Hardened Solar Panel Frame 55.pdf

PDF 1 MB Posted Mar 23, 2023

Attached to: Custom Fabrication of Solar Panel Frames Federal contract opportunity
Solicitation number: NC-NT2000-23-00572
Issued by: Department of Commerce National Oceanic and Atmospheric Administration

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National Ocean Service Center for Operational

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

C O

S H

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

CS-01

DRAWING INDEX

SHEET DWG NO TITLE

01 CS-01 COVER SHEET

02 S-01 FRAME & TAB(1)

03 S-02 FRAME & TAB(2)

04 S-03 ARMS-55

05 S-04 BACK CHANNEL

06 AS-01 ASSEMBLY-55

07 AS-02 TAB INSTALL

HARDENED SOLAR PANEL FRAME 55°

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

S-01

SHEET NOTES:

1. SEE SH S-02 FOR SIDE VIEW.

2. SEE SH AS-01 FOR ASSEMBLY.

3. GRIND FLUSH TO SURFACE OF FLANGE ON INSIDE AND OUTSIDE.

4. TOTAL WEIGHT = 4.4 LBS

FINISH: REMOVE ALL BURRS, BREAK

ALL SHARP EDGES AND CORNERS.

SURFACE: STOCK MILL FINISH

DRAWING SIZE ANSI D

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTION DECIMALS ANGLES

± 1/16 ± .X ±.1 ± 0.5°

± .XX ±.06

± .XXX ±.010

DO NOT SCALE DRAWING

BILL OF MATERIALS

ITEM QTY DESCRIPTION

M1 1.75 X 0.75 X 0.125 CHANNEL, 6063-T52 AL

M2 L 1.5 X 1.5 X 0.25 ANGLE, 6061-T6 AL

M3 0.1875 X 1.0 FLAT BAR, 6061-T6 AL

TOP VIEW

FRAME

SEE SH NOTES 1-2

ISOMETRIC VIEW

FRAME

SEE SH NOTES 1-2

28.6750

21.60

5.10

11.79

23.50

2.59

ISOMETRIC VIEW

FRAME

SEE SH NOTES 1-2

0.50

0.40

Ø0.39, DRILL THRU

BOTH SIDES

(TYP)

(TYP, SEE SH NOTE 3)

1.00

Ø0.39, DRILL THRU

BOTH SIDES

0.50

0.40

DETAIL A

BTM LOCK HOLE

DETAIL B

TOP LOCK HOLE

BEND (TYP)

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

S-02

SHEET NOTES:

1. SEE SH S-01 FOR FRAME TOP VIEW.

2. SEE SH AS-01 FOR ASSEMBLY.

FINISH: REMOVE ALL BURRS, BREAK

ALL SHARP EDGES AND CORNERS.

SURFACE: STOCK MILL FINISH

DRAWING SIZE ANSI D

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTION DECIMALS ANGLES

± 1/16 ± .X ±.1 ± 0.5°

± .XX ±.06

± .XXX ±.010

DO NOT SCALE DRAWING

SIDE VIEW

FRAME

SEE SH NOTES 1-2

(TYP)(TYP)

0.56

(TYP)

0.75 (TYP)

0.56

(TYP)

2.80

(TYP)3.40

(TYP)

Ø0.50 (TYP)

0.10

1.50

1.00

Ø0.38

TOP VIEW

TAB

SEE SH NOTE 2

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

S-

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

S-03

SHEET NOTES:

1. SEE SH AS-01 FOR ASSEMBLY.

2. ALL WELDS ARE FULL PENETRATION.

3. GRIND FLUSH TO SURFACE.

4. FOR SETTING SOLAR PANEL TO 55°.

5. TOTAL WEIGHT = 1.9 LBS (PER ARM).

FINISH: REMOVE ALL BURRS, BREAK

ALL SHARP EDGES AND CORNERS.

SURFACE: STOCK MILL FINISH

DRAWING SIZE ANSI D

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTION DECIMALS ANGLES

± 1/16 ± .X ±.1 ± 0.5°

± .XX ±.06

± .XXX ±.010

DO NOT SCALE DRAWING

BILL OF MATERIALS

ITEM QTY DESCRIPTION

M4 1.5 X 1.5 X 0.25 ANGLE

SIDE VIEW

LEFT ARM-55

SEE SH NOTES 1-3

TOP VIEW

LEFT ARM-55

SEE SH NOTES 1-3

TOP VIEW

RIGHT ARM-55

SEE SH NOTES 1-3

SIDE VIEW

RIGHT ARM-55

SEE SH NOTES 1-3

0.90 (TYP)

0.75

Ø0.50 (TYP)

0.750.75

0.75

0.90 (TYP)Ø0.50 (TYP)

2.68

2.10

14.5914.59

10.85 10.85

2.68

2.10

M4 M4

(TYP)

M4 M4

M4M4

138°

(TYP)

138°

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

K C

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

S-04

SHEET NOTES:

1. SEE SH AS-01 FOR ASSEMBLY.

2. TOTAL WEIGHT = 3.4 LBS

FINISH: REMOVE ALL BURRS, BREAK

ALL SHARP EDGES AND CORNERS.

SURFACE: STOCK MILL FINISH

DRAWING SIZE ANSI D

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

FRACTION DECIMALS ANGLES

± 1/16 ± .X ±.1 ± 0.5°

± .XX ±.06

± .XXX ±.010

DO NOT SCALE DRAWING

BILL OF MATERIALS

ITEM QTY DESCRIPTION

M5 1 5 X 2.25 X 0.150 WEB CHANNEL (AA), 6061-T6 AL

R0.25

R0.22 (TYP)

0.25 (TYP)

6.50

2.19 (TYP)

1.73

5.00

18.75

1.09 (TYP)

0.63 (TYP)

0.63

6.13

SIDE VIEW

BACK CHANNEL

SEE SH NOTES 1-2

BACK VIEW

BACK CHANNEL

SEE SH NOTES 1-2

ISOMETRIC VIEW

BACK CHANNEL

SEE SH NOTES 1-2

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

Y-

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

AS-01

RETENTION TAB (4 PLACES, SEE SH AS-02)

SHEET NOTES:

1. TOTAL WEIGHT W/O SOLAR PANEL = 11.3 LBS

2. THIS ASSEMBLY IS APPLICABLE TO STATIONS COVERED UNDER CRR-OPS 244.

3. FOR SETTING SOLAR PANEL TO 55°.

BILL OF MATERIALS

ITEM QTY DESCRIPTION

1 1 FRAME

2 4 TAB

3 1 LEFT ARM-55

4 1 RIGHT ARM-55

5 1 BACK CHANNEL

6 16 3/8 WASHER, SS 316

7 10 3/8-16UNC NYLON-INSERT LOCKNUT, SS 316

8 6 3/8-16UNC X 1-1/2 LG, FULLY THREADED HEX HD SCREW, SS

9 2 U-BOLT, 3/8-16UNC THREAD X 2 ID, SS316

10 1 3/8 X 2 LG CLEVIS PIN, ALUMINUM, MCMCAST-CARR PART

NO:92393A390 OR EQUIVALENT

7 (4 PLACES)

8 (4 PLACES)

7 (2 PLACES)

8 (2 PLACES)

(2, 4 PLACES)

(2, 2 PLACES)

6 (2, 2 PLACES)

7 (2, 2 PLACES)

(2 PLACES)

ISOMETRIC VIEW

ASSEMBLY

SEE SH NOTES 1-2

ISOMETRIC VIEW

ASSEMBLY

SEE SH NOTES 1-2

BSP-4012

SOLAR PANEL

Oceanographic Products and Services

DESIGN BY

DRAWN BY

APPROVED BY

REVISION

R P

F R

SHEET OF 07

DDET 03/19

CCE 03/19

FERS 04/03/2019

HARDENED SOLAR PANEL FRAME 55.DWG

PERCENT COMPLETE

PRODUCTION

AS-02

BACK VIEW

ASSEMBLY

DETAIL C

RETENTION TAB INSTALL

4 PLACES

FRAME

SOLAR PANEL

SEE DETAIL C,

4 PLACES

BILL OF MATERIALS CONT'D.

ITEM QTY DESCRIPTION

11 16 1/4 WASHER, SS 316

12 4 1/4-20UNC NYLON-INSERT LOCKNUT, SS 316

13 4 1/4-20UNC X 7/8 LG, FULLY THREADED HEX HD SCREW, SS 316

11(AS NEEDED)

FRAME

Sheets and Views

Hardened Solar Panel Frame 55-COVER SHEET

Hardened Solar Panel Frame 55-FRAME & TAB(1)

Hardened Solar Panel Frame 55-FRAME & TAB(2)

Hardened Solar Panel Frame 55-ARMS-55

Hardened Solar Panel Frame 55-BACK CHANNEL

Hardened Solar Panel Frame 55-ASSEMBLY-55

Hardened Solar Panel Frame 55-TAB INSTALL

File details come from the government source that posted it. Updated Mar 23, 2023.