DRUMMOND

2 MB Posted Jan 9, 2012

Attached to: USCGC KODIAK ISLAND, USCGC KEY BISCAYNE AND USCGC DRUMMOND DRY-DOCK REPAIRS
Solicitation number: HSCG80-12-Q-PHM047
Issued by: Department of Homeland Security US Coast Guard

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From the source

Drummond Rev 2 Specification

Text of this file

USCGC DRUMMOND (WPB 1323)

110 FOOT "B CLASS" PATROL BOAT (USCG)

SPECIFICATION FOR DRYDOCK REPAIRS

Developed By: Mark S Lenassi

(Rev 2, 04 January 2012)

USCGC DRUMMOND (WPB-110B) DRYDOCK AVAILABILITY 2012

ii (Rev 2)

TABLE OF CONTENTS

Revisions Record ........................................................................................................................................ v Consolidated List of References ................................................................................................................ vi Consolidated List of Government-furnished Property ............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................ xvi Principal Characteristics ......................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Perform Steel Hull and Structural Plating Repairs (10-Pound or 10.2-Pound) WORK ITEM 4: Aluminum Hull and Structural Repairs - 1/4" Plate WORK ITEM 5: Aluminum Hull and Structural Repairs - 3/16" Plate WORK ITEM 6: Aluminum Hull and Structural Repairs - 5/16" Plate WORK ITEM 7: Hull and Structural Plating Repairs -Crack (Aluminum) WORK ITEM 8: Hull and Structural Plating Repairs - Crack (Steel) WORK ITEM 9: Hull and Structural Plating Repairs - Eroded Weld (Aluminum) WORK ITEM 10: Steel Hull and Structural Plating Repairs (5-Pound) WORK ITEM 11: Steel Hull and Structural Plating Repairs (7.0-Pound, 7.5-Pound or 7.65-Pound) WORK ITEM 12: Steel Hull and Structural Plating Repair s , Corrugated Plate (4.0-Pound) WORK ITEM 13: Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound) WORK ITEM 14: Appendages (U/W), Leak Test WORK ITEM 15: Appendages (U/W) - Internal, Preserve WORK ITEM 16: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 17: Voids (Non-Accessible), Leak Test WORK ITEM 18: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 19: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 20: Tanks, Air Test WORK ITEM 21: Tanks (Potable Water), Clean and Inspect

WORK ITEM 22: W/I DELETED

WORK ITEM 23: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 24: Propulsion System , Alignment Check WORK ITEM 25: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 26: Mechanical Shaft Seal Assemblies, Overhaul

WORK ITEM 27: W/I DELETED

WORK ITEM 28: Propulsion Shaft Bearings (External) , Renew WORK ITEM 29: Propulsion Shaft Stern Tube Bearings , Renew WORK ITEM 30: Propellers ; Remove, Inspect, and Reinstall WORK ITEM 31: Propeller , Repair Root Erosion WORK ITEM 32: Exhaust System , MDE , Inspect WORK ITEM 33: Heat Exchangers , Clean and Inspect WORK ITEM 34: Ship Service Diesel Generator, Renew WORK ITEM 35: Fathometer Transducer, Renew iii (Rev 2)

WORK ITEM 36: Fathometer Transducer , General Maintenance WORK ITEM 37: Speed Doppler, Renew, Doppler Valve, Overhaul WORK ITEM 38: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 39: Steering Gear (General) , Overhaul WORK ITEM 40: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 41: Fin Stabilizers (General), Overhaul WORK ITEM 42: Grey Water Holding Tanks , Clean and Inspect WORK ITEM 43: Sewage Holding Tanks , Clean and Inspect WORK ITEM 44: Grey Water Piping , Clean and Flush WORK ITEM 45: Sewage Piping , Clean and Flush WORK ITEM 46: Battery Space, Preserve and Insulate WORK ITEM 47: Aft Steering Compartment, Preserve and Insulate WORK ITEM 48: Tanks (Dirty Oil and Waste), Preserve “ 100% ” WORK ITEM 49: Tanks (Dirty Oil and Waste) , Preserve “ Partial ” WORK ITEM 50: Tanks ( Grey Water Holding ) , Preserve “ 100% ” WORK ITEM 51: Tanks ( Grey Water Holding ) , Preserve “ Partial ” WORK ITEM 52: Tanks (Potable Water), Preserve “ 100% ” WORK ITEM 53: Tanks ( Potable Water ), Preserve “ Partial ” WORK ITEM 54: Tanks ( Sewage Holding ) , Preserve “ 100% ” WORK ITEM 55: Tanks ( Sewage Holding ) , Preserve “ Partial ” WORK ITEM 56: Accessible Void ( s ), Preserve “ 100% ” WORK ITEM 57: Accessible Void(s ), Preserve “ Partial ” WORK ITEM 58: Decks - Exterior, Preserve ( “ Non-Skid Broadcast Grit” System) WORK ITEM 59: U/W Body, Preserve (“100%”) Used with Side Scan WORK ITEM 60: Hull Plating Freeboard, Preserve (“100%”) Used with Side Scan WORK ITEM 61: Superstructure, Preserve “ Partial ” WORK ITEM 62: Cathodic Protection System (Bilge and Sea Chest), Renew WORK ITEM 63: Cathodic Protection System, Inspect and Maintain WORK ITEM 64: Drydocking WORK ITEM 65: Temporary Services, Provide WORK ITEM 66: Data Service , Provide WORK ITEM 67: Sea Trial Performance, Provide Support WORK ITEM 68: Fire Suppression System, Upgrade WORK ITEM 69: Sea Valves and Waster Pieces , Overhaul or Renew WORK ITEM 70: Firemain Valves, Overhaul Or Renew WORK ITEM 71: Bilge and Ballast Valves, Overhaul or Renew WORK ITEM 72: Bilge Surfaces, Engineroom, Preserve WORK ITEM 73: Deck , Foundation Mount, Loudhailer, Renew WORK ITEM 74: Deck , (Interior) CPO Stateroom, Repair WORK ITEM 75: Deck Drains , Interior, Renew WORK ITEM 76: Forward Void, Repair and Preserve WORK ITEM 77: Hull, Interior Bulkheads, Preserve WORK ITEM 78: Hull, Structural Closures , Renew WORK ITEM 79: Hull, Superstructure , F/O Transfer Station, Repairs WORK ITEM 80: Hull and Structural Repairs – Transom Mounted Rung Ladder WORK ITEM 81: Hull Structural, Bulkhead, Aft Head , Preserve and Insulate iv (Rev 2)

WORK ITEM 82: Insulation, Bulkhead/Overhead, Renew WORK ITEM 83: Life Lines, Anchor Points, Renew WORK ITEM 84: Main Deck, Athwart Ship’s Passage Way, Repair WORK ITEM 85: Main Mast, Fabricate and Install New Canopy WORK ITEM 86: Main Mast , Preserve WORK ITEM 87: Perform Structural Repairs – Forward Inaccessible Void and Installation of a Void Box WORK ITEM 88: Piping , Air Conditioning , Renew WORK ITEM 89: Piping, Bilge System, Forward Void, Repair WORK ITEM 90: Piping , SSDG Raw Water , Repairs WORK ITEM 91: Racks and Lockers, Renew WORK ITEM 92: Rudders , Lower Bearing Housing , Renew WORK ITEM 93: Sewage Piping, Renew WORK ITEM 94: Stern Tubes, Renew WORK ITEM 95: Structural Repairs – Bridge Windows Drainage Piping, Renew WORK ITEM 96: Tank, Hydro Pneumatic , Foundation Repairs WORK ITEM 97: Tank Level Indicators, Sewage, Potable Water, Fuel Oil Tanks , Renew WORK ITEM 98: Tank (MP Center Fuel ), Inspect and Repair WORK ITEM 99: Tanks , Grey Water , Dirty Oil, Oily Water , Renew WORK ITEM 100: Tanks, Potable Water , Repair and Preserve WORK ITEM 101: Through-Deck Packing Glands, Renew WORK ITEM 102: Vent Pipe, Renew WORK ITEM 103: Windows, CO and XO Stateroom , Renew WORK ITEM 104: Joiner Bulkhead Panels, Renew v (Rev 2)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

03JAN2012 1 81 Revised paragraph 3.1.1 removing 3.3.4 (Ultrasonic thickness (UT) measurement).

04JAN2012 2 81 Removed the word nomex from paragraph 3.5 04JAN2012 2 104 Removed the word nomex from paragraph 3.2.1

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev 2)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free or charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 085-002, Rev -, Docking Plan Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan, Docking/Lifting Cradle (‘A’, ‘B’ & ‘C’ Classes) Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Arrangement and Details Coast Guard Drawing 110 WPB 117-001, Rev A, Transverse Sections Coast Guard Drawing 110 WPB 131-001, Rev A, Deck Construction Plan Coast Guard Drawing 110 WPB 171-1, Rev B, Mast Details Coast Guard Drawing 110 WPB 171-2, Rev E, Mast Details Coast Guard Drawing 110 WPB 183-002, Rev-, Generator Resilient Mount Installation Coast Guard Drawing 110 WPB 201-003, Rev-, Machinery Arrangement Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details (Partially supercedes 110 WPB 243-002, 110B WPB 243-002, and 110C WPB 243-002) Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/ Companion Flanges & Gaskets Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly (w/Companion Flanges & Gaskets) Coast Guard Drawing 110 WPB 400-2, Rev A; Booklet of Naval Engineering Drawings, Electronics (Note 1, 8 & 27) Coast Guard Drawing 110 WPB 526-002, Rev-D, Grey Water Piping Arrangement and Details Coast Guard Drawing 110 WPB 529-001, Rev B, Bilge Piping Arrangement & Details http://www.assistdocs.com/search/search_basic.cfm� http://www.uscg.mil/directives/default.asp� http://www.gpoaccess.gov/� http://www.awspubs.com/index.php� http://www.techstreet.com/� http://www.nfpa.org/� http://shopping.netsuite.com/sspcmarketplace� vii (Rev 2)

Coast Guard Drawing 110 WPB 555-003, Rev D, Modifications Incidental to FM-200 Fire Fighting Installation, Halon Removal Coast Guard Drawing 110 WPB 555-004, Rev-, FM-200 Fire Fighting System Calculations Coast Guard Drawing 110 WPB 581-002, Rev B, Anchor Handling & Hawse Pipe Dets Coast Guard Drawing 110 WPB 601-002, Rev D, Outboard Profile and Weather Decks Coast Guard Drawing 110 WPB 612-003, Rev A, Canopy Details Coast Guard Drawing 110B WPB 085-001, Rev A, Tank CAPACITY - 95% Curves Coast Guard Drawing 110B WPB 085-004, SUPERSTRUCTURE LINES PLAN Coast Guard Drawing 110B WPB 085-006, Miscellaneous Construction Sketches, Sheet 16 (Transom Ladder) Coast Guard Drawing 110B WPB 085-010, Rev-, Docking Plan Coast Guard Drawing 110B WPB 085-012, Rev A, Booklet of General Plans Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion Coast Guard Drawing 110B WPB 113-001, Rev J, Inner Bottom Plating Coast Guard Drawing 110B WPB 115-001, Rev D, Longitudinal Girders Coast Guard Drawing 110B WPB 117-001, Rev H, Transv Sections (Frames 0 Thru 4) Coast Guard Drawing 110B WPB 117-002, Rev C, Holes In Transv Sects (Frames 5 Thru 8) Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads Coast Guard Drawing 110B WPB 121-002, Rev C, Water Tanks Bulkhead Repairs and Modification Coast Guard Drawing 110B WPB 151-006, SUPERSTRUCTURE FNDN LAYOUT &

LOCATION PLAN

Coast Guard Drawing 110B WPB 151-007, SUPERSTRUCTURE FNDN DETAIL (TITLE) Coast Guard Drawing 110B WPB 151-008, SUPERSTRUCTURE DETAILS (SUPERCEDES

110B-WPB-151-5)

Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation Coast Guard Drawing 110B WPB 161-003, Rev B, Intermediate Shaft Strut Details Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation Coast Guard Drawing 110B WPB 161-005, Rev F, Stern Tube Installation Details Coast Guard Drawing 110B WPB 163-002, Rev C, Auxiliary Sea Chest Details Coast Guard Drawing 110B WPB 167-002, Rev B, Manhole Cover Details Coast Guard Drawing 110B WPB 184-001, Rev B, EQUIPMENT FOUNDATIONS

ELECTRONICS

Coast Guard Drawing 110B WPB 185-001, Rev A, EQUIPMENT FOUNDATIONS -

AUXILIARY EQUIPMENT

Coast Guard Drawing 110B WPB 185-006, Rev-A, Hold Plan Coast Guard Drawing 110B WPB 243-002, Rev E, Propulsion Shafting Details Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment Coast Guard Drawing 110B WPB 245-003, Rev-, Propeller Details (supercedes 110B WPB 245- 001) Coast Guard Drawing 110B WPB 256-001, Rev F, Main Engine SW Cooling System A&D Coast Guard Drawing 110B WPB 256-003, Rev-, Auxiliary Seawater Cooling Arrangement and Details Coast Guard Drawing 110B WPB 256-003, Rev-, Main Engine SW Cooling Coast Guard Drawing 110B WPB 256-004, Rev-, Mods to SW Cooling Incidental to Install of Charge Air Cooler Diverter Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System Coast Guard Drawing 110B WPB 261-001, Rev C, Fuel Oil Service Piping A&D Coast Guard Drawing 110B WPB 436-001, Rev F, Alarm Systems, Schematic and Layout viii (Rev 2)

Coast Guard Drawing 110B WPB 437-002, Rev C, Tank Level Indicators Installation Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics Coast Guard Drawing 110B WPB 514-001, Rev F, Air Conditioning and Heating System Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t. and Details Coast Guard Drawing 110B WPB 526-001, Rev M, Scuppers and Deck Drains Piping Arrangement & Details Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details Coast Guard Drawing 110B WPB 529-001, Rev G, Bilge Piping Arrangement & Details Coast Guard Drawing 110B WPB 529-001, Rev M, Bilge Piping Arrangement and Details Coast Guard Drawing 110B WPB 533-003, Rev -, Potable Water Bromate Sys A&D Coast Guard Drawing 110B WPB 541-001, Rev D, Fuel Oil Transfer Piping A&D Coast Guard Drawing 110B WPB 558-001, Rev J, Vents, Fills & Sound Tube Details Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Dets - Piping Coast Guard Drawing 110B WPB 593-001, Rev-A, Dirty Oil Piping Arrangement and Details Coast Guard Drawing 110B WPB 601-020, Rev C, Manhole and Hatch Key Plan Coast Guard Drawing 110B WPB 601-023, Rev B, Forward Crews Quarters BHD Layout Coast Guard Drawing 110B WPB 601-24, Rev B; CPO Quarters BHD Layout Coast Guard Drawing 110B WPB 601-26, Rev B; Aft Quarters BHD Layout Coast Guard Drawing 110B WPB 601-31, Rev A; CO Stateroom BHD Layout 9. 110B WPB 601-32, XO Stateroom BHD Layout Coast Guard Drawing 110B WPB 601-33, Rev A; Main Deck House Hallway BHD Layout 11.

110B WPB 601-34, Mess Area BHD Layout Coast Guard Drawing 110B WPB 604-001, Rev B, Door and Hatch Key Plan & Lock Layout Coast Guard Drawing 110B WPB 612-001, Rev G, Handrail & Grabrail Details Coast Guard Drawing 110B WPB 621-002, Rev F, Joiner Work Details Coast Guard Drawing 110B WPB 621-004, Rev E, Jnr Work Dets - Superstructure (Superst Bhd Layout) Coast Guard Drawing 110B WPB 621-005, Rev F; JOINER WORK DETS - TITLE SHEET, GALLEY, MESS,AFT,CREWS

Coast Guard Drawing 110B WPB 633-001, Rev A, Cathodic Protection Plan and Details Coast Guard Drawing 110B WPB 633-002, Rev C, Cathodic Protection Installation, Schematic, & Layout Coast Guard Drawing 110B WPB 636-001, Rev C, Noise Damping Details Coast Guard Drawing 110B WPB 641-2,Rev C; Officers & CPO Stateroom (Furniture Details) Coast Guard Drawing 110B WPB 643-001, Rev D, Furniture Details (Enlisted Men Quarters) Coast Guard Drawing 110B WPB 645-2, Rev C; Entertainment Center Details 15. 110B WPB 651-1, Galley Equipment Dets (Key Plan, Gen Notes, List of Comp) Coast Guard Drawing 110B WPB 651-2, Rev -; Messdeck Arrg & Installation Details 17. 110B WPB 651-3, Galley Sink, Dishwasher Spill Containment Coast Guard Drawing 110B WPB 663-1, Rev C; Equipment/Electronic Space Furniture Coast Guard Drawing 110B WPB 713-1, Rev D; Magazine Details Coast Guard Drawing 110C WPB 85-007, Rev B; Booklet of Gen Drawings (List of Particulars) Coast Guard Drawing 110C WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110C WPB 113-001, Rev B, Inner Bottom Plating Coast Guard Drawing 110C WPB 115-001, Rev -, Longitudinal Girders Coast Guard Drawing 110C WPB 117-(series), Rev -, Transverse Sections Coast Guard Drawing 110C WPB 161-005, Rev F, Stern Tube Installation Details.

Coast Guard Drawing 110C WPB 167-011, Rev A, 24"X 24", ALUMINUM, 4 DOG, QUCK

ACTNG, RASIED WEATRHER TIGHT

Coast Guard Drawing 110C WPB 183-001, Rev C, Generator Foundations ix (Rev 2)

Coast Guard Drawing 110C WPB 201-003, Rev C, Machinery Arrangement Coast Guard Drawing 110C WPB 256-003, Rev-A, SSDG Sea Water Cooling Coast Guard Drawing 110C WPB 259-002, Rev -, Genset Exhaust Piping System Coast Guard Drawing 110C WPB 320-001, Rev C, Ships Service Power 1-Line Diagram Coast Guard Drawing 110C WPB 514-002, Rev-, HVAC System Upgrade Coast Guard Drawing 110C WPB 526-001, Rev-C, Scupper and Deck Drains Piping Arrangement and Details Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (superceded 110B WPB 562- 001) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 621-004, Rev -, Joiner Work Details - Superstructure (Superstructure BHD Layout) Coast Guard Drawing 110C WPB 635-001, Rev D, LININGS & Insulation Plan & Details Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem Coast Guard Drawing FL 2804-13, Rev G, Visual ID Kit Sched Coast Guard Drawing FL 2804-15, Rev-, Draft Figs Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly Engineering Change 110-C-094, 110’ WPB Preservation & Modification of the Forepeak Compartment

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, (series), Coatings and Colors Manual Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual Coast Guard Technical Publication (TP) 3100, Nov 1989, Chapter 561, Vosper-Thornycroft Steering Manual Coast Guard Technical Publication (TP) 3220, May 1993, Manufacturer’s Instruction Book - SWBS Group 311, Ships Service Diesel Generator Coast Guard Technical Publication (TP) 3243, (514) May 2002, Air Conditioning System Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal System Coast Guard Technical Publication (TP) 3906, Oct 2008, Ship's Steering Gear System Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System Coast Guard Technical Publication (TP) 4655, Aug 2007, Chapter 633-A, Cathodic Protection System

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009; General Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Mar 2009; Shipboard Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 3141 (SFLC Std Spec 3141), Jan 2009, Overhaul Electrical Rotating Machines Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Jan 2009, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary x (Rev 2)

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-1967, (reaffirmed 1994), Preferred Limits and Fits for Cylindrical Parts American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects American Petroleum Institute (API) Specification 5L, 2004, Specification for Line Pipe American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End American Welding Society (AWS) C5.6, Reapproved 1994, Recommended Practices for Gas Metal Arc Welding ASTM D2000-08 Standard Classification System for Rubber Products in Automotive Applications ASTM B62 - 09: Standard Specification for Composition Bronze or Ounce Metal Castings, 2009 ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel ASTM International (ASTM) A572, 2007, Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel ASTM International (ASTM) A606, 2004, Standard Specification for Steel, Sheet and Strip, High-Strength, Low-Alloy ASTM International (ASTM) B280, 2008, Standard Specification for Seamless Copper Tube for Air Conditioning And Refrigeration Field Service ASTM International (ASTM) B466, 2007, Standard Specification for Seamless Copper-Nickel Pipe and Tube ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single- Component Adhesives (An) ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) F683, 2008, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM), B124, 2006, Standard Specification for Copper and Copper Alloy Forging Rod, Bar, and Shapes ASTM International D1330, 2004, Standard Specification for Rubber Sheet Gaskets Coast Guard Preventive Maintenance Manual, 110 WPB PMS Manual (Series), E-Q-624 Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint DOD-STD-2003, Dec 1990, Electric Plant Installations, Standard Methods FOR surface Ships and Submarines, Fig.1B5 DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems xi (Rev 2)

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement Furuno Operators Manual RDP-139/148/149 HYPERLINK "http://www.assistdocs.com" MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning Institute of Electrical and Electronic Engineers (IEEE) Standard 45, 2002, Recommended Practice for Electrical Installations on Shipboard International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive Kidde Fire Systems, Jan 2003, FM-200 Marine ECS Series Engineered Fire Suppression System, Design, Installation, Operation and Maintenance Manual Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe Hangers and Supports - Selection and Application Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe Hangers and Supports – Fabrication and Installation Practices MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636 MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold- Application MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-8660C(2), Silicone Compound, NATO Code # S-736 MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and Repairs Naval Ships Systems Command Drawing 803-2145518, Rev G, Sprayshields for Mechanical Joints NAVSEA Drawing 803-1385866, Rev E, MLCA Distribution Date 18 Aug 1999, Penetration, Bulkhead and Deck NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes NAVSEA STANDARD ITEM (NSI) 009-17, 7/14/2005; Rotating Electrical Equipment; Repair Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning xii (Rev 2)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting xiii (Rev 2)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

25 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

25 N **Forward Bearing Housing

NSN: 3130-01-442-2863 2 ea. 5,421.00

25 N *Oil Injection Equipment Kit

N/A 1 set 6,000.00

26 N Shaft seal assembly kit NSN: 5330-01-497-8095 2 ea. 859.48 26 N **Shaft seal assembly NSN: 4320-01-497-8057 2 ea. 3,111.84 26 N Emergency Shaft Seal

Inflator Kit NSN: 5330-01-497-9866 2 ea. 175.00

28 N Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

28 N Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5" OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

29 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8” Long

NSN: 3120-01-238-0689 2 ea. 150.00

30 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00 30 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00 32 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00 32 N **Starboard spray ring NSN: 2990-01-475-9620 1 ea. 1,584.00 32 N **Port 8” flapper valve NSN: 4810-01-475-8648 1 ea. 2,072.00

32 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

32 N MDE gasket kit NSN: 5330-01-475-8157 4 ea. 389.45 32 N MDE gasket kit NSN: 5330-01-475-8169 4 ea. 312.52 32 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24 34 Y Caterpillar Genset engine PN: Model 3304 1 ea. 27,000.00

34 Y Kato Generator Rating: 99 KW 1 ea. 16,500.00 xiv (Rev 2)

34 N Engine Resilient Mount

45 P/N 6050231 2 ea. 169.70

34 N Generator Resilient Mount

55 P/N 6050232 2 ea. 169.70

35 Y ***V850 Color Echo Sounder

NSN: 5845-01-518-7245 1 ea. 1,423.41

37 Y ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

39 N Hydraulic Pump Assy. NSN: 4320-99-771-4207 2 ea. 550.00 39 N **Hydraulic Actuators NSN: 3040-99-729-7565 2 ea. 7,949.00 39 N **Electric Motor NSN: 6105-99-838-3857 1 ea. 2,500.00 39 N **Electric Motor NSN: 6105-99-729-7568 1 ea. 2,500.00 40 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00 40 N **Lower Rudder

Bearing NSN 3120-01-477-8696 2 ea. 1,364.00

41 N Spherical Roller Bearing

NSN: 3110-00-902-7288 2 314.80

41 N Spherical Roller Bearing

NSN: 3120-99-806-7289 4 221.07

41 N Bolt, Trunnion, Special

NSN: 2030-99-538-1449 4 45.00

41 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 145.44 41 N Tiller Spacer Flange

Bush

NSN: 5365-99-807-4040 4 163.73

41 N Trunnion Spacer Flange Bush

NSN: 3120-01-396-1724 4 159.25

41 N Circlip NSN: 5365-99-902-2593 8 2.76 41 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 4.44 41 N Actuator seals NSN: 5330-99-729-7570 4 128.87 41 N Fin Rod Eye Bearings

(Assy)

NSN: 3120-01-377-1940 4 1,190.95

41 N Rod Eye Locknut NSN: 5310-01-468-7665 4 23.76 41 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 20.86 41 Y **Fin Stabilizer assembly

NSN: 2040-99-726-4768 2 19,987.00

41 N **Fin Stabilizer Lower Bearing/Bushing

NSN: 3120-99-726-2345 2 1,091.25

41 N Fin Stabilizer Cooler NSN: 2930-99-729-7562 2 399.59 41 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade 3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 499.80

46 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 47 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00 63 N Shaft Ground

Assembly NSN: 5977-01-204-9914 2 ea. 912.00

63 N **Reference Electrode NSN: 5977-01-203-7800 2 ea. 2,093.90 xv (Rev 2)

63 N **Anode Kit NSN: 5340-01-206-2354 2 ea. 3,922.00 64 Y *Transducer Cover

Plate N/A 1 ea. 50.00

68 N

350 lb cylinder and valve assembly w/LLI

FM 200 Agent

PN: 90-100351-001

PN: 93-190000-001

2 ea

620 lbs

$6,995.81

68 N Lever/Pressure Operated Control Head (FM-200 primary cylinder plus local actuator)

PN: 878751

NSN: 4210-01-372-4992

2 ea. $259.00

78 N 4 Dog, Quick Acting, Weathertight, 24”x24”, Aluminum, Raised Hatch

NSN: 2040-01-293-5642 1 ea. $2,092.06

78 N 6 Dog, Quick Acting, Weathertight, 26”x33”, Aluminum, Raised Hatch

NSN: 2040-01-297-7880 1 ea. $2,216.05

88 N Condenser assembly NSN 4130-01-496-6875 1 ea. 2200.00 91 N Triple Staggered Bunk

Port BMS6114563 1 ea 4,000.00

91 N Triple Staggered Bunk Starboard

BMS6114563 1 ea 4,000.00

91 N Clothes Locker Port BMS6114611 1 ea 2,000.00 91 N Clothes Locker

Starboard BMS6114611 1 ea 2,000.00

91 N Bunk ladder BMS6114581 2 ea 240.00 91 N Curtain Rod BMS6114458 6 ea 200.00 91 N Bunk Locker BMS6114598 16 ea 500.00 94 N Forward Bearing

Housing NSN: 3130-01-442-2863 2 ea. 5,421.00

97 N TLI Float Switches NSN:5930-01-429-1289 8 ea 215.00 99 N TLI Float Switches NSN:5930-01-429-1289 4 ea 215.00 99 N TLI Float Switches NSN: 6680-01-223-9516 1 ea 1202.07

99 N TLI Float Switches NSN: 6680-01-223-9517 1 ea 938.12

103 N Fixed Windows P/N K-325-F DRAWING #

KS-5265-A

2 ea. 794.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev 2)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title 2 Hull Plating (U/W Body), Ultrasonic Testing 14 Appendages (U/W), Leak Test 17 Voids (Non-Accessible), Leak Test 40 Rudder Assembly, Remove, Inspect and Reinstall 41 Fin Stabilizers (General), Overhaul 46 Battery Space, Preserve and Insulate 47 Aft Steering Compartment, Preserve and Insulate 72 Bilge Surfaces, Engine room, Preserve 77 Hull, Interior Bulkheads, Preserve 81 Hull Structural, Bulkhead, Aft Head , Preserve and Insulate xvii (Rev 2)

Principal Characteristics

PC_110B_WPB_0909

110’ WPB (“B”-CLASS) PATROL BOAT

PHYSICAL CHARACTERISTICS

Length Overall 110' 0" or 113' if stern flap present Length between Perpendiculars 104' 1/2" Depth 10' 1/2" Beam, Molded 21' 3" Depth, Molded N/A Full Load Draft 6' 5-3/4" Height of Highest Projection 55' Full Load Displacement 165 long tons Anchor 150 lb Danforth with 450 ft. 3" nylon rope

Shore Tie Voltage Requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL CHARACTERISTICS

Hull BS-4360, GR 43A Steel Main Weatherdeck & Superstructure 5086 Aluminum Alloy Frame Spacing Various Bulkheads Seven watertight transverse Fin Stabilizers Frame 22-1/2 xviii (Rev 2)

110’ WPB (“B”-CLASS) PATROL BOAT

MACHINERY CHARACTERISTICS

Main Propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500 RPM (max)

Reduction Gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio Number of Propellers 2 Number of Blades 5 Diameter of Propeller 49.6" Pitch 61.4"

RPM N/A

Shaft Monel Alloy K500, or AQUAMET 17 Shaft Diameter 4" Shaft Seal Johnson Duramax split face seal Shaft Bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK CAPACITIES

Fuel Oil (95%) 9,306 gal Fresh Water (100%) 940 gal Lubricating Oil (95%) 109 gal xix (Rev 2)

1 (Rev 2)

00000_PWB_0211_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (0211)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface

Profile of Blast Cleaned Steel Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel

Surfaces Prepared by Dry Abrasive Blast Cleaning

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

2 (Rev 2)

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.4.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.4.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.4.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.4.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.5 Pre-surface preparation test coupon. In order to ensure production of required surface profile, the Contractor shall accomplish the following tasks, whenever abrasive-blasting is required in a work item that is deemed a ”critical-coated’ surface:

3.5.1 Coupon material and test set-up particulars.

3.5.1.1 Conduct a performance test on all abrasive blasting operations on a Contractor- provided test coupon, prior to starting abrasive blasting operations on the vessel. Ensure the following:

• The coupon shall be a new metal plate, of the same metal type and material properties as the vessel area to be blasted - steel or aluminum plate, as applicable, and shall have no existing anchor profile - other than the surface irregularities from the manufacturing process.

• The test coupon shall be flat, with nothing welded to the side used for the anchor profile test, no thinner than a 1/8-inch plate and measuring no smaller than 1-foot by 1-foot.

• For steel substrates, the coupon shall have the mill scale intact, and be in a Rust Grade "A" condition, in accordance with SSPC-VIS 1.

• The test coupon shall be affixed so as to not permit excessive movement during the performance test, but shall not be affixed to the vessel.

3.5.1.2 Ensure that the abrasive-blasting operation for the test coupon is conducted with the identical setup and parameters that will be used blasting the designated vessel surfaces – including, but not limited to:

3 (Rev 2)

• The abrasive media type and media size selected to achieve the anchor profile range, as specified in the applicable work items.

• Nozzle size and type (straight bore, high velocity nozzle, angle nozzle...).

• Delivery rate and pressure settings.

3.5.1.3 Blast a one-square foot area on one side of the test coupon to the abrasive surface preparation standard specified in the work item, and perform an anchor profile test of the blasted surface in accordance with ASTM D4417, Method B or C. Notify the COTR in advance of the abrasive blasting operation test, to permit the witnessing of the test by the COTR. Submit a CFR documenting the results of the abrasive blasting operation test. The CFR shall include at a minimum, the following:

• Area of the vessel for which the verified setup will be used to abrasive blast.

• The selected abrasive media type and size.

• The nozzle size and type.

• The delivery rate and pressure.

• The test coupon starting properties (material type and surface conditions).

• The resultant anchor profile readings from the test (a minimum of 3 locations, separated by a minimum of 2 inches shall be recorded).

NOTES

1. A performance test of the abrasive blasting operations on a test coupon and measuring the resultant anchor profile prior to performing the abrasive blasting operation on the cutter is required. The test coupon will be used to evaluate the anchor profile produced by the equipment setup and selected abrasive media.

2. The reverse side of the test coupon may be used for the subsequent test, provided that the conditions in paragraph 3.5.1 (Coupon material and test set-up particulars) are met.

3. Ultra high pressure water jetting does not create an anchor profile and is exempt from the anchor profile test coupon check.

3.5.1.4 Repeat the abrasive blasting operation test in the following instances:

• The equipment setup, that was evaluated during the test coupon abrasive blasting performance test in paragraph 3.5.1 (Coupon material and test set-up particulars), has changed.

• The resultant anchor profile readings observed on the vessel are outside the specified anchor profile range.

• Media is changed from MIL-A-22262 to CID A-A-59316 or vice versa.

• The supplier of the abrasive blasting media changes, regardless if the new source for the media has the same specifications.

4 (Rev 2)

• When Directed by the COTR.

CAUTION!

Ensure that blast media from the performance test does not strike the vessel during the test.

3.6 Interim changes to SFLC Std Spec 0000. The Contractor shall be aware of the fact that the requirements of paragraph 3.3.2.1.1 (Water depth) have been revised to read as follows:

“3.3.2.1.1 Water depth. Ensure that water depth is sufficient at the pier to allow the vessel's lowest underwater appendage to clear the bottom by at least two feet at:

• Ordinary low water mark on non-tidal rivers.

• At all tide conditions predicted during the availability for tidal rivers and other navigable waterways (Bay, Lake, etc.).”

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

http://www.uscg.mil/directives/cim.asp�

5 (Rev 2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against COMDTINST M10360.3. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev 2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame &

Deck, relation to equipment, etc.)

TEMPERATURE % REL.

HUMID-

ITY DEW PT. SURFACE AMBIENT ΔT

| DP - Surface |

7 (Rev 2)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.