HC102819R0007.pdf
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- DISA San Antonio High Density (HD) Computer Room Air Handler (CRAH) & In-Row Cooler (IRC) Install
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- HC102819R0007
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Defense Information Systems Agency
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| File | Type | Posted |
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| HC102819R0007-0001.pdf | ||
| Questions_and_Responses_R2.pdf | ||
| San_Antonio_Master_Floor_Plan_CR1_CONFLICT.pdf | ||
| Questions_and_Responses.docx | DOCX document | |
| Attachment_1_Pre-Proposal_Site_Visit.DOC | DOC document | |
| Attachment_3__Price_Proposal_Spreadsheet.xlsx | XLSX spreadsheet | |
| Attachment_4__PP_References.doc | DOC document | |
| Attachment_2_QASP.docx | DOCX document | |
| Attachment_1_Pre-Proposal_Site_Visit.DOC | DOC document | |
| RFP_Information_Sheet.docx | DOCX document |
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SEE ADDENDUM
(No Collect Calls)
HC102819R0007 26-Nov-2018
b. TELEPHONE NUMBER
618-229-9479
8. OFFER DUE DATE/LOCAL TIME
02:00 PM 28 Dec 2018
5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE
AUTHORIZED FOR LOCAL REPRODUCTION
PREVIOUS EDITION IS NOT USABLE
STANDARD FORM 1449 (REV. 2/2012)
Prescribed by GSA – FAR (48 CFR) 53.212
(TYPE OR PRINT)
(SIGNATURE OF CONTRACTING OFFICER)
ADDENDA ARE
26. TOTAL AWARD AMOUNT (For Gov t. Use Only )
23.
CODE 10. THIS ACQUISITION IS
SUCH ADDRESS IN OFFER
17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT
BELOW IS CHECKED
TELEPHONE NO.
HC10289. ISSUED BY
18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a. UNLESS BLOCK
7. FOR SOLICITATION
INFORMATION CALL:
a. NAME
SHARON E. BRACE
2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NUMBER
(TYPE OR PRINT)
30b. NAME AND TITLE OF SIGNER 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER
30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a.UNITED STATES OF AMERICA
0 27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1. 52.212-4. FAR 52.212-3. 52.212-5 ARE ATTACHED.
25. ACCOUNTING AND APPROPRIATION DATA
1. REQUISITION NUMBER
20.
ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED.
OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, AND 30
SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS
ARE NOT ATTACHED
27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED
(BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE
SET FORTH HEREIN, IS ACCEPTED AS TO ITEMS:
. YOUR OFFER ON SOLICITATION
28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN
% FOR:SET ASIDE:UNRESTRICTED ORX
SMALL BUSINESS
17a.CONTRACTOR/ CODE FACILITY
OFFEROR CODE
DISA/DITCO-SCOTT-PL83
2300 EAST DRIVE, BUILDING 3600
SCOTT AFB IL 62225-5406
18a. PAYMENT WILL BE MADE BY CODE
RATED ORDER UNDER
DPAS (15 CFR 700)
13a. THIS CONTRACT IS A
13b. RATING
CODE15. DELIVER TO CODE 16. ADMINISTERED BY
SEE SCHEDULE
12. DISCOUNT TERMS11. DELIVERY FOR FOB DESTINA-
TION UNLESS BLOCK IS
MARKED
SEE SCHEDULE
14. METHOD OF SOLICITATION
RFQ IFB RFPX
FAX:
TEL: SERVICE-DISABLED
VETERAN-OWNED
SMALL BUSINESS
8(A)
HUBZONE SMALL
BUSINESS
SIZE STANDARD:
1,250
NAICS:
333415
X
OFFER DATED
29. AWARD OF CONTRACT: REF.
DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY
COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND
EMAIL:
TEL:
31c. DATE SIGNED
SEE SCHEDULE
SCHEDULE OF SUPPLIES/ SERVICESITEM NO. QUANTITY UNIT UNIT PRICE AMOUNT
24.22.21.19.
WOMEN-OWNED SMALL BUSINESS (WOSB)
ELIGIBLE UNDER THE WOMEN-OWNED
SMALL BUSINESS PROGRAM
EDWOSB
32g. E-MAIL OF AUTHORIZED GOVERNMENT REPRESENTATIVE
SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL ITEMS
(CONTINUED)
ACCEPTED, AND CONFORMS TO THE CONTRACT, EXCEPT AS NOTED: ______________________________________________________
32a. QUANTITY IN COLUMN 21 HAS BEEN
RECEIVED INSPECTED
32b. SIGNATURE OF AUTHORIZED GOVERNMENT
REPRESENTATIVE
32c. DATE 32d. PRINTED NAME AND TITLE OF AUTHORIZED GOVERNMENT
REPRESENTATIVE
32e. MAILING ADDRESS OF AUTHORIZED GOVERNMENT REPRESENTATIVE 32f . TELEPHONE NUMBER OF AUTHORIZED GOVERNMENT REPRESENTATIVE
37. CHECK NUMBER
FINALPARTIALCOMPLETE
36. PAYMENT35. AMOUNT VERIFIED
CORRECT FOR
34. VOUCHER NUMBER
FINAL
33. SHIP NUMBER
PARTIAL
38. S/R ACCOUNT NUMBER 39. S/R VOUCHER NUMBER 40. PAID BY
41a. I CERTIFY THIS ACCOUNT IS CORRECT AND PROPER FOR PAYMENT 41b. SIGNATURE AND TITLE OF CERTIFYING OFFICER 41c. DATE
42a. RECEIVED BY (Print)
42b. RECEIVED AT (Location)
42c. DATE REC'D (YY/MM/DD) 42d. TOTAL CONTAINERS
STANDARD FORM 1449 (REV. 2/2012) BACK
Prescribed by GSA – FAR (48 CFR) 53.212
AUTHORIZED FOR LOCAL REPRODUCTION
PREVIOUS EDITION IS NOT USABLE
SEE SCHEDULE
20.
SCHEDULE OF SUPPLIES/ SERVICES
21.
QUANTITY UNIT
22. 23.
UNIT PRICE
24.
AMOUNT
19.
ITEM NO.
HC102819R0007
Section SF 1449 - CONTINUATION SHEET
PERFORMANCE WORK STATEMENT
PERFORMANCE WORK STATEMENT (PWS)
Defense Information Systems Agency (DISA) San Antonio High Density (HD) Computer Room Air Handler
(CRAH) & In-Row Cooler (IRC) Install As of November 2nd, 2018
Contract Number: TBD Task Order Number: Not Applicable Tracking Number: HC102819R0007 Follow-on to Previous Contract and Task Order Number:
Not Applicable
1. Contracting Officer Representative (COR) and Technical Point of Contact (POC).
a. Primary COR.
Name: TBD Organization:
Department of Defense Activity Address Code (DODAAC):
Address:
Phone Number:
Fax Number:
E-Mail Address:
b. COR’s Technical POC.
DODAAC:
Address:
Phone Number:
Fax Number:
c. Site POC at San Antonio.
Department of Defense Activity Address Code (DODAAC):
Address:
Phone Number:
2. Contract Title. San Antonio HD CRAH & IRC Install
3. Background.
DISA datacenters provide routine and mission-critical computer processing resources and support to numerous Government agencies, 24 hours per day, seven (7) days a week. DISA’s operational goal is to provide high availability and redundancy to all supported programs and workloads at a Tier III redundant datacenter.
4. Objectives:
4.1 The first objective of this project is to replace the existing Computer Room Air Hander (CRAH) units in
Computer Rooms 1, 2A, 2B, and 3 in preparation for future Information Technology (IT) equipment.
4.2 The second objective is to install new Water Distribution Units (WDUs) and In-Row Cooler (IRC) units in
Computer Room 1 in preparation for future Information Technology (IT) equipment.
5. Scope:
5.1 CRAH Scope:
5.1.1 Remove thirteen (13) existing CRAH units and associated stands, chilled water piping, condenser drain piping, conductors, conduit, control wire, and control devices, Refer to Appendix B for the locations of the CRAH units to be removed.
5.1.2 Install sixteen (16) new CRAH units with new associated stands, chilled water piping, condenser drain piping, conduit, conductors, control wire, control devices, and control graphics. Refer to Appendix C for the locations of the CRAH units to be installed.
5.1.3 Removal and installation shall be performed in a phased approach to maintain adequate cooling in the computer rooms.
5.2 IRC Scope:
5.2.1 Install two (2) new WDUs with new associated chilled water piping. Refer to Appendix C for the locations of the WDUs to be installed.
5.2.2 Install twenty-four (24) new IRC units with new associated chilled water piping, condenser drain piping, conduit, conductors, control wire, control devices, and control graphics. Refer to Appendix C for the locations of the IRC units to be installed.
5.3 Installation Surge Scope:
The contractor shall provide installation surge support in accordance with section 6.8.1 below.
6. Performance Requirements:
6.1 Configuration Tasks:
6.1.1 As shown on Appendix A, work will be primarily in Rooms CR1, CR2A, CR2B and CR3.
6.1.2 After removal of the existing CRAHs located on Appendix B, the contractor shall provide floor stanchions, supports, and tiles to match existing. Exemption to this requirement will be with respect to if the new CRAH location is located in the same location as the removed equipment’s location.
6.1.3 Locate the new equipment per Appendix C allowing for a few minor adjustments if deemed necessary by the Government. Submit a layout plan for approval to the Government.
6.2 Mechanical Tasks:
6.2.1 Computer Room 1:
6.2.1.1 Remove four (4) thirty (30) ton, two (2) forty (40) ton, and one (1) fifty (50) ton CRAH units with associated stands, piping back to the recently installed, existing branch isolation valves, power back to the breakers, and controls in CR1.
6.2.1.2 Install nine (9) CRAH units located per Appendix C.
6.2.1.2.1 Provide and install a structural support stand for each unit. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
Contractor may add leg extensions or unistrut across the trench as an alternative to a custom stand.
Submit structural shop drawings for review and approval by the Government. Indicate manufacture requirement maintenance clearances on shop drawings and confirm unobstructed clearances are available.
6.2.1.2.2 Provide nine (9) CRAH units sized for a cooling capacity similar or equal to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF (+/- 2 degrees) supply air temperature. Set points and dead bands shall be requested during the startup of each unit. Provide model number in proposal to allow this requirement to be technically evaluated.
6.2.1.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F and the paragraphs in Section 6.2 from the recently new, existing chilled water supply and return isolation valves to each CRAH unit. Provide new isolation valves on the supply and return pipe within six (6) feet from each CRAH unit for easy servicing.
6.2.1.2.4 Provide new condenser drain piping from existing main condenser drain pipe or existing floor drains to the newly installed CRAHs. Verify adequate slope and size.
6.2.1.2.5 Install eight (8) static pressure sensors in the underfloor of Computer Room 1. The location shall be requested and provided at the Site Visit. Once the pressure sensors are installed, all thirteen (13) CRAH units, nine (9) new and four (4) existing, shall modulate to maintain an underfloor pressure of 0.1” WG in each zone. Computer Room 1’s pressure sensors and CRAHs are to be broken up into four
(4) zones, splitting the room into quadrants, for the purpose of better pressure control. At the border of two zones, the CRAH units that lie on that border shall be tied to support both zones of influence. The pressure set point shall be adjusted during initial startup and again during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities.
During commissioning if it is determined that we need to add more static pressure sensors, than the eight (8) required, they will be added as a change order.
6.2.1.3 Install two (2) WDUs with specifications similar or equal to Appendix O and located per Appendix C and install twenty-four (24) forty (40) KW IRC units located at an average of fifty (50) feet from the two WDUs. The DISA Project Engineer and Facility Manager shall dictate the installation location of the IRC units, within Computer Room 1.
6.2.1.3.1 Provide two (2) Water Distribution Units to be able to provide chilled water to the twenty-four (24) forty (40) KW IRCs, twelve (12) IRCs per WDU. Each WDU’s chilled water can be fed from two (2) sets of four (4) inch supply and return taps (one set for each WDU) located in the mechanical trench.
The size of each WDU shall allow full performance capability for each of the twelve (12) IRC units.
Provide model number in proposal to allow this requirement to be technically evaluated.
6.2.1.3.2 Each WDU shall have installed with it supply and return: vibration absorbers, pressure gauges, thermowells, drains with hose connections, and isolation valves within six (6) feet from each unit.
6.2.1.3.3 Each WDU shall have installed with it Y-strainers with garden hose connection or hard piping to a floor drain.
6.2.1.3.4 Provide twenty-four (24) IRC units sized for a cooling capacity similar or equal to a CW040RC1A per attached submittal, Appendix P. Each IRC unit shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit. Provide model number in proposal to allow this requirement to be technically evaluated.
6.2.1.3.5 Provide associated mechanical piping for each IRC unit using flexible piping similar or equal to pex from the WDU’s supply and return valves to each IRC unit.
6.2.1.3.6 Each IRC shall have installed with it supply and return: pressure gauges, thermowells, and drains with hose connections installed within eight (8) from the WDU.
6.2.1.3.7 Each IRC shall have installed with it circuit setters installed within eight (8) from the WDU.
6.2.1.3.8 Provide new condenser drain piping from existing main condenser drain pipe or existing floor drains to the newly installed IRCs. Verify adequate slope and size.
6.2.1.4 Provide and install twelve (12) freestanding doors similar or equal to Appendix Q and provide forty-eight (48) blanking panels.
6.2.1.4.1 Each of the twelve (12) door shall have a DISA logo adhered to the door per Appendix R.
6.2.1.4.2 The DISA Project Engineer and Facility Manager shall dictate the installation location of all doors and blanking panels.
6.2.2 Computer Room 2A:
6.2.2.1 Remove one (1) thirty (30) ton, one (1) forty (40) ton, and one (1) sixty (60) ton CRAH units with associated stands, piping back to the recently installed, existing branch isolation valves, power back to the breakers, and controls in CR2A.
6.2.2.2 Install four (4) CRAH units located per Appendix C.
6.2.2.2.1 Provide and install a structural support stand for each unit. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
Contractor may add leg extensions or unistrut across the trench as an alternative to a custom stand.
Submit structural shop drawings for review and approval by the Government. Indicate manufacture requirement maintenance clearances on shop drawings and confirm unobstructed clearances are available.
6.2.2.2.2 Provide four (4) CRAH units sized for a cooling capacity similar or equal to a CW114D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
Provide model number in proposal to allow this requirement to be technically evaluated.
6.2.2.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F and the paragraphs in Section 6.2 from the recently new, existing chilled water supply and return isolation valves to each CRAH unit. Provide new isolation valves on the supply and return pipe within six (6) feet from each CRAH unit for easy servicing.
6.2.2.2.4 Provide new condenser drain piping from existing main condenser drain pipe or existing floor drains to the newly installed CRAHs. Verify adequate slope and size.
6.2.2.2.5 Install four (4) static pressure sensors in the underfloor of Computer Room 2A. The location shall be requested and provided at the Site Visit. Once the pressure sensors are installed, all four (4) CRAH units shall modulate to maintain an underfloor pressure of 0.1” WG in each zone. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the four (4) required, they will be added as a change order.
6.2.3 Computer Room 2B:
6.2.3.1 Remove two (2) thirty (30) ton CRAH units with associated stands, piping back to the recently installed, existing branch isolation valves, power back to the breakers, and controls in CR2B.
6.2.3.2 Install two (2) CRAH units located per Appendix C.
6.2.3.2.1 Provide and install a structural support stand for each unit. Stand leg height varies with the location of each unit; Contractor has the responsibility to size the stands appropriately for each CRAH location.
Submit structural shop drawings for review and approval by the Government. Indicate manufacture requirement maintenance clearances on shop drawings and confirm unobstructed clearances are available.
6.2.3.2.2 Provide two (2) CRAH units sized for a cooling capacity similar or equal to a CW106D per Appendix F. Each CRAH units shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
Provide model number in proposal to allow this requirement to be technically evaluated.
6.2.3.2.3 Provide associated mechanical piping for each CRAH unit per Appendix F and the paragraphs in Section 6.2 from the recently new, existing chilled water supply and return isolation valves to each CRAH unit. Provide new isolation valves on the supply and return pipe within six (6) feet from each CRAH unit for easy servicing.
6.2.3.2.4 Provide new condenser drain piping from existing main condenser drain pipe or existing floor drains to the newly installed CRAHs. Verify adequate slope and size.
6.2.3.2.5 Install four (4) static pressure sensors in the underfloor of Computer Room 2B. The location shall be requested and provided at the Site Visit. Once the pressure sensors are installed, all four (4) CRAH units, two (2) new and two (2) existing, shall modulate to maintain an underfloor pressure of 0.1” WG in each zone. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities. During commissioning if it is determined that we need to add more static pressure sensors, than the four (4) required, they will be added as a change order.
6.2.4 Computer Room 3:
6.2.4.1 Remove one (1) thirty (30) ton CRAH unit with associated stand, piping back to the existing branch isolation valves, power back to the breaker, and controls in CR3.
6.2.4.2 Install one (1) CRAH unit located per Appendix C.
6.2.4.2.1 Provide and install a structural support stand for the unit. Contractor has the responsibility to size the stand appropriately. Submit structural shop drawings for review and approval by the Government.
Indicate manufacture requirement maintenance clearances on shop drawings and confirm unobstructed clearances are available.
6.2.4.2.2 Provide one (1) CRAH unit sized for a cooling capacity similar or equal to a CW181D per Appendix F. Each CRAH unit shall be capable of modulating the chilled water valve to provide a constant 55ºF supply air temperature. Set points and dead bands shall be requested during the startup of each unit.
Provide a model number in proposal to allow this requirement to be technically evaluated.
6.2.4.2.3 Provide associated mechanical piping for the CRAH unit per Appendix F from the connection recently demolished in Section 6.2.4.1. Provide new supply and return isolation valves either in addition to or replacing the existing isolation valves. Provide and install these new valves within six (6) feet of the CRAH unit.
6.2.4.2.4 Provide new condenser drain piping from existing main condenser drain pipe or existing floor drains to the newly installed CRAH. Verify adequate slope and size.
6.2.4.2.5 Install three (3) static pressure sensors in the underfloor of Computer Room 3. The location shall be requested and provided at the Site Visit. Once the pressure sensors are installed, all three (3) CRAH units, two (2) existing and one (1) newly installed, shall modulate to maintain an underfloor pressure of 0.1” WG in each zone. The pressure set point shall be adjusted during commissioning as needed to maintain room temperature. The type of static pressure sensor shall be approved by DISA and shall be selected from sensors used in similar applications. Provide a metal cage for protection from obstructions falling on the sensors while ensuring that the sensor is accessible for service activities.
During commissioning if it is determined that we need to add more static pressure sensors, than the three (3) required, they will be added as a change order.
6.2.5 Contractor shall provide shop drawing and equipment submittals for government review and approval prior to ordering or installing to verify compliance with the contract requirements. Shop drawings must indicate CRAH / IRC location, chilled water routing and condensate drain routing.
6.2.6 Contractor shall provide an Automatic Transfer Switch (ATS) inside each new CRAH and IRC. Each new CRAH and IRC shall have the ability to accept two power feeds even though only one power feed will be provided per this contract.
6.2.7 Contractor shall make any necessary raised floor modifications to install the equipment identified above and replace the raised floor to close off the floor around the new units or when a unit is removed and not replaced. Any raised floor modifications required to install the new equipment shall be fully documented and the Facility Manager hall be notified prior to modification.
6.2.8 Contractor shall account for and replenish the site’s chemical treatment supply that will be depleted by the act of draining and refilling directly tied to the activities of this project’s scope.
6.2.9 Contractor shall properly flush and pressure test each CRAH’s, WDU’s and IRC’s piping prior to opening up to the live pipe.
6.2.10 Contractor shall properly test and balance each CRAH units and IRC units on both the water-side and air-side. Provide draft and final reports to the government for approval.
6.2.11 Chilled Water Piping:
6.2.11.1 Table:
Pipe Service Table Service Serv.
Code Min Size
Max Size
Pipe Material Pipe Joint Method
Chilled Water Supply CWS 3/4” 2-1/2” Carbon Steel Schedule 40 Copper Type L
Threaded, Welded* Soldered**
Chilled Water Return CWR 3/4” 2-1/2” Carbon Steel Schedule 40 Copper Type L
Threaded, Welded* Soldered**
Chilled Water Supply CWS 3” 10” Carbon Steel Schedule 40 Victaulic or Similar* Chilled Water Return CWR 3” 10” Carbon Steel Schedule 40 Victaulic or Similar* Condensate Drain C 3/4” 3” Carbon Steel Schedule 40
Copper Type L Threaded
Soldered** Pro Press
*If desiring welded joints and connections, acceptance and approval is required. Welding is prohibited in the computer room. The Contractor shall obtain all necessary building or base welding/burn permits.
**Brazing and soldering acceptance and approval is required. The Contractor shall obtain all necessary building or base welding/burn permits.
6.2.11.1.1 This table above does not apply for the piping from the WDU to the IRCs. This piping shall be flexible, easier relocatable pipe similar or equal to Pex.
6.2.11.2 Calculate pipe size and friction loss based on a max velocity of ten (10) feet per second.
6.2.11.3 Dielectric unions shall be used when mating dissimilar metals. Add isolation valves on both sides of the dielectric union for maintenance purposes.
6.2.12 Contractor shall lower each CRAH unit’s plug fan from the elevated position provided by the manufacturer such that the majority of each CRAH plug fan is underneath the raised floor and projects air horizontally under the raised floor. The seal around the fan shroud and fan box must be maintained.
6.2.13 For each new CRAH unit the contractor shall provide and install a Y-strainer, circuit setter, supply and return vibration absorbers, pressure gauges, thermowells and drains with hose connections as shown by Appendix F and by this statement. Appendix F does not show everything that is required in this statement.
6.2.14 Each CRAH shall come with vibration absorbing feet similar or equal to the thick Vertiv rubber feet.
6.2.15 Contractor shall provide either a hose connection or drain piping routed to a floor drain at the strainer at each CRAH and WDU unit. Show drain piping and clean-outs on draft and final red line drawings.
6.2.16 The new CRAH and IRC units shall come with a method of fan removal that is possible from the raised floor and not in the supply air plenum.
6.2.17 Piping Thermal Insulation:
6.2.17.1 Provide closed-cell elastomeric foam with a thickness compliant with ASHRAE Standard 90.1. Seal face shall be taped after the adhesive has been applied and has cured. Elastomeric foam shall be provided in lengths no less than three (3) feet unless the piping is less than three (3) feet or unless the end of the pipe requires a shorter piece. A protective PVC jacketing shall be required on all piping and fittings. Provide color scheme per the DISA Labeling Standard Appendix Q.
6.2.17.2 Any insulation that needs to be removed or pulled back as a result of this work shall be replaced with new insulation per Section 6.2.14.
6.2.18 Phasing Plan:
6.2.18.1 Provide a phasing plan for removal and installation of the CRAH units. The plan shall ensure adequate cooling for each room while the CRAHs are replaced. Currently Computer Rooms 1, 2A, 2B and 3 have N + 1 CRAH units, however Contractor shall install the CRAH units in CR1, CR2A, and CR2B that do not need CRAH removal first to aide in providing adequate cooling. After the first few units are replaced, the N + ‘X’ may increase, as the existing units are smaller than the to-be new CRAH units. Provide a phasing plan and MOP for the removal and installation of the CRAH units to the Government for review and approval at least 10 business days prior to shutting down any units.
6.3 Electrical Tasks:
6.3.1 CRAH Unit Power for Computer Rooms 1, 2A, 2B and 3:
6.3.1.1 Connect the new sixteen (16) CRAH units using the existing circuit location that the demolished
CRAH units once used if adequately sized per the NEC. Provide new breakers and wiring required per the NEC and the CRAH manufacture’s recommendations. Ensure the circuit breakers match the rating of the panel for which they are being installed. Coordinate with the DISA Project Engineer and Facility Manager for breaker locations for the units that do not have existing breakers.
6.3.1.2 For Computer Room 1, feed 6 out of 13 CRAH units out of EDP AB-2 and seven out of 13 CRAH units out of EDP AB-3.
6.3.1.3 For Computer Room 3, provide shunt trips for each new breaker installed and tie the CRAH units in this room to this Room’s Emergency Power Off (EPO) system. This requirement is only for this computer room. The other rooms already have the main breaker shut trip capability.
6.3.1.4 Provide a panel schedule including loads for existing and new equipment fed from the panel. Schedule shall include single pole or three pole, number of amps per phase, total number of amps, panel rating in KAIC, CB size, CB number, and CRAH number being fed.
6.3.1.5 Coordinate with other trades, during installation, to ensure that adequate cooling is always available throughout the data centers at all times.
6.3.1.6 All electrical wiring, conduit, etc. required to properly operate the new equipment shall be part of this contract. At no time shall a CRAH unit electrical circuit be spliced. Contractor shall update all electrical panel schedules with new circuit and equipment information.
6.3.2 IRC Unit Power for Computer Rooms 1:
6.3.2.1 Provide a 100A Panel with at least 42 slots fed from EDP AB-2 to be located near Grid AD1.
6.3.2.2 Provide a 100A Panel with at least 42 slots fed from EDP AB-3 to be located near Grid AE1.
6.3.2.3 Connect the new twenty four (24) IRC units using new breakers and wiring required per NEC with twelve (12) located in each new 100A Sub Feed Panel. Ensure the circuit breakers match the rating of the panel for which they are being installed.
6.3.2.4 Provide a panel schedule including loads for new equipment fed from the panel. Schedule shall include single pole or three pole, number of amps per phase, total number of amps, panel rating in KAIC, CB size, CB number, and CRAH number being fed.
6.3.2.5 Coordinate with other trades, during installation, to ensure that adequate cooling is always available throughout the data centers at all times.
6.3.2.6 All electrical wiring, conduit, etc. required to properly operate the new equipment shall be part of this contract. At no time shall a CRAH unit electrical circuit be spliced. Contractor shall update all electrical panel schedules with new circuit and equipment information.
6.3.3 Remove any and all abandoned electrical associated with the old units to include conduit, cable, et cetera.
6.3.4 Contractor shall provide shop drawing and equipment submittals for government review and approval prior to ordering or installing to verify compliance with the contract requirements.
6.3.5 Contractor shall make any necessary raised floor modifications to install the equipment identified above. Any raised floor modifications required to install the new equipment shall be fully documented and the government shall be notified prior to modification.
6.4 Controls Tasks:
6.4.1 Remove the existing Non-Delta and Non-Iconics controls for the new and existing CRAH units in
Computer Rooms 1, 2A, 2B and 3 in a phased approach as old units are removed and new units are installed to maintain operational oversight by the BAS for the CRAH units.
6.4.2 Provide and install new Delta and Iconics controls the new CRAH units and IRCs. CRAHs and IRCs shall be compatible and capable of interfacing with Delta controls and the existing Iconics per Appendix H.
6.4.3 Contractor is responsible for providing each of the new sixteen (16) CRAH units with supply air temperature and humidity sensors as a means of controlling the chilled water valve located at the main supply air region of the unit and providing return air temperature and humidity sensors as a means of monitoring located at the main return air region of the unit.
6.4.4 Provide the BAS operator with one changeable chilled water supply air temperature set point for each Computer Room that will change the set point of all, existing and new, CRAH units in that Computer Room in addition to each CRAH unit’s independent chilled water supply air temperature set point.
6.4.5 Contractor is responsible for providing each of the new twenty-four (24) IRC units with three (3) temperature sensors that will average together to be located at IT racks for each IRC unit. Each temperature sensor shall come with a cable length of at least 20 feet in length to be located by the DISA Project Engineer and Facility Manager.
6.4.6 Provide the BAS operator with one changeable chilled water supply air temperature set point for each Computer Room that will change the set point of all new IRC units in that Computer Room in addition to each IRC unit’s independent, averaged across its three (3) sensors, chilled water supply air temperature set point.
6.4.7 Contractor is responsible for providing the sixteen (16) CRAH units and the twenty-four IRC units with smoke detection installed and connected to the fire system panel as a part of their UL listed assembly.
6.4.8 Each CRAH shall have control set points, status and alarms per Appendix H.
6.4.9 Each IRC shall have control set points, status and alarms graphically displayed on the Iconics BAS
System with the following:
6.4.9.1 Control Set points:
6.4.9.1.1 System On/Off
6.4.9.1.2 Temperature SP
6.4.9.1.3 Temperature Dead Band
6.4.9.1.4 Low Supply Temperature Alarm Set point
6.4.9.1.5 High Supply Temperature Alarm Set point
6.4.9.2 Status:
6.4.9.2.1 Operating State
6.4.9.2.2 Control Mode
6.4.9.2.3 System Status
6.4.9.2.4 % Cooling
6.4.9.2.5 Return Temperature
6.4.9.2.6 Supply Temperature
6.4.9.2.7 Dew point
6.4.9.2.8 Supply/Return Humidity
6.4.9.2.9 Fan Mode
6.4.9.2.10 Fan Speed
6.4.9.3 Alarms:
6.4.9.3.1 Change Filters
6.4.9.3.2 Supply/Return Air Sensor Issue
6.4.9.3.3 Loss of Airflow
6.4.9.3.4 Service Required
6.4.9.3.5 Loss of Power
6.4.9.3.6 Unit Off
6.4.9.3.7 CHW Loss of Flow
6.4.9.3.8 Master Comms Lost
6.4.9.3.9 RAM Battery Issue
6.4.9.3.10 High/Low Return Humidity
6.4.9.3.11 Supply Air Overtemp
6.4.9.3.12 Supply Air Undertemp
6.4.9.3.13 Loss of Water Flow
6.4.9.3.14 Return Air Overtemp
6.4.9.3.15 Smoke Detected
6.4.10 Contractor shall use DISA’s specification “BACnet Direct Digital Controls (DCC) System for HVAC, Division 23 and 25,” included in the Appendix H. Contractor shall not eliminate or add manufacturers to the existing specification. Contractor shall not remove or edit material types. Contractor shall only remove what is not needed from the specification or add items that are not included in the specification.
6.4.11 Programming of the new DDC controllers prior to their arrival to the site is encouraged, but not required. Once the controllers are delivered to the site and connected to the existing network, all programming of the system must occur from the Iconics workstation. At no time shall a BAS vendor connect their laptop to the existing network, as this is a violation of DODI 8500.1 and DISA Facilities Standards Division 23.
6.4.12 To maintain the warranty on the BAS system, the contractor shall coordinate with SPEC LLC, DISA’s BAS Service Contractor, to connect and make any modifications to the existing BAS. POC Greg Howard, 317-903-0241.
6.4.13 Remove and install a new leak detection system that encompasses the area of the unit and provides local alarming to the panel for all sixteen (16) new CRAH units.
6.4.14 Remove any and all abandoned controls associated with the old units to include devices, conduit, cable, et cetera.
6.5 General Trade Tasks:
6.5.1 Inventory Tasks:
6.5.1.1 Provide labels for the twenty-four (24) newly installed and existing CRAHs, twenty-four (24) newly installed IRCs and two (2) newly installed WDUs per Appendix Q. Contractor shall request label names thirty (30) Days in advance of government approval. Then the Contractor shall present the labels to the Facility Manager and DISA Project Engineer for approval prior to installation of the final two CRAH units.
6.5.1.2 Contractor shall label the breakers that the new CRAHs and IRCs are fed from to matching existing.
Contractor shall update the panel schedule in the CPCs for the new CRAHs and IRCs.
6.5.1.3 Fill out and provide equipment information for the removed and newly installed equipment using Appendix P near the end of installation.
6.6 Applicable Standards and Guidelines.
All work shall be done in accordance with the latest version(s) and/or edition(s) of the following codes and standards:
• National Fire Protection Association (NFPA)
• National Electrical Code (NFPA 70)
• National Fire Protection Association (NFPA)
• Standard for Electrical Safety in the Workplace (NFPA 70E)
• Unified Facilities Criteria (UFC)
• International Building Code (IBC)
• International Mechanical Code (IMC)
• International Plumbing Code (IPC)
• Institute of Electrical and Electronics Engineers (IEEE)
• American Society for Testing and Materials (ASTM)
• American National Standards Institute (ANSI)
• DISA Building Automation System Standards
• ASHRAE TC 9.9 Thermal Guidelines for Data Processing Environments
• ASHRAE 202-2013 Commissioning Process for Buildings and systems
• ASHRAE 90.1
• NEBB/TABB
• DISA CSI 360-95-3 DIV 23 Instrumentation and Controls for HVAC
• DISA CSI 360-95-3 DIV 25 Integrated Automation
• DISA Electrical Safety Program
• DISA ESD Minimum Technical Specifications for BACnet Direct Digital Control Systems for
HVAC
• TIA-942-A Telecommunications Infrastructure Standard for Data Centers
6.7 General Requirements:
6.7.1 All cutting operations inside of the building, i.e. drywall, pipe, etc., will be performed with the simultaneous use of HEPA filter equipped vacuum equipment. No cutting operations shall be allowed in the computer room unless approved by the site.
6.7.2 All new penetrations that are made as a result of this work shall be sealed air tight matching the fire rating and security requirements of the penetrated wall.
6.7.3 The contractor shall use tack pads at entry ways to prevent dust from being carried out of work areas by people’s feet.
6.7.4 The contractor shall clean work areas at least once a day and remove installation debris from inside the building daily.
6.7.5 All measurements on project drawings shall be in United States Customary System Units (USCS).
6.7.6 In the case where a conflict exists between codes and standards that is not specifically addressed in this
PWS, the more stringent shall apply. The codes, standards and publications most current at the date of contract acceptance shall be those referenced for the design.
6.8 Installation Surge Support
6.8.1 An "Installation Surge" is defined as an installation/site condition or issue that cannot reasonably be expected to be accounted for during preparation of the Government's requirement nor the contractor's preparation of their proposal. The nature of completing projects to upgrade the Computer Room Air Handlers (CRAH); and other large items of equipment within existing facilities infrastructure contains a certain degree of risk/unknowns in encountering unforeseen site conditions. As a result, it is not feasible for the Government, nor the Contractor, to anticipate all the conditions and/or issues that may arise during installation. Some of these conditions include, but are not limited to:
- Substandard and non-code compliant electrical and mechanical equipment installations found during new or replacement equipment installation. In such cases, these items must be brought into compliance with applicable Life Safety and Federal Government guidelines.
- Existing equipment infrastructure that must be modified in order to accommodate the installation of the new or replacement equipment under contract. This example includes existing conduit, conductors, waterlines, communication cabling that must be relocated or re-routed to allow equipment under contract to be installed in the specified location.
Installation surges are anticipated throughout the life of this contract; therefore, the Government intends to issue a CLIN, which will support resolution of the issues in real time. If at any time during the project installation the contractor identifies any work/requirement that falls within the scope of the installation surge CLIN, the COR and/or KO (depending on the rough estimate amount) should be notified immediately and prior to work commencing; the contractor shall include a rough estimate of costs to correct the issue within their notification to the COR/ KO. Once an installation surge requirement is identified by the contractor to the appropriate Government POC (identified in paragraph 1), the appropriate surge approval authority (Contracting Officer or COR) will contact the Contractor's Program Manager in writing to authorize performance start immediately under the installation surge cost CLIN. The installation surge CLIN may only be authorized for mission-critical repairs/ support as identified by the COR or KO. The COR has the authority to approve work up to $5,000; any work exceeding the amount of $5,000 must be approved by the Contracting Officer.
Surge requirements will be documented and reported. Equipment/Parts under this CLIN shall be reimbursed at unit cost. Performance on this effort will occur to the extent that Government funding is provided. All proposed labor rates under this CLIN shall be in line with current contract rates.
6.9 Personnel Qualifications:
6.9.1 General Installation Contractor: To be Technically Acceptable, the General Contractor performing management of the work shall provide demonstration of ongoing or past work on all of the following:
6.9.1.1 Three (3) contracts that were performed while the facility was continuously operating in a 24/7 environment.
6.9.1.2 At least two (2) contracts submitted has/had a value over $500,000 each.
6.9.1.3 At least one (1) contract submitted has/had a value over $200,000.
*Ongoing work submitted must be at least 50% complete **Past work submitted must have been completed within the past seven (7) years.
6.9.2 Installation Contractor and Sub-Contractors: To be Technically Acceptable, the Installation
Contractor and Sub-Contractors performing the work shall provide demonstration of ongoing or past work on all of the following:
6.9.2.1 Four (4) contracts that were performed while the facility was continuously operating in a 24/7 environment.
6.9.2.2 Two (2) contracts where over 60% of the work performed pertained to plumbing or chilled water piping installation.
6.9.2.3 At least one (1) contract submitted has/had a value over $500,000.
6.9.2.4 At least three (3) contracts submitted has/had a value over $200,000 each.
*Ongoing work submitted must be at least 50% complete **Past work submitted must have been completed within the past seven (7) years.
6.10 Site Access and Site Surveys:
6.10.1 Visitor Access Requests (VARs) shall be submitted one week in advance to the Base and DISA
Facility Manager for access to the Base and the Building.
6.10.2 The contractor(s) shall conduct site surveys as needed to gather information required to complete the design and installation. If the required information is not shown on the drawings as indicated on this PWS the contractor(s) shall re-visit the site to gather the necessary information without any additional cost to the government.
6.10.3 A site survey will be offered after contract solicitation and notification of the date and time will be provided.
6.11 Schedule:
6.11.1 Provide the technical and functional activities required for integration of all tasks specified within this
Schedule. Submit a schedule in both .pdf and .mpp format that shows, at a minimum:
• Performance Start Date
• Submittal Dates. Include required government review completion dates.
• Installation milestones complete with sequence of demolition and installation
• Performance completion date
• Update Schedule within 48 hours of changes
6.12 Hazardous Condition (HAZCON), ASI & Method of Procedure (MOP) Requests
6.12.1 A HAZCON is defined as an operationally (not safety) hazardous condition in which critical or essential loads normally fed by redundant sources (N+1) are limited to one power source (N) or subjected to a single point of failure. It is permissible for the contractor to intentionally place the site in a HAZCON to support the installation sequence with prior DISA coordination and approval. The DISA Technical POC is the final determining authority to determine if an installation activity is classified as a HAZCON or not. The contractor must indicate anticipated activities on the Project
Schedule. All work falling into this category must be coordinated via Authorized Service Interruption
(ASI).
6.12.2 ASIs shall be submitted to the Government 45 calendar days in advance. ASI requests does not guarantee acceptance by DISA Operations. The 45 calendar day request period should be sufficient but approval is based on DISA Operations acceptance and mission requirements. The possibility always exists that an approved ASI can be canceled at the last minute due to mission requirements. Normally, HAZCONs shall only be allowed to occur after normal duty hours, usually on weekends or at night.
ASI requests should include a narrative that describes:
• The beginning/Ending Date(s) /Time(s)
• Sequence of activities that shows the progression of the work to be performed
• Total anticipated HAZCON duration
• Worst-case recovery time to return to an N+1 condition
• The portion of the electrical distribution system that will be de-energized
• The affected electrical distribution equipment The Government will issue a Period of Non-Disruption (POND) timeframe when HAZCONS will not be allowed. This usually occurs during the months September and October. The Government will make this information available to the contractor as soon as it is available, usually mid-August of the same calendar year.
6.12.3 A MOP (method of procedure) shall be submitted by the Contractor and approved by the Government 5 business days prior to requesting an ASI. Approved MOPs are subject to further refinement after initial approval is given. Contractor shall use the MOP template in Appendix J as a guide and an expectation of the level of detail the Government is looking for.
6.13 Operation of Critical Equipment:
6.13.1 No unscheduled outages of any equipment shall occur without prior approval from the Government.
The Project Schedule shall include all sequencing to permit the existing minimally required systems “N” to continue operating without interruption of service. Any given “N” condition shall me kept to the absolute minimum timeframe to accomplish installation objectives. Service must be maintained 7-days per week, 24-hours per day (7/24). A sequence of events shall be established to insure that no service interruption to the building critical and essential systems will occur during installation of the new and removal of the existing electrical distribution system.
6.14 Safety
6.14.1 The Contractor shall comply with the NFPA Life Safety Code®.
6.14.2 Electrical Safety: All work that requires the opening or internal investigations of electrical equipment is classified by DISA as work on or near energized equipment and any person associated with this work must comply with the Appendix R, DISA MPE Electrical Safety Program. The designer/contractor shall ensure that this electrical safety requirement is included in the design documents.
6.15 Quality Control Plan:
6.15.1 Submit a quality control plan that addresses who will perform duties, submittal compliance, and work installation activity compliance
6.16 Submittals and Shop Drawings:
6.16.1 Provide all technical submittals with shop drawings required for government review and approval to include, but not limited to, the Quality Control (QC) plan, comprehensive project plan with detailed project schedules, all equipment components to be installed, security submittals, material submissions, and additional monthly progress reports.
6.16.2 Prior to any equipment ordering or installation, submittals shall be submitted, reviewed, and approved by the Government. Submittals will be accepted in the following format versions: either AutoCAD 2015, Adobe Acrobat (.pdf) Version 11 (or compatible), or Easy Power Version 9.8.0.409 (or compatible).
6.16.3 Government Review Period - the government shall have 10 working days to review and provide written comments on submittals.
6.17 Red-Line Drawings:
6.17.1 Provide red-line drawings in full size hardcopy and Adobe Acrobat (.pdf) Version 11 or compatible.
Drawing submitted in AutoCAD 2015 is preferred, but not required.
6.18 Commissioning:
6.18.1 The installer shall include a commissioning plan in accordance with ASHRAE Standard 202:
Commissioning Process for Buildings and Systems, 2013 as part of their submittal. Submit Commissioning Sub-contractor certifications for review and acceptance. ASHRAE Standard 202 is attached as Appendix S.
6.18.2 Commissioning shall begin at the beginning of installation and continue through the end of the installation with Pre-functional and Functional Testing (PFT & FT) to include all testing of control sequences and failure methods.
6.18.3 Final Commissioning will begin after all PFT & FT are complete and a commissioning date is chosen that both the Contractor and the Government can attend. Contractor shall provide a Commissioning Report to the government for review and approval.
6.19 Training
6.19.1 Provide all required training to use/maintain all new items identified in this PWS. Training shall include a course about the new equipment, taught at the project site, within 30 days after functional testing for a period of one day. Course shall include:
• Physical layout of each piece of equipment and associated inputs and outputs
• Control Sequences
• Configuration, troubleshooting, and diagnostics procedures
• Repair instructions
• Preventative maintenance procedures and schedules
6.20 Spare Parts/Materials/Keys:
6.20.1 The contractor shall provide all spare parts, materials, and keys to the Site Facility Manager. Provide at least:
• three (3) spare Electric Current (EC) motors and fans for the IRCs
• three (3) spare Electric Current (EC) motors and fans for the CW106 CRAHs
• one (1) spare Electric Current (EC) motor and fan for the CW114 CRAHs
• one (1) spare Electric Current (EC) motor and fan for the CW181 CRAH
• four (4) spare supply temperature and humidity senor devices
• four (4) spare return temperature and humidity senor devices
• one (1) spare CRAH touch display screen
• two (2) spare IRC touch display screens
• two (2) full sets of fuses for the CRAH units
• two (2) full sets of fuses for the IRC units
• two (2) spare pressure sensors
• one (1) spare CRAH modulating valve
• one (1) spare IRC modulating valve
• four (4) temperature sensors that fit inside the thermowells to the Site Facility Manager.
6.21 Warranty:
6.21.1 The contractor shall provide a minimum one (1) year parts and labor warranty on all installed equipment. The warranty period shall start upon acceptance at substantial completion.
6.21.2 The equipment manufacturer shall provide a warranty on the performance and operation of all new materials and equipment installed in the facility.
6.21.3 All warranty terms shall be subject to DISA review and approval.
6.22 Project Close-Out:
6.22.1 Operation & Maintenance Binders: The contractor is required to provide operation and maintenance
(O&M) binders to DISA as follows: One (1) hard and one (1) soft to be distributed to the site; One (1) hard and one (1) soft to be distributed to the DISA facilities engineering staff; One (1) soft to be distributed to the KO. The operation and maintenance binders must include the following:
• Installation and operation manuals for all items of infrastructure equipment
• Factory test reports & Commissioning documents
• Final Red-line drawings
• Systems, Equipment, and Components (SEC) Inventory of all SEC added, modified, altered, or removed under this contract
• For large equipment / packages / integrated systems, provide consumable, bench stock, and spare parts recommendations based on OEM’s recommendations
• Preventative maintenance procedures and schedules for all systems based on OEM’s O&M manuals and recommendations
• Systems Manuals outlining step by step procedures for repairing, replacing, and maintaining equipment
• Controller logic and sequence of operations
• Training documents
• Warranty letter / Warranty contact information
• Applicable engineering studies generated as a result of engineering best practices
• In addition to…
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