GL-PD-12-16E Cloth 10Mar25.pdf
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- Sage Green & OCP IWOL Jackets
- Solicitation number
- SPE1C126RIWOLJACKET
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This document is a Purchase Description for wind resistant, insulated, and flame-resistant cloth intended for use in the Intermediate Weather Outer Layer (IWOL) garment of the Fire Resistant Environmental Equipment (FREE) ensemble. The specification covers a three-layer laminated fabric with a nylon face side and an aramid/spandex blend backing, designed for military protective clothing. The fabric is available in two primary classes: Class 3 Operational Camouflage Pattern (OCP) and Class 4 Air Force Sage Green 1666.
The technical requirements are extensive, including stringent specifications for physical characteristics such as weight (maximum 11.5 oz/yd²), bursting strength, water repellency, moisture vapor transmission, flame resistance, and thermal insulation. The fabric must undergo rigorous testing for colorfastness, spectral reflectance, pattern execution, and other performance metrics. The document provides detailed test methods, acceptance criteria, and inspection procedures to ensure the cloth meets military standards for environmental and battlefield protective clothing. Potential suppliers must be prepared to meet these comprehensive technical requirements and demonstrate compliance through first article and conformance inspections.
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DISTRIBUTION STATEMENT A. Approved for public release. Distribution is unlimited.
GL-PD-12-16E
10 March 2025
SUPERSEDING
GL-PD-12-16D
17 August 2017
PURCHASE DESCRIPTION
CLOTH, WIND RESISTANT, INSULATED, AND FLAME RESISTANT
This document is approved for use by all Departments and Agencies of the Department of Defense (DoD).
1. SCOPE
1.1 Scope. This document covers the technical requirements for one (1) type cloth of wind resistant, insulated and flame resistant (FR) materials for use in environmental and battlefield protective clothing.
1.2 Classification. The cloth is available of one (1) type in the following classes.
1.2.1 Types.
Type I - Cloth, laminated, basic material - wind resistant, insulated and flame resistant
Type II - DELETED
1.2.2 Classes.
Class 1 - DELETED
Class 2 - DELETED
Class 3 - Operational Camouflage Pattern (OCP)
Class 4 – Air Force Sage Green 1666
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples.
AMSC N/A FSC 8305
INCH – POUND
Comments, suggestions, or questions on this document should be address to: Department of the U.S.
Army, DEVCOM-Soldier Center, ATTN: FCDD-SCD-PEI, 10 General Greene Avenue, Natick, MA
01760-5019.
tracy.j.walker16 Cross-Out
While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed.
2.2 Government documents.
2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those cited in the solicitation or contract.
FEDERAL STANDARDS
FED-STD-4 - Glossary of Fabric Imperfections
(Copies of this document are available online at https://quicksearch.dla.mil.)
2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein.
Unless otherwise specified, the issues are those cited in the solicitation or contract.
DRAWINGS
U.S. ARMY, DEVCOM - SOLDIER CENTER
2-1-2592 - Operational Camouflage Pattern (OCP)
(Copies of drawings are available from the U.S. Army, DEVCOM, Soldier Center, ATTN: FCDD-SCP-
PEI, 10 General Greene Avenue, Natick, MA 01760-5019.)
(Comments, suggestions, or questions on this document should be addressed to: Department of the U.S.
Army, DEVCOM, Soldier Center, ATTN: FCDD-SCD-PEI, 10 General Greene Avenue, Natick, MA
01760-5019.)
OTHER GOVERNMENT DOCUMENTS AND PUBLICATIONS
CODE OF FEDERAL REGULATIONS
Title 16 CFR Part 1500 - Federal Hazardous Substances Act Regulations
Title 29 CFR Part 1910 - Occupational Safety and Health Standards
(Copies of these documents are available online at https://www.ecfr.gov.)
ENVIRONMENTAL PROTECTION AGENCY
EPA Product Performance Test Guidelines
OPPTS 810.370 Insect Repellents For Human Skin and Outdoor Premises https://quicksearch.dla.mil/
Federal Insecticide, Fungicide and Rodenticide Act (FIFRA)
(40 CFR Part 162) State Registration of Pesticide Products
Federal Insecticide, Fungicide and Rodenticide Act (FIFRA)
FIFRA as amended by the Food Quality Protection Act of 1996 and the
Pesticide Registration Improvement Act
(Copies of these (this) documents are available online at https://www.epa.gov/pesticides.)
EPA Pollutants/toxics subtopics
(Copies are available online at https://www.epa.gov/air-research/research-health-and- environmental.)
FEDERAL TRADE COMMISION
Rules and Regulations Under the Textile Fiber Products Identification Act
(Copies are available online at http://www.ftc.gov.)
2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.
AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC)
AATCC EP1 - Evaluation Procedure for Gray Scale for Color Change
AATCC EP2 - Evaluation Procedure for Gray Scale for Staining
AATCC EP8 - Evaluation Procedure for AATCC 9-Step Chromatic Transference
Scale
AATCC EP9 - Evaluation Procedure for Visual Assessment of Color Difference of
Textiles
AATCC TM8 - Test Method for Colorfastness to Crocking: Crockmeter
AATCC TM15 - Test Method for Colorfastness to Perspiration
AATCC TM16.2 - Test Method for Colorfastness to Light: Carbon Arc
AATCC TM16.3 - Test Method for Colorfastness to Light: Xenon Arc
AATCC TM20 - Test Method for Fiber Analysis: Qualitative
AATCC TM22 - Test Method for Water Repellency: Spray
AATCC TM61 - Test Method for Colorfastness to Laundering: Accelerated
AATCC TM124 - Test Method for Smoothness Appearance of Fabrics after Repeated
Home Laundering
AATCC TM135 - Test Method for Dimensional Changes of Fabrics after Home
Laundering
(Copies of these documents are available online at https://aatcc.org.
https://assist.dla.mil/ https://www.epa.gov/air-research/research-health-and-environmental https://www.epa.gov/air-research/research-health-and-environmental http://www.ftc.gov/
ASTM INTERNATIONAL
ASTM D276 - Standard Test Methods for Identification of Fibers in Textiles
ASTM D737 - Standard Test Methods for Air Permeability of Textile Fabrics
ASTM D751 - Standard Test Methods for Coated Fabrics
ASTM D1776/D1776M - Standard Practice for Conditioning and Testing Textiles
ASTM D3107 - Standard Test Methods for Stretch Properties of Fabrics Woven from Stretch Yarns
ASTM D3512/D3512M - Standard Test Method for Pilling Resistance and Other Related
Surface Changes of Textile Fabrics: Random Tumble Pill Tester
ASTM D3776/D3776M - Standard Test Methods for Mass Per Unit Area (Weight) of Fabric
ASTM D3787 - Standard Test Method for Bursting Strength of Textiles
ASTM D3886 - Standard Test Method for Abrasion Resistance of Textile Fabrics
(Inflated Diaphragm Apparatus)
ASTM D5034 - Standard Test Method for Breaking Strength and Elongation of
Textile Fabrics (Grab Test)
ASTM D6413/D6413M - Standard Test Method for Flame Resistance of Textiles (Vertical Test)
ASTM E96/E96M - Standard Test Methods for Water Vapor Transmission of Materials
ASTM F1868 - Standard Test Method for Thermal Resistance of Clothing
Materials using a Sweating Hot Plate (Part A)
(Copies of these documents are available online at http://www.astm.org.)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 2112 Standard on Flame-Resistant Garments for Protection of Industrial Personnel
Against Flash Fire
(Copies of this document are available online at http://www.nfpa.org.)
OTHER PUBLICATIONS
SDL ATLAS
Part Number 402985 – Slub/Knot Replica Set
(Replica set is available for purchase from SDL Atlas Customer Service, 1-803-329-2110.)
Repeat Insult Patch Test - Modified Draize Procedure -
Principles and Methods of Toxicology, A Wallace Hayes (editor)
(Copies are available online at https://www.crcpress.com.)
2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.
http://www.astm.org/ http://www.nfpa.org/ https://www.crcpress.com/
3. REQUIREMENTS
3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.3.1.
3.2 Conformance inspection. When specified, a sample shall be subjected to inspection in accordance with 4.3.2.
3.3 Standard sample. Unless otherwise indicated, the finished cloth shall match the standard sample for shade and appearance, and shall be equal to or better than the standard sample with respect to all characteristics for which the standard sample is referenced (see 6.3).
3.4 Recycled, recovered, environmentally preferable, or biobased materials. Recycled, recovered, environmentally preferable, or biobased materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs.
3.5 Materials.
3.5.1. Basic material. The basic material shall be an insulating, three (3)-layer laminated material consisting of a stretch, soft shell fabric with a smooth, abrasion resistant exterior, a wind and water resistant, breathable membrane, and a liner fabric. The liner fabric shall be a fleece knit fabric. The face side fabric shall be nylon; the backing liner fabric shall be an aramid fiber blend. The finished fabric shall meet the requirements of Table VI and 3.5 through 3.9 when tested as specified in Table VIII.
3.6 Color. The cloth shall be as specified in the contract or procurement documents (see 6.2).
3.6.1 Visual shade matching. The color and appearance of the dyed or camouflage printed cloth shall match the standard sample when tested as specified in 4.5.
3.6.1.1 DELETED.
3.6.1.2 DELETED.
3.6.1.3 Operational Camouflage Pattern (OCP). The finished cloth shall be dyed to a ground shade matching Dark Cream 559 and then shall be overprinted with the camouflage pattern. When the ground shade is dyed to match Dark Cream 559, the six (6) remaining colors shall be printed as appropriate for the Tan 525, Light Sage 560, Olive 527, Dark Green 528, Brown 529 and Bark Brown 561 areas of the pattern. When the ground shade is not dyed to Dark Cream 559 all seven (7) colors of the camouflage pattern shall be printed to match all seven (7) colors of the pattern.
3.6.1.4 Air Force Sage Green 1666. The face and back side of the fabric shall match Air Force Sage
Green 1666.
3.6.2 Colorfastness. Unless otherwise specified in the contract or procurement documents, the finished cloth referenced in 3.5.1 shall conform to the colorfastness requirements listed below in Table
III for Class 3-OCP, and Table IV for Class 4 - Sage Green, when tested as specified in Table VIII.
TABLE I. DELETED.
TABLE II. DELETED.
TABLE III. Colorfastness requirements for Class 3, OCP.
Colors Evaluation Laundering
(3 cycles)
(minimum)
Light (after 40 AFU or
170 kJ/(m2nm)@420 nm)
(minimum) 1/
Perspiration
(acid & alkaline) (minimum)
Crocking
Dry/Wet
(minimum)
All colors 3-4/3-4 - 3-4/3-4 3.5/3.5
Dk. Green 528, Brown 529, Bark Brown 561
- 3-4 - -
Tan 525, Olive 527, Dark Cream 559, Light Sage 560
1/ AFU: AATCC Fading Units
TABLE IV. Colorfastness requirements for Class 4, Sage Green.
Colors Evaluation Laundering
(3 cycles)
(minimum)
Light (after 40 AFU or
170 kJ/(m2nm)@420 nm)
(minimum) 1/
Perspiration
(acid & alkaline) (minimum)
Crocking
Dry/Wet
(minimum)
Sage Green 1666 3 / 3 3 3 / 3 3 / 3
1/ AFU: AATCC Fading Units
3.7 Pattern execution (Class 3 only). The pattern on the printed finished cloth(s) shall match the standard sample with respect to design, colors, and registration of the respective areas. The various areas of the pattern shall be properly registered in relation to each other and shall present definite sharp demarcations and/or feathering as required for each color. Each pattern area shall show full coverage;
skitteriness, feathering, haloing or trapping and off register exceeding that shown on the standard sample in any of the printed areas will not be acceptable. When a standard sample is not available for pattern execution, a pattern drawing will be provided (see 6.2), and the pattern on the finished cloth shall match that of the drawing (see 2.2.2).
The pattern repeat shall be as follows:
Operational Camouflage pattern (OCP) - 25.25 (+1.25, -2.50) inches in the warp direction and
68 (±1.50) inches maximum camouflage printed area in the filling direction.
3.8 Spectral reflectance.
3.8.1 DELETED.
TABLE V. DELETED.
3.8.2 DELETED.
TABLE V.A. DELETED.
3.8.3 Operational Camouflage Pattern (OCP), Class 3. The spectral reflectance of the colors in the
OCP pattern cloth shall conform to the requirements specified in Table V.B., when tested as specified in
4.7.10. All color evaluation of spectral reflectance shall be performed on the solid color area and not the tonal area.
TABLE V.B. Spectral reflectance requirements, Class 3.
Reflectance values (percent)- (OCP), Class 3
Wavelength, Nanometers (nm)
Tan 525 Dark Cream 559
Olive 527
Brown 529
Dark Green 528 Bark Brown 561
Min. Max. Min. Max. Min. Max.
600 22 44 12 30 3 11
620 24 45 12 30 3 11
640 24 45 12 32 4 12
660 25 45 12 32 4 12
680 28 45 14 34 4 13
700 28 46 14 34 6 16
720 30 48 16 36 6 20
740 32 50 18 36 10 25
760 36 50 20 40 14 30
780 38 52 22 40 18 35
800 40 54 22 42 22 40
820 44 56 24 44 24 42
840 46 57 26 44 27 43
860 48 58 28 46 29 45
THIS SPACE LEFT INTENTIONALLY BLANK
3.8.4 Sage Green 1666, Class 4. The spectral reflectance of the Sage Green cloth shall conform to the requirements specified in Table V.C, when tested as specified in 4.7.10.
TABLE V.C. Spectral reflectance, requirements, Class 4.
Reflectance values (percent)- Class 4
Wavelength, Nanometers (nm)
Sage Green 1666
Min. Max.
600 8 13
620 8 13
640 8 13
660 8 13
680 10 18
700 16 28
720 22 40
740 30 51
760 35 61
780 40 70
800 45 77
820 50 81
840 55 82
860 60 82
3.9 Physical requirements. The finished cloth shall conform to the requirements, listed below, in
Table VI, when tested as specified in 4.5.
TABLE VI. Physical requirements.
Characteristic Requirement Type I
Fiber identification Face – Nylon
Back – Aramid/Spandex Blend
Weight, oz./yd2 (maximum) 11.5
Bursting strength, lbs. (minimum)
Dry
Stretch and Recovery, Width direction only:
Stretch, percent (minimum)
Immediate
After 30 minutes
Growth, percent (maximum)
Abrasion resistance, cycles (minimum) (Face side only) 1/
Pilling resistance, rating (minimum) 4
TABLE VI. Physical requirements. – Continued.
Characteristic Requirement Type I
Water permeability, pass/fail (minimum)
Initial
After diethyltoluamide
No leakage
No leakage
Water Repellency: Spray Test (minimum)
Initial After five (5) launderings
90,90,90 90,90,90
Resistance to organic liquid, pass/fail (minimum)
Initial
After five (5) launderings
No wetting
No wetting
Moisture vapor transmission rate, g/sq. m./24h
(minimum) Initial (Procedure B)
Air permeability, cu. ft./sq. ft./min. (maximum) 1.5
Stiffness (length direction only), cm (maximum)
At 70oF At 32oF
15.0 15.0
Dimensional stability, percent (maximum)
After three (3) launderings
Length direction Width direction
± 8.0
± 5.0
Appearance after three (3) launderings (minimum)
(tested in conjunction with dimensional stability)
SA 3.5
Flame Resistance -
Initial -
After Flame, second (maximum)
Length direction
Width direction
After Glow, second (maximum)
Length direction
Width direction
Char Length, inch (maximum)
Length direction
Width direction
Melting behavior
After five (5) launderings -
After Flame, second (maximum)
Length direction
Width direction
After Glow, second (maximum)
Length direction
Width direction
None 2/
TABLE VI. Physical requirements. – Continued.
Characteristic Requirement Type I
Char Length, inch (maximum)
Length direction
Melting behavior
None 2/
Heat transfer performance (HTP)
(Formerly Thermal Protective Performance), cal/sq. cm (minimum) Initial
Heat and thermal shrinkage resistance - percent
(maximum)
Initial - Length direction
Thermal insulation, Intrinsic Clo (minimum) (maximum)
0.75 1.1
Electrostatic decay 3/
Compressed volume, cubic inches (maximum) 35
Color See 3.6
Colorfastness See 3.6.2
Pattern execution See 3.7
Spectral reflectance See 3.8
Toxicity See 3.10
1/ There shall be no evidence of yarn breakage after 1000 multidirectional cycles of abrasion.
2/ There shall be no evidence of melted or molten pieces dropping from the specimen at any time during the test.
3/ The average warp results and average filling results shall show dissipation of 90 percent of the charge in less than or equal to 15 seconds when tested as specified in 4.7.11.
3.10 Toxicity. Unless otherwise specified in the contract or procurement documents, the finished cloth shall not present a health hazard and shall show compatibility with prolonged, direct skin contact when tested as specified in 4.8.
3.11 Workmanship. The finished cloth shall be uniform in quality and shall conform to the quality of product established in this specification. The demerit points per 100 square yards when calculated as specified in Section 4 shall not exceed maximum of 20 points.
4. VERIFICATION
4.1 Classification of inspections. The inspection requirements specified herein are classified as follows:
a. First article inspection (see 4.3.1)
b. Conformance inspection (see 4.3.2)
4.2 Inspection conditions. Unless otherwise specified, excluded, amended, modified or qualified in this specification or applicable procurement documents (see 6.2), all inspections shall be performed in accordance with all the requirements of referenced documents.
4.3 Types of inspections.
4.3.1 First article inspection. The first article, submitted in accordance with 3.1 shall be inspected for appearance, color, the defects of 4.4 and tested for the characteristics as specified in 4.5 through 4.7.
4.3.2 Conformance inspection. Conformance inspection shall include the examination of 4.4 and the tests of 4.5 through 4.7 as applicable. Sampling for inspection shall be performed in accordance with
ASQ/ANSI Z1.4 and with acceptance quality limits as specified in the contract and/or procurement documents, except where otherwise indicated (see 6.2).
4.4 Visual examination. The finished cloth shall be examined for the defects listed in Table VII.
TABLE VII. Visual examination defects.
Examine Defect
Classification Major Minor
Material defects Any hole, cut, tear smash, burn, exposed drill hole, run, thin place, needle chew, visible mends, broken or missing yarn. 1/
Knots greater than Fabric Defect Scale Level C (see 2.3).
Slubs greater than Fabric Defect Scale Level D (see 2.3).
Area of poor dye penetration, dye streak, or shade bar.
Colors not as specified (face and back).
Camouflage Pattern (face side)
Any skitteriness of pattern exceeding that shown by the standard sample.
Pattern design not equal to standard sample.
Excessive feathering or spew of pattern.
Pattern repeat not equal to the standard sample.
Warpwise pattern repeat:
Operational Camouflage Pattern less than 22.75-inches or more than 26.50-inches.
Operational Camouflage Pattern width greater than 68-inches.
Any color off shade, not uniform, mottled, or spotted
(face side only).
and damages
Cleanliness Any spot, streak, or stain of a permanent nature. 201 Removable spot, streak, or stain on outside of garment. 202 Objectionable odor. 203
1/ Clearly noticeable at normal inspection distance three (3) feet.
4.5 End item testing. The cloth shall be tested for the characteristics listed in Table VIII. The methods of testing as specified wherever applicable and as listed in Table VIII shall be followed. All test reports shall contain the individual values utilized in expressing the final results. The sample unit shall be five (5) continuous yard full width of the finished cloth for all physical and chemical tests. The lot shall be unacceptable if one (1) or more tests fail to meet the requirement specified. The sample size shall be in accordance with the following:
Lot size (yards) Sample size (sample units)
800 or less Two (2)
801 up to and including 22,000 Three (3)
22,001 and over Five (5)
TABLE VIII. Material testing.
Characteristic Requirement
Reference Test Method Test
Frequency
Color 3.6 Visual Lot
Visual shade matching 3.6.1 4.7.7 Lot
Colorfastness: 1/
Laundering – after three (3) cycles (Color Change &
Staining)
Light after 40 AFU or 170 kJ/(m2nm)@420nm
Perspiration (acid & alkaline)
Crocking (wet and dry)
3.6.2
Tables III-IV
AATCC 61, Option 2a, 2/
AATCC 16.2 or 16.3 3/
AATCC 15 2/
AATCC 8 4/
LOT
Pattern execution 3.8 4.7.8 Lot
Spectral reflectance
3.8 - 3.8.4
Tables V.B and V.C
4.7.10 Lot
Fiber identification Table VI AATCC-20 or
ASTM D276 5/
FAT 6/
Lot
Weight Table VI ASTM D3776/D3776M
(Method C)
Lot
Bursting strength Table VI ASTM D3787 Lot
Stretch and recovery Table VI ASTM D3107, Width direction only Lot
Abrasion resistance Table VI 4.7.1 6/
Pilling resistance Table VI ASTM D3512/D3512M 7/ Lot
Water permeability:
Initial Table VI 4.7.2 Lot
After diethyltoluamide Table VI 4.7.2.1 Lot
Spray Test: 4.7.3
Initial Table VI 4.7.3.1 Lot
TABLE VIII. Material testing. – Continued.
Characteristic Requirement
Reference Test Method Test Frequency
After five (5) laundering cycles
Table VI 4.7.3.2 Lot
Resistance to organic liquid: 4.7.4
Initial Table VI 4.7.4.1 Lot
After five (5) laundering cycles
Table VI 4.7.4.2 Lot
Moisture vapor transmission rate:
Initial (Procedure B) Table VI 4.7.5.1 Lot
Air permeability Table VI ASTM D737 Every 5th Lot
Stiffness: 4.7.6
At 70oF Table VI 4.7.6.1 FAT 6/
At 32oF Table VI 4.7.6.2 FAT 6/
Dimensional stability
After three (3) laundering cycles
Table VI AATCC-135 (1), (III),(A)ii Lot
Appearance after three (3) launderings
Table VI
AATCC-135 (1), (III),(A)ii and AATCC-124
(in conjunction with dimensional stability test)
Lot
Flame resistance
Initial Table VI ASTM D6413/D6413M Lot
After five (5) laundering cycles
Table VI AATCC-135 (1), (III),(A)ii
& ASTM D6413/6413M
Lot
Heat transfer performance (HTP) Initial
Table VI NFPA 2112-2007, Section
8.2
FAT
Heat and thermal shrinkage resistance – Initial
Table VI NFPA 2112-2007, Section
8.4
FAT
Thermal insulation Table VI
ASTM F1868,
Part A Every 10th Lot
Electrostatic decay Initial
Table VI 4.7.11 Every 10th Lot
Compressed volume Table VI 4.7.12 Every 10th Lot
Toxicity 3.10 4.8 Not applicable
1/ All color evaluation of colorfastness shall be performed on the solid color area and not the tonal area.
2/ Rated using the AATCC Gray Scale for Color Change and AATCC Gray Scale for Staining.
3/ Rated using the AATCC Gray Scale for Color Change.
4/ Rated using the AATCC 9-Step Chromatic Transference Scale.
5/ In case of dispute, ASTM D276 shall be used.
6/ First Article, start of new contract and/or upon material change.
7/ Pilling shall be rated after 30 minute test.
4.5.1 Four (4) demerit point defects. The following shall be scored four (4) points for each yard in which they occur:
Baggy, ridged or wavy cloth
Objectionable odor
Width less than specified
Overall uncleanness
4.5.2 Length examination. During the yard-by-yard examination, each roll in the sample shall be examined for length. Any length found to be less than the minimum specified or more than 2-yards less than the length marked on the ticket shall be considered a defect. The lot shall be unacceptable if two (2) or more rolls in the sample are defective in respect to length. The lot shall be unacceptable if the total of the actual lengths of rolls in the sample is less than the total of the lengths marked on the tickets.
4.6 Basic material. The basic cloth as specified in 3.5.1 shall be tested in accordance with Table
VIII.
4.7 Methods of testing and inspection.
4.7.1 Abrasion resistance. ASTM D3886, 4-pounds per square inch air pressure, 1-pound load, abrade for 1000 cycles on face side using the face side, machine direction, of the cloth itself as the abradant. The sample shall than be visually examined for evidence of yarn breakage.
4.7.2 Water permeability. ASTM D751, Hydrostatic Resistance, Procedure B, Procedure 2 with a fixed hydrostatic head of 50 centimeters applied to the face side of the test specimen for 10 minutes.
Five (5) specimens shall be tested. The report shall only include measurement for the appearance of water droplets. For basic shell material, leakage is defined as the appearance of one
(1) or more droplets of water within the 4-1/2-inch diameter test area.
4.7.2.1 Water permeability after diethyltoluamide. Five (5) specimens shall be laid flat, face side up on a 4-inch by 4-inch by 1/4-inch, glass plate. Three (3) drops of diethyltoluamide (see 6.5) containing
75 percent diethyltoluamide and 25 percent ethanol (see 6.6) shall be applied to the center of each specimen. A glass plate of the same dimensions shall be placed on the specimen (or specimen assembly) and a pressure of 0.25 pounds per square inch of glass plate contact area shall be applied to the assembly. After 16 hours, the specimens shall be removed from between the glass plates and tested immediately for water permeability in accordance with 4.7.2.
4.7.2.2 Diethyltoluamide (DEET Insect Repellent ) reagent. The insect repellent reagent shall be a solution of 75% by weight (min) of diethyltoluamide and the remainder denatured alcohol (see 6.6). The diethyltoluamide component of the solution shall be a technical grade and contain N, N-diethyl-metatoluamide of not less than 95% purity and the remainder shall consist of entirely or mixture of ortho or para isomers of N, N-diethyltoluamide. The denatured alcohol component of the solution shall be ethanol, U.S.P. 94.9% by volume and denatured in accordance with The Code of Federal Regulations 27
CFR 21, Formula 40. The insect repellent must be registered with the U.S. Environment Protection
Agency (EPA) in accordance with the Federal Insecticide, Fungicide and Rodenticide Act (FIFRA) rules and regulations for implementing Code of Federal Regulations 40 CFR 150 – 180 (see 2.2.2).
4.7.3 Water repellency - spray test.
4.7.3.1 Initial. Testing shall be conducted in accordance with AATCC 22
4.7.3.2 After five (5) launderings. Test specimens shall be laundered for five (5) laundering cycles in accordance with 4.7.4.2.1 and then tested in accordance with AATCC 22.
4.7.4 Resistance to organic liquids.
4.7.4.1 Initial. Place a small specimen of the cloth on a smooth horizontal surface, face side up.
Using a pipette or eyedropper, gently deposit one (1) drop of n-tetradecane on the surface of the specimen. After 30 seconds, examine the specimen under light at an angle. Absence of light reflectance at the cloth/drop interface shall be taken as evidence of wetting. Three (3) specimen (or areas) taken at various locations across the sample unit shall be tested. Evidence of wetting on one (1) or more specimens shall be considered a test failure.
4.7.4.2 After five (5) launderings. Test specimens shall be laundered for five (5) laundering cycles in accordance with 4.7.4.2.1 and then tested for resistance to organic liquids in accordance with
4.7.4.2.1 Laundering procedure. Place 2.0 (± 0.2) pounds of the cloth and, if needed, ballast in an automatic washing machine set on permanent press cycle, high water level and warm 100oF (+10oF, -
0oF) wash temperature. Place 0.5 ounce (14 grams) of 1993 AATCC Standard Reference Detergent
(non-phosphate) without optical brighteners into the washer. The duration of each laundering cycle shall be 30 (± 5) minutes. After laundering, place sample and ballast in an automatic tumble dryer set on permanent press cycle, 150-160oF, and dry for approximately fifteen minutes. The laundering equipment, washer and dryer, shall be in accordance with AATCC-135.
4.7.5 Moisture Vapor Transmission Rate. ASTM E96/E96M with temperature and humidity conditions of 73.5 (± 1) oF and 50 (± 2) percent relative humidity. The linear air flow velocity in the wind tunnel shall be set to yield an upright, ‘open cup’ evaporation rate at all test specimen positions of
15000 (±1000) grams per square meter in 24 hours (the evaporation rate shall be determined by conducting an upright cup, Procedure B test (see 4.7.5.1), without a test specimen for a period of exactly two (2) hours.
4.7.5.1 Procedure B, ASTM E96/E96M. The back side of the basic material shall face the water.
The test specimen shall be conditioned, after set-up in the test cup with water level of 3/4 (±1/16) inch below the specimen surface, in the wind tunnel for a period of not less than four (4) hours and not more than 16 hours (Conditioning time of less than four (4) hours may be used provided that equilibrium conditions have be demonstrated to exist within the test sample/sample cup/wind tunnel. In cases of dispute, the conditioning time shall be four (4) hours.). After conditioning, the cup shall be immediately weighed to start the test and again after exactly 24 hours to complete the test. Five (5) specimens shall be tested.
4.7.6 Stiffness.
4.7.6.1 Initial.
4.7.6.1.1 Apparatus. The test apparatus shall consist of a framework with a rotating, two-roller spindle assembly and a calibrated linear measuring tool. Of the assembly, the two (2) rolls, each 1- inch in diameter and approximately 4-1/4-inches in length, are positioned parallel to one another and held in contact by spring tension. The line of contact of the two (2) rolls shall coincide with the axis of rotation of the spindle assembly attached to the fixed framework. A pointer shall be attached to the spindle assembly to indicate the relative angular position of the assembly to a moveable circular scale calibrated in degrees. The rolls of the spindle assembly shall be capable of being rotated on their axis using a slow gear adjustment to adjust the length of the test specimen. The assembly shall rotate, in both clockwise and counterclockwise directions, at a uniform rate of one (1) revolution per 60 (±5) seconds. The linear measuring tool, graduated to 0.1 millimeters, shall be used to measure the length of a test specimen extending perpendicular from the line of contact or nip of the two (2) rolls.
4.7.6.1.2 Test specimens. The specimen shall be a rectangle of cloth 1-1/4-inches wide by 6- to 12-inches long with the longer dimension parallel to the direction being tested; unless otherwise specified, the warp or length direction of the sample shall be tested. The specimens shall be cut with clean, straight and parallel edges from locations diagonally across the width of the sample and they shall not contain any evidence of creasing or folding.
4.7.6.1.3 Number of determinations. Unless otherwise specified, five (5) specimens from each of the designated directions shall be tested from each sample unit.
4.7.6.1.4 Test procedure. Conditioned test specimens in accordance with ASTM D1776/D1776M and test with specimens and apparatus in that environment, unless otherwise specified. Level the apparatus, before use, so that the spindle assembly is horizontal. Secure an end of the test specimen in and perpendicular to the nip of the rolls with enough length projecting on the left so that on rotating the spindle assembly clockwise, the projecting end of the test specimen falls through the vertical to the right.
On rotating the spindle assembly counterclockwise from the stop or end point, the test specimen should not fall back to the left until it is turned through an angle of 90 degrees. Shorten the projecting length until a rotation of 90 (±2) degrees causes the end of the test specimen to fall from one side to the other.
This defines the critical length which is measured from the line gripping the specimen (or nip of the rollers) to its free end. Measure the critical length of the test specimen in millimeters and to the nearest millimeter using the linear measuring tool. Report all individual readings of critical length and the average of results for the specified direction of test of each sample unit.
4.7.6.2 Stiffness at 32oF. The stiffness test shall be conducted as specified in 4.7.6.1 except that the test specimens shall be conditioned and tested at 32oF.
4.7.7 Visual shade matching. The color and appearance of the cloth shall match the standard sample when viewed using the AATCC EP 9, Option C, (see 6.5) with a primary light source simulating the spectral quality of average daylight, CIE Illuminant D65, with a color temperature of 6500 (± 200)
Kelvin (K) illumination of 100 (± 20) foot candles. Alternatively, the color and appearance of the clot shall match the standard sample with a primary light source simulating artificial daylight, CIE Illuminant
D75, with a color temperature of 7500K (± 200) illumination of 100 (± 20) foot candles in lieu of D65.
(See 6.5.1). The cloth shall also be a good match to the standard sample with a secondary source simulating the spectral quality of incandescent lamplight, CIE Illuminant A, with a color temperature of
2856K (± 200).
4.7.8 Pattern execution. The pattern of the cloth(s) shall be matched to the specified pattern drawing.
4.7.9 Colorfastness evaluation testing of printed cloth. When testing for colorfastness properties on printed cloth each color shall be evaluated, whenever possible, separately and reported as such. In cases where the print pattern does not allow for the evaluation of each color separately, the test results should indicate which colors were evaluated together.
4.7.9.1 Operation Camouflage pattern (OCP). All colorfastness testing for Operation Camouflage
Pattern shall be performed on the solid color area and not the tonal area.
4.7.10 Spectral reflectance test. Spectral reflectance data shall be obtained from 600 to 860 nanometers (nm) for, UCP, OEF-CP, OCP, Sage Green and most solids at 20 nm intervals on a spectrophotometer relative to the polytetrafluoroethylene (PTFE) family of compounds, the preferred white standard. Other white reference materials may be used provided they are calibrated to absolute white or vitrolite tiles. The spectral band width shall be less than 20 nm at 860 nm. Reflectance measurements shall be made by either the monochromatic or polychromatic mode of operation. When the polychromatic mode of operation is used, the spectrophotometer shall operate with the specimen diffusely illuminated with the full emission of a continuous source that simulates either CIE Source A or
CIE Source D65. Measurements shall be taken on a minimum of two (2) different areas and the data averaged. The measured areas should be at least 6-inches away from the selvage. The specimen shall be measured as a single layer backed with four (4) layers of the same fabric and shade.
The specimen shall be viewed at an angle no greater than 10° from normal, with the specular component included. Measurements shall be taken on a minimum of two (2) different areas. Specimens shall be oriented in different directions during testing. When possible, the specimens tested shall not contain the same Warp or filling yarns/ Wales or courses when presented to the sample port. Camouflage materials should be measured with the appropriate aperture size to ensure that only one (1) color is measured at a time. The diameter for standard aperture size used in the color measurement device shall be 1.0 to 1.25-inches for Sage Green 1666 and 0.3725-inches or larger for the UCP, OEF-CP and OCP. Photometric accuracy of the spectrophotometer shall be within one (1) percent and wavelength accuracy within two
(2) nm. Any color having spectral reflectance values falling outside the limits at four (4) or more of the wavelengths specified shall be considered a test failure.
4.7.11 Electrostatic decay test. The specimen shall be tested according to the method specified in
4.7.11.1 through 4.7.11.3 initially and after five (5) laundering cycles.
4.7.11.1 Specimen preparation. The specimen shall be a 3 by 6-inch rectangular piece of material.
The warp or filling yarns shall run parallel to the 6-inch length of the specimen. The direction of test
(warp or filling) shall be along the length of the specimen and each specimen shall be labeled accordingly in one (1) corner. Test specimens shall be cut so that no two (2) contain the same set of warp and filling yarns. Six (6) specimens, three (3) warp and three (3) filling, shall be tested, face and back sides inclusive.
4.7.11.2 Testing equipment. The test equipment shall consist of a meter for measuring relative humidity (RH) and temperature, a faraday cage, a source capable of outputting 5000 volts, and voltage meters to display the applied voltage and the voltage detected by the sensor. The faraday cage shall contain two (2) parallel electrodes on which specimens may be mounted and charged, and a sensor that will detect voltage on the specimen surface. The faraday cage and specimens to be tested shall be pre-conditioned at 10 (± 2) percent relative humidity overnight and conditioned at 20 (± 2) percent relative humidity for a minimum of 24 hours at approximately 75º (± 5) ℉. The specimens shall be tested at 20
(± 2) percent relative humidity and 75o (± 5) ℉. A bench top size chamber may be used as an option to achieve the conditions and to do the testing in, or any area capable of maintaining these conditions may be used. An air ionizing blower may be used while conditioning, although the blower must be turned off once testing begins. A static master may also be used to eliminate residual charges before testing.
4.7.11.3 Testing procedure. Allow the test equipment 1-hour of warm-up time. Adjust the voltage source for a charging voltage of 5000 volts by mounting a 3 by 5-inch aluminum plate across the electrodes in the faraday cage such that it is centered in front of the voltage sensor opening. Apply a charge of 5000 volts, and adjust/calibrate the voltage meter designated to indicate detected voltage on the sample equal to 5000 volts. Remove the aluminum plate. Mount a specimen tautly across the electrodes, centering it over the sensor opening. The surface of test specimen (back or front) shall face the sensor. The CUT-OFF must be set to 10 percent. 050706With the high voltage off, depress the
CHG button to measure initial charge on the test specimen. If it is not reading zero, turn CHG button off and use the static master or blower to attempt to eliminate the residual charge. With high voltage off, depress the CHG button again and record any remaining measurable residual charge. Turn off CHG button. Apply 5000 volts to the electrodes for a period of 20 seconds. To do this, depress the + button on the right (the reading on CHARGING VOLTAGE meter must read 5000 volts); then depress the
CHG button. Wait 20-second; record the highest reading on the SAMPLE CHARGE meter. Then depress the TEST button and from the readout under DECAY TIME-SEC, record how long it took for the charge to decay from maximum voltage to 10 per cent of the maximum level. Depress the
ZERO/STBY button after the test. The high voltage (5000 volts) shall be turned off and the specimen immediately grounded. If the DECAY TIME-SEC is less than 0.5 seconds, the specimen is acceptable;
otherwise it is not. Also, the specimen must accept a charge of at least 4000 volts during the 20 second charging period to be acceptable.
NOTE. The reason for failure shall be noted. Recalibrate periodically, at the minimum between each set of six (6) specimens. Report the test method used and any alterations to the method shall be reported.
Test conditions, including relative humidity, temperature and conditioning time shall be stated.
4.7.12 Compressed volume. Fabric compressibility is measured by using a standard fabric area that is subjected to a standard pressure or force while contained in standard cylinder. The test does not account for any trim types that might impact a fabric’s pack ability in the finished form. Its purpose is to standardize fabric area, pressure applied, and limiting volume to determine a volume that is achieved when a particular fabric is exposed to a standard set of compression conditions. Sample: One (1) specimen, 20-inch by 20-inch, shall be cut from the fabric to be tested.
4.7.12.1 Testing equipment. A tensile tester (in accordance with ASTM D5034) shall be used. A compression attachment consisting of a lower attachment is a 3.5-inch, inner diameter and 13-inch high cylinder that is etched along the outside of the cylinder 12-inches from the inner bottom of the cylinder.
The upper attachment is a plunger made of similar material that is approximately 3.25- inches in diameter and drilled with holes to allow for airflow out during the test.
4.7.12.2 Testing procedure. The 20-inch by 20-inch fabric specimen is folded in half once and then rolled. It is placed in the cylinder below the 12-inch etch line. The plunger is lowered to the 12-inch etch line and the test commences. The plunger descends at a rate of 24-inches/minute. Once a resistant force of 45 pounds is achieved the plunger shall be stopped and the distance traveled by the plunger is subtracted from 12-inches to determine the compressed height. The fabric should not have escaped through the small area between the inside of the cylinder and the plunger during the test. If it did the fabric should be removed, shaken out, re-rolled, and retested. If there is any indication of permanent deformation another sample should be taken. Fabric volume in the compressed condition is then determined by the following equation:
Volume (cubic inches) = 9.621 x compressed height (inches).
4.8 Toxicity test. When the toxicity requirement (see 3.10) can be demonstrated with historical use data on the finishing treatments used, toxicity testing may not be required (see 6.4 and 6.7).
5. PACKAGING
5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control
Point’s packaging activities within the Military Department or Defense Agency, or within the military service’s system commands. Packaging data retrieval is available from the managing Military
Department’s or Defense Agency’s automated packaging files, CD- ROM products, or by contacting the responsible packaging activity.
6. NOTES
(This section contains information of a general or explanatory nature that may be helpful but is not mandatory.)
6.1 Intended use. The flame resistant cloths are intended for use in the Intermediate Weather Outer
Layer (IWOL) garment of the Fire Resistant Environmental Equipment (FREE) ensemble.
6.2 Acquisition requirements. Acquisition documents should specify the following:
a. Title, number, and date of Purchase Description.
b. Type and Class (s) required (see 1.2).
c. The specific issue of individual documents referenced (see 2.2).
d. When first article is required (see 3.1).
e. Color required or camouflage pattern required (see 3.6).
f. When toxicity is required (see 3.11).
g. Inspection conditions (see 4.2).
h. Conformance inspection acceptance quality limits (AQLs) (see 4.3.2).
i. Packaging (see 5.1).
6.3 Standard sample. For access to standard samples and pattern drawings, address the contracting activity issuing the invitation for bids or request for proposals.
6.4 Certificate of compliance. The contracting activity may select to accept a certificate of compliance for stated requirement.
6.5 Visual shade matching. In 2017, Option A of AATCC EP9 was changed to Option C. NOTE:
In case of confusion, the viewing geometry should be “The specimen plane and illumination source will be parallel to each other and aligned so that the light flux is incident at the center of the specimen plane, which is set at a 35 (± 5º) angle relative to the horizontal. The observer will view the specimens at a 90o angle, relative to the plane of the specimens”.
6.5.1 In 2022, the U.S. Military (All Services) accepted D65 as the new preferred light source for visual shade matching due to the supply chain issues with D75. DD1222’s should reflect which light source is used. If the light source is not indicated on the DD1222, D65 will be assumed by the
Government Shade Laboratory.
6.6 For guidance purposes only, DEET insect repellent conforming to Type II, Concentration
A of O-I-503 has been used successfully as a reagent in testing.
6.7 BUREAU OF ALCOHOL, TOBACCO AND FIREARMS, DEPARTMENT OF THE
TREASURY
Formulas for Denatured Alcohol (27 CFR Part 21)
(Copies of referenced document are available online at https://www.treasury.gov.)
6.8 Electrostatic decay testing equipment known supplier: Electro-Tech Systems Inc., 115 E.
Glenside Avenue, Glenside PA 19038.
6.9 Toxicity testing. If dermal toxicity testing is required, it shall be conducted using Title 40, Protection of Environment, Code of Federal Regulations current edition and applicable sections, which are also consistent with the following OECD tests:
Skin Sensitization 406 and Dermal Irritation 404 (https://www.oecd-ilibrary.org/environment/oecd-guidelines-for-the-testing-of-chemicals-section-4-health-effects_20745788?page=1)
Dermal Sensitization (https://www.law.cornell.edu/cfr/text/40/798.4100)
Dermal Toxicity (https://www.law.cornell.edu/cfr/text/40/798.2250)
6.10 Cross-reference. This purchase description was previously covered by GL-PD-12-16D, dated
17 August 2017. Class 1 Universal Camouflage Pattern (UCP) and Class 2 Operation Enduring Freedom
Camouflage Pattern (OEF-CP) have been deleted in this document without replacement and should not be referenced for any future procurements.
6.11 Subject term ( key word) listing.
Fire Environmental Ensemble
FREE
https://www.treasury.gov/ https://www.oecd-ilibrary.org/environment/oecd-guidelines-for-the-testing-of-chemicals-section-4-health-effects_20745788?page=1 https://www.oecd-ilibrary.org/environment/oecd-guidelines-for-the-testing-of-chemicals-section-4-health-effects_20745788?page=1 https://www.law.cornell.edu/cfr/text/40/798.4100 https://www.law.cornell.edu/cfr/text/40/798.2250
Sage Green
Universal Camouflage Pattern (UCP)
6.12 Changes from previous issue. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes.
THIS SPACE LEFT INTENTIONALLY BLANK
CONCLUDING MATERIAL
Custodians: Preparing activity:
Army - GL Army – GL
NOTE: The activities listed above were interested in this document as of date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using ASSIST online database at https://assist.dla.mil.
ATTACHMENT 1
Conversion of Colorfastness from Adjective Rating to Numerical Grade
When converting material requirements and FED-STD-191 test methods on Colorfastness to corresponding requirements and test methods of the American Association for Textile Chemists and
Colorists (AATCC), the Federal Adjective Rating shall be converted to the appropriate commercial, non-
Government rating based on the following equivalents:
Federal
Adjective
Rating
Gray Scale for
Color Change
Grade
Gray Scale for Staining
Grade
9-Step Chromatic
Transference Scale
Grade
Excellent 5 5 5
Excellent 4.5 4.5 4.5
Good 4 4 4
Good 3.5 3.5 3.5
Fair 3 3 3
Fair 2.5 2.5 2.5
Poor 2 2 2
Poor 1.5 1.5 1.5
Very Poor 1 1 1
File details come from the government source that posted it. Updated .