DRAFT_SOO Attachment 1 - Performance Parameters_DISTRO A.docx

STINFO

Statement of Objectives (SOO) Attachment 1 – Performance Parameters J-6 Test Control Sequencer

Existing Infrastructure:

The existing J6 Test Control Sequencer is located in the J6 Control Room as well as the Local Electronics Building as shown in Appendix A. Refer to SRD section 1.1 for System Description and Functionality.

Project Scope:

Project scope shall include all design, analysis, evaluation, procurement, documentation, fabrication, installation, commissioning, and verification activities necessary to provide a complete and working Test Control Sequencer meeting the requirements established in this document and the SRD.

Installation scope boundaries shall include the following:

1. All Sequencer enclosures containing pre-installed Sequencer related equipment and wiring.

2. All field IO junction boxes containing all pre-installed related hardware and wiring.

3. All Countdown displays in the Control Room.

4. All Sequencer related workstations, monitors, mice, and keyboards.

5. All Test Conductor pushbutton panel(s) in the Control Room.

Installation scope shall include all new equipment and components within the scope boundaries defined above. No equipment or components outside of the scope boundaries defined above shall be installed unless explicitly required by the requirements established within this document or otherwise approved by the Government.

Software scope shall include all software within the footprint of the Test Control Sequencer including, but not limited to, the local Human Machine Interface (HMI), source code, and any software necessary for Real-Time Controller code compilation, Real-Time Controller operations, and logging. Comment by KREPP, PHILLIP G CTR USAF AFMC AEDC/PMD: Programming will be handled in-house using Contractor-supplied hardware.

Scope includes all planning and execution for all verification and validation activities necessary to demonstrate that the requirements established within this document and the J6 Test Control Sequencer SRD have been satisfied. The Government will provide required support for all testing that requires utilities or equipment outside of the defined scope of this project.

Performance Parameters:

The following is a list of the critical Performance Parameters (PP). The PP and the requirements defined in the J6 Test Control Sequencer SRD are required to meet the objective of this effort.

General Requirements:

1. The Contractor shall comply with all AEDC Engineering and Safety Standards provided in Appendix C – AEDC Standards throughout the execution of this effort.

2. All drawings in Appendix A and Appendix B are provided for reference only and may not reflect the currently installed configuration.

a. The Contractor shall be responsible for verifying the accuracy of all drawings and verifying all dimensions and existing conditions in the work area.

b. Additional fabrication and installation drawings for the systems shown in Appendix B may be made available upon request.

3. All new or modified electrical systems shall be designed, fabricated, installed, and tested in accordance with the National Electrical Code (NFPA 70).

4. All equipment shall be suitable for indoor service.

a. Ambient temperature and humidity ranges shall be considered to be 64°F to 81°F and 20% to 80%.

b. All field IO junction box enclosures shall be NEMA 12 or better per NEMA 250 with hinged covers.

c. All panels shall be constructed of stainless steel.

5. Following approval by the Government, all drawings, analysis, hardware and software documentation developed for this project shall be provided and become the property of AEDC and shall not be marked as proprietary or otherwise restricted.

6. Critical Spares shall be provided at a minimum level of 10% of the installed system.

Test Control Sequencer Requirements:

1. The contractor shall provide the I/O interface cables prior to system delivery for AEDC to install in preparation for the new system.

2. All Sequencer interfacing between buildings shall be over multimode fiber.

3. The contractor’s hardwired operator interface panel shall contain momentary push buttons that illuminate when the button is made active in the Sequence Program. The push buttons are discrete inputs to the Sequence Program and shall be capable of being enabled and disabled throughout the Sequence Program.

4. The contractor shall provide two operator workstations with Windows 11 Secure Host Baseline Operating System installed, which includes dual monitors. One workstation shall reside in the J6 Control Room and the other shall reside in the Local Electronics Building.

5. The workstations and dual monitors shall be used in a provided desktop environment.

6. The workstations shall have a minimum of two Ethernet ports.

7. The contractor shall provide three remote displays of the Sequencer Operator HMI Workstations displays in the J6 Control Room. These remote displays will be mounted in a standard equipment rack.

8. The contractor shall provide the aluminum panel(s) and mount(s) required to mount the remote displays in the rack.

9. The contractor shall provide seven rack mountable Countdown Time displays for standard equipment racks in the J6 Control Room.

10. Countdown Time displayed shall have a minimum height of two inches.

11. The Sequencer chassis and modules shall be NI PXI.

12. The Sequencer source code shall be written in ANSI C-Code.

13. The Sequencer shall read and write discrete and engineering unit data from / to the AEDC Data System using a 5565-type Reflective Memory card in the Sequencer’s Control Room rack.

14. The Sequencer shall allow the operation engineers to setup/define/format all 10 overlay pages on the Video System Instrumentation Technology Systems Model 6055C-10HD Multi Channel HD-SDI Video Data Inserter located in the J6 Control Room.

15. The contractor-provided IRIG interface shall accept RG58 coaxial cable.

16. The contractor shall provide the Sequencer Core Software, which shall include the functions specified in this SOO and the SRD.

17. The contractor shall include up to 140 additional software routines in the Sequencer Core Software, all of which shall be editable to allow AEDC to make modifications as needed. Specific details for these software routines shall be included in the Detail Software Design Document.

18. The Sequencer Core Software shall allow AEDC to construct a Sequence Program which will monitor Countdown Time, custom timers used during the run sequence, Sequencer operator interface panel inputs, discrete input channels, Ethernet Global Data inputs from the J6 FCS PLC’s, and Reflective Memory input channels from the AEDC Data System.

19. All Sequencer internal variables, discrete I/O, and engineering unit data shall be capable of being monitored and recorded by the AEDC Data System.

20. The contractor shall provide software to allow operator HMI messages to be generated from the Sequence Program as configured by AEDC.

21. Messages generated from the Sequence Program shall be logged in the test sequence log file along with the actual IRIG and Countdown Times of the event.

22. A programmable setpoint function generator shall be provided to allow steps and ramps of setpoints to external systems. The functions should be based on final EU amplitude and a ramp rate of EU amplitude per second.

23. The Sequencer shall have a method for monitoring multiple variables generated from the external interfaces that monitors the high and low limits assigned by AEDC and provides a status bit when the limit exceeds its bounds for a defined amount of scans/time. This status bit will be used by operations engineers to determine appropriate action to take in the Sequence Program in the event of a status bit change.

24. Initialization of the starting Countdown Time shall be configured from the start of the test sequence.

25. All Sequencer timers other than Countdown Time shall start from zero time and count up when commanded to start. The timers shall be able to be commanded to start at any time in the main sequence or any parallel sequence.

26. Timers shall be resettable to zero in the main sequence or any parallel sequence.

27. All I/O parameters shall be able to be commanded or monitored during the test sequence as programmed by AEDC in the configurable Sequence Program.

28. The Sequencer shall interface with the J6 FCS using the Sequencer’s contractor-provided ethernet card in the Local Electronics Building.

29. The Sequencer shall be able to query the AEDC Data System’s database and retrieve the following parameter information: Parameter Name, Parameter Description, Parameter Class, Channel Name, Parameter ID, Status, Calibration Type, EU Category, EU Convert Type, Units, Reflective Memory Address, High Limit, High Warning, Low Warning, and Low Limit via Ethernet.

30. Any Sequencer EU parameter or AEDC Data System EU parameter read into the Sequencer shall be able to be able to be displayed on the Video Data Inserter overlay screens.

31. IRIG time shall be displayed along with the Sequencer’s Countdown Time on any real time display used for test operations.

32. The contractor shall provide a text-based means of programming the Test Sequence Program from the Sequencer HMI workstation.

33. The contractor shall allow the Test Sequence Program to use or call functions and software routines built into the Sequencer Core Software.

34. The contractor shall allow the Test Sequence Program to branch off of the main sequence to another sequence and either operate on the branch sequence until Test Sequence Program termination or resume the main sequence once the branch sequence is completed per Test Operation needs.

35. The contractor shall provide HMI diagnostic displays for monitoring and outputting Sequencer discrete, analog, and EU parameters.

36. An HMI screen allowing the operations engineer to modify the high and low limits of a variable used within the Sequencer. The HMI shall provide a way to select a variable, add a high and low limit, and ignore or include the variable from the limit checking function.

37. Any HMI dialog windows shall remain open until an action is performed by the operator.

Maintenance and Reliability Requirements:

38. All fluid-filled systems, including the hydraulic and cooling water systems, shall have vents installed at all high points to bleed the air from the system during the fill procedure. All high-point vents shall have a full-bore isolation valve installed at the discharge of the vent.

39. All fluid-filled systems, including the hydraulic and cooling water systems, shall have drains installed at all low points to allow all lines to be drained for maintenance. All low-point drains shall have a full-bore isolation valve installed at the discharge of the drain.

40. Each hydraulic power unit shall be designed to allow all equipment to be maintained without removal of the equipment, or any surrounding equipment, piping, or tubing, from the system. All clearances for access, maintenance, or operation recommended by each equipment manufacturer or required by associated codes or standards shall be maintained.

41. All equipment that will require a crane or lift for removal (e.g. pumps or reservoirs) shall be accessible from above without the removal of any surrounding equipment, piping, tubing, or structure except for the skid cover or roof.

42. All valves and instrumentation shall be readily accessible, without any obstructions such as conduit, piping, tubing, or hoses, from a flat and stable surface without the use of additional equipment, such as a ladder or scaffolding. If valves or instrumentation must be located at elevation, they shall be provided with a permanent OSHA-compliant platform and ladder.

43. Conduit routed to any electrical equipment, including enclosures and junction boxes, shall have bottom or side entry into the equipment or enclosure.

44. Piping, tubing, and conduit shall not be routed such that it obstructs access to any equipment requiring maintenance. Restrictions shall include, but not be limited to, routing above equipment that will require a crane or lift for removal (e.g. pumps or reservoirs), routing that would prevent or restrict access to junction boxes and enclosures, and routing that does not allow unrestricted access to instrumentation and valves.

45. Piping, tubing, equipment, and conduit, shall not obstruct access to existing facility equipment, buildings, or access routes, including plant equipment, roads, walkways, or crane access. Piping, tubing, or conduit that crosses roads or walkways shall be buried or configured to prevent trip hazards. Any underground conduit in areas with vehicle traffic shall be PVC covered, rigid, galvanized steel.

Execution Requirements:

46. All outages shall be coordinated with and approved by the Government prior to removing any area, facility, utility or equipment from service. The Contractor shall formally request an outage no less than 15 working days prior to the requested outage start date for outages of three days or less and no less than 40 working days prior to the requested outage start date for outages of more than three days. The Government will approve the outage request or provide alternative options to the Contractor.

47. All outage periods shall include necessary verification activities and all systems shall be fully operational at the end of each outage period unless otherwise approved by the Government.

48. Contractor shall repair any damage resulting from any execution activity. All grounds, facilities, and equipment shall be restored to their original condition, including repainting damaged surfaces to match the original paint system and color, unless otherwise approved by the Government.

49. The Contractor shall be responsible for all verification and validation activities necessary to satisfy applicable codes and standards and to demonstrate that all requirements have been satisfied including factory acceptance testing.

a. The Government reserves the right to witness all testing activities, including factory acceptance tests. The Contractor shall notify the Government no less than 15 working days prior to the start of any testing activity.

b. The Government will provide the necessary support for all testing, including operational testing, that requires utilities, equipment, or personnel outside of the defined scope of this project.

c. The Contractor shall be responsible for all planning, scheduling, and documentation for these activities, including identification of required resources or personnel. The Government will only be responsible for arranging access to the requested resources and personnel.

*Additional Information

*Appendices will be released at a later date

DISTRIBUTION A: Approved for public release; distribution is unlimited.

IRA-25-1103