HQC01120R0002 ATTACHMENT 1b MHE PM Checklist-Task List.xlsx

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Material Handling Equipment (MHE) and Miscellaneous Food Processing (MFP) equipment Preventative Maintenance and Repair
Solicitation number
HQC011-20-R-0002
Issued by

About this file

This document contains two preventative maintenance task lists and details for a federal contract solicitation. The solicitation seeks maintenance and repair services for material handling equipment and miscellaneous food processing equipment at various commissary locations in Guam and Andersen Air Force Base. The required services include semi-annual preventative maintenance according to detailed task lists for equipment such as narrow aisle reach trucks, order pickers, electric forklifts, pallet jacks, and gas or propane forklifts. The period of performance is one base year with two optional one-year extensions. The solicitation is issued by the Defense Commissary Agency and deliverables are FOB destination to locations in Guam and Andersen Air Force Base.

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Narrow Aisle Reach & Tier

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R07NARROW AISLE, REACH & TIERSERVICES
TaskProcedure or ActionSevice Tech Initials
1Batterycheck water level and add water if necessary
perform an equalization charge
Panels - Latchescheck operation
Power Disconnectcheck operation
2Brakecheck operation
Fluidcheck fluid level and add fluid if necessary
Change brake fluid annually
Rods & Drum Splineslubricate with anti-seize lubricant if necessary
Master Cylindercheck operation
3Control Handlecheck operation
Control Handle Bushingcheck condition and lubricate with multi purpose grease
4Electrical Circuitscheck operation
Contactorscheck condition
Motor Brushescheck condition and replace if needed
5Forks-Allcheck for damage
Hook for guides & lockslubricate with anti-seize lubricant if necessary
6Gauges, Horn, Lights,Fusescheck operation
7Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck level and add hydraulic oil if necessary
change hydraulic oil annually
Dipstick/Breather Capclean or replace
Hydraulic oil filterreplace annually
8Lift Chainscheck for damage and lubricate with engine oil
Articulating Chain Anchors 3 stage mastcheck condition and lubricate with engine oil
9Mast and Carriagecheck condition
10Articulation Shaftcheck condition
Articulation Shaft Retaing Boltlubricate with anti-seize lubricant if necessary
Articulation Shaft Endslubricate with anti-seize lubricant if necessary
11Reach Arms Single Reachlubricate with Multi-purpose grease
Reach Arms Double Reachlubricate with Multi-purpose grease
Reach Cylinder Pivot Pointslubricate with Multi-purpose grease
Thrust Rollers-Reach Framelubricate with Multi-purpose grease
12Pedals, Levers, Cables, Hinges, Linkagescheck operation and lubicate with anti-seize lubricant
13Steering Operationcheck operation
14Tire and Wheelscheck condition
Caster Wheel Assemblylubricate with Multi-purpose grease
Load Wheel Boltslubricate with anti-seize lubricant if necessary
15All motorsclean with compressed air
16Safety Labelscheck condition and replace if needed
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

Order Pick-Stock Selectors

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R13ORDER PICKER / STOCK SELECTORSERVICES
TaskProcedure or ActionSevice Tech Initials
1Batterycheck water level and add water if necessary
perform an equalization charge
Panels - Latchescheck operation
Power Disconnectcheck operation
2Brakecheck operation
Fluidcheck fluid level and add fluid if necessary
Change brake fluid annually
Rods & Drum Splineslubricate with anti-seize lubricant if necessary
Master Cylindercheck operation
3Control Handlecheck operation
Control Handle Bushingcheck condition and lubricate with multi purpose grease
4Electrical Circuitscheck operation
Contactorscheck condition
Motor Brushescheck condition and replace if needed
5Forkscheck for damage
Fork pin & guideslubricate with engine oil if necessary
Lowering interupt switchcheck operation
6Gauges, Horn, Lights,Fusescheck operation
7Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck level and add hydraulic oil if necessary
change hydraulic oil annually
Dipstick/Breather Capclean or replace
Hydraulic oil filterreplace annually
8Lift Chains and Anchorscheck for damage and lubricate with engine oil
Sheavescheck condition and lubricate with engine oil
9Mast and Platformcheck condition
10Header hoses and clampscheck condition
11Sliding surfacescheck condition and lubricate with multi purpose grease
12Wheel nut torquetighten if required
13Master Drive Unitcheck operation
M.D.U. splinescheck operation
14Steering Chaincheck condition and lubricate with multi purpose grease
15Electrical Cable Sheavescheck condition and lubricate with engine oil
16Pedals, Levers, Hinges, Linkagescheck operation and lubricate with anti-seize lubricant
17Base Arm Bearinglubricate with engine oil if necessary
18Drive Tire and Wheelscheck condition
Wheel bearingscheck condition and lubricate with multi purpose grease if necessary
19All motorsclean with compressed air
20Safety Labelscheck condition and replace if needed
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

Forklift, electric, sit-down

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R06FORKLIFT, ELECTRIC, SIT-DOWN LOW PROFILESERVICES
TaskProcedure or ActionSevice Tech Initials
1Batterycheck water level and add water if necessary
perform an equalization charge
Panels - Latchescheck operation
Power Disconnectcheck operation
2Brakecheck operation
Fluidcheck fluid level and add fluid if necessary
change brake fluid annually
Rods & Drum Splinescheck operation and lubricate with anti-seize lubricant
Brake linkage and shaftscheck operation and lubricate with multi purpose grease
Master Cylindercheck operation
3Parking BrakeCheck operation and adjust as necessary
Linkagecheck condition and lubricate with silicone spray
4Direction and speed control pedalscheck operation
5Electrical Circuitscheck operation
Contactorscheck condition
Motor Brushescheck condition and replace if needed
6Differential and speed reducercheck for leaks
change gear oil annually
7Forkscheck condition
Fork pins and guidescheck condition and lubricate with engine oil if necessary
8Sideshift carriagecheck 4 fittings and lubricate with multi purpose grease
Integral Sideshift carriage (upper/lower bearings)check wear on bearings and replace as necessary
9Gauges, Horn, Lights,Fusescheck operation
10Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck hydraulic oil level and add if necessary
change hydraulic oil level annually
Hydraulic Tank BreatherClean or replace
Hydraulic oil filterreplace annually
11DC motor brushes hydraulic pumpcheck condition and replace if needed
12Pivots (mast)check fittings and lubricate with multi purpose grease as necessary
Mastcheck operation
Mast sliding surfacescheck condition and lubricate with multi purpose grease as necessary
Mast carriage, header, hosescheck condition
Lift chainscheck condition and lubricate with engine oil if necessary
13TiresCheck condition
Steering and drive wheel nutsCheck torque
Wheel bearingscheck condition and lubricate with multi purpose grease if needed
14All motorsclean with compressed air
15Safety Labelscheck condition and replace if needed
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

Pallet Jacks, electric

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R05-APALLET JACK, ELECTRIC, (WALKIE 1R05-A) AND (WALKIE/RIDER 1R08)SERVICES
1R08TaskProcedure or ActionSevice Tech Initials
1Batterycheck water level and add water if necessary
perform an equalization charge
Panels - Latchescheck operation
Power Disconnectneutralize and clean
2Brakecheck operation
3Drive unitcheck level and add oil if necessary
change oil annually
4Electrical Circuitscheck operation
Contactorscheck condition
Motor Brushescheck condition and replace if needed
5Chasischeck all fittings and lubricate with multi purpose grease if needed
6Caster Wheelcheck clearance and adjust if needed
7All linkagecheck condition and lubricate with multi purpose grease
8Load wheel bearingscheck condition and lubricate with multi purpose grease
clean and repack bearings annually
9Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck level and add hydraulic oil if necessary
change hydraulic oil annually
Dipstick/Breather Capclean or replace
Hydraulic oil filterreplace annually
Relief valvecheck conditon and settings
10mounting bolts for the electric motor and drive unitcheck torque
11Wheel boltscheck torque
12Controlsclean as needed
13Interlock switchescheck operation
14All motorsclean with compressed air
15Steer handle pivot pinscheck torque
16Emergency disconnect switchtest operation
17Safety Labelscheck condition and replace if needed
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

Plt Jack, Elec, Walkie-Stacker

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R05-BPALLET JACK, ELECTRIC, WALKIE-STACKERSERVICES
TaskProcedure or ActionSevice Tech Initials
1Batterycheck water level and add water if necessary
perform an equalization charge
Power Disconnectcheck operation
Battery box and connectorsneutralize and clean
2Brakecheck operation
3Drive unitcheck level and add oil if necessary
change oil annually
4Electrical Circuitscheck operation
Contactorscheck condition
Motor Brushescheck condition and replace if needed
5Chasischeck all fittings and lubricate with multi purpose grease if needed
6Caster Wheelcheck clearance and adjust as needed
7All linkagecheck condition and lubricate with multi purpose grease
8Load wheel bearingscheck condition and lubricate with multi purpose grease
clean and repack bearings annually
9Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck level and add hydraulic oil if necessary
change hydraulic oil annually
Dipstick/Breather Capclean or replace
Hydraulic oil filterreplace annually
Relief valvecheck conditon and settings
10Mounting bolts for the electric motor and drive unitcheck torque
11Wheel boltscheck torque
12Controlsclean as needed
13Interlock switchescheck operation
14All motorsclean with compressed air
15Steer handle pivot pinscheck torque
16Emergency disconnect switchtest operation
17Safety Labelscheck condition and replace if needed
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

Forklift, Gas, Propane

CED#PREVENTIVE MAINTENANCE TASK LISTSEMI-ANNUAL PM
1R12-AFORKLIFT, PROPANE (1R12-A), AND FORKLIFT , GAS (1R12-B), SIT-DOWNSERVICES
1R12-BTaskProcedure or ActionSevice Tech Initials
1Batterycheck condition and add water if needed
2Brakecheck operation
Fluidcheck fluid level and add fluid if necessary
change brake fluid annually
Rods & Drum Splinescheck operation and lubricate with anti-seize lubricant
Brake linkage and shaftscheck operation and lubricate with multi purpose grease
Master Cylindercheck operation
3Parking BrakeCheck operation and adjust as necessary
Linkagecheck condition and lubricate with silicone spray
4TiresCheck condition
Steering and drive wheel nutsCheck torque
Wheel bearingscheck condition and lubricate with multi purpose grease if needed
5Hydraulic hoses and clampscheck for leaks
Hydraulic oil levelcheck hydraulic oil level and add if necessary
change hydraulic oil level annually
Hydraulic Tank BreatherClean or replace
Hydraulic oil filterreplace annually
6Mastcheck operation
Pivots (mast)check fittings and lubricate with multi purpose grease as necessary
Mast sliding surfacescheck condition and lubricate with multi purpose grease if needed
Carriage, header, hoses, lift chainscheck condition
7Differential and speed reducercheck for leaks
Change oil annually
8Lift chainscheck condition and lubricate with engine oil if necessary
9Forkscheck condition
Fork pins and guidescheck condition and lubricate with engine oil if necessary
10Sideshift carriagecheck 4 fittings and lubricate with multi purpose grease
Integral Sideshift carriage (upper/lower bearings)check wear on bearings and replace as necessary
11Integral Sideshift carriage (upper/lower bearings)Check wear of bearings, replace if needed
12Fork pins and guidescheck condition and lubricate with engine oil when needed
13TransmissionCheck operation and top off fluid as necessary
14Steering tie rods and spindlescheck fittings and lubricate with multi purpose grease when needed
15Anti-Freezecheck anti-freeze level and add if needed
16Engine oil and filtercheck engine oil and filter
replace oil and filter annually
17Chassischeck all fittings and lubricate with multi purpose grease if needed
18Fuel Filtercheck annually and replace if necessary
19ContactorsCheck condition and adjust if necessary
20Gauges, Horn, Lights,Fusescheck operation
NOTE*If deficiencies are detected during semi-annual PM checks, report findings to the COR.

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