HQC01120R0002 ATTACHMENT 1b MHE PM Checklist-Task List.xlsx
XLSX spreadsheet 40 KB Posted
- Solicitation number
- HQC011-20-R-0002
- Issued by
-
Defense Commissary Agency
About this file
This document contains two preventative maintenance task lists and details for a federal contract solicitation. The solicitation seeks maintenance and repair services for material handling equipment and miscellaneous food processing equipment at various commissary locations in Guam and Andersen Air Force Base. The required services include semi-annual preventative maintenance according to detailed task lists for equipment such as narrow aisle reach trucks, order pickers, electric forklifts, pallet jacks, and gas or propane forklifts. The period of performance is one base year with two optional one-year extensions. The solicitation is issued by the Defense Commissary Agency and deliverables are FOB destination to locations in Guam and Andersen Air Force Base.
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Narrow Aisle Reach & Tier
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R07 | NARROW AISLE, REACH & TIER | SERVICES | |
| Task | Procedure or Action | Sevice Tech Initials | |
| 1 | Battery | check water level and add water if necessary | |
| perform an equalization charge | |||
| Panels - Latches | check operation | ||
| Power Disconnect | check operation | ||
| 2 | Brake | check operation | |
| Fluid | check fluid level and add fluid if necessary | ||
| Change brake fluid annually | |||
| Rods & Drum Splines | lubricate with anti-seize lubricant if necessary | ||
| Master Cylinder | check operation | ||
| 3 | Control Handle | check operation | |
| Control Handle Bushing | check condition and lubricate with multi purpose grease | ||
| 4 | Electrical Circuits | check operation | |
| Contactors | check condition | ||
| Motor Brushes | check condition and replace if needed | ||
| 5 | Forks-All | check for damage | |
| Hook for guides & locks | lubricate with anti-seize lubricant if necessary | ||
| 6 | Gauges, Horn, Lights,Fuses | check operation | |
| 7 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check level and add hydraulic oil if necessary | ||
| change hydraulic oil annually | |||
| Dipstick/Breather Cap | clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| 8 | Lift Chains | check for damage and lubricate with engine oil | |
| Articulating Chain Anchors 3 stage mast | check condition and lubricate with engine oil | ||
| 9 | Mast and Carriage | check condition | |
| 10 | Articulation Shaft | check condition | |
| Articulation Shaft Retaing Bolt | lubricate with anti-seize lubricant if necessary | ||
| Articulation Shaft Ends | lubricate with anti-seize lubricant if necessary | ||
| 11 | Reach Arms Single Reach | lubricate with Multi-purpose grease | |
| Reach Arms Double Reach | lubricate with Multi-purpose grease | ||
| Reach Cylinder Pivot Points | lubricate with Multi-purpose grease | ||
| Thrust Rollers-Reach Frame | lubricate with Multi-purpose grease | ||
| 12 | Pedals, Levers, Cables, Hinges, Linkages | check operation and lubicate with anti-seize lubricant | |
| 13 | Steering Operation | check operation | |
| 14 | Tire and Wheels | check condition | |
| Caster Wheel Assembly | lubricate with Multi-purpose grease | ||
| Load Wheel Bolts | lubricate with anti-seize lubricant if necessary | ||
| 15 | All motors | clean with compressed air | |
| 16 | Safety Labels | check condition and replace if needed | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
Order Pick-Stock Selectors
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R13 | ORDER PICKER / STOCK SELECTOR | SERVICES | |
| Task | Procedure or Action | Sevice Tech Initials | |
| 1 | Battery | check water level and add water if necessary | |
| perform an equalization charge | |||
| Panels - Latches | check operation | ||
| Power Disconnect | check operation | ||
| 2 | Brake | check operation | |
| Fluid | check fluid level and add fluid if necessary | ||
| Change brake fluid annually | |||
| Rods & Drum Splines | lubricate with anti-seize lubricant if necessary | ||
| Master Cylinder | check operation | ||
| 3 | Control Handle | check operation | |
| Control Handle Bushing | check condition and lubricate with multi purpose grease | ||
| 4 | Electrical Circuits | check operation | |
| Contactors | check condition | ||
| Motor Brushes | check condition and replace if needed | ||
| 5 | Forks | check for damage | |
| Fork pin & guides | lubricate with engine oil if necessary | ||
| Lowering interupt switch | check operation | ||
| 6 | Gauges, Horn, Lights,Fuses | check operation | |
| 7 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check level and add hydraulic oil if necessary | ||
| change hydraulic oil annually | |||
| Dipstick/Breather Cap | clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| 8 | Lift Chains and Anchors | check for damage and lubricate with engine oil | |
| Sheaves | check condition and lubricate with engine oil | ||
| 9 | Mast and Platform | check condition | |
| 10 | Header hoses and clamps | check condition | |
| 11 | Sliding surfaces | check condition and lubricate with multi purpose grease | |
| 12 | Wheel nut torque | tighten if required | |
| 13 | Master Drive Unit | check operation | |
| M.D.U. splines | check operation | ||
| 14 | Steering Chain | check condition and lubricate with multi purpose grease | |
| 15 | Electrical Cable Sheaves | check condition and lubricate with engine oil | |
| 16 | Pedals, Levers, Hinges, Linkages | check operation and lubricate with anti-seize lubricant | |
| 17 | Base Arm Bearing | lubricate with engine oil if necessary | |
| 18 | Drive Tire and Wheels | check condition | |
| Wheel bearings | check condition and lubricate with multi purpose grease if necessary | ||
| 19 | All motors | clean with compressed air | |
| 20 | Safety Labels | check condition and replace if needed | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
Forklift, electric, sit-down
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R06 | FORKLIFT, ELECTRIC, SIT-DOWN LOW PROFILE | SERVICES | |
| Task | Procedure or Action | Sevice Tech Initials | |
| 1 | Battery | check water level and add water if necessary | |
| perform an equalization charge | |||
| Panels - Latches | check operation | ||
| Power Disconnect | check operation | ||
| 2 | Brake | check operation | |
| Fluid | check fluid level and add fluid if necessary | ||
| change brake fluid annually | |||
| Rods & Drum Splines | check operation and lubricate with anti-seize lubricant | ||
| Brake linkage and shafts | check operation and lubricate with multi purpose grease | ||
| Master Cylinder | check operation | ||
| 3 | Parking Brake | Check operation and adjust as necessary | |
| Linkage | check condition and lubricate with silicone spray | ||
| 4 | Direction and speed control pedals | check operation | |
| 5 | Electrical Circuits | check operation | |
| Contactors | check condition | ||
| Motor Brushes | check condition and replace if needed | ||
| 6 | Differential and speed reducer | check for leaks | |
| change gear oil annually | |||
| 7 | Forks | check condition | |
| Fork pins and guides | check condition and lubricate with engine oil if necessary | ||
| 8 | Sideshift carriage | check 4 fittings and lubricate with multi purpose grease | |
| Integral Sideshift carriage (upper/lower bearings) | check wear on bearings and replace as necessary | ||
| 9 | Gauges, Horn, Lights,Fuses | check operation | |
| 10 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check hydraulic oil level and add if necessary | ||
| change hydraulic oil level annually | |||
| Hydraulic Tank Breather | Clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| 11 | DC motor brushes hydraulic pump | check condition and replace if needed | |
| 12 | Pivots (mast) | check fittings and lubricate with multi purpose grease as necessary | |
| Mast | check operation | ||
| Mast sliding surfaces | check condition and lubricate with multi purpose grease as necessary | ||
| Mast carriage, header, hoses | check condition | ||
| Lift chains | check condition and lubricate with engine oil if necessary | ||
| 13 | Tires | Check condition | |
| Steering and drive wheel nuts | Check torque | ||
| Wheel bearings | check condition and lubricate with multi purpose grease if needed | ||
| 14 | All motors | clean with compressed air | |
| 15 | Safety Labels | check condition and replace if needed | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
Pallet Jacks, electric
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R05-A | PALLET JACK, ELECTRIC, (WALKIE 1R05-A) AND (WALKIE/RIDER 1R08) | SERVICES | |
| 1R08 | Task | Procedure or Action | Sevice Tech Initials |
| 1 | Battery | check water level and add water if necessary | |
| perform an equalization charge | |||
| Panels - Latches | check operation | ||
| Power Disconnect | neutralize and clean | ||
| 2 | Brake | check operation | |
| 3 | Drive unit | check level and add oil if necessary | |
| change oil annually | |||
| 4 | Electrical Circuits | check operation | |
| Contactors | check condition | ||
| Motor Brushes | check condition and replace if needed | ||
| 5 | Chasis | check all fittings and lubricate with multi purpose grease if needed | |
| 6 | Caster Wheel | check clearance and adjust if needed | |
| 7 | All linkage | check condition and lubricate with multi purpose grease | |
| 8 | Load wheel bearings | check condition and lubricate with multi purpose grease | |
| clean and repack bearings annually | |||
| 9 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check level and add hydraulic oil if necessary | ||
| change hydraulic oil annually | |||
| Dipstick/Breather Cap | clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| Relief valve | check conditon and settings | ||
| 10 | mounting bolts for the electric motor and drive unit | check torque | |
| 11 | Wheel bolts | check torque | |
| 12 | Controls | clean as needed | |
| 13 | Interlock switches | check operation | |
| 14 | All motors | clean with compressed air | |
| 15 | Steer handle pivot pins | check torque | |
| 16 | Emergency disconnect switch | test operation | |
| 17 | Safety Labels | check condition and replace if needed | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
Plt Jack, Elec, Walkie-Stacker
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R05-B | PALLET JACK, ELECTRIC, WALKIE-STACKER | SERVICES | |
| Task | Procedure or Action | Sevice Tech Initials | |
| 1 | Battery | check water level and add water if necessary | |
| perform an equalization charge | |||
| Power Disconnect | check operation | ||
| Battery box and connectors | neutralize and clean | ||
| 2 | Brake | check operation | |
| 3 | Drive unit | check level and add oil if necessary | |
| change oil annually | |||
| 4 | Electrical Circuits | check operation | |
| Contactors | check condition | ||
| Motor Brushes | check condition and replace if needed | ||
| 5 | Chasis | check all fittings and lubricate with multi purpose grease if needed | |
| 6 | Caster Wheel | check clearance and adjust as needed | |
| 7 | All linkage | check condition and lubricate with multi purpose grease | |
| 8 | Load wheel bearings | check condition and lubricate with multi purpose grease | |
| clean and repack bearings annually | |||
| 9 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check level and add hydraulic oil if necessary | ||
| change hydraulic oil annually | |||
| Dipstick/Breather Cap | clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| Relief valve | check conditon and settings | ||
| 10 | Mounting bolts for the electric motor and drive unit | check torque | |
| 11 | Wheel bolts | check torque | |
| 12 | Controls | clean as needed | |
| 13 | Interlock switches | check operation | |
| 14 | All motors | clean with compressed air | |
| 15 | Steer handle pivot pins | check torque | |
| 16 | Emergency disconnect switch | test operation | |
| 17 | Safety Labels | check condition and replace if needed | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
Forklift, Gas, Propane
| CED# | PREVENTIVE MAINTENANCE TASK LIST | SEMI-ANNUAL PM | |
| 1R12-A | FORKLIFT, PROPANE (1R12-A), AND FORKLIFT , GAS (1R12-B), SIT-DOWN | SERVICES | |
| 1R12-B | Task | Procedure or Action | Sevice Tech Initials |
| 1 | Battery | check condition and add water if needed | |
| 2 | Brake | check operation | |
| Fluid | check fluid level and add fluid if necessary | ||
| change brake fluid annually | |||
| Rods & Drum Splines | check operation and lubricate with anti-seize lubricant | ||
| Brake linkage and shafts | check operation and lubricate with multi purpose grease | ||
| Master Cylinder | check operation | ||
| 3 | Parking Brake | Check operation and adjust as necessary | |
| Linkage | check condition and lubricate with silicone spray | ||
| 4 | Tires | Check condition | |
| Steering and drive wheel nuts | Check torque | ||
| Wheel bearings | check condition and lubricate with multi purpose grease if needed | ||
| 5 | Hydraulic hoses and clamps | check for leaks | |
| Hydraulic oil level | check hydraulic oil level and add if necessary | ||
| change hydraulic oil level annually | |||
| Hydraulic Tank Breather | Clean or replace | ||
| Hydraulic oil filter | replace annually | ||
| 6 | Mast | check operation | |
| Pivots (mast) | check fittings and lubricate with multi purpose grease as necessary | ||
| Mast sliding surfaces | check condition and lubricate with multi purpose grease if needed | ||
| Carriage, header, hoses, lift chains | check condition | ||
| 7 | Differential and speed reducer | check for leaks | |
| Change oil annually | |||
| 8 | Lift chains | check condition and lubricate with engine oil if necessary | |
| 9 | Forks | check condition | |
| Fork pins and guides | check condition and lubricate with engine oil if necessary | ||
| 10 | Sideshift carriage | check 4 fittings and lubricate with multi purpose grease | |
| Integral Sideshift carriage (upper/lower bearings) | check wear on bearings and replace as necessary | ||
| 11 | Integral Sideshift carriage (upper/lower bearings) | Check wear of bearings, replace if needed | |
| 12 | Fork pins and guides | check condition and lubricate with engine oil when needed | |
| 13 | Transmission | Check operation and top off fluid as necessary | |
| 14 | Steering tie rods and spindles | check fittings and lubricate with multi purpose grease when needed | |
| 15 | Anti-Freeze | check anti-freeze level and add if needed | |
| 16 | Engine oil and filter | check engine oil and filter | |
| replace oil and filter annually | |||
| 17 | Chassis | check all fittings and lubricate with multi purpose grease if needed | |
| 18 | Fuel Filter | check annually and replace if necessary | |
| 19 | Contactors | Check condition and adjust if necessary | |
| 20 | Gauges, Horn, Lights,Fuses | check operation | |
| NOTE* | If deficiencies are detected during semi-annual PM checks, report findings to the COR. |
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