Fall Protection Details Sample.pdf

Fall Protection Inspection/Equipment Sample

Visual inspections were conducted on fall protection systems at three primary locations. The inspection assessed the systems for proper functionality and conformance with manufacturer requirements. Based on the inspection and interviews with personnel, none of the systems had been used in arresting a fall.

• Locations:

• Wash Rack B-1615

• Building B-1622

• Ramp 1 Sunshades

• System Types:

• Rigid Rail Horizontal Lifeline Systems

• Cable Horizontal Lifeline Systems (UNI 8 Overhead)

• Key Components: Self-Retracting Lifelines (SRLs), DBI Sala Trolleys, Cable Trolleys, and Horizontal Lifelines (HLLs)

General Inspection Criteria Per Item:

A. Rigid Rail Systems (B-1615)

• Anchoring Structure: Inspect for cracks, damage, deformation, severe corrosion, chemical/heat damage, and loose fixings.

• Anchor Points/Brackets: Verify quantity, condition, and hardware against project drawings.

Check torque stripes if present.

• Rigid Rail: Inspect for damage, deformation, and rust. Verify level installation and check for obstructions. Inspect splices.

• Warning Signs/Labels: Ensure safety labels are present, legible, and correctly filled out with current certification dates.

• SRL Retrieval System: Check for availability, proper function, and damage or corrosion

B. Cable Horizontal Lifeline Systems (B-1622, Ramp 1 Sunshades)

• Overall Lifeline: Check for conformance with drawings, proper tension, and general appearance.

• Energy Absorber: Check for activation, pre-tension, modification, corrosion, and deformation. Ensure labels are legible and cotter pins are in place. Check load indicators.

• Tensioner/Swage: Inspect for impact, pre-tension, modification, corrosion, deformation, and proper number of crimps.

• Cables: Inspect the entire length for corrosion, deformation, cuts, unwound/pinched/broken strands, bird-caging, and presence of paint.

• Intermediate Parts: Check for modification, corrosion, and deformation. Test for smooth passage of the trolley shuttle.

• Labels: Ensure safety labels are present, legible, and correctly filled out with current certification dates

C. Trolleys (DBI Sala B-1615, & Cable)

• Trolley Body: Inspect for damage, cracks, deformities, corrosion, excessive wear, and missing parts. Ensure fasteners are secure and D-rings are not deformed.

• Wheels (if applicable): Check that wheels turn freely and are undamaged.

• Functional Test: Ensure the trolley glides freely along the track and connects easily to the SRL or lanyard.

• Labels: Verify all labels are present and fully legible with updated inspection dates

A “Pass” Indicates the Systems:

• Function correctly: Trolleys glide freely, SRLs retract and engage properly.

• Are structurally sound: There is no damage, deformation, or significant corrosion.

• Are properly documented: All required labels are present, legible, and updated with the new certification date.

• Meet all legal and industry standards: Comply with the manufacturer, OSHA, and ANSI requirements.

Detailed Equipment List and Inspection Findings

Pages 3-5 provide a list of the equipment inspected, their unique identifiers, and the result of the visual inspection.

Location / System Component Serial / Model Number Result Notes

Wash Rack B-1615

95 Ft. System 1 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

100) 2000415 Pass

DBI Sala Trolley E00403500A802DE3 Pass

Self-Retracting Lifeline (Length -

100) 2000414 Pass

DBI Sala Trolley E00403500AC9FE41 Pass

80 Ft. System 1 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

85) 2000292 Pass

DBI Sala Trolley E00403500ACB2FE5 Pass

Self-Retracting Lifeline (Length -

85) 2000293 Pass

DBI Sala Trolley E00403500AC426A6 Pass

80 Ft. System 2 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

85) 2000300 Pass

DBI Sala Trolley E00403500A904C90 Pass

Self-Retracting Lifeline (Length -

85) 2000299 Pass

DBI Sala Trolley E00403500A90940C Pass

60 Ft. System 1 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

66) 2000511 Pass

DBI Sala Trolley E00403500A910E4B Pass

DBI Sala Trolley E00403500AC8D150 Pass

60 Ft. System 2 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

66) 2000608 Pass

DBI Sala Trolley E00403500ACA50D8 Pass

Self-Retracting Lifeline (Length -

66) 2000603 Pass

DBI Sala Trolley E00403500ACA4F07 Pass

30 Ft. System 1 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

33) 2022241 Pass

DBI Sala Trolley E00403500ACA1C02 Pass

Self-Retracting Lifeline (Length -

33) 2022242 Pass

DBI Sala Trolley E00403500ACB297B Pass

30 Ft. System 2 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline (Length -

33) 2022275 Pass

DBI Sala Trolley E00403500A88D186 Pass

Self-Retracting Lifeline (Length -

33) 2022276 Pass

DBI Sala Trolley E00403500ACA918E Pass

Building B-1622 Not Inspected on this Report

Aircraft was inside the hangar, preventing access.

Fuselage HLL Overall System - -

Self-Retracting Lifeline E00403501E8084A7 -

Cable Trolley 7204905 -

Self-Retracting Lifeline E00403501E805F21 -

Cable Trolley 7204905 -

Self-Retracting Lifeline 36000 -

Cable Trolley 7204905 -

Left Wing HLL Overall System - -

Self-Retracting Lifeline E00403501E7B0F67 -

Cable Trolley 7204905 -

Self-Retracting Lifeline E00403501FD36A2C -

Cable Trolley 7204905 -

Cable Trolley 7204905 -

Right Wing HLL Overall System - -

Self-Retracting Lifeline E00403501R7B0557 -

Cable Trolley 7204905 -

Self-Retracting Lifeline E00403501E7AFF79 -

Cable Trolley 7204905 -

Cable Trolley 7204905 -

Ramp 1 Sunshades

Horizontal Lifeline #1 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline 2062865 Pass

Cable Trolley 7241421 Pass

Self-Retracting Lifeline 2062792 Pass

Cable Trolley 7241421 Pass

Horizontal Lifeline #2 Overall System - Pass Missing safety sign.

Self-Retracting Lifeline 2065587 Pass

Cable Trolley 7241421 Pass

Self-Retracting Lifeline 2065586 Pass

Cable Trolley 7241421 Pass