the performance test, but shall not be affixed to the vessel.

3.6.1.2 Ensure that the abrasive-blasting operation for the test coupon is conducted with the identical setup and parameters that will be used blasting the designated vessel surfaces – including, but not limited to:

· The abrasive media type and media size selected to achieve the anchor profile range, as specified in the applicable work items.

· Nozzle size and type (straight bore, high velocity nozzle, angle nozzle...).

· Delivery rate and pressure settings.

3.6.1.3 Blast a one-square foot area on one side of the test coupon to the abrasive surface preparation standard specified in the work item, and perform an anchor profile test of the blasted surface in accordance with ASTM D4417, Method B or C. Notify the COTR in advance of the abrasive blasting operation test, to permit the witnessing of the test by the COTR. Submit a CFR documenting the results of the abrasive blasting operation test. The CFR shall include at a minimum, the following:

· Area of the vessel for which the verified setup will be used to abrasive blast.

· The selected abrasive media type and size.

· The nozzle size and type.

· The delivery rate and pressure.

· The test coupon starting properties (material type and surface conditions).

· The resultant anchor profile readings from the test (a minimum of 3 locations, separated by a minimum of 2 inches shall be recorded).

NOTES

1. A performance test of the abrasive blasting operations on a test coupon and measuring the resultant anchor profile prior to performing the abrasive blasting operation on the cutter is required. The test coupon will be used to evaluate the anchor profile produced by the equipment setup and selected abrasive media.

2. The reverse side of the test coupon may be used for the subsequent test, provided that the conditions in paragraph 3.5.1 (Coupon material and test set-up particulars) are met.

3. Ultra high pressure water jetting does not create an anchor profile and is exempt from the anchor profile test coupon check.

3.6.1.4 Repeat the abrasive blasting operation test in the following instances:

· The equipment setup, that was evaluated during the test coupon abrasive blasting performance test in paragraph 3.5.1 (Coupon material and test set-up particulars), has changed.

· The resultant anchor profile readings observed on the vessel are outside the specified anchor profile range.

· Media is changed from MIL-A-22262 to CID A-A-59316 or vice versa.

· The supplier of the abrasive blasting media changes, regardless if the new source for the media has the same specifications.

· When Directed by the COTR.

CAUTION!

Ensure that blast media from the performance test does not strike the vessel during the test.

3.7 Interim changes to SFLC Std Spec 0000. The Contractor shall be aware of the fact that the requirements of paragraph 3.3.2.1.1 (Water depth) have been revised to read as follows:

“3.3.2.1.1 Water depth. Ensure that water depth is sufficient at the pier to allow the vessel's lowest underwater appendage to clear the bottom by at least two feet at:

· Ordinary low water mark on non-tidal rivers.

· At all tide conditions predicted during the availability for tidal rivers and other navigable waterways (Bay, Lake, etc.).”

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against COMDTINST M10360.3. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

| DP - Surface |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15

(microsiemens/cm)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

Overall Avg. DFT

ADJUSTMENTS

Avg.

Overall Avg. DFT

ADJUSTMENTS

Avg.

Overall Avg. DFT

ADJUSTMENTS

Avg.

11000_UWHIB_0310_FLT

REC_11000_UWHIB_FLT_110’ WPB ‘C’ Class (ALL) (0610)

WORK ITEM 1: Hull Plating, U/W Body, Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s U/W hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Arrangement and Details Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System Coast Guard Publications None.

Other References The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

3. REQUIREMENTS

3.1 General. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. Provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

· A hull repair supervisor and a marker.

· Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTE

The COTR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

3.1.1 Hull plating.

3.1.1.1 Inspect the exterior condition of the hull for presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.1.1.2 Inspect for deformation along the stem and keel areas, condition of butt-welded seams, doubler plates, lap seams, and any signs of damaged plating or unusual waviness in the plating.

3.1.2 Sea chests and all other cooling system intake components. Inspect all sea chests, hull openings, and grates for general appearance, corrosion, electrolytic action, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.1.3 Rudders. Check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges. Pull the plugs to inspect for the presence of water and float coat.

3.1.4 Propeller and shaft associated components. Inspect the condition of propellers for propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade; inspect fairwaters, rope guards, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

3.1.5 Zinc anodes. Visually inspection of all zinc anodes, check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.1.6 Coating system inspection.

3.1.6.1 Visual. Perform a visual inspection of the existing U/W body coating system. Document the condition found as “Partial - Condition A”, “Partial - Condition B”, “Partial Condition C”, or “100%”, as applicable (see 4.1 (Definitions)).

3.1.6.2 Thickness measurements. If a Change Request has been authorized and released, the Contractor…